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We Save Energy for Nation... W aste he at r ec ove r y Biomass Briquette Conversion Waste heat recovery With waste heat recovery & Energy conservation projects. Generate ENERGY ENERGY at NO COST! Reg. No. QAC/R91/1653 BEE Accredited An ISO 9001-2008 Company Q QUALITY ASSURED COMPANY ENERGY IS LIFE 15 from Years 15

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Opel Energy Systems Pvt. Ltd. BEE Accredited ISO 9001 - 2008 Company having 12 years of experience in the field of Thermal Equipments, Non Conventional Energy Generation and Energy Conservation Projects

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Page 1: Corporate brochure

We Save Energy for Nation...

Waste heat recovery

Biomass Briquette Conversion

Waste heat recovery

With waste heat recovery & Energy conservation projects.

Generate

ENERGY ENERGY ENERGY at NO COST!

Reg. No. QAC/R91/1653

BEE Accredited

An ISO 9001-2008 Company

QQUALITY ASSURED

COMPANY

ENERGY IS LIFE

1515from Years15

Page 2: Corporate brochure

Empanelled as ESCO with BEE

ISO 9001 : 2008 Certified Company

Awarded first as ESCO by MEDA

Over 200 Encon Projects in Last 15 Years Saving fuel cost Rs. 100 CR Per Annum.

Credentials Energy Conservation Projects

Waste heat recovery systems on D.G. Sets / Ovens / Furnaces / TFH / Boiler

High Efficiency Thermal Equipments

Fuel Saving Systems

Fuel Saving Devices

F.O. Emulsification Systems

Biomass Briquette fired T.F. Oil Heaters

Air Source Water Heater

Our Activities

We Save Energy for Nation...

About Opel Energy Systems

Opel Energy Systems Pvt. Ltd. BEE Accredited ISO 9001 - 2008 Company having 15 years of experience in the field of Thermal Energy Conservation, Waste Heat Recovery Systems, Non Conventional Energy Projects

Our Moto is to SAVE ENERGY FOR NATION by providing very simple cost effective PROJECTS to the industry.

OESPL have received first prize as a Energy Service Company from MEDA for Last 5 times

The Directors and team OESPL, is having experience in the field of Design Manufacturing, Erection and Commissioning of thermal Equipments, Energy Energy Conservation Projects, Process Instrumetation and Non Conventional Energy for 15 years.

OESPL is the Energy Service Company

(ESCO) providing cost effective ENCON projects from concept to commissioning basis

with performance guarantee

www. wastheatrecovery.co.in

Page 3: Corporate brochure

Waste Heat Recovery – Case Studies

www. opelenergysystems.com / www.fuelsavingindia.com

Air Heater on Thermopack Exhaust :

Fuel in use for TFH - PNG

Equipment Installed - Air Pre Heater

Heat Recovered - 4 Lac kcal/hr x 3 Nos

Flue Gas Inlet Temp. - 250 Deg.C.

Flue Gas Outlet Temp. - 120 Deg.C.

Pay back period - 4 months

HWG on DG Set Exhaust : (2 Nos )

Equipment Installed - Hot Water Generator

Flue gas Exhaust from - 500 Deg.C.D.G.SET

Heat recovered - 470000 kcal/hr.

Heat recovery used for m - Hot water generation @ 120 Deg.C.

Simple payback - 8 Months

Air Heater on Boiler Exhaust:

Equipment Installed - Air Pre Heater

Heat Recovered - 50000 kcal/hr

Exhaust Temp From Boiler - 250 Deg C.

Fuel in Use - - HSD

Pay back period - 10 Months

HWG on Paintshop Oven Exhaust:

Equipment Installed - Hot Water Generator.

Heat recovered - 250000 kcal/hr.

Exhaust Temp From RTO - 225 Deg.C.

Annual savings - 50 Lacs.

Payback Period - 09 Months.

Equipment Installed - Charge Preheater on Melting Furnace

Heat recovered - 78000 Kcal/hr

Stack Temp at Exhaust - 500 Deg C.

Annual saving - Rs. 15 Lac

Payback period - 8 months

Waste Heat Recovery Charge Preheater :

Page 4: Corporate brochure

We Save Energy for Nation...

Waste Heat Recovery – Case Studies

HWG on Paintshop Oven Exhaust:

Equipment Installed - Hot Water Generator

Heat recovered - 350000 kcal/hr.

Total LPG saved from project - 35 Kg/hr

Annual savings - 100 Lacs.

Simple payback - 6 Months

Paintshop Oven Exhaust :

Equipment Installed - Hot Water Generator

Heat Recovered - 60000 kcal/hr.

Flue Gas Inlet Temp. - 280 Deg.C.

Flue Gas Outlet Temp. - 120 Deg. C.

Payback Period - 9 Months.

HWG on Anneling Furnace Exhaust:

Equipment Installed - Steam Boiler

Heat recovered - 222300 kcal/hr.

Project cost - 52 Lacs.

Annual savings - 62 Lacs.

Simple payback - 10 Months

HWG On Melting Furnace Exhaust:

Equipment Installed - Hot Water Generator

Heat recovered - 100000 kcal/hr. x 4 nos.

Total LPG Saving achived - 40 Kg/hr

Simple payback - 9 Months

Biomass Briquette firing Conversion for Thermopack

Equipment Installed - Briquette fired Thermopack

Equipments replaced - LPG fired drying ovens.

Working Temperature - 325 Deg C. / 300 Deg.C.

Total LPG saved from project - 100 Kg/hr

Annual savings - 150 Lacs.

Simple payback - 6 Months

www. wastheatrecovery.co.in

Case Studies

Waste Heat

Recovery

Page 5: Corporate brochure

Solid Fuel Firing - Conversion Systems

www. opelenergysystems.com / www.fuelsavingindia.com

Opel Wood Pellet Burners

Opel biomass pellet burner, is an clean and economical alternative for providing energy to boilers, coating, heating and drying industries. it will replace the usage of costly oils, fossil fuel and LPG etc, it not only help in saving the fuel but also the environment.

It uses biomass pellets as fuel which is fully natural and renewable.

The equipment is fully automatic and the models could be coupled with any horizontal exiting boiler with capacities ranging from 250kg/hr to 2000kg/hr. The ergonomics of the equipment is such that it can give maximum benefits to the customers, also the flexibility of the design is such that it could be coupled with existing boiler with minium retrofitting.

Model No. OPB - 15 OPB - 20 OPB - 30 OPB - 60 OPB - 80 OPB - 100 OPB - 120

Output Power

Fuel Consumption

PowerConsumption

Lac Kcal

kg / hr

k w

1.5 2 3 6 8 10 12

41 55 82 165 218 273 330

1.5 1.7 1.9 3.0 3.5 4.5 5.4

Biomass Pellet size : 6-10mm to be used

SpecificationsFeeding system : Automatic Smart

Ignition system : Manual / Auto

Damper adjustment : PLC

Start-stop system : Auto Smart

Cylinder combustion chamber cooling mode : Air

Combustion chamber temperature : 1700 C

Output temperature : Maximum 1100 C

Burner Outer Tube Material : 316 L

ApplicationsAlloy Melting Industries

Direct Heating Applications

Hot Air applications

Steam Applications

Page 6: Corporate brochure

We Save Energy for Nation...

Fuel Saving Devices

Saving upto 15% More than 500 InstallationsGuaranteed

Guaranteed An Ecofriendly

Magnetic Device for Industrial Fuel Utility

Suitable for all type of burners

Fuel : HSD, LDO, F.O., LPG,

Propane, PNG

FLUX

maxiox( ß series)

TM

FLUX maxiox ( ß series)

TM

IntroductionThe dynamics of combustion of hydrocarbon fuel has forever been a subject of intense research the world over; as also the problems associated with it such as decrease in equipment efficiency through incomplete combustion, consequent carbon deposits and high emission levels.

Flux Hi-Tech, Inc. has conducted exhaustive research into the utilization of permanent magnetic fields in alleviating these problems currently associated with hydrocarbon fuel combustion. These studies led to the invention of the FLUX maxiox™, with its rare earth metallurgy and the unique patented flux-collimator-pervader. The on-field success of this device and continuous research has now given way to the new FLUX maxiox™ (β-series) which, with its patented fusion technology and a better availability of magnetic field, promises to give rapid and effective results.

The FLUX TechnologyThe most important factors in the flux products are the magnetic field intensity and the collimation of the magnetic lines of flux. It is these two aspects that render the flux products different from any ordinary permanent magnets. The intensity of the magnetic field is far superior to that generated by regular permanent magnets and the collimation of the magnetic fields renders the magnetic lines of flux exactly parallel to each other at extremely high densities (to the order of millions of lines of flux per sq.cm.).

These devices are external online installations without cutting or modifying the fuel pipes and the magnetic energy generated through the FLUX maxiox™ (β -series) is rendered concentric and exactly perpendicular to the flow of the fuel.

Working Principles

Flux Maxiox Fuel saving System

www. wastheatrecovery.co.in

Page 7: Corporate brochure

www. opelenergysystems.com / www.fuelsavingindia.com

Flux Maxiox Users - Automobile Paint shop Burners

Ltd. Pune, Pantnagar Bajaj Auto Ltd. Mahindra & Mahindra Ltd. L & T Komastu Ltd. Ford India Ltd. Escorts India Ltd.

Sundaram ClaytonLimited

Badve Autocomp Ltd. Piaggio Vehicles Pvt. Ltd. India Private Ltd.

... and many more

Flux Maxiox On NG Burner

Flux Maxiox ON Propane Burners

LPG Burner

Flux Maxiox

Flux Maxiox Fuel saving System

Honda Siel Cars India Ltd.

ROCKMAN INDUSTRIES LTD.Ashok Leyland Ltd.

Varroc Engineering Pvt. Ltd.

Page 8: Corporate brochure

we save energy for nation...

A-003, Harshwardhan Pride, S. No. 54/7 C, Next to Garve motors, Near Bangalore Highway, Wadgaon Bk, Pune - 411030 Maharashtra, INDIA

Website : www. opelenergysystems.comwww. wastheatrecovery.co.in

E-mail : [email protected] : (+91) 9921000930Tel. : (020) 24377646

Our Prestigious Clients

Fujairah Gold FZE, UAE.

JBF Industries Ltd, UAE.

MAXELL INTERNATIONAL LLC. UAE.

CERAMICS LTD.

BMM Ispat Limited

Ltd. Pune, Pantnagar L & T Komastu Ltd. LAXMI-AGNI

Components Pvt. Ltd.

Climate Technologies Ltd. Cummins India Ltd. Ferrous Industries Ltd.

ROCKMAN INDUSTRIES LTD.

Dynamix Dairies Ltd. INDIA LTD. INDIA LIMITED. Parle Biscuits Ltd. Proctor & Gamble

Home Products India Ltd. Automation India Ltd. Industries Ltd.

Garware Wall Ropes Ltd. Mfg. Ltd. Bajaj Electricals Ltd.. & Boyce Mfg. Co.Ltd. Tube Products of India.

Mahindra & Mahindra Ltd. India Private Ltd. Honda Siel Cars India Ltd.Bajaj Auto Ltd. Omax Auto Ltd. Ford India Ltd. Ashok Leyland Ltd.

Badve Engineering Ltd. Jayahind Industries Ltd. Kirloskar Oil Engines Ltd. Omax Engineering Ltd.Varroc Engineering Pvt. Ltd.

MASO AUTOMOTIVE Components Ltd.

Generate

ENERGY at NO COST! With waste heat recovery & Energy conservation projects.

Our Associates -

We Save Energy for Nation...

Reg. No. QAC/R91/1653

BEE Accredited

An ISO 9001-2008 Company

QQUALITY ASSURED

COMPANY

ENERGY IS LIFE

Flux Hightech Inc

Deron Heat Pumps, China

Maxell International LLC, UAE

adverti

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Branch Offices : l l l Delhi Bangalore Chennai Dubai