corporate brochure -watt you need.pdf

8/9/2019 Corporate Brochure -Watt You Need.pdf

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Energy in all we do

WATTYOU NEED


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WATT

YOU NEED


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INDEX

SOLUTIONS TO WATT YOU NEED Solutionsfrom 1 to 50 MW

Benefits ofCogeneration

Watt Solutions

we Offer to Industries

ProductSelection

Watt else:Options

Watts Insideour Package

Complete PowerPlants

WATTS INSIDE: PRODUCTS12

Turbomachs ServiceSupport

MaintenanceTechnology

Long Term ServiceAgreements

Global ServiceNetwork

WATTS SUPPORTING YOU: SERVICES18

4

Our Company

Quality andCertifications

Facilities Worldwide

Contacts

WATT ABOUT US24

Cogenerationis More Efficient

Gas Turbines ProvideCleaner Power

WATT ABOUT SUSTAINABILITY10


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SOLUTIONS TO WATTYOU NEED

Energy in all we do


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DIAGRAM 1 - STEAM AND HOT WATER GENERATION

The exhaust heat of the gas turbine can be used to generate steam

or hot water, for instance in the following industrial applications:

Pulp and Paper, Food, Chemical or Pharmaceutical Industry

District Heating

DIAGRAM 2 - THERMAL OIL AND STEAM GENERATION

The exhaust heat of the gas turbine can be used to generate steam

or thermal oil, for instance in the following industrial applications:

Chemical or Pharmaceutical Industry

Textile Industry

1 POWER, STEAM AND HOT WATER GENERATION

2 POWER GENERATION, THERMAL OIL AND STEAM GENERATION

HOT WATER

FEED WATER

STEAM

FEED WATER


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DIAGRAM 3 - DISTRICT COOLING

The exhaust heat of the gas turbine can also be used to power

chillers for cooling, which is needed for the following applications:

Air conditioning for Communications and Building Complexes

Turbine air inlet chilling, to improve performance at high

ambient temperatures

DIAGRAM 4 AND 5 - DRYING APPLICATIONS

Direct drying applications use the exhaust gas heat of the gas tur-

bine to directly dry products in these applications:

Ceramic Industry

Tissue Mill

5 POWER GENERATION AND TISSUE DRYING

4 POWER GENERATION AND CERAMIC POWDER DRYING

3 POWER GENERATION AND DISTRICT COOLING

DRY PRODUCT


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WATT MONEY IS IN IT:BENEFITSOF COGENERATION

Cogeneration systems, also called combined heat and power

systems, generate both heat and electrical power. The gas tur-

bine drives an electrical generator to provide electrical power,

and the exhaust heat of the gas turbine is further utilised to

reach total plant efficiencies of up to 90%. Thus cogeneration

is an efficient form of energy conversion, achieving primary

energy savings of over 40% compared to separate power and

heat generation. This form of energy generation directly bene-fits the environment, by burning less fuel while getting the same

amount of usable energy.

Along with benefiting the environment, cogeneration can have

a big benefit for your business by lowering your energy costs

and providing reliable power.

ELECTRIC

POWER

10 MW

THERMALENERGY

14.3 MW

Electricity

SteamSteam

Oil Fired BoilerEfficiency 85%

Coal Fired CentralPower PlantEfficiency 40%

COAL25 MJ/s

NATURAL GAS28.6 MJ/s

OIL16.8 MJ/s

Cogeneration PlantEfficiency 85%

LOSSES15 MWCO285000 tyear

LOSSES2.5 MWCO236000 tyear

LOSSES4.3 MW

CO245000 tyear

Electricityfrom Grid

COMPARING COGENERATION TO SEPARATEGENERATION OF ELECTRICITY AND HEAT

32% ENERGY SAVING76000 TONS CO2 SAVINGS PER YEAR


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WATT ABOUTSUSTAINABILITY

Energy in all we do


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COGENERATIONIS MORE EFFICIENT

Cogeneration systems also called combined heat and power

systems generate both, heat and electrical power. While the

gas turbine drives an electrical generator to provide electrical

power, the exhaust heat of the gas turbine is further utilised to

reach total plant efficiencies of up to 90%. This efficient form

of energy conversion achieves primary energy savings of over

40% by using a cogeneration system instead of separate power

and heat generation.

Turbomachs comprehensive product line, along with innovative

engineering expertise, provides an optimised solution for your

specific energy needs. The more closely your plant meets your

energy requirements, the higher the overall efficiency. Better ef-

ficiency means less fuel burned per megawatt-hour generated

and less CO2 emissions.

By providing energy with a cogeneration plant, you can sub-

stantially improve the total energy efciency, and reduce dras-

tically the CO2 emissions of your operations.

GAS TURBINESPROVIDE CLEANERPOWER

Generating power with our highly exible gas turbines contri-

butes to sustainable development. This enables you to meet

your growing needs for greater power, efciency and avail-

ability while helping to protect our environment.

CLEAN COMBUSTION

Solargas turbines equipped with SoLoNOxdry lean-premixed

combustion systems achieve very low emissions of NOx and CO

pollutants throughout a wide operating range. This advancedcombustion technology, well proven with over 1800 installed

units, is available as an option for most of our gas turbine models.

CLEAN FUELS

Natural Gas

Burning natural gas reduces CO2 emissions by more than 30%

compared to oil, and 50% compared to coal.

Alternative Fuels

Burning biogas or harmful waste gases, such as landfill gas, coke

oven gas or coal-mine gas, advanced gas turbine technology ena-bles sustainable production by converting them into useful energy.

NOx EMISSIONS

NORMALISED

TO SAME %-O2

Standard

Combustion

Gas Turbine

with SoLoNOx

CO2EMISSIONS PER UNITHEATING VALUE (LVH)

Coal Oil Natural Gas


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WATTS INSIDE:PRODUCTS

Energy in all we do


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WATT DO I CHOOSE: PRODUCT SELECTION

THE WORLDS LEADINGINDUSTRIAL GAS TURBINE

Turbomach is a fully integrated part of Solar Turbines, a leadingmanufacturer of mid-range industrial gas turbines. With over

60 years of experience over 13000 turbines are installed with a

total operating experience of over 1.4 billion hours.

These gas turbine units are operating in over 95 countries and

under varying conditions, including arctic, desert and tropical

environments. Even under the harshest conditions, Solargas

turbines continue to provide safe and reliable power.

INDUSTRIAL GAS TURBINESFROM 1 MW TO 22 MW

With the most complete product range of the industry, we can

provide you with a solution that fits any power need you have.

PoweroutputIS

O[MW]

STEAM PRODUCTION AND POWER RANGE

0

0

2

4

6

12

8

10

14

18

16

20

22

5 10 15 20 25 30

TITAN 250

TITAN 130

MARS 100

SATURN 20

CENTAUR 40

CENTAUR 50

TAURUS 60TAURUS 65

TAURUS 70

MARS 90

MERCURY 50

Steam Production @ 10 bar(a) saturated [t/h]

With supplementary firing, steam production to over 100 t/h is possible.


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7 . AIR FILTER SYSTEM FOR GENERATOR

COOLING AND VENTILATION AIR

8 . GAS TURBINESolar industrial gas turbines combine

ease of maintenance with highest reliabil-

ity, durability and efficiency. This guaran-

tees you the best payback throughout the

lifetime of the plant.

9 . REDUCTION GEAR

Matches gas turbine rotational speed to

speed of generator rotor.

10 . GENERATORTransforms mechanical energy into

electrical power.

11 . SUBSYSTEMS

Air, Fuel, Oil and Start Subsystems are

fully integrated and tested before ship-

ment. This safes time and cost on site.

12 . STARTING SYSTEM

13 . FUEL SYSTEM

14 . LUBE-OIL SYSTEM

with integrated lube-oil cooler

15 . CONNECTIONS

The simple interfaces guarantee an easy

and fast installation and integration. This

saves time and cost on site.

16 . INTERFACE CONNECTIONS

fuel

instrument air 400V auxiliary power

medium voltage power

connection to compressor washing

system

WATTSINSIDE OUR PACKAGE

Turbomach gas turbine packages offer unmatched advantages: easy installation and

integration, maximum reliability, and maintenance convenience. Each package is

functionally complete with all main and auxiliary systems fully assembled. The whole

package is tested in our factory to guarantee outstanding quality, saving you time andmoney.

All components of the package are proven and standardised to guarantee the highest

possible availability.

1 . ENCLOSURE

The enclosure protects the package from

weather, and reduces operational noise,

allowing an outdoor installation. Thiseliminates the need for a building and

saves investment cost. Modular panels

allow the entire enclosure to be disas-

sembled in sections.

2 . ENCLOSURE DOORS

Doors allow full access to every side

of the package making inspection and

maintenance operations fast, safe and

easy.

3 . BASE FRAME

The base frame integrates all subsys-

tem components with gas turbine and

generator and allows an easy and fast

single-lift installation or relocation

4 . SPRING DAMPERS

The spring dampers absorb operational

vibrations and minimise the require-

ments for the foundation, allowing an

installation practically anywhere.

5 . MAINTENANCE PROVISIONS

The package is designed for ease of

maintenance, with built-in maintenance

devices. Provisions to remove the genera-

tor and gas turbine are integrated in the

package design. This safes time and cost

during maintenance.

6 . FILTER STRUCTURE FOR

COMBUSTION AIR

Can be configured to local conditionsand allows for installation of inlet air

cooling.

CONTROL SYSTEM

The advanced control system can ope-

rate the package completely automati-

cally, and allows easy communication

with other systems. This provides equip-

ment safety, operator convenience and

low operating cost.

CONTROL ROOM

The control and electrical systems are

housed in a tightly sealed and air-condi-tioned control room, which is integrated on

the package. This eliminates the need for

a separate control room and associated

construction costs.

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CABLING

The interconnecting cabling is installed

and tested before shipment. This guaran-

tees highest quality and reliability.

AUXILIARY POWER SWITCHGEAR

BATTERY SYSTEM

HUMAN MACHINE INTERFACE (HMI)

The user-friendly interface can be oper-ated locally or via the remote operator

station. This guarantees

an optimum operation of your

equipment.

910

812

13

11

15

3

4

1

6

16

14

OPTIONS AVAILABLE

some of the available options are:

alternative fuel capability (gas, liquid, low BTU)

water injection or SoLoNOxcombustion

system for lowest emissions is available

for most turbines packaging designed for a wide variety of

environmental conditions

combustion air inlet chilling

generator voltages of 6.3 or 11 kV


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WATT ELSE: OPTIONS

COMBUSTION TECHNOLOGY SOLONOX TECHNOLOGYSoLoNOx combustion technology is available as an option onmost Solarturbines. SoLoNOx was introduced in 1992 as a low

emissions combustion system. Gas turbines with SoLoNOx use

dry lean-premixed combustion technology to ensure uniform

air/fuel mixture for a clean combustion.

Unrivaled Experience: Customers worldwide have ordered

and installed over 1700 gas turbines equipped with SoLoNOx

for a number of reasons: SoLoNOxtechnology has more than

35000000 operating hours and has saved over 1200000 tons of

NOx emissions since introduction.Fuel Options: Both natural gas and liquid fuel (diesel #2/distil-

late or LPG) options are available.

Low Emissions:Solargas turbines with SoLoNOx are designed

to meet most exhaust emission regulations throughout the

world and cover a wide operating range of load and ambient

temperatures.

Cost Effectiveness: Dry, lean-premixed combustion technol-

ogy means gas turbines with SoLoNOx generally do not require

downstream cleaning devices to meet emission requirements.

High Performance:Gas turbines equipped with SoLoNOx pro-

vide the same power and heat rate as equivalent engine mod-

els with conventional combustion technology.

AIR FLOW

AIR FLOW

FUEL

FUEL

3600 F

2900 F

SAME TURBINE

INLET TEMP

70%

50%

30%

CONVENTIONAL

LEAN-PREMIXED


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COMPLETE POWER PLANTS You need energy to power your business. We provide you withcomplete and customised solutions.

In addition to our wide selection of gas turbines, we can also

supply all equipment required for complete cogeneration

systems and power plants, up to 50 MW.

Working closely with our customers, we engineer the optimum

concept and scope for an energy solution, taking full respon-

sibility for what we provide. Working closely with strategic

partners, our project team closely controls the manufacturing,

supply and construction of the power plant.

Leveraging our experience and engineering competence, we

provide complete solutions that you can trust in: during planning,

construction and throughout the entire lifecycle of your plant.

FUEL FLEXIBILITY

Our gas turbines can burn a wide range of fuel types to convert

them into energy. Turbomach adapts the gas turbines fuel system

according to the specific gas composition, and can also provide

filters for the right upstream treatment of the fuel, if needed.

Coal and Coke Oven Gas

Btu/scf

(MJ/Nm3)

0

0 20 40 60 80 100

500 1000 1500 2000 2500

WOBBE INDEX, WI = LHVSG

Associated Gas

Conventional SoLoNOxCombustion Technology

Pipeline and LNG LPG

Natural Gas LiquidsRaw Natural Gas

Landfill and Digester Refinery

GasifiedBiomass

and Waste

GASEOUS FUEL RANGE


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WATTS SUPPORTINGYOU: SERVICES

Energy in all we do


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MAINTENANCETECHNOLOGY

TURBOMACHSSERVICE SUPPORT

Around-the-clock, anywhere in the world, highly trained tech-

nicians provide assistance from the service location closest to

you. This keeps your equipment running with maximum uptime.

GLOBAL COVERAGE

With our advanced maintenance technology and world-class

processes, we go beyond just keeping your turbine running

smoothly. We optimise its lifetime value, to help you get the most

from it.

Turbomachs extensive and international maintenance network

of Customer Service representatives are always close to you.

We provide prompt and reliable services based on many years

of experience servicing gas turbine power generation and co-

generation installations. You want to maximise your investment

throughout its entire lifecycle we make it happen. We keep

your turbine running, with customised support for the mainte-

nance and operation of your equipment, based on advancedmaintenance technology.

24h

ON SITE WITH INSIGHT SYSTEMInSight Systemis the most comprehensive approach to equipment

health management ever developed. Utilising advanced technology

the system provides status on turbomachinery equipment condition

and enables web-based remote troubleshooting capability, deliver-

ing high value Machinery Management Solutions.

Leveraging the experience accumulated over 1.4 billion oper-

ating hours, InSight Systemenables a transition from reactive

time-based maintenance programs to one that is pro-active and

condition-based. Using web-based technologies problems are

detected and corrected before they result in costly downtime.

InSight Systemmonitors, gathers and analyzes information to

help customers make decisions in their best economic interest,

based on its capabilities for:

Remote Monitoring and Diagnostics

Preventive Maintenance

Condition Assessments

Troubleshooting

Collaborative Communication

Information Management

Maintenance Management

InSight System, aimed at ensuring higher availability and reliability, is an

important and unique feature of our extended warranty contracts.


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Strategically located warehouses worldwide enable prompt de-

livery of any part when required making certain your gas turbine

operates with maximum up-time.

District project engineers plan scheduled maintenance ac-

tivities with customers. Parts requirements are included in this

planning to ensure that all components and parts arrive at the

site on time.

When required Turbomach can also provide lease or exchange

turbines in emergency situations.

EQUIPMENT OVERHAUL

GAS TURBINEEXCHANGE PROGRAM

Overhaul involves the inspection, testing and repair or replace-

ment of gas turbine components.

During a major overhaul the gas turbine is completely disassem-

bled, inspected, reassembled and tested at full load, to ensure

that original performance is restored . At the time of gas turbine

overhaul, any package components that require attention can

also be refurbished.

Each overhauled, zero-hour gas turbine, incorporates the latestin technology improvements to maximise safety and reliability.

Designed to maximise availability, our gas turbine exchange

program delivers to you a completely overhauled gas turbine

configured to your needs and guaranteed to meet our latest

product specifications.

SUPPLY OF CERTIFIEDSERVICE PARTS


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LONG-TERM SERVICE AGREEMENTS

Turbomach provides you with fast, flexible and effective main-

tenance service around the clock tailored to your needs. From

on-call repairs to the most comprehensive long term serviceagreement, Turbomach is available 24 hours per day, 7 days per

week to ensure safe, efficient and reliable operation of your gas

turbine package.

The level and extent of these maintenance agreements can be

individually tailored to meet your requirements. Contracts are

generally grouped under the following contractual models:

PMC: Preventive Maintenance Contract

BUOA: Beneficial Use Overhaul Agreement

EMC: Extended Maintenance ContractFMC: Full Maintenance Contract (or Long Term Service Agreement)

O&M: Operation and Maintenance

Operation or Operation Supervision

Service parts

Troubleshooting & Repair on Package or Plant

Turbine unscheduled Overhaul and Repair

Turbine scheduled Overhaul or Pro Rata Warranty

Annual boroscope Inspection of GT & RGB

Annual maintenance on Package or Plant

PMC BUOA EMC FMC O&M


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YOUR LINK WITH US:THE FLEET MANAGER

For our customers with long term service agreements, the Fleet

Manager is the primary service contact for customers techni-

cal, commercial or logistical needs throughout the lifetime of the

plant.

Working closely with customer representatives, fleet managers

identify possible performance or equipment issues that can be

solved with upgrades, retrofits or repairs.

They also manage and coordinate all aspects of logistics, plan-

ning, including overhauls, maintenance and all individual trans-

actions that affect equipment availability.

Customer

Turbine Fleet

Service Engineer

Fleet Manager

Turbomach Team

GLOBAL SERVICE

NETWORK -CLOSE TO YOU

Wherever we deliver and install gas turbines packages, we

have field service engineers located close by, that understand

and can respond to local needs through:

a global service network operating in over 95 countries product and operating knowledge gained from experience

with more than 13000 units worldwide

reliable worldwide eld service support with around-the-

clock response

Qualied factory repair and overhaul

FIELD SERVICEGlobally we have over 900 service engineers in the field, ready

to support you when needed.


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WATT ABOUT US

Energy in all we do


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OUR COMPANY Turbomach is a fully integrated part of Solar Turbines, the lead-ing manufacturer of mid-range industrial gas turbines with over60 years of experience. The Solar Turbines family has over 6000

employees worldwide, of which around 400 are located at Tur-

bomach in Switzerland.

Turbomach is fully dedicated to its power generation markets,

which are served through our people around the world.

We are part of Caterpillar Inc., the worlds leading manufac-

turer of construction and mining equipment, diesel and natural

gas reciprocating engines and industrial gas turbines.

Customers value Turbomachs lean and flexible approach, and

they have confidence in the association with the strength, re-

sources, and competence of Solar Turbines and Caterpillar.

QUALITY ANDCERTIFICATIONS

The quality of our products and services is the foundation of

our success. Our vast experience in the field combined with the

competence of our people drives us to continuously improve

the quality and reliability of our products and services.

INTERNATIONAL STANDARDSTurbomach packages and power plants are constructed in ac-

cordance with international or European standards applicable

in the power generation industry.

We are certified as per the following international standards:

ISO 9000 / ISO 9001: 2000 Systems for the management of

Quality

OHSAS 18001: 1999 Occupational Health and Safety

Assessment Series

GOST-R

We continuously improve the quality, velocity and efficiency of

our processes using 6 Sigma methodology.


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FACILITIES WORLDWIDE


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Manufacturing, Administrative and Engineering Facility

Repair and Overhaul Facility

Spare-parts Warehouse

Field Office


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www.turbomach.com

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