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Varroc Corporate Presentation May 2011

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Page 1: Corporate Overview

VarrocCorporate Presentation

May 2011

Page 2: Corporate Overview

Varroc Group Vision

Page 3: Corporate Overview

Varroc Group Mission

Page 4: Corporate Overview

Varroc Core Values

S H I P S

Page 5: Corporate Overview

Varroc Group

METALLIC

Engine ValvesPOLYMER

ELECTRICAL

& ELECTRONICS

METALLIC,

Hot, Warm & Cold Forging

MA

NA

GE

ME

NT

ST

RU

CT

UR

E

Mr. Tarang Jain (MD)

7 Manufacturing plants

Technical center provides

support for Design validation,,

Testing, Tooling and Prototype

PR

OD

UC

T

CA

PA

BL

ITY

5 Manufacturing plants

Technical Support by Japanese &

European Manufacturer

Supplier to all premium OEMs

3 Manufacturing plants

Technical center provides

support for Design validation,,

Testing, Tooling and Prototype

3 Manufacturing plants

Technical collaboration with

Italian Company

All 4 product portfolios manufactured in

this division

Integrated Division,

PantNagar

2009 -10 ` 2000 Crores

GR

OU

P A

NN

UA

L

SA

LE

S

Leading Integrated supplier for Automotive Components & Modules

Mr. Tarang JainMD

2010 -11 ` 2450 Crores

GR

OU

P

ST

RU

CT

UR

E

VEPLVPPL

Varroc Engg.

Pvt. Ltd.Varroc Polymers

Pvt. Ltd.

Varroc Engg.

Pvt. Ltd.

Varroc Engg.

Pvt. Ltd. Varroc Engg.

Pvt. Ltd.

Page 6: Corporate Overview

Operating StructureManaging Director

President

Varroc Engineering

SBU Head

Metallic

(Forging)

Plant Head

Business Development

Tech Center

SBU Head

Metallic

(Engine Valves)

Plan Head

Business Development

Tech Center

SBU Head

Electrical & Electronics

Plant Head

Business Development

Tech Center

SBU Head

Integrated Division

(Pant Nagar)

Plant Head

Sr .Vice President

Varroc Polymers

SBU Head

Plant Head

Business Development

Tech Center

Corporate Functions

Finance

Human Resources

Legal

Sourcing & Supply Chain

IT & SAP

M & A ,

Corp. Marketing

Page 7: Corporate Overview

Varroc Group_ Journey

7

Page 8: Corporate Overview

PuneAurangabad

Pune (Chankan & Takve) – Electrical 2 Plants+ Engg. Center.

Polymers 3 Plants..

Exhaust Systems 1 Plant.. .

Aurangabad (Waluj) – Electrical 2 Plants..

Machined Forging 3 Plants+ Engg. Center.

Engine Valves 2 Plants..

Polymers 2 Plants + Engg. Center.

Europe – 2 Plants..... – Forging Solutions for Earth Moving & Oil

n Gas industry

Varroc Group_

Manufacturing Plants

NCRPantNagar

NCR – Polymers 2 Plants + 1 Plant..

PantNagar – Integrated Plant ... Polymers

+Electrical + Machined Forging

Indore

Pithampur – Polymers 1 Plant..

ISO 14001 OHSAS 18001OEM Supplier ISO-TS 16949

10,000 Employees

Worldwide

22 Manufacturing Plants

3 Engineering Centers.

Page 9: Corporate Overview

Varroc Worldwide Plants & Offices

Page 10: Corporate Overview

• Cam Shaft

• Crank Shaft

• Crank Pin

Catalytic

Convertors

Engine Parts

Engine Valves

Powertrain

Front Wheel Hub

Assemblies

• Multiple Gears

• Transmission

Assemblies

• Flanges

Transmission

and Steering

Gears

Wheels

Steering Spindle

Assemblies

Steering System

•Capacitor

Discharge Ignition

•Regulator rectifier

Stator

Electrical

Parts

Starter motors

Ignition system

• Magnetos

• AC Generator

Flywheel

Magnetos

•Digital Instrument

Cluster

•Body Switches

•Handle Bar

Assemblies

• Head lamp

• LED Tail Lamp

• Blinkers

Equipment

Lighting

Wiper Motor

Other Parts

Body Parts

• Hot Forged Bracket

• Under Carriage Parts

for Power Industry

• Drilling Parts for Oil n

Gas Industry.

• Panels

• Seating Solution

• Mirror Assemblies

• HVAC

Components

• Side Wall and

Cockpit System

• Interior Trims

• Exterior Body

Parts

• NVH Components

• Air Filter

Assemblies

Varroc Group_ Product Portfolios

Metallic Components and SubAssys

Electrical Components and SubAssys

Polymer Components and SubAssys

Page 11: Corporate Overview

Varroc Polymer - Product Expertise

Varroc

Polymers

Page 12: Corporate Overview

Varroc Polymer - Product Expertise

Varroc

Polymers

Page 13: Corporate Overview

Metallic

Catalytic Converters

Varroc Engineering_ Product Expertise

Page 14: Corporate Overview

Metallic

Varroc Engineering_ Product Expertise

Cam Shaft

Crank Pins

Engine Valves

Gear Primary Drive & Flanges

Page 15: Corporate Overview

Electrical /

Electronics

Varroc Engineering_ Product Expertise

Digital Instrument Clusters

Page 16: Corporate Overview

Varroc Engineering_ Product Expertise

Electrical /

Electronics

Magneto & AC Generators Lighting Systems

Page 17: Corporate Overview

Varroc Group Priorities

Cost

Input Costs/ Benchmarking with Competition

Reduction of Rejection & Waste Elimination

Lean Manufacturing Techniques / Reduction in inventories

Control Overhead Expenses

Innovation

Enhancing performance of the component/module supplied

Continuous Focus on increasing Brain Power

Improve the Value Chain, Component to System/Sub-system Supplier

Value Engineering Proposals

Delivery

JIT Delivery System

100% flawless deliveries

Quality

Customer & Internal PPM

TPM, Kaizen Culture,

TS 16949 accredited

Page 18: Corporate Overview

Varroc Group Overall Strategies

Joint Ventures & Acquisitions

Strategic Alliances

Focus on 4 wheeler business potential in Electrical & Electronics

space

Expansion in Far east markets for Japanese OEMs primarily in 2

Wheeler market place.

Expanding manufacturing footprints in India & selected overseas

countries for Future Technologies.

World Class Technologies, facilities & Human Resource

Investing in Green Technologies

Page 19: Corporate Overview

Varroc Group_ Joint Ventures & Subsidiaries

Aurangabad – Engine Valve :

Durovalve India Subsidiary Engine Valves

Europe– Forgings : IMES

SPA, Italy

Links, Rollers for

Earth Moving

Equipments

Europe– Forgings : IMES

Poland

Oil n Gas Industry

Drilling

Components

Pune – Polymers : Plastic

Omnium Varroc60% Plastic Omnium

40% Varroc

Exterior

Pune – Varroc Exhaust

Systems

Wholly Owned

Subsidiary

Catalytic

Converter

Wholly Owned

Subsidiary

Wholly Owned

Subsidiary

Aurangabad – Elastomers 60% Varroc Elastomer

Varroc Polymers

Varroc Engineering

Page 20: Corporate Overview

Production Floors

Page 21: Corporate Overview

Our Global Customer Base

TRADEMARKS SHOWN IN THIS SITE ARE THE PROPERTY OF THE RESPECTIVE COMPANY

Page 22: Corporate Overview

Program Management

Concurrent Designing with customer

State of Art Communication technology, Secured Data Transfer thru’ ftp sites.

Development Processes Spanning the time zones

Page 23: Corporate Overview

Varroc Group: Sales Turnover

Sales and Capex Values in ` Crores

Sales nos. are based on Organic Grrwth only. The inorganic growth in the coming years will be add on.

Value : ` Crores

Page 24: Corporate Overview

Employee Motivation & Social Responsibility

Page 25: Corporate Overview

Go Green Initiatives

Page 26: Corporate Overview

Thanks