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Product, Services & Facilities of Panel Division

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Page 1: Corporate presentation

Product, Services & Facilities of Panel Division

Page 2: Corporate presentation

Products

Control Panels

Control Desks

Junction Boxes

MCC & PCC

LIE/LIR HT Kiosks LVS Poles

Products Range of Panel Division

Bare & Wired Mosaic

Electrical Control Unit Control

Generator Control Control & Relay Synchronization

EMC Mimic Purge

19” Rack & N/W NG & LAVT

JB LPBS

Control Box FRP JB

Control Posts Recepticales Power JBs

Fixed type Drawout Type

PDBs

LIE LIR

Gauge Boards

HT Panel

DLP based RPS LCD

Touch screens LCD Mosaic

Traffic Camera

Light Advertisement

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MOSAIC TILE SYSTEM

MCC PANELS CONTROL & RELAY PANELS

UNIT CONTROL DESK EMC PANEL

ELECTRICAL CONTROL PANEL MIMIC CONTROL DESK

BARE PANEL

Products of Panel Division

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PURGE PANELS MARSHALLING PANELS

LARGE VIDEO SCREENS

NG & LAVT CUBICLE

SHELTER

SYNCHRONIZATION PANEL

JUNCTION BOX

FRP JUNCTION BOXES

Products of Panel Division

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HT PANEL 19” RACK LIE/LIR CHEVAL MAKE 19” RACK

UNIVERSAL TEST BENCH ECP UCP Poles

Products of Panel Division

Page 6: Corporate presentation

Construction System

Welded

Fecosy

Alcosy

Material •CRCA •SS 304/316 •Alu Zinc •Al

Surface Finish •Painting •Powder Coating

Accessories •Mounting Plate •Mounting Channel •19” Rack •Gasketing •Anti Vibration Pad •Door Locks •Blanking Plate •File Pocket

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Comparison

Parameters Fecosy Welded Alcosy

Strength Very High Medium High

Load Carrying Capacity

Very High Medium High

Aesthetics Very Good Good Best

Durability Good Good Very Good

Surface finish Very Good Good Best

Delivery Fast Average Very Fast

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FECOSY

Ferrous Construction System (FeCoSy) uses specially designed ferrous frame members for manufacturing cubicles. This system is used for CRCA as well as SS Cubicles. The 8 Fold have 1.7mm & 5 Fold 2.5mm thick member ensures a rigid section of the cubicle. These are welded together to form a rigid structure. The structure is covered from all the sides with the help of removable sheets and hingable doors.

8 FOLD SECTION

5 FOLD SECTION

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ALCOSY

Suitable for Areas where Flexibility, Light weight, aesthetics, Resistance to Corrosion, high IP protection are desirable. Ingress Protection up to IP-65. ALCOSY20/30 construction system used to build a rigid framework by bolting an aluminum alloy member to a corner block. The bolts are concealed in internal slots to give a smooth exterior surface. The interior fixing bolts can slide anywhere along the length of the member to hold brackets for structure fitting and hardware.

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Control Panel

Features •Simple construction,

•Reduced hardware,

•Easy assembly,

•Good aesthetic Looks,

•Cost competence,

•Faster production capabilities with all standard features.

• Flexibility in size, mounting, accessibility, finish.

•Specially designed gaskets.

•Interchangeability of doors, side sheet, removable cover

& mounting plate.

•Load carrying capacity 800Kg

•Door Opening 130-180 degree

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Examples

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Examples

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Examples

File Pocket Corner block & lifting Hook Internal View

Door Lock Adjustable Mounting rail for flexibility

D-type gasket

Corner Block

Corner Block

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FIXED MCC • Single / Double Front

• Full Compartmentalize

• Insulators & Busbar supports : SMC 25 Grade / DMC type

• Gasketing : PU

• Bus bars :E91E Aluminum or Electrolytic Copper

• Max Current rating : 5000 A (Al) or 6000 (Cu)

• Sizes : Standard Vertical Size : For Single front - 2400 (H) x

850(W) x 600 (D)

• Standard Vertical Size : For Double front - 2400 (H) x

850(W) x 1000 (D)

• ACB Vertical Size : 2400 (H) x 850 (W) x 1200/1500 (D) mm

Features

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DRAWOUT MCC

• Single / Double Front

• Full Compartmentalize

• Insulators & Bus bar supports : SMC 25 Grade / DMC type

• Gasketing : PU

• Bus bars :E91E Aluminum or Electrolytic Copper

• Drawout type components : Silver plated copper (63A to

630A)

• Trolleys : Interchangeable with isolated, test & service

feature

• Max Current rating : 5000 A (Al) or 6000 (Cu)

Features

Page 16: Corporate presentation

Trolleys

Examples

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Examples

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LIE /LIR •Minimum Installation space required •The transmitter enclosures (closed type) are provided for mounting Transmitters etc. and located in Boiler area. •Transmitter racks is provided for mounting transmitters and other accessories in buildings and closed areas like the power house building / turbine hall.

•Local Instrument Enclosures kept in places where the presence of moisture, Dust and impurities may affect the equipments.

•We keep / install in the covered shade and clean area and that area free from any moisture and impurities.

•The grouping of exact instrument in LIE/LIR depends on the site condition / availability of process connection which is decided in detail engineering.

Features

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Examples

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Junction Box

• JB’s are designed to electrical & electronics

control instruments and components in indoor or

outdoor areas where dust, water, oil etc.

contamination are present.

• Apart from CRCA and SS Enclosure Galvanized

Iron enclosures & Aluminum Die cast

Enclosures also available

Ingress protection up to IP-67

• Suitable for 110 degree door opening

Features

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Examples

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LPBS

Types:- •DOL •RDOL •Multiple Push Button Station

Pyrotech provides LPBS in

•FRP material

•Aluminum Die Cast

•Polycarbonate .

Features

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Examples

Fabricated Keyboard

Page 24: Corporate presentation

FRP

• In the areas where moisture is high FRP boxes is

used as they are corrosion free. e.g chemical plants.

• Fiberglass Reinfost Polyester is made of 4mm thick

sheet and capable of working at 90°C

• Light Weight-easy to handle & Transport

• High Strength to weight ratio

• Corrosion Resistance

• Non Conductive

• Non Magnetic

• Environment safe

Features

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Examples

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ECP / UCP

• Following Devices can be mounted on

ECP/UCP:-

• PB Station

• A/M Station

• Miniaturized Control Switches

• Recorders Annunciation Windows

• Electrical Mimic Diagram

• Indicators

Features • ECP & UCP are very much used in control

rooms for monitoring and controlling of the

process of plant.

• Application: Mostly in Boiler & turbine area

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Examples

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Examples

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EMC Panel

• To protect the electrical equipments from

Electromagnetic or Radio magnetic waves EMC

panels are used

• GI Sheets are used inside the panels to provide

protection & EMC Gasketing ,EMC louvers &

various EMC components are used to protect

electrical equipments from EM waves

Features

Page 30: Corporate presentation

Examples

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Control Desk

• Ergonomically designed for operator comforts &

suitable for housing mounting personnel computers,

21” CRT’s, 19” racks mounted equipments, video

monitors & other required items.

• Fully modular in design & construction.

• The desks can be made to suit any shape, size &

appearances.

• Console top shall be powder coated steel/SS buff

finish/or MDF wood is laminated to desire color shade.

• Power distribution for console equipped with 15/5 Amp

Surge protector, 3 pin socket, MCB & Terminals.

• Rails /Slides for CPU to take out with high efforts.

Features

Page 32: Corporate presentation

Examples

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Examples

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CONTROL & RELAY

PANELS

Features

• Mainly used for controlling and protection of various

different voltage switchyards

•We supply the relay interlocking hardwired panel &

desk with time delay circuits. completely customized

•Protection & Control schemes for the following

Circuits:

•Transmission Lines

•Generator Transformers

•Inter-connecting Transformers

•Feeder Transformers

•Reactors

•Tie / Transfer Bus Coupler

•Bus Coupler

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Generator Control

Panel • Mainly used for controlling the generator

• We supply the controls of generator in hardwired

panel & desk with protective relays.

• We provide complete engineered panel from your

single line diagram to the complete solution.

Features

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Examples

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Synchronizing Panel

• Mainly used for synchronization of multiple feeders.

• To provide an uninterrupted supply alternators are

used in parallel. To hook up one Generating source to

other Generating Source, both systems should be

synchronized.

• We supply the Synchronization in hardwired panel &

desk.

• We provide complete engineered panel from your

single line diagram to the complete solution.

Features

Page 38: Corporate presentation

Examples

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Purge Panel

Features

• Purge panel is a panel in which a positive pressure is

maintained inside the cabinet so that hazardous gases can

not enter into the cabinet.

•Application - Hazardous area, Zone-1/2, Gas group II A/B,

IIC

• Maximum size – 2100(H) x 1000(W) x 800(D)

• Purge scheme – X/Y/Z

• Certification – Ex-D Certification for individual components

• Input – Air/Nitrogen

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Examples

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Mosaic Panel &

Desk • Mosaic tile system is one of the most user friendly, reliable

and economical approach to process visualization and control.

• Imported from Subklew, Germany.

• The tiles are mounted on a metallic grid and the grid can be

mounted on plain and curved surfaces as per the

requirements.

• 24 x 24 mm honey comb structure which supports 24x24,

24x48 & 48x48 modules

• Support System - Aluminum Die casted alloy

• Active Elements – Available in more than 1000 variants

• Tile - Made up of Polycarbonate

Features

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Examples

DMRC Control Room

KMRC Control Room

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Examples

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Examples

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Shelter • The shelters are suitable for multilateral use for housing,

measuring and controlling equipment in power plants, natural

gas, energy petroleum refinery & petrochemicals

• Fully Insulated, no condensation, Very low heat gain from

direct sun light, fully dust & moisture free.

•The shelter consist of self-framing exterior skin assembled

on a rigid superstructure.

• The super structure is made up of 3 mm folded sheet of

CRCA or Stainless Steel.

• The floor and roof are made strong enough to take load of

4/5 man. The all joints are made water tight with

appropriate sealant

• Fiber glass wool insulation is used to achieve min. R2.0

insulation rating

Features

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Examples

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Examples

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Test Bench Features

•Universal Test Bench - Used for general purpose testing of

instruments. The instruments required for testing are

Multimeter, Megger & HV tester

• Electronic Test Bench – Facilitates to test the electronic

equipment, Used instruments like Oscillator/ Frequency

generator, Micro Processor based universal temperature

calibrator with resistance measurement facility.

• Hydro Pneumatic Test Bench - Facilitates to test the Hydro

Pneumatic equipment, Includes instrument like Leakage

Testing Unit, Weight Testing,

• Temperature Test Bench – Facilitate to measure and record

temperature on various points, test and calibrate temperature

sensor

Page 49: Corporate presentation

Examples

Electronics Test Bench

Universal Test Bench Hydro-Pneumetic Test Bench

Temperature Test Bench

Work Bench

Leakage testing Instrument

Page 50: Corporate presentation

HT Panel

• Robust construction

• Modular design

• Easy operations

• Consistent performance

• Consumes less electricity

• Maintenance free

• Highly durable

• Indigenous Design

•11 KV VCB indoor panel / outdoor kiosk

• Current rating 630/1250/1600/2000 Amp

• Rupturing capacity: 20/25/31.5/40 KA

• Application: used for controlling high voltage side of

any instrument or at substations.

Features

BIS IS 13118:1991 (R2002)

Specification For High-voltage A.C. Circuit-breakers

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Internal

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Test Certificate

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Mimic Panel &

Desk • To show the plant layout and process Mimic

panels are used

•Mimic MOC – Computerized printing on polyester

sheet which is pasted on Acrylic / Hylem sheet

•Various types of Mimic Panels available like

• Tape Mimic

•Acrylic Mimic

•Mosaic Mimic

Features

Page 54: Corporate presentation

Examples

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19” Rack &

N/W Panel

Features

• As a standard international practice, many control

and instrumentation equipments are designed for

housing into 19" racks. The racks are fitted inside the

19" panel meant for the purpose.

•The heights are expressed in multiples of “U”

i.e. 12U,16U,22U,28U,36U etc. “U” is a standard

height module of 44.45mm.

•Racks can be provided in both square and round

profiles

•Constructed in ALCOSY technology in which the

framework is made using Aluminum alloy members.

Page 56: Corporate presentation

Examples

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NG & LAVT CUBICLE

• LAVT cubicles are enclosure for housing

• Lightening Arrester (L A ),

• Surge Capacitor (S C ),

• Voltage transformers (V T )

•NG cubicle is a enclosure for installation of

•Neutral Grounding Transformer (NGT)

•Neutral Grounding Resistance (NGR)

• LA & SC provide minimum resistance path

and complete fault current flows to ground

earth point through earthing bus bar.

Features

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Examples

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Large Video screen

Features

• LED based, maintenance-free illumination

• No Colour Wheel, No UHP Lamp, No Auto Lamp

Change over and No moving parts make it low MTTR.

• Available in Zero Mullion Precision View ™ Screens

• 60,000 hour LED reliability

• Vibrant wide LED color gamut

• Utilizes SIFI Auto-Color Balance for wall balancing

• Instant-on to full brightness

• Dust resistant positive pressure chassis design

• Liquid free & maintenance free “heat pipe” cooling system

• Staple free unique construction prevents from pouching &

bowing.

• Better for the environment (No mercury, No lead)

Page 60: Corporate presentation

11 High – ONGC, Mumbai 2x6 Matrix

Vasundra Bhavan– ONGC, Mumbai 2x4 Matrix

NTPC Ramagundam 1x5 Matrix

Invensys CGPL Mundra 2x3 Matrixes

Tata Power 2x3 Matrix

NTPC Sipat 1x1 Matrix

Page 61: Corporate presentation

Poles Features

• Pyrotech has started manufacturing various type of Poles

using indigenously developed proven technology since

2008.

•Our Poles's are rugged, maintenance free, corrosion free

and easy to install. Poles manufacturing process includes

Cutting, Bending, Welding, Galvanization, Painting,

Assembling which is performed on World class machines

with highly skilled manpower.

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Examples

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Export Projects

Europe Africa Asia Australia America Germany Nigeria Tanzania USA Bangladesh Sri lanka Japan Kazakhstan Australia

Italy Zambia Sudan Iraq Russia Vietnam Bahrain

Spain Ethiopia Libya Iran Singapore Indonesia Muscat

UK Egypt Oman Mangolia Malaysia China Dubai

Belgium Kenya Bhutan Korea Kuwait

Page 64: Corporate presentation

DELHI

UDAIPUR AHMEDABADD VADODARA

BHOPAL MUMBAI

KOLKATA

HYDERABAD

BANGALORE

MARKETING HEAD OFFICE

PRODUCTION FACILITIES

REGIONAL OFFICES

Operating Locations

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CONSULTANTS

Page 66: Corporate presentation

Major Clients

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Contact Us

Kuldeep S. Rathore

(Sr. Manager-Marketing)

Pyrotech Electronics Pvt. Ltd. Unit#2

Head office Udaipur

M# : +91-9529244111

Email : [email protected]

Pankaj Patidar

(Astt. Manager-Marketing)

Pyrotech Electronics Pvt. Ltd. Unit#2

M# : +91- 9829782244

Head office Udaipur

Email :

[email protected]

[email protected]

Mahesh Manjunath

(Manager Marketing )

Pyrotech electronics Pvt. Ltd. unit #2

South regional office (Bangalore )

M# : +91-9379862616

Email : [email protected]

P.D Raghuveer

(Executive Director)

Pyrotech electronics Pvt. Ltd. Unit# 2

South regional office(Bangalore)

M# : +91-9342816887

Email : [email protected]

Page 68: Corporate presentation

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