corrected and approved by b.t.e. on dated 10.06bteup.ac.in/syllabus/un_revised/348 textile...

Corrected and Approved By B.T.E. On Dated 10.06.2015

CURRICULUM FOR THREE YEAR (SIX SEMESTER) DIPLOMA COURSE IN ===================================== : TEXTILE CHEMISTRY : : Effective from Session : ===================================== ==================== :Semester System : ==================== Prepared By ================================= : Curriculum Development Cell : ================================= INSTITUTE OF RESEARCH DEVELOPMENT & TRAINING, U.P., KANPUR APPROVED BY ================================= : BOARD OF TECHNICAL EDUCATION : : U.P. LUCKNOW, : :CORRECTED AS SYLLABUS COMMITTEE OF: : B.T.E. MEETING HELD ON 10.06.2015: =================================


STUDY AND EVALUATION SCHEME FOR THREE YEARS (SIX SEMESTER) DIPLOMA COURSE IN TEXTILE CHEMISTRY (To Be Effective From ) I Semester( Common With Textile Technology) ------------------------------------------------------------------------------------------------------------- Curriculum | | Scheme of Examination | ----------------------| |-----------------------------------------------------| Periods Per Week | S U B J E C T | Theory | Practical |Gra-| ----------------------| |-----------------------|------------------------|nd | Le|Tut|Dr|Lab|Work|Tot| |Examination|Sess.|Total|Examination|Sess.| Total|Tot-| c.|ori|aw| |Shop|al | |----------| Marks|Marks|-----------|Marks| Marks|al | |al | | | | | |Dur.|Marks| | |Dur.| Marks| | | | --|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----| 5 | - |- | 3 | - | 8 |1.1 Professional Communication |2.5 | 50 | 20 | 70 | 3 | 20 | 10 | 30 |100 | 3 | 1 |- | - | - | 4 |1.2 Applied Mathematics-I(A) |2.5 | 50 | 20 | 70 | - | - | - | - | 70 | 3 | 1 |- | - | - | 4 |1.3 Applied Physics-I |2.5 | 50 | 20 | 70 | - | -- | -- | -- | 70 | 6 | - |- | 4 | - |10 |1.4 Applied Chemistry |2.5 | 50 | 20 | 70 | 3 | 40 | 20 | 60 |130 | - | - |14| - | - |14 |1.5 Engineering Drawing |3.0 | 50 | 20 | 70 | - | - | - | - | 70 | --|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----| 17| 2 |14| 7 | - |40 | <---------TOTAL-----------> |-- |250 | 100 | 350 | | 60 | 30 | 90 | 440| --|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----| Games/NCC/Social and Cultural Activities + Discipline ( 15 + 10) | 25| |----| TOTAL | 465| ------ II Semester 3 | 1 |- | - | - | 4 |2.1 Applied Mathematics-I(B) |2.5 | 50 | 20 | 70 | - | - | - | - | 70 | 3 | 1 |- | 4 | - | 8 |2.2 Applied Physics-II |2.5 | 50 | 20 | 70 | 3 | 40 | 20 | 60 |130 | 6 | - | | 4 | - |10 |2.3 General Mechanical Engg. |2.5 | 50 | 20 | 70 | 3 | 40 | 20 | 60 |130 | 3 | - | | 3 | - | 6 |2.4 Textile Fibres |2.5 | 50 | 20 | 70 | 3 | 60 | 30 | 90 |160 | 6 | - |- | - | - | 6 |2.5 Textile Manufacturing |2.5 | 50 | 20 | 70 | - | - | - | - | 70 | | | | | | | Processes | | | | | | | | | | - | - |- | - |14 |14 |2.6 Workshop Practice | -- | -- | -- | -- | 4 | 60 | 30 | 90 | 90 | --|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----| 21| 2 |- |11 |14 |48 | <---------TOTAL-----------> |-- |250 | 100 | 350 | | 200 | 100 | 300 | 650| --|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----| Games/NCC/Social and Cultural Activities + Discipline ( 15 + 10) | 25| |----| TOTAL | 675| ------ NOTE:- (1) Each period will be 50 minutes duration. (2) Each session will be of 16 weeks. (3) Effective teaching will be at least 14 weeks. (4) Remaining periods will be utilised for revision etc.


STUDY AND EVALUATION SCHEME FOR THREE YEARS (SIX SEMESTER) DIPLOMA COURSE IN TEXTILE CHEMISTRY (Effective From ) III Semester ------------------------------------------------------------------------------------------------------------- Curriculum | | Scheme of Examination | ----------------------| |-----------------------------------------------------| Periods Per Week | S U B J E C T | Theory | Practical |Gra-| ----------------------| |-----------------------|------------------------|nd | Le|Tut|Dr|Lab|Work|Tot| |Examination|Sess.|Total|Examination|Sess.| Total|Tot-| c.|ori|aw| |Shop|al | |----------| Marks|Marks|-----------|Marks| Marks|al | |al | | | | | |Dur.|Marks| | |Dur.| Marks| | | | --|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----| 6 | 2 | -| - | - | 8 |3.1 Fabric Structure & Analysis|2.5 | 50 | 20 | 70 | -- | -- | -- | -- | 70| 5 | - | -| 2 | - | 7 |3.2 Electrical Technology & |2.5 | 50 | 20 | 70 | 3 | 40 | 20 | 60 | 130| | | | | | | Electronics | | | | | | | | | | 6 | 2 | -| 6 | - |14 |3.3 Technology of Bleaching |2.5 | 50 | 20 | 70 | 6 | 40 | 20 | 60 | 130| 6 | 2 | -| 6 | - |14 |3.4 Physical Chemistry |2.5 | 50 | 20 | 70 | 6 | 40 | 20 | 60 | 130| --|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----| 23| 6 | -|14 | - |43 | <---------TOTAL-----------> |-- |200 | 80 | 280 | -- | 120 | 60 | 180 | 460| --|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----| Games/NCC/Social and Cultural Activity/Community Development+Discipline (15+10) | 25| |----| Aggregate | 485| +----+ IV Semester 4 | - | -| - | - | 4 |4.1 Industrial Safety |2.5 | 50 | 20 | 70 | -- | -- | -- | -- | 70| 4 | 2 | -| 6 | - |12 |4.2 Textile Testing |2.5 | 50 | 20 | 70 | 6 | 40 | 20 | 60 | 130| 2 | - | -| 5 | - | 7 |4.3 Introduction To Computer | -- | -- | -- | -- | 3 | 60 | 30 | 90 | 90| 6 | 2 |- | - | - | 8 |4.4 Organic Chemical Technology|2.5 | 50 | 20 | 70 | -- | -- | -- | -- | 70 | 6 | - | -| 8 | - |14 |4.5 Technology of Dyeing-I |2.5 | 50 | 20 | 70 | 6 | 40 | 20 | 60 | 130| --|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----| 22| 4 | -|19 | - |45 | <---------TOTAL-----------> |-- |200 | 80 | 280 | -- | 140 | 70 | 210 | 490| --|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----| Games/NCC/Social and Cultural Activity/Community Development+Discipline (15+10) | 25| |----| Aggregate | 515| +----+ NOTE:- (1) Each session will be of 32 weeks. (2) Effective teaching will be at least 25 weeks. (3) Remaining periods will be utilised for revision etc. (4) 4 weeks structured and supervised, branch specific, task oriented industrial/field exposure to be organised after IV Semester. Student will submit a report. There will be 120 marks for this exposure. These marks will be awarded by project examiner in the VI Semester Exam. (Examination marks : 80, Sess. marks : 40 ). See Annexure - II. (5) Field visit and extension lectures are to be organised and managed well in advance at institute level as per need.


STUDY AND EVALUATION SCHEME FOR THREE YEARS (SIX SEMESTER) DIPLOMA COURSE IN TEXTILE CHEMISTRY (Effective From ) V Semester ------------------------------------------------------------------------------------------------------------- Curriculum | | Scheme of Examination | ----------------------| |-----------------------------------------------------| Periods Per Week | S U B J E C T | Theory | Practical |Gra-| ----------------------| |-----------------------|------------------------|nd | Le|Tut|Dr|Lab|Work|Tot| |Examination|Sess.|Total|Examination|Sess.| Total|Tot-| c.|ori|aw| |Shop|al | |----------| Marks|Marks|-----------|Marks| Marks|al | |al | | | | | |Dur.|Marks| | |Dur.| Marks| | | | --|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----| 6 | 2 |- | - | - | 8 |5.1 Industrial Management & |2.5 | 50 | 20 | 70 | -- | -- | -- | -- | 70 | | | | | | | Entreprenurship Development| | | | | | | | | | 4 | 2 |- | 6 | - |12 |5.2 Technology of Dyeing-II |2.5 | 50 | 20 | 70 | 4 | 80 | 40 | 120 |190 | 4 | 2 |- | 6 | - |12 |5.3 Technology of Textile |2.5 | 50 | 20 | 70 | 6 | 80 | 40 | 120 |190 | | | | | | | Printing | | | | | | | | | | 6 | 2 |- | - | - | 8 |5.4 Textile Processing |2.5 | 50 | 20 | 70 | -- | -- | -- | -- | 70 | | | | | | | Chemicals & Auxiliaries | | | | | | | | | | 6 | 2 | | - | - | 8 |5.5 Chemistry of Intermediates |2.5 | 50 | 20 | 70 | -- | -- | -- | -- | 70 | | | | | | | and Dyes. | | | | | | | | | | --|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----| 26|10 |- |12 | - |48 | <---------TOTAL-----------> |-- |250 | 100 | 350 | -- | 160 | 80 | 240 | 590| --|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|-----------| Games/NCC/Social and Cultural Activity/Community Development+Discipline (15+10) | 25| |----| Aggregate | 615| VI Semester 4 | - |- | - | - | 4 |6.1 Environmental Education(*) |2.5 | 50 | -- | -- | -- | -- | -- | -- | -- | | | | | | | & Disaster Management | | | | | | | | | | 6 | 2 |- | - | - | 8 |6.2 Technology of Finishing |2.5 | 50 | 20 | 70 | -- | -- | -- | -- | 70 | 6 | 2 |- | - | - | 8 |6.3 Advance Wet Processing & |2.5 | 50 | 20 | 70 | -- | -- | -- | -- | 70 | | | | | | | Process Control In Process-| | | | | | | | | | | | | | | | ing | | | | | | | | | | 4 | 2 |- | 6 | - |12 |6.4 Introduction To Knitting |2.5 | 50 | 20 | 70 | 6 | 40 | 20 | 60 |130 | | | | | | | and Garment Technology | | | | | | | | | | - | - |- | - |10 |10 |6.5 Project | -- | -- | -- | -- |VIVA| 100 | 50 | 150 |150 | - | - |- | - | - | - |6.6 Industrial Training-4 Week| -- | -- | -- | -- |VIVA| 80 | 40 | 120 |120 | --|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----| 20| 6 |- | 6 |10 |42 | <---------TOTAL-----------> |-- |200 | 60 | 210 | -- | 220 |110 | 330 | 540| --|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|-----------| Games/NCC/Social and Cultural Activity/Community Development+Discipline (15+10) | 25| |----| Aggregate | 565| |----| 30% Carry Over of I & II. | 342| 70% Carry Over of III & IV | 700| 100% Carry Over of V & VI |1180| |----| |2222| NOTE:- (1) Each period will of be 50 minutes duration. +----+ (2) Each session will be of 16 weeks. (3) Effective teaching will be at least 14 weeks. (4) Remaining periods will be utilised for revision etc. (5) Each group of 2 to 3 students may choose one problem from the project paper. (6) Field visits and Extension lectures at institute level as per need be arranged. (7) *-After the examination of IV Semester each student will go for Industrial Training of 4 weeks and will submit report deely forwarded by the supervising officer of the concerned industry for assesment by a pannel consisting of one internal examiner and one external. (8) Sl. No. 3.1 Common to Textile Technology and other disciplines also. (9)(*) It is compulsory to appear & to pass in examination, But marks will not be included for division and percentage of obtained marks.


CONTENTS Sl.No. Particulars Page No. I. Study and evaluation scheme II. Main features of the curriculum 1 III. List of experts 2 IV. Revision Need and Curriculum Profile 3 1 I Semester 1.1. Professional Communication 4 - 8 1.2. Applied Mathematics-I(A) 9 -10 1.3. Applied Physics-I 11-12 1.4. Applied Chemistry 13-17 1.5 Engineering Drawing 18-20 2 II Semester 2.1. Applied Mathematics-I(B) 21-22 2.2. Applied Physics-II 23-25 2.3 General Mechanical Engg. 26-29 2.4 Textile Fibres 30-32 2.5 Textile Manufacturing 33-35 Processes 2.6 Workshop Practice 36-38 3. III Semester 3.1 Fabric Structure & Analysis 39 - 40 3.2 Electrical Technology & 41 - 45 Electronics 3.3 Technology of Bleaching 46 - 48 3.4 Physical Chemistry 49 - 51 4. IV Semester 4.1 Industrial Safety 52 - 53 4.2 Textile Testing 54 - 56 4.3 Introduction To Computer 57 - 59 4.4 Organic Chemical Technology 60 - 61 4.5 Technology of Dyeing-I 62 - 64 5. V Semester 5.1 Industrial Management & 65 - 66 Entreprenurship Development 5.3 Technology of Dyeing-II 67 - 69 5.4 Technology of Textile 70 - 72 Printing 5.5 Textile Processing 73 Chemicals & Auxiliaries 5.6 Chemistry of Intermediates 74 and Dyes. 6. VI Semester 6.1 Environmental Education & Disaster Management 75 - 77 6.2 Technology of Finishing 78 - 79 6.3 Advance Wet Processing & Process Control In 80 Processing 6.4 Introdution To Knitting & Garment Tech. 81 - 83 6.5 Project 84 - 85 6.6 Industrial Training-4 week 86


VII. Staff structure 87 VIII. Space requirement 88 - 89 IX. List of equipment 90 - 106 X. Learning Resource Material 107 XI. Annexure - I 108 XII. Annexure - II 109 XIII. Annexure - III 110 XIV. Annexure - IV -Questionnaire 111 - 113


MAIN FEATURES OF THE CURRICULUM TITLE OF THE COURSE : Diploma in Textile Chemistry DURATION : Three Year (Six Semester) PATTERN OF THE COURSE : Semester System INTAKE : 60 TYPE OF COURSE : Full Time ENTRY QUALIFICATION : Passed High School With 35% Marks MODE OF ADMISSION : Through Joint Entrance Examination


LIST OF EXPERTS List of exprets who contributed in the development of the curriculum in Semester System for the Three year (Six Semester) Diploma Textile Chemistry at I.R.D.T., U.P., Kanpur on 13-04-15 are honourable named below :. 1. Shri B. D. Dixit Professor I.I.C.T., Bhadohi 2. Shri R. K. Srivastava H.O.D. Govt. Girls Poly.,Allahabad 3. Shri D. K. Verma H.O.D. Govt. Poly. Varanasi 4. Shri C. K. Upadhaya Lecturer (Spinning) Govt. Poly., Kanpur 5. Shri Pankaj Yadav Professor I. R.D. T., U.P. Kanpur


REVISION NEED AND CURRICULUM PROFILE Revision of a curriculum according to need of the time is an essential exericse. It is to weed out the irrelevant and to add afresh timely relevant matter in systematic and cohesive manner. The existing curriculum for Three Year Diploma In Textile Chemistry was in much need of revision since long. Accordingly task has been set on to bring it out in the present form. In the process consideration has been given to topics such as Computer Awareness, Environment Pollution, Entrepreneurship which have caught our considerable attention. Accordingly two new papers viz. Computer App. For Engg. Industrial Safety have been introduced in the second year of the curriculum. Emphasis on entrepreneurship has been given in the paper Industrial Management and Entreprenurship Development in the final year of the course. Maintaining the relevant and deleting the less important in the present context a balance has been sought by adding new ideas as and where wanted. This has been done by thorough scrutiny of the old curriculum with the help of experts from industry and institutions. Besides it due care has been taken in rearrangement and distribution of subject matter over three year period of course to make it rationally progressive in class room teaching. In first year of the course all the papers common to other discipline have already been revised. In first year the last two papers viz. Textile Fibres and Textile Manufacturing Processes have been fully revised by enriching and rationally arranging the matter. Also addition of lab work with Textile Fibres is an extra impetus to students learning. The subject matter of the paper General Mechanical Engineering has been made more relevant to the need of textile industry. Addition of lab work with this paper will still more fortify its effect. Dependence of industry on electrical power makes it imperative to introduce students with handling of electrical machines and instruments. So a new paper Electrical Technology and Electronics with lab work has been introduced in second year of the course. In the final year of the course a new paper Advance Wet Processing & Process Control In Processing is meant to introduce the students with the new developments in the field of processes and machinery. Besides this, project work in the final year covers design and development of product, setting up of small unit to encourage entrepreneurship and also rural development, environment pollution to be friendly to nature and society. With all this it is hoped that this new curriculum will rise up to the horizon of expectations of industry.


I Semester 1.1 PROFESSIONAL COMMUNICATION [ Common to All Engineering/Non Engineering Courses] L T P 5 - 3 Rationale: Communication forms an important activity of diploma holder. It is essential that he/she should be in a position to communicate in writing and orally with superiors,equals and subordinates. This subject aims at providing working knowledge of languages like Hindi and English so as to train the students in the art of communication. It is suggested that maximum attention should be given in developing Communication abilities in the students while imparting instructions by giving maximum emphasis on practice. ________________________________________________________________ Sr.No. Units Coverage time L T P ________________________________________________________________ 1. Introduction to communication methods 5 - - meaning,channels & media written and verbal. 2. Development of comprehension of English 10 - - & Hindi through study of text material& language exercises. 3. Development of expression through A. Letters(English & Hindi) 10 - - B. Report writing (English) 10 - - Note making and minutes writing 4. Paragraph writing, Essey writing, 10 - - Proposal writing 5. Composition 10 - - 6. Remecial Grammer & Vocabulary Building 15 - - ----------------------------------------------------------------- 70 - 42 _______________________________________________________________ 1. PART I : COMMUNICATION IN ENGLISH (40 Marks) 1.1 Concept of communication, importance of effective communication, types of communucation, formal, informal, verbal and nonverbal, spoken and written. Techniques of communication, Listening, reading, writting and speaking, Barriers in communication, Modern tools of communication- Fax, e-mail, Telephone, telegram, etc. 1.2 Technical communication Vs. General Communication : Development of comprehension and knowledge of English through the study of text material and language exercises based on the prescribed text book of English. 1.3 Development of expression through: 1.3.1 Paragraph writing, Essay writing, Proposal writing.


1.3.2 Business and personal correspondence (Letters) : Kinds of letters:- Official, demi-offical, unofficial , for reply or in reply, quotation, tender and order giving letters. Application for a job, Resume. 1.3.3 Report writing and Note making and minutes writing. 1.4 Functional Grammer : Study of sentences and parts of speech (word class), Preposition, Verb, Articles, Abbreviations. 1.5 Vocabulary Building : Homophones, One word substitution, Idioms and Phrases. 1.6 Composition on narrative, descriptive, imaginative, argumentative, discussion and factual topics. 2. PART II : COMMUNICATION IN HINDI (10 Marks) 2.1 Development of comprehension and knowledge of Hindi usage through rapid reading and language exercises based on prescribed text material developed by IRDT. 2.2 Development of expression through ; Letter writing in Hindi: Kinds of letters:- Official, demi-offical, unofficial , for reply or in reply, quotation, tender and order giving letters, Application for a job, Press release in Hindi, Report writing. Note: Paper should be in two parts, part I - English and part II Hindi. REFERENCE BOOKS 1. Bookshelf worksheet of Professional Communication, New Delhi : Bookshelf 2008 2. Functional Skills in language and literature by R. P. Singh, New Delhi : Oxford University Press. 3. Oxford Engilsh Hindi English Dictionary, New Delhi : Oxford 2008 LANGUAGE LAB PRACTICE For the practice/exercise the following is suggested :- 1.A. Phonetic transcription B. Stress and intonation : (At least 10 word for writting and 10 word for pronunciation) 2. ASSIGNMENT : (Written Communication) Two assignment of approximately 400 word each decided by the teacher concerned. THE FOLLOWING MODEL IS PROPOSED : 1. a picture/photograph 2. an opening sentence or phrase


3. a newspaper/magzine clipping or report 4. factual writting which should be informative or argumentative. (The students may refer to "Bookshelf worksheet" for technical communication) 3. Oral Conversation: 1. Short speeches/declamation : Bid farewell, Felicitate somebody, Celebrate a public event, Offer condolences 2. Debate on current problems/topics 3. MockInterview : Preparation, Unfolding of personality and Expressing ideas effectively 4. Group discussion on current topics/problems 5. Role Play/ general conversation : Making polite enquiries at Railway Station, Post Office, Banks and other Public places, Replying to such enquiries, enquiring about various goods sold in the market and discussing their prices. Complaining about service at Hotel, restaurant, Offering apologies in reply to such complaints, complain to a company about a defective product you have brought, reply to such complaints. 6. Presentation skill, Use of OHP and LCD. 7. Through drilling of model words involving different phonetic symbols (Vowels, Consonants, Difthongs). 4. Aural : Listening to conversation/talk/reading of short passage and then writting down the relevant or main points in the specified number of words and answering the given questions The assignments/project work are to be evaluated by the internal/ external examiner. The distribution of 30 marks e.g. 10 marks for assignment (Given by subject teacher as sessional marks) 10 marks for conversation and viva-voce 10 marks for phonetic transcription STRUCTURE OF THE PAPER OF PROFESSIONAL COMMUNICATION Distribution of Marks Theory Paper : 50 Marks Sessional : 20 Marks Pratices : 30 Marks Q1. Question based on the topics of the prescribed syllabus will be set for testing candidates ability to understand the content, explain words and phrases, making sentence of given words and ability to summarise will be included. All questions will have to be answered. A. from English Text Book 10 Marks B. from Hindi Text Book 5 Marks Q2. Candidates will be required to write one letter (English) and one letter in (Hindi) from a choice of two - A. English Letters 5 Marks B. Hindi Letters 5 Marks


Q3. Report Writting on given outlines 5 Marks Q4. There will be a number of short answer questions to test the candidates knowledge of functional grammer, structure and usage of the language. All the items in this question will be compulsory. The grammar questions has four parts - (Total Part: A For 5 Marks, B For 3 Marks, C For 3 Marks and D For 4 Marks) A. This part of the question has to do with the transformation of sentences. English uses several patterns of sentence formation and the same meaning can be expresed by several patterns e.g. Active to Passive voice and vice versa, Direct to Indirect and vice versa, Reframing sentences by changing part of speech e.g Noune to Adjective, Interchanging degree of comparison. Interchanging Moods - Affirmative to Negative, Assertive to Interrogative or to exclamatory B. The second part usually requires blanks in a sentence to be filled in with a suitable preposition and articles. C. The third part is usually an exercise on tenses. D. The fourth part concerns with one word substitution and abbrevation, uses of idioms and Phrases, Homophones. Q5. COMPOSITION : (About 300 Words) (5 marks) Candidates will be required to select one composition topic from a choice of five. The choice will normally include narrative descriptive, argumentative, discussion and factual topics. The main ceteria by which the composition will be marked are as follows A. the quality of the language employed, the range and appropriateness of vocabulary and sentence structure the correctness of grammatical construction, punctuation and spelling. B. The degrees to which candidate have been successfully in organising both the composition as a whole and the individual paragraphs.


1.2 APPLIED MATHEMATICS I(A) [ Common to All Engineering Courses] L T P 3 2/2 - Rationale: The study of mathematics is an important requirement for the understanding and development of any branch of engineering. The purpose of teaching mathematics to diploma engineering students is to impart them basic knowledge of mathematics which is needed for full understanding and study of engineering subjects. _________________________________________________________________ S.N. Units Coverage Time ______________________________________________________L____T___P_ 1. Algebra- I 8 3 - 2. Algebra- II 8 3 - 3. Trignometry 6 2 - 4. Differential Calculus-I 10 3 - 5. Differential Calculus-II 10 3 - ___________________________________________________________________ 42 14 - ___________________________________________________________________ DETAILED CONTENTS: 1. ALGEBRA-I : (10 Marks) 1.1 Series : AP and GP; Sum, nth term, Mean 1.2 Binomial theorem for positive, negative and fractional index (without proof). Application of Binomial theorem. 1.3 Determinants : Elementary properties of determinant of order 2 and 3, Multiplication system of algebraic equation, Consistency of equation, Crammer's rule 2. ALGEBRA-II:(10 Marks) 2.1 Vector algebra : Dot and Cross product, Scaler and vector triple product. 2.2 Complex number. Complex numbers, Representation, Modulus and amplitud Demoivre theorem, its application in solving algebraic equations, Mod. function and its properties.. 3. TRIGONOMETRY :(8 Marks) 3.1 Relation between sides and angles of a triangle : Statement of various formulae showing relation ship between sides and angle of a triangle. 3.2 Inverse circular functions : Simple case only 4. DIFFERENTIAL CALCULUS - I : (12 Marks) 4.1 Functions, limits, continuity, - functions and their graphs, range and domain, elementary methods of finding limits (right and left), elementary test for continuity and differentiability.


4.2 Methods of finding derivative, - Function of a function, Logaritimic differentiation, Differentiation of implicit functions. 5. DIFFERENTIAL CALCULUS -II :(10 Marks) 5.1 Higher order derivatives, Leibnitz theorem. 5.2 Special functions (Exponential, Logarithmic, Inverse circular and function), Definition, Graphs, range and Domain and Derivations of each of these functions. 5.3 Application - Finding Tangants, Normal, Points of Maxima/Minima, Increasing/Decreasing functions, Rate, Measure, velocity, Acceleration, Errors and approximation.


1.3 APPLIED PHYSICS-I [ Common to All Engineering Courses] L T P 3 2/2 - Rationale: Engineering physics is a foundation Course. Its purpose is to develop proper understanding of physical phenomenon and scientific temper in the students. While teaching the subject,teachers should make maximum use of demonstrations to make the subject interesting to the students. TOPIC WISE DISTRIBUTION OF PERIODS _________________________________________________________________ Sl.No. Topics L T P _________________________________________________________________ 1. Units & Dimensions 3 1 - 2. Errors in Measurement 3 1 - 3. Circular Motion 4 1 - 4. Motion of Planets 4 1 - 5. Dynamics of rigid body (Rotational Motion) 5 1 - 6. Fluid Mechanics and Friction 4 1 - 7. Friction 4 1 - 8. Harmonic Motion 5 2 - 9. Heat & Thermodynamics 6 4 - 10. Acoustics 4 1 - __________________________________________________________________ 42 14 - __________________________________________________________________ DETAILED CONTENTS: 1. Units and Dimensions (4 Marks) S.I. Units & Dimensions of physical quantities, Dimensional formula and dimensional equation. Principle of homogenity of dimensions and applications of homogenity principle to: i) Checking the correctness of physical equations, ii) Deriving relations among various physical quantities, iii) Conversion of numerical values of physical quantities from one system of units into another. Limitations of dimensional analysis. 2. ERRORS AND MEASUREMENT (4 Marks) Errors in measuremnts, accuracy and precision, random and systematic errors, estimation of probable errors in the results of measurement(Combination of erros in addition, substraction, multipication and powers). Significant figures, and order of accuracy in resprect to instruments, 3. Circular Motion (5 Marks) Central forces. Uniform Circular motion (Horizental and Vertical cases),angular velocity,angular acceleration and centripetal acceleration.Relationship between linear and angular velocity and acceleration. Centripetal and


centrifugal forces. Practical applications of centripetal forces. Principle of centrifuge. 4. MOTION OF PLANETS AND SATELLITES :(5 Marks) Gravitational force, Acceleration due to gravity and its variation w.r. to height and depth from earth, Kapler's Law, Escope and orbital velocity, Time period of satellite, Geo- stationary, Polar satellites (Concept Only) 5. Dynamics of Rigid Body (Rotational Motion) (6 Marks) Rigid body,Rotational motion, Moment of inertia,Theorems(Perpendicular and Parallel axis) of moment of inertia (Statement). Expression of M.I. of regular bodies (Lamina, Sphere, Disc, Cylindercal),Concept of Radius of gyration, angular momentum, Conservation of angular momentum, Torque, Rotational kinetic energy. Rolling of sphere on the slant plane . Concept of Fly wheel. 6. Fluid Mechanics :(5 Marks) Surface tension, Capillary action and determination of surface tension from capilary rise method, Equation of continuity (A1V1=A2V2), Bernoulli's theorem, and its application stream line and Turbulent flow, Reynold's number. 7. Friction :(4 Marks) Introduction, Physical significance of friction, Advantage and disadvantage of friction and its role in every day life. Coefficients of static and dynamic friction and their measurements. viscosity, coeff. of viscosity, & its determination by stoke's method. 8. Harmonic Motion (6 Marks) Periodic Motion , characterstics of simple harmonic motion; equation of S.H.M. and determination of velocity and acceleration. Graphical representation. Spring-mass system. Simple pendulum. Derivation of its periodic time. Energy conservation in S.H.M.. Concept of phase, phase difference, Definition of free, forced, undamped and damped vibrations, Resonance and its sharpness, Q-factor. 9. Heat & Thermodynamics: (6 Marks) Modes of heat transfer (Conduction, Convection and Radiation), coefficient of thermal conductivity Isothermal and adiabatic process. Zeroth First, Second Law of Thermodynamics and Carnot cycle, Heat Engine (Concept Only). 10. Acoustics (5 Marks) Definition of pitch, loudness, quality and intensity of sound waves. Echo, reverberation and reverberation time. Sabine's formula without Derivation. Control of reverberation time (problems on reverberation time). Accoustics of building defects and remedy.


1.4 APPLIED CHEMISTRY [ Common to All Engineering Courses] L T P 6 - 4 Rationale: Engineering Chemistry has profound and deep relationship with the industrial and environmental technology. This curriculum intends to impart technical knowledge alongwith productive practice to the students of the diploma engineering. The teachers are expected to guide the students in the classroom and the laboratories according to the curriculum by demonstrations and by showing relevant materials and equipments to inculcate interests in learning among students. TOPIC WISE DISTRIBUTION OF PERIODS _________________________________________________________________ Sl.No. Topics L T P _________________________________________________________________ 1. Atomic Structure 4 - - 2 Chemical Bonding 6 - - 3. Classification of Elements 4 - - 4. Electro Chemistry-I 7 - - 5. Electro Chemistry-II 8 - - 6. Chemical Kinetics 4 - - 7. Catalysis 4 - - 8. Solid State 4 - - 9. Fuels 4 - - 10. Water Treatment 6 - - 11. Colloidal State 4 - - 12. Lubricants 4 - - 13. Hydrocarbons 7 - - 14. Organic Reactions & Mechanism 8 - - 15 Polymers 4 - - 16 Synethetic Materials 6 - - --------------------------------------------------------------- 84 - 56 --------------------------------------------------------------- DETAILED CONTENTS: 1. ATOMIC STRUCTURE :(3 MARKS) Basic concept of atomic structure, Matter wave concept, Quantum number, Haisenberg's Uncertainty Principle, Shaples of orbitals. 2. CHEMICAL BONDING :(4 MARKS) Covalent bond, Ionic & Co-ordinate, Hydrogen bonding, Valence bond theory, Hybridisation, VSEPR theory, Molecular orbital theory. 3. CLASSIFICATION OF ELEMENTS :(3 MARKS) Modern classification of elements (s,p,d and f blcok elements), Periodic properties : Ionisation potential electro negativity, Electron affinity.


4. ELECTRO CHEMISTRY-I:(3 MARKS) Arrhenius Theory of electrolytic dissociation, Transport number, Electrolytic conductance, Ostwald dilution law. Concept of Acid and bases : Bronsted, Arrhenius and Lewis theory. Concept of pH and numericals. Buffer solutions, Indicators, Solubility product, Common ion effect with their application, 5. ELECTRO CHEMISTRY-II:(3 MARKS) Redox reactions, Electrode potential(Nernst Equation), Electro-chemical cell (Galvanic and Electrolytic). EMF of a cell and free energy change. Standard electrode potential, Electro chemical series and its application. Chemical and Electrochemical theory of corrosion, Galvenic Series. Prevention of corrosion by various method. 6. CHEMICAL KINETICS :(3 MARKS) Law of mass action, order and molecularity of rection. Activation energy, rate constants, Ist order reactions and 2nd order reactions. 7. CATALYSIS :(2 MARKS) Definition Characteristics of catalytic reactions, Catalytic promotors and poison , Autocatalysis and Negative catalysis, Theory of catalysis, Application. 8. SOLID STATE :(2 MARKS) Types of solids (Amorphous and Crystalline), Classification (Molecular, Ionic, Covalent, Metallic), Band theory of solids (Conductors, Semiconductors and Insulators), types of Crystals, FCC, BCC, Crystal imperfection. 9. FUELS :(3 MARKS) Definition, its classification, high & low Calorific value.Determination of calorific value of solid and liquid fuels by Bomb calorimeter. Liquid fuel - Petroleum and its refining, distillate of petroleum (Kerosene oil, Disel and Petrol), Benzol and Power alchol. Knocking, Anti-knocking agents, Octane number and Cetane number. Cracking and its type, Gasoling from hydrogenation of coal (Bergius process and Fischer tropsch's process) Gaseous Fuel - Coal gas, Oil gas, Water gas, Producer gas, Bio gas, LPG and CNG. Numerical Problems based on topics 10. WATER TREATMENT :(3 MARKS) Hardness of water, Its limits and determination of hardness of water by EDTA method. Softening methods (Only Sods lime, Zeolote and Ion exchange resin process). Disadvantage of hard water in different industries, scale and sludge formation, Corrosion, Caustic embritlement, primming and


foarming in biolers. Disinfecting of Water By Chloramine-T, Ozone and Chlorine. Advantage and disadvantage of chlorinational, Industrial waste and sewage, Municipality waste water treatment, Definition of BOD and COD. Numerical Problems based on topics. 11. COLLOIDAL STATE OF MATTER :(3 MARKS) Concept of collidal and its types, Different system of colloids, Dispersed phase and dispersion medium. Methods of preparation of colloidal solutions, Dialysis and electrodialysis. Properties of colloidal solution with special reference to absorption, Brownian Movement, tyndal effect, Electro phoresis and coagulation. relative stability of hydrophillic and hydrophobie colloids. Protection and protective colloids. Emulsion, Types, preparation,properties and uses. Application of colloids chemistry in different industries. 12. LUBRICANTS :(3 MARKS) Definition, classification, Necessasity and various kinds of lubricants. Function and mechanism of action of lubricants and examples. Properties of lubricants, Importance of additive compunds in lubricants, Synthetic lubricants and cutting fluids. Industrial application, its function in bearing. 13. HYDROCARBONS:(4 MARKS) A. Classification and IUPAC nomeuclature of organic compounds hamologous series (Functional Group) B. Preparation, properties and uses of Ethane, Ethene, Ethyne (Acetylene), Benzene and Toluene. 14. ORGANIC REACTIONS & MECHANISM:(4 MARKS) 1. Fundamental auspects - A. Electrophiles and nucleophiles, Reaction Intermediates, Free radical, Carbocation, Carbanion B. Inductive effect, Mesomeric effect, Electromeric effect. 2.A. Mechanism of addition reaction (Markonicove's Rule, Cyanohydrin and Peroxide effect), B. Mechanism of Substitution reactions; (Nucleophillic) hydrolysis of alkyle halide, electrophillic substitution halogenation, Sulphonation, Niration and friedel-Craft reaction. C. Mechanism of Elimination reaction - Dehydration of primary alcohol, Dehyrohalogenation of primary alkyl halide. 15. POLYMERS :(3 MARKS) 1. Polymers and their classification. Average degree of polymerisation, Average molecular weight, Free radical polymerisation (Mechanisms)


2. Thermosetting and Thermoplastic resen - A. Addition polymers and their industrial application- Polystyrene, PVA, PVC, PAN, PMMA, Buna-S, Buna-N, Teflon. B. Condensation polymer and their industrial application : Nylon 6, Nylon 6,6, Bakelite, Melamine formaldehyde, Urea formaldehyde, Terylene or Decron, Polyurethanes. 3. General concept of Bio polymers, Biodegradable polymers and inorganic polymers(Silicon) 16. SYNETHETIC MATERIALS :(4 MARKS) A. Introduction - Fats and Oils B. Saponification of fats and oils , Manufacturing of soap. C. Synthetic detergents, types of detergents and its manufacturing. 3. EXPLOSIVES: TNT, RDX, Dynamite. 4. Paint and Varnish LIST OF PRACTICALS 1. To analyse inorganic mixture for two acid and basic radicals from following radicals A. Basic Radicals : NH4+, Pb++, Cu++, Bi+++, Cd++, As+++, Sb+++, Sn++, Al+++, Fe+++, Cr+++, Mn++, Zn++, Co++ Ni++, Ba++, Sr++, Ca++, Mg++ B. Acid Radicals : CO3--, S--, SO3--, CH3COO-, NO2-, No3- , Cl-, Br_ , I- , So4-- 2. To determine the percentage of available Chlorine in the supplied sample of Bleaching powder. 3. To determine the total hardness of water sample in terms of CaCo3 by EDTA titration method using Eriochroma black-T indicator. 4. To determine the strength of given HCl solution by titration against NaOH solution using Phenolphthalium as indicator. 5. To determine the Chloride content in supplied water sample by using Mohr's methods. 6. Determination of temporary hard ness of water sample by O- Hener's method.


1.5 ENGINEERING DRAWING [ Common to Three years Diploma Course in Civil Engg., Electrical Engg., Chemical Engg., Dairy, Ceramic, Textile Technology, Textile Chemistry] [ Also Common to Four year Part-time Diploma Course in Electrical Engineering, Mechanical Engineering (Specilization in Production Engineering)] [ Also common to First year Diploma Course in Chemical Technology : (1) Fertilizer Technology, (2) Rubber and Plastic Technology] L T P - - 14 Rationale Drawing, which is known as the language of engineers, is a widely used means of communication among the designers, engineers, technicians, draftmen and craftmen in the industry. The translation of ideas into practice without the use of this graphic language is really beyond imagination. Thus, for the effective and efficient communication among all those involved in an industrial system, it becomes necessary that the perosonnel working in different capacities acquire appropriate skills in the use of this graphic language in varying degrees of proficiency in accordance with their job requirements. Generally speaking, an engineering technician working at the middle level of the threetier technical manpower spectrum, is required to read and interpret the designs and drawings, providedto him by technologists and subsequently to translate them to the craftsmen for actual execution of the job. This course in Engineering Drawing has been designed, keeping in view, the above refered job functions of a technician in the industry. This preliminary course aims at building a foundation for the further courses in drawing and other allied subjects. The contents of the course have been selected as to form a core for the various deversified fields of engineering. It is expected that at the end of this session, the students acqures sufficient skill drafting and some ability in spetial visualization of simple objects. ________________________________________________________________ Sl.N. Units Coverage Time _______________________________________________L___T___P________ 1. Drawing Instruents and their use - - 4 2. A. Lettering techniques - - 16 B. Introduction to scales - - 8 3. Conventional Presentation - - 8 4. A. Principles of projections - - 12 B. Point Line, Plane - - 28 5. Orthographic projection of - - 12 simple geometrical solids 6. Section of Solids - - 20 7. Isometric Projection - - 20 8. Free Hand Sketching - - 8 9. Development of surfaces - - 24 10. Orthographics Projection of Machine Parts - - 12 11. Practice on Auto Cad - - 24 _______________________________________________________________ - - 196 _______________________________________________________________


C O N T E N T S NOTE : Latest Indian Standards Code of Practice to be followed. 1. Drawing, instruments and their uses. 1 Sheet 1.1 Introduction to various drawing, instruments. 1 1.2 Correct use and care of Instruments. 1.3 Sizes of drawing sheets and their layouts. 2. (a) Lettering Techniques 2 Sheet Printing of vertical and inclined, normal single stroke capital letters. Printing of vertical and inclined normal single stroke numbers. Stencils and their use. (b) Introduction to Scales 2 Sheet Necesssity and use, R F Types of scales used in general engineering drawing. Plane, diagonal and chord scales. 3. Conventional Presentaion : 1 Sheet Thread (Internal and External), Welded joint, Types of lines, Conventional representation of materials, Conventional representation of machine parts. 4. (a) Principles of Projection 1 Sheet Orthographic, Pictorial and perspective. Concept of horizontal and vertical planes. Difference between I and III angle projections. Dimensconing techniques. (b) Projections of points, lines and planes. 1 Sheet 5 (a) Orthographic Projections of Simple 2 Sheet Geometrical Solids Edge and axis making given angles with the reference planes. Face making given angles with reference planes. Face and its edge making given angles with referance planes. (b) Orthographic views of simple composite solids from their isometric views. (c) Exercises on missing surfaces and views 6. Section of Solids 2 Sheet


Concept of sectioning Cases involving cutting plane parallel to one of the reference planes and prependicular to the others. Cases involving cutting plane perpendicular to one of the reference planes and inclind to the others plane, true shape of the section 7. Isometric Projection. 2 Sheet Isometric scale Isometric projection of solids. 8. Free hand sketching 1 Sheet Use of squared paper Orthographic views of simple solids Isometric views of simple job like carpentary joints 9. Development of Surfaces 2 Sheet Parallel line and radial line methods of developments. Development of simple and truncated surfaces (Cube, prism, cylinder, cone and pyramid). 10. ORTHOGRAPHIC PROJECTION OF MACHINE PARTS: 2 Sheet Nut and Bolt, Locking device, Wall bracket 11. PRACTICE ON AUTO CAD : 2 Sheet Concept of AutoCAD, Tool bars in AutoCAD, Coordinate System, Snap, Grid and Ortho mode.Drawing Command - Point, Line, Arc, Circle, Ellipse. Editing Commands - Scale, Erase, Copy, Stretch, Lengthen and Explode. Dimensioning and Placing text in drawing area. Sectioning and hatching. Inquiry for different parameters of drawing. NOTE : A. The drawiang should include dimension with tolerence whereever necessary, material list according to I.S. code. 25% of the drawing sheet should be drawn in first angle projection and rest 75% drawing sheet should be in third angle figure B. Practice on AutoCAD latest software is to be done in AutoCAD lab of Mechanical Engineering Department of the Institute.


II Semester 2.1 APPLIED MATHEMATICS I (B) [ Common to All Engineering Courses] L T P 3 2/2 - Rationale: The study of mathematics is an important requirement for the understanding and development of any branch of engineering. The purpose of teaching mathematics to diploma engineering students is to impart them basic knowledge of mathematics which is needed for full understanding and study of engineering subjects. _________________________________________________________________ S.N. Units Coverage Time ______________________________________________________L____T___P_ 1. Integral Calculus-I 12 4 - 2. Integral Calculus-II 12 4 - 3. Coordinate Geometry (2 Dimensional) 10 3 - 4. Coordinate Geometry (3 Dimensional) 8 3 - ___________________________________________________________________ 42 14 - ___________________________________________________________________ DETAILED CONTENTS: 1. INTEGRAL CALCULUS - I : (14 Marks) Methods of Indefinite Integration :- 1.1 Integration by substitution. 1.2 Integration by rational function. 1.3 Integration by partial fraction. 1.4 Integration by parts. 2. INTEGRAL CALCULUS -II :(14 Marks) 2.1 Meaning and properties of definite integrals, Evaluation of definite integrals. Integration of special function. 2.2 Application : Finding areas bounded by simple curves, Length of simple curves, Volume of solids of revolution, centre of mean of plane areas. 2.3 Simposns 1/3rd and Simposns3/8th rule and Trapezoidal Rule : their application in simple cases. 3. CO-ORDINATE GEOMETRY (2 DIMENSION):(14 Marks) 3.1 CIRCLE : Equation of circle in standard form. Centre - Radius form, Diameter form, Two intercept form. 3.2 Standard form and simple properties Parabola x2=4ay, y2=4ax,


Ellipse x2 y2 -- + --=1 a2 b2 Hyperbola x2 y2 --- - ---=1 a2 b2 4. CO-ORDINATE GEOMETRY (3 DIMENSION):(8 Marks) 4.1 Straight lines and planes in space - Distance between two points in space, direction cosine and direction ratios, Finding equation of a straight line and Plane ( Different Forms), 4.2 Sphere x2 + y2 + z2 + 2gx + 2fy + 2wz=d (Radius, Centre and General Equation)


2.2 APPLIED PHYSICS-II [ Common to All Engineering Courses] L T P 3 2/2 4 Rationale: Engineering physics is a foundation Course. Its purpose is to develop proper understanding of physical phenomenon and scientific temper in the students. While teaching the subject,teachers should make maximum use of demonstrations to make the subject interesting to the students. TOPIC WISE DISTRIBUTION OF PERIODS _________________________________________________________________ Sl.No. Topics L T P _________________________________________________________________ 1. Optics 4 1 - 2. Introduction To Fiber Optics 4 1 - 3. Laser & its Application 4 1 - 4. Electrostatics 4 1 - 5. D.C. Circuits 4 1 - 6. Magnetic Materials & Their Properties 4 1 - 7. Semi Conductor Physics 4 1 - 8. Introduction Diode & Transistors 4 2 - 9. Introduction To Digital Electronics 4 2 - 10. Non-conventional energy sources 6 3 - __________________________________________________________________ 42 14 56 __________________________________________________________________ 1. Optics (4 Marks) Nature of light, Laws of Reflection and Refraction, Snell's Law, Interference (Constructive and Deotructive), Diffraction and Polarization (Concept Only), Law of Mallus and Polaroids. 2. Introduction To Fibre Optics :(5 Marks) Critical angle, Total internal reflection, Principle of fibre optics, Optical fibre, Pulse dispersion in step-index fibres, Graded index fibre, Single mode fibre, Optical sensor. 3. Lasers and its Applications (4 Marks) Absorbtion and Emission of energy by atom, Spontaneous and Stimulated Emission, Poluation inversion, Main component of laser and types of laser- Ruby Laser, He-Ne laser and their applications. Introduction to MASER. 4. Electrostatics :(4 Marks) Coutomb's Law, Electric field, Electric potential, Potential energy, Capacator, Energy of a charged capacitor, Effect of dielectric on capacators. 5. D.C. Circuits (5 Marks)


Ohm's Law, Kirchoff's Law and their simple application, Principle of Wheat Stone bridge and application of this principle in measurement of resistance (Meter bridge and Post Office Box); Carey Foster's bridge, potentiometer. 6. Magnetic Materials and Their Properties: (5 Marks) Dia, Para and Ferro-magnetism, Ferrites, Magnatic Hysteresis Curve and its utility. Basic idea of super conductivity, Meissner's effect. 7. Semiconductor Physics (4 Marks) Concept of Energy bands in soldis, classification of solids into conductors, insulators and semiconductors on the basis of energy band structure. Intrinsic and extrinsic semi conductors, Electrons and holes as charge carriers in semiconductors, P-type and N-type semiconductors. 8. Junction Diode and Transister : (6 Marks) Majority and Minority charge carriers,P-N junction formation, barrier voltage, Forward and reverse biasing of a junction diode, P-N junction device characteristics, Formation of transistor, transistor-action, Base, emitter and collector currents and their relationship LED's. 9. Introduction To Digital Electronics : (6 Marks) Concept of binary numbers, Interconversion from binary to decimal and decimal to binary. Concepts of Gates (AND, NOT, OR). 10. Non-conventional energy sources: (7 Marks) (a) Wind energy : Introduction, scope and significance, measurement of wind velocty by anemometer, general principle of wind mill. (b) Solar energy: Solar radiation and potentiality of solar radiation in India, uses of solar energy: Solar Cooker, solar water heater, solar photovoltaic cells, solar energy collector.


PHYSICS LAB Note: Any 4 experiments are to be performed. 1. Determination of coefficient of friction on a horizontal plane. 2. Determination of 'g' by plotting a graph T2 verses l and using the formula g=4n2/Slope of the graph line 3. Determine the force connstant of combinationof springs incase of 1. Series 2. Parallel. 4. To verify the series and parallel combination of Resistances with the help of meter bridge. 5. To determine the velocity of sound with the help of resonance tube. 6. Determination of viscosity coefficient of a lubricant by Stoke's law. 7. Determination of E1/E2 of cells by potentio meter. 8. Determination of specific resistance by Carry Foster bridge. 9. Determination of resitivity by P.O.Box. 10. Verification of Kirchoff's Law. 11. To draw Characteristics of p-n Junction diode. 12. To measure instantaneous and average wind velocity by indicating cup type anemometer/hand held anemometer. NOTE : Students should be asked to plot a graph in experiments (where possible) and graph should be used for calculation of results. Results should be given in significant figures only.


2.3 GENERAL MECHANICAL ENGINEERING L T P 6 - 4 Rationale For every practising engineer some knowledge of Mechanical Engineering relevant to his discipline is a must. This paper is meant to provide the would be textile technologists elements of mechanical engineering relevant to their work. Topic Wise Distribution of Periods ________________________________________________________________ Sl.No. Topics Coverage Time ______________________________________________________L___T___P__ 1. Foundations and Installation 8 - - 2. Pipe and Pipe Fittings 8 - - 3. Bearings and Lubrications 8 - - 4. Power Transmission and Material Handling 8 - - 5 Couplings, Clutches, Eccentrics and Camps 8 - - 6. Fules and Combustion 9 - - 7. Thermodynamics 8 - - 8. Steam Generation and Steam Generators 8 - - 9. Pumps and Air Compressors 8 - - 10. Refrigeration and Air-Conditioning 8 - - __________________________________________________________________ 84 - 56 ___________________________________________________________________ DETAILED CONTENTS 1. FOUNDATIONS AND INSTALLATIONS: General principles and considerations for machine foundations, vibrations in machine foundations. Layout of foundation bolts, alignment of machines care and precautions to be used in installation of machines, introduction to Indian Standards on machine foundations. Practice in blue printreading for installtions. 2. PIPE AND PIPE FITTINGS: Classification of pipes according to materials used, field of application, IS specifications of water, air and steam pipes, various types of pipe fittings and their applications, laying of pipes, cuttings threading and jointing of pipes. 3. BEARINGS AND LUBRICATION: Various kinds of bearings, bush bearing, ball and roller bearing, thrust bearing and their application in textile machineries. Principle of film lubrication. Various methods of lubrication, lunricants and their properties. Selection of lubricants for various textile machineries. 4. POWER TRANSMISSTION & MATERIAL HANDLING: (a) Different types of Trolleys used in process house. (b) Belt and gear drive. Types of gears, spur gear, bevel gear, helical gear, worm


and worm wheel, rack and pinion. Power transmission by belt, chain and gears. Gear drive, application of various kinds of gears and drives in textile machinery. Variable speed drives. 5. COUPLINGS, CLUTCHES, ECCENTRICS AND CAMS: Necessity of coupling, types of couplings, rigid and flexible couplings, universal coupling, fluid coupling. Introduction to common types of clutches, eccentrics and cams, their function and use. 6. FUELS AND COMBUSTION : Common solid, liquid and gas fuels. Their composition, higher and lower calorifics values. Claculation of air required for complete combustion of unitmass/volume. Concept of excess air in bioler furnace combustion. Heat carried away by flew gases. Flew gas analysis by Orsat apparatus. (Simple Numerical Problems) Idea of specific properties of liquid fuels such as knock resistance (Cetane and Octane numbers). Flash point, Flame point, Solidification point. 7. THERMODYNAMICS: Concept of thermodynamic systems and surroundings, Work and its relation to heat. First law of thermodynamics and its application to Constant volume, Constant pressure, Constant temperature and adeabatic processes in dealing with gases and vapours. Representation of these processes in P. V. diagram, calculation of work done. Second law of thermodynamics. Concept of enthalpy, entropy of thermodynamic system. Concept of Heat engine, Heat pump and refrigerator. Carnot cycle efficency of heat engine, coefficient of performance of refrigerator and heat pump. Steady state flow process. Its equation and application. 8. STEAM GENERATION AND STEAM GENERATORS: Idea of steam generation from water at 0oC. Pressure and temperature curve of steam generation. Idea of wet, dry saturated and super heated steam. Saturation pressure, temperature, degree of super heat, Enthalpy, Entrophy and specific volume of wet, dry saturated and super heated steam. Use of steam tables for simple calculations. Introduction to water tube, fire tube boilers e. g. Lancashre, Babcock Wilcoxs, Cochran and Simple vertical boilers. Boilers mountings and accessories. Steam traps, Reducers, Expansion bends. Boilers specification. Equivalent evaporation, Boiler efficiancy, Draught, Chimeney height, Conditions for maximum draught through chimeney. Measurement of steam consumption. Simple numerical problems. 9. PUMPS & AIR COMPRESSORS: Elementary knowledge of working of reciprocating, Centrifugal and Vacuum pumps, Blowers and Compressors, Fans and Exhausts. Difference between reciprocating and rotary compressors.


Their types and working, Single stage and Multi stage compressors. Power required to drive single stage compressor. Volumatric efficiency and effect of temperature on it. Use of compressed in textile industry. 10. REFRIGERATION AND AIR CONDITIONING: Meaning of the term refrigeration. Its application, Unit. Refrigeration methods. Bellcoleman air cycle, air refrigerator, Vapour compression refrigeration. Analysis of simple saturated cycle for vapour compression refrigerator. Characteristics of good refrigerants. Properties of common refrigerants such as NH3, Co2, So2, Fe-12. Air Conditioning: Meaning of the term and its application. Gas and vapour mixture. Dry and wet bulb temperature, Dew-point, Depression of wet bulb temperature and Depression of Dew-point. Saturated air, specific humidity, relative humidity, Absolute humidity. Humid specific volume, Heat enthalpy of moist air. Use of psychrometric charts and tables. Sensible heating and cooling. Humadification. Dehumadification and their methods. Air conditioning for human comfort. Air conditioning, for summer and winter. Air conditioning round the year, Psychrometric air conditioning. Industrial air conditioning.


GENERAL MECHNICAL ENGINEERING-LAB A. Domonstration of the following for study and sketch. 1. (a) Bio Gas Plant. (b) Wind Mill. (c) Solar Cooker. (d) Voltaic Cell Type Soalr Energy Converter. 2. Key's, Key ways and Splined shaft e.g. Jib head key, Flat key, Saddle key, Woodruff key, Feather key, Pin key, Splined shaft. 3. Pins- Split pin, Taper cotter type split pin, Cottor pin, Cottor bolts. Foundations Bolts- Lewis rag bolt, Fish tail bolt and Square head bolt. 4. Friction clutch and Coupling- Cone cluch, Plate cluch (Single Pair); Muffcoupling, Flange coupling, Universal or Hook's joint coupling. Flexible coupling- Belt and Pin Type, Coil spring type. 5. Bearings- Plane, Bush, Split step bearings, Ball Roller bearings, Thrust bearings. 6. Gears- Spur gear, Single and Double herical gears, Bevel gears. 7. Gear Trains- Simple spur gear train, Compound gear train, Epicyclic gear train. 8. Compressor and Tension helical springs. 9. Slider Crank Mechanism and Quick Return Mechanism. Performance Practicals: 10. Deterimination of velocity ratio of a spur gear train. 11. Velocity diagram of a four bar chain mechanism. 12. Performance evaluation of solar cooker. NOTE:- Field visits are recomended for equipments not available in the institution such as biogas plant, wind mill, Boilers. No need to purchase them.Models of Boilers may be procured for study purpose.


2.4 TEXTILE FIBRES L T P 3 - 3 Rationale Textile Fibre being the primary input to textile industry, any education in the field of textiles remains incomplete with some knowledge of textile fibres, so whether it is textile technologist or textile chemist knowledge of textile fibres is inevitable. The paper aims to expose the vital aspact of subject to the reader. Topic Wise Distribution of Periods ________________________________________________________________ Sl.No. Topics Coverage Time ______________________________________________________L___T___P__ 1. Introduction 8 - - 2. Classification & Sources of Textile Fibres 8 - - 3. General Properties of Fibres 8 - - 4. Molecular Structural Polymerization 8 - - 5 Utilization of Fibres 10 - - __________________________________________________________________ 42 - 42 ___________________________________________________________________ DETAILED CONTENTS 1. INTRODUCTION: (i) Definition of the Terms: Textile, Fibre, Textile fibre, Staple, Filament, Yarn and thread. (ii) Characteristics of a good Testile Fibre: (a) Essential Properties: Length, Strength, Flexibility, Cohesiveness (b) Desirable Properties: Fineness, Resiliancy, Uniformity, Porosity, Lusture, Durability and Commerical availability. Importance and usefulness of these properties for textile use. Examples of fibres considerably in these properties 2. CLASSIFICATION AND SOURCES OF TEXTILE FIBRES: 2.1 Definition and Classification of textile fibres. (a) Natural Fibres: (i) Cotton: Verities of cottons, Harvesting and Ginning (ii) Wool: Classification of wool fibres. The major animal fibres - Mohair, Camel hair,


Cashmere, Reclaimed fibres. (iii)Bast Fibres: Jute, Hemp, Ramie, Sisal and Flax. Plant harvesting, Retting, Breaking and Scutching. (iv) Silk: Production of Raw silk, Its physical, chemical and electrical properties and methods of identification, different varieties of silk. (v) Grading of Natural Fibres. (b) Man Made Fibres: Meaning of the term, Introduction to man made fibres such as Viscose Rayon, Acetate Rayon, Cuprammonium Rayon, Nylons (6 and 66), Terelene, Polypropylene. Acrylic, Metallic Fibres. General methods of manufacturing man made fibres viz. Wet, Dry and Melt processes in brief. 3. GENERAL PROPERTIES OF FIBRES:( Natural & Man Made) 3.1 Physical properties of fibres length, fineness, crimp, specific gravity, cross sectional shapes, maturity and their improtance in their uses. 3.2 Introduction to mechanical properties of fibres: Stress- strain characteristics of various textile fibres. Concept of modulus of Tenacity, Extensibility, Toughness, Work of rupture and Frictional properties. 3.3 Brief introduction to optical and electrical properties of fibres. 3.4 Comparison of natural and man-made fibres 3.5 Use of optical microscope for fibre identification. Other physical mehtod of identification. Chemical methods of their identification - Staining test and Solubility Test. 4. MOLECULAR STRUCTURAL POLYMERIZATION: I. Molecular structure, Structure of textile fiber (Wool, Silk, Cotton, Polyester, Viscon Nylon). II. Method of polymerisation, Criteria of fiber forming polymer such as Polyesters, Polyamides, Aerylic. 5. UTILISATIONS OF FIBRES: According to their properties Influence of physical and chemical properties of fibres on their usefulness. Chemical and Physical properties of textile fibres. Introduction to degree of polymerisation, Crystalline and Amorphus regin. Viscoelastic behaviour of textile fibres


TEXTILE FIBRES List of Experiments 1. To distinguish animal fibres from vegitable fibres (i) with an alkali. (ii) with an acid. 2. To distinguish (i) Silk from wool fibres. (ii) Nylon from other fibres. (iii)Polysters from other fibres. (iv) viscose rayan, Cuprammonium rayan and Acetate fibres. 3. To distinguish linen from cotton. 4. To distinguish Orlon Acrylic Fibres from other fibres. 5. To identify tesxile fibres such as Cotton, Wool, Silk, Jute, Viscos rayon, Polyster, Nylon and Acrylic fibres under microscope and to draw their longitudinal and cross- sectional views. 6. Checking moistsure gain of different textile fibres by Shirley moisture meter and by good brand conditioning oven. 7. To check the maturity ratio of cotton fibres by 10% caustic soda solution. 8. To check staple length of textile fibres by hand stappling method. 9. To check trash contents of cotton fibre by Shirley Trash analyser. 10. To identify of textile fibres by (i) Staining Test (ii) Solubility Test. 11. To determine the relative humidity and temperature of room with the aid thermo-hydrograph, whirling hydrometer and dry and wet bulb thermometers. 12. Find out fibre length by Uster stapler. 13. To find out fibre fineness of cotton by A.N. Stappling apparatus. 14. To do qualitative and quantitative estimation of fibres in a blend.


2.5 TEXTILE MANUFACTURING PROCESSES L T P 6 - - Rationale Aim of this paper is to give new intrants in the field of textiles first hand knowledge of principles and processes involed in the manufacture of fabrics beginning from fibre. It is to facilitate their further studies in the coming years of the course. Topic Wise Distribution of Periods ________________________________________________________________ Sl.No. Topics Coverage Time ______________________________________________________L___T___P__ 1. Manufacturing of Yarn 30 - - 2. Doubling 12 - - 3. Reeling 12 - - 4. Manufacture of Fabric 30 - - __________________________________________________________________ 84 - - ___________________________________________________________________ DETAILED CONTENTS 1. MANUFACTURE OF YARN: Elementary idea of various processes involved in conversion of Fibre into yarn. (a) Ginning and Mixing: (i) Object, types and limitations of mixing processes. (ii) Object and different types of Ginning - Sutibality of various Ginning machines according to quality of fibre. (b) Blow Room Line: (i) Necessity of blow room line, Various machines used in blow room line and general idea of different processes completed in blow room line Viz. Openning, Cleaning and Lap formation (ii) General idea of main defects found in blow room lap. (c) Carding: (i) Main objects, Line diagram of machines and discription of passage of material through Carding machine. (ii) General concept of Card stripping and grinding. (d) Draw FrameL\: (i) Passage of materials through machines and main functions involved in the processes. (ii) General idea of graduated drafting system used in drawing process.


(e) Combing: Definition and need of combing and preparation of material for combing process. (f) Simplex (Fly Frame): (i) Object of the process, Passage of material through machines. (ii) Definition of bobbin leading and flyer leading machines. (g) Spinning: (i) Its objects, Passage of material on machine spindle. (ii) General idea of spinning defects coming in the process. 2. DOUBLING: Its objects, type, scope and uses of doubled yarn. 3. REELING: Its object, methods and types of doffing styles used in reeling processes. Passage of material through reeling machine. 4. MANUFACTURE OF FABRIC: Elementary idea of various processes involved in conversion of yarn into fabric. Viz. (a) Winding: (i) Its objects , types on basis of machine speed and winding packages . Passage of material through and any high speed drum winding machine e.g. Rotoconer (ii) Faults found in winding package. (iii)General idea of Pirn winding and its need and advantages. (b) Warping: Its main objects, general idea of beam and sectional warping machine. (c) Sizing: (i) Its main objects, methods of sizing on the basis of drying system used for drying wet yarn and on the basis of amount of size put on yarn. (ii) Passage of warpsheet through Slasher sizing machine and knowledge of necessary parts of machine. (d) Drawing-in & Beaming: Main objects of drawing in and beaming.


(e) Weaving: (i) Primary, Secondary and Auxillary motions in weaving process (Only name and functions of all motions). (ii) Passage of warp on loom . Showing all its necessary parts. (iii) Limitations fo Tappet Shedding, dobby, Shedding, Jaquards Shedding, . (iv) Name of some modern weaving techniques. 5. SIZING : Main object and sizing ingrediants. NOTE: Numerical problems and detailed description of any machine/mechanism are excluded.


2.6 WORKSHOP PRACTICE [Common with Civil Engg., Civil Engg. (sp. in Rural Engg.), Electrical, Ceramic, Dairy, Agriculture, Chemical Technology (Rubber & Plastic), Chemical Technology (fertilizer), Four year chemical Engg.] [Four year Past time Mechanical Engg. (sp. in Production Engg.)] L T P - - 14 Rationale A diploma holder in any branch of engineering has to work in between a skilled workman and an Engineer. In order to have effective control over skilled workmen it is necessary that the supervisory staff must have adequate knowledge and skill. For development of skills workshop practice is very essential. ________________________________________________________________ Sl.No. Units Coverage Time ______________________________________________________L___T___P__ 1. Carpentry shop - - 20 2. Painting & polishing shop - - 16 3. Sheet metal and soldering shop - - 56 4. Fitting shop, Plumbing & Fastening Shop - - 24 5 Foundry shop 20 6. Smithy shop - - 24 7. Welding shop - - 20 8. Machine shop - - 16 __________________________________________________________________ - - 196 ___________________________________________________________________ DETAILED CONTENTS 1. Carpentry Shop : EX-1 Introduction & demonstration of tools used in carpentry shop and different types of joints, types of wood, seasoning and preservation of wood EX-2 Planing and sawing practice EX-3 Making of lap joint EX-4 Making of mortise and tenon joint Ex-5 Making of any one utility article such as wooden- picture frame, hanger, peg, name plate, etc. 2. Painting and Polishing Shop: EX-1 Introduction of paints, varnishes, Reason for surface preparation, Advantange of painting, other method of surface coating i.e. electroplating etc. EX-2 To prepare a wooden surface for painting apply primer on one side and to paint the same side. To prepare french polish for wooden surface and polish the other side. Ex-3 To prepare metal surface for painting, apply primer and paint the same. EX-4 To prepare a metal surface for spray painting,first spray primer and paint the same by spray painting gun and compressor system.


* The sequence of polishing will be as below: i) Abrassive cutting by leather wheel. ii) Pollishing with hard cotton wheel and with polishing material. iii) Buffing with cotton wheel or buff wheel. 3. Sheet Metal and Soldering Shop : EX-1 Introduction and Types of sheets, measuring of sheets EX-2 Study and sketch of various types of stakes/anvil. EX-3 Introduction & demonstration of tools used in Sheet metal working shop. EX-4 Cutting, shearing and bending of sheet. EX-5 To prepare a soap case by the metal sheet. EX-6 To make a funnel with thin sheet and to solder the seam of the same. EX-7 To make a cylinder and to solder the same. EX-8 Preparation of different type of joints such as Lap joint-single seam, double seam. Hemp and wired joints. EX-9 To braze small tube/conduit joints. 4. Fitting Shop, Plumbing Shop & Fastening Shop: EX-1 Study of materials, limits, fits and toterances. EX-2 Introduction & demonstration of tools used in Fitting Shop. EX-3 Hacksawing and chipping of M.S. flat. Filing and squaring of chipped M.S. job. Filing on square or rectangular M.S. piece. EX-4 Making bolt & nut by tap and die set and make its joints Ex-5 To drill a hole in M.S. Plate and taping the same to creat threads as per need. EX-6 Utility article-to prepare double open mouth spanner for 18" hexagonal head of a bolt. EX-7 Cutting and threading practice for using socket, elbow and tee etc. and to fit it on wooden practice board. EX-8 Study of-bib cock, cistern or stop cock, wheel valve and gate valve etc. EX-9 Practice of bolted joints EX-10 To prepare a rivetted joint EX-11 To make a pipe joint EX-12 To make a threaded joint EX-13 Practice of sleeve joint 5. Foundry Work Ex-1 Study of metal and non metals Ex-2 Study & sketch of the foundry tools. Ex-3 Study & sketch of cupula & pit furnace. Ex-4 To prepare the green moulding sand and to prepare moulds (single piece and double piece pattern sweep mould) Ex-5 Casting of non ferous (lead or aluminium) as per exercise 3. 6. Smithy Shop : EX-1 Study & Sketch of Tools used in smithy shop. EX-2 To prepare square or rectangular piece by the M.S. rod. EX-3 To make a ring with hook for wooden doors.


EX-4 Utility article-to preapre a ceiling fan hook. 7. Welding Shop : EX-1 Introduction to welding, classinfication of welding, types of weld joints. EX-2 Welding practice-gas and electric. EX-3 Welding for lap joint after preparing the edge. EX-4 Welding of Butt joint after preparation of the edge. EX-5 'T' joint welding after preparation of edge. EX-6 Spot welding, by spot welding machine. 8. Machine Shop EX-1 Study & sketch of lathe machine. EX-1 Study & sketch of grinders, milling M/c, Drilling M/c and CNC Machines Ex-2 Plain and step turning & knurling practice. Ex-3 Study and sketch of planning/Shaping machine and to plane a Ractangle of cast iron.


III Semester 3.1 - FABRIC STRUCTURE & ANALYSIS (Common To Textile Technology) L T P 6 2 - Rationale To a textile texhnologist "Fabire Structure Analysis" is a case of diagnosing ailments of a sick by a doctor. It improves his insight and experience. So is the rationale of introducing this paper in the curriculum. Topic Wise Distribution of Periods ________________________________________________________________ Sl.No. Topics Coverage Time ______________________________________________________L___T___P__ 1. Introduction 12 5 - 2. Twill Weaves 12 5 - 3. Analysis of Fabrics 12 4 - 4. Satinweave 12 3 - 5 Designs 12 5 - 6. Fabrics 12 3 - 7. Miscelleneous Weaves 12 3 - __________________________________________________________________ 84 28 - ___________________________________________________________________ DETAILED CONTENTS 1. INTRODUCTION: Introduction to fabric structure. Explanation of woven structure and other fabric structures. e.g. Knitted, Non- woven, Bonded etc. i. Definition of Warp and Weft, Ends and Picks. Determination of warp and wept in a given fabric. Design, Repeat of a design, Draft, Lifting or Peg plan and Denting order. ii. Types of drafts used in the manufacture of the fabrics. iii. Construction of plain weaves on point or graph paper. Relation of draft, design and peg plan. iv. Construction of plain weave and its derivates in the form of simple Matt or Hopsack and Ribbed Structures. v. Various Hopsack or Matt weave designs with warp face, weft face and reversible effects. vi. Ornamentation of plain fabrics by different methods. 2. TWILL WEAVES: Construction of Twill weaves and their classification under the following heads. i. Continuous regular twills. ii. Pointed twills. iii. Combined twills.


iv. Rearranged twills. v. Broken twills. vi. Fancy twills. 3. ANALYSIS OF FABRICS: i. Analysis of a fabric and its objects. Confirmation of warp and weft and determination of weaving particulars from the given sample of a fabric. ii. Procedure for transferring the interlacement of ENDS and PICKS on graph paper for obtaining the design of the given sample of the fabirc. 4. SATIN WEAVE: Characteristics and uses of satin and sateen weaves. Construction of regular and irregular satin and satean. 5. DESIGN: Construction of the follwing design on point paper alongwith their draft, peg plan, denting order and weaving particulars. i. Diamond and Diaper weaves on pointed draft. ii. CREPE weaves by different methods and their characteristics. iii. Simple Honeycomb, Brighton Honeycomb, Huck-a back, weaves. iv. Mockleno weaves. 6. FABRICS : Calculation of fabric weight (GSM). 7. Miscelleneous Weaves Design of following weaves only. i. Sponge weaves ii. Devon huck iii. Barley Corn iv. Stitched hop-sack v. Twilled hop-sack


3.2 ELECTRICAL TECHNOLOGY & ELECTRONICS (Common To Dairy Engineering,Mechanical Engineering, Textile Technology) L T P 5 - 2 Rationale : The superiority of electricity as power over other means in use in home or industry can not be denied. So it is imperative to introuce the mechanical engineering students with electrical machines and their various uses. TOPIC WISE DISTRIBUTION OF PERIODS __________________________________________________________________ Sl.No. Units Coverage Time ______________________________________________________L___T___P___ 1. Electric Induction 4 - - 2. A. C. Theory 6 - - 3. Three Phase Circuits 6 - - 4. Measurement & Measuring Instruments 10 - 5. Electronics 10 - - 6. D. C. Machines 8 - - 7. Transformers 6 - - 8. Synchronous Machines 6 - - 9. Induction Motors 6 - - 10. Electro Heating 4 - - 11. Electro Plating 4 - - ___________________________________________________________________ 70 - 28 ___________________________________________________________________ DETAILED CONTENTS 1. ELECTRIC INDUCTION: Faraday's Laws of electromagnetic induction. Self and mutual induction. Statically and Dynamically induced e.m.f., Lenz's law. Fleming's left hand and right hand rule. 2. A. C. THEORY: Production of alternating e.m.f. Definition of cycle, Frequency, Amplitude, Time period, Instantneous, Average, R.M.S. maximum values of sinosoidal wave. Form factor, peak factor. Representation of a sinosoidal quantity by a mathematical expression and phasor, phase and phase difference, Relationship of voltage and current for pure resistance, pure inductance and pure capacitive reactance,impedance. Solution and phasor diagrams of simple R.L.C. series and parallel circuits. Active and reactive power. Significance of P.F. 3. THREE PHASE CIRCUITS:


Production of Three phase voltage, advantages of three phase supply. Concept of star and delta connections. Relationship between phase and line values of currents and voltages, Power in three phase circuits, simple numerical problems. 4. MEASUREMENT & MEASURING INSTRUMENTS: (i) Primary and secondary instruments-Indicating, Recording and Integrated instruments. (ii) Working principle and construction of the following instruments. (a) Ammeter & Voltmeter (Moving coil & Moving Iron). Extension of their ranges. (b) Dynamometer type wattmeter. (c) Single Phase A. C. Engery Meter. (iii) Measurement of power in a single phase and three phase circuits by wattmeter, Use fo digital multimeter for measurement of voltage, Current and testing of devices. 5. ELECTRONICS: Basic idea of semi conductors P & N type. Semi conductor diodes, Zener diodes and their applications in rectifiers. Transistors-PNP and NPN-their characteristics and uses at an amplifier (Brief description only). Prniciple characteristics and application of SCR. Devices like UJT, FET, DIAC, TRIAC (Brief introduction, Introduction to operational amplifier, Introduction to basic logic gates and microprocessors. 6. D. C. MACHINES: D. C. Generator: Working principle, Constructional details, e.m.f. equation, Types of generators and their applications.


D. C. Motor: Working principle, Back e.m.f., Types of D. C. motor and elementary idea of their characteristics. Torque equation, Methods of speed control (Description Only). 7. TRANSFORMERS: Working principle and constructional details of a single phase and 3 phase transformers, e.m.f. equation, Losses and efficiency, Cooling of transformers, Elementry idea of auto transformers and welding transformers. 8. SYNCHRONOUS MACHINES: (a) Alternators: Working principle, Types of alternators, Constructional details, E.M.F. equation, Condition for parallel operation. (b) Synchronous MOtors: Working principle, Constructional details, Vector diagram, Effect of excitation on armature current and power factor, Synchronous condenser. 9. INDUCTION MOTORS: (a) Three Phase Induction Motors: Working principle and constructional details-Types of induction motors-Slipring and Squirrel cage. Slip in induction motors. Speed torque characteristic, Starting and speed control. Application of induction motors in industry. General faults and their remedies. (b) Single Phase Induction Motors: Working principle and constructional details and application of single phase motors (Split phase, Capacitor start and Run Motor). A. C. series motors, General faults and their remedies. 10. ELECTRO HEATING: Types of electro heating. Brief description of resistance ovens and induction furnace and core furnaces. 11. ELECTROPLATING: Importance of electroplating, Principle of electroplating and equipement used. Processes used in electroplating, Anodising.


ELECTRICAL TECHNOLOGY & ELECTRONICS LAB 1. To change the speed and direction of rotation of d.c. shunt motor by (a) Armature control method. (b) Field control method. 2. To change the speed and direction of rotation of d.c. compound motor by (a) Armature control method. (b) Field control method. 3. To measure the terminal voltage with variation of load current of (a) D.C. shunt generator. (b) D.C. compound generator. 4. To perform load test on a single phase transformer and determine its efficiency. 5. To start and run a induction motor by (a) Star Delta Starter. (b) Auto Transformer Starter. 6. To measure slip of an induction motor by direct loading. 7. To start and change the direction of rotation of an induction motor. 8. To measure transformation ratio of a single phase transformer. 9. To measure power and P.F. in a single phase circuit by Ammeter, Voltmeter and Wattmeter. 10. To measure power and P.F. in a 3 phase/A.C. circuit by two wattmeter method. 11. To calibrate a single phase energy meter at different P.F.'s and different loads. 12. To locate the faults in an electrical machine by a megger. 13. To connect a fluorescent tube and note its starting and running current. 14. To draw characteristics od Silicon Controled Rectifier (SCR). 15. Testing of electrical devices - Zenor, Diode, Transistor, FET, UJT, SCR. 16. Use of operational amplifier as adder, substractor, comparator, differentiator and integrators.


3.3 TECHNOLOGY OF BLEACHING L T P 6 2 6 Rationale : Bleaching and mercirisation are the processes to improve looks and quality of the textile products. So they are indispensable, their knowledge to students of textile processing is a must. TOPIC WISE DISTRIBUTION OF PERIODS __________________________________________________________________ Sl.No. Units Coverage Time ______________________________________________________L___T___P___ 1. General Processes and Equipments 20 8 - 2. Preparatory Process 9 2 - 3. Mercerization 15 5 - 4. Treating Wool, Silk, Synthetic Fibre Fabrics- 15 5 Material and Equipment Involved 5. Preparatory Machineries & Processing 25 8 ___________________________________________________________________ 84 28 84 ___________________________________________________________________ DETAILED CONTENTS 1. GENERAL PROCESSES AND EQUIPMENTS: i. Natural and added impurities in cotton, silk, wool, jute, etc. Sequences of preparatory process prior to dyeing for natural and man made fibre. ii. Singeing Purpose and working of singeing machine. iii. Desizing - Purpose, desizing agents and desizing methods. iv. Scouring chemistry of scouring of cotton. v. Drief description of the principles, object and machineries involved- Singeing, Desizing, Scouring, Bleaching, Souring, Mercenizing, Heat setting. 2. PREPARATORY PROCESS: i. Singeing - Types, Gas singeing machine with drawback and its advantages. ii. Desizing - Types, Detail study of Enzymatic desizing with its advantages and disadvantages. iii. Scouring - Scouring of cotton, Different methods of scouring of wool. 3. MERCERIZATION: Fundamentals of mercerization, Physical and chemical changes in cotton due to mercerization, mercerization process of yarn and fabric. Hank mercerizing machines, pad-chain, pad- chainless and padless chainless mercerizing machines. Brief discussion of hot mercerization and liquid ammonia treatment


of cotton. Test of mercerization. 4. TREATING WOOL SILK AND SYNTHETIC FIBRE FABRIC MATERIAL AND EQUIPMENT INVLOVED: i. Carbonising processes for raw wool and woolen fabrics and machines used. ii. Scouring processes for greasy wool and machines used. Scouring of woolen yarn and fabric-chemical methods and machines used. iii. Description of rope washing and crabbing machines. iv. Various theories of milling and description of milling machines. v. Degumming of silk. 5. PREPARATORY MACHENERIES/PROCESSING: i. Brief description and working principle of J-box, Kier, Jigger, Winch ii. Bleaching - Bleaching of textile fibre with Hypochlorite, Peroxide and Chlorite bleaching with its advantages and disadvantages. iii. Washing- Its importance, Washing range machines. iv. Drying- Introduction,Thermal drying-Cylinder drying,Stenter drying and radiation drying. iv. Bleaching of various synthetic fibre and their blends v. Bleaching of woollen and silk fibres and their blends vi. Evaluation of Bleached and scoured fabric.


TECHNOLOGY OF BLEACHING LIST OF EXPERIMENTS 1. Design of cotton (a) Acid Designing (b) Enzymatic Designing 2. Scouring of cotton in Kier and to estimate scouring loss. 3. Bleaching of cotton with bleaching powder. 4. Bleaching of cotton with sodium hypochloride. 5. Bleaching of cotton with hydrogen peroxide. 6. Mercerisation of cotton. 7. Scouring of wool and silk. 8. Carbonising of wool. 9. Bleaching of wool and silk with hydrogen peroxide sodium hydrosulphite. 10. Bleaching of synthetic fibre with sodium chlorite. 11. Bleaching of blends with sodium chlorite. 12. Application of optical brightening agents on natural and synthetic fabrics.


3.4 PHYSICAL CHEMISTRY L T P 6 2 6 Rationale : Knowledge of principles of phycical chemistry is useful for textile processing activities for better control and qualities. The paper deals with such priciples relevant to activities in textile processing house. TOPIC WISE DISTRIBUTION OF PERIODS __________________________________________________________________ Sl.No. Units Coverage Time ______________________________________________________L___T___P___ 1. Colloidal Chemistry 12 4 - 2. pH Value 12 4 - 3. Catalysts and Catalysis 12 4 - 4. Law of Mass Action 12 4 5. Chemical Kinetics 12 4 - 6. Properties of Liquids 12 4 - 7. Application of Physical Chemistry 12 4 - ___________________________________________________________________ 84 28 84 ___________________________________________________________________ DETAILED CONTENTS 1. COLLOIDAL CHEMISTRY: Particle size and colloidal state, Types of colloids, Dispersed phase and dispersion phase. Preparation of colloidal solution by dispersion and condensation methods. Tyndall effect, Brownian movement, cataphoresis, emulsions, Absorption. Application of colloids in industry and in nature. 2. pH VALUE: Importance of pH value in textile chemistry, measurement of pH value by observation and by pH meter. 3. CATALYST AND CATALYSIS: Elementary treatment of theories of catalysis. Negative and positive catalysis, Catalyic poisoning. Application of catalysts in textile industry. 4. LAW OF MASS ACTION: A detailed study of law of mass action. Application of law of mass action to reactions used in textile chemistry. 5. CHEMICAL KINETICS: Rate of a reaction, Expressing rate of a reaction, Factors influencing rate of a reaction. Order of a reaction. Reactions of First, Second and Third


order. Methods of determining order of a reaction. Molecularity and temperature dependence of reaction rates. Concept of activation. Catalysis, Influence of catalysts on reaction rates and equilibrium. Concept of free energy and its application in dyeing and bleaching. 6. PROPERTIES OF LIQUIDS: Liquids, vapour pressure and its determination, Heat of fusion, heat of vaporization and their relation with vapour pressure. Surface Tension - Its measurement by i. Capillary Rise Methods ii. Stalagmo Meter iii. Tension Balance Methods. iv. Roll Surface in washing Viscosity: (i) Tempreature dependence of viscosity determination of viscosity by viscometer. (ii) Roll of viscosity in preparing painting paste. Refractive Index: Abbus refractometer. 7. APPLICATION OF PHYSICAL CHEMISTRY: Its application in various textile chemical processes such as bleaching, dyeing and printing


PHYSICAL CHEMISTRY LIST OF EXPERIMENTS 1. Determination of surface tension by drop weight method using stalagmometer. 2. Determination of viscosity using ostwalds viscometer. 3. Simple titrations on pH meter. 4. Estimation of the following oxidising agents - i. Bleaching Powder. ii. Sodium Hydrosulphite. iii. Hydrogen Peroxide. 5. Simple volumetric exercise on iodometry and iodimetry. 6. Analysis of acid and alkali. 7. Determination of solid/active containt of common finishing agents. 8. Determination of nature of emulsion.


IV Semester 4.1 INDUSTRIAL SAFETY (Common To Textile Technology) L T P 4 - - Rationale Textile industry is one of the major industries of the country. Its safety problems are much more different than those of others. So it is vital to give youngsters willing to enter into this field, knowledge of general principles of industrial safety focussing on problems in textile industry. Topic Wise Distribution of Periods ________________________________________________________________ Sl.No. Topics Coverage Time ______________________________________________________L___T___P__ 1. Introduction 8 - - 2. Principles of Accident Prevention 8 - - 3. Safety Engineering 18 - - 4. Sizing Process & Loom Shed Safety,Precaution 10 - - In Chemical Processes 5 Safety Statutes 12 - - __________________________________________________________________ 56 - - ___________________________________________________________________ DETAILED CONTENTS 1. INTRODUCTION: Need for Industrial Safety - Legal Humanitarain, Economic and Social consideration. Safe working conditions and productivity, Unsafe conditions and Hazards. Cost of accidents- Direct or Indirect social cost, financial cost. Role of mangement and workers participation in Indiustrial Safety. Safety management principles and practices. 2. PRINCIPLES OF ACCIDENT PREVENTION: Definitions - Accident, Injury, Dangereous occurances, Unsafe acts, Unsafe conditions and hazards. Theories of accidents prevention, Principles and methods of accidents preventions. 3. SAFETY ENGINEERING: Safe guarding of machines- Statutory provisions related to safe guarding of machinery and working near unguarded machines. Principle of machine guarding. Ergonomics of machine gaurding. Types of guards and guarding machines in testile industry. Incidential safety devices. Accidents and hazards. Guarding of machines and safety precautions in Openning, Cleanning, Carding, Drawing, Combing, Fly frame, Ring frames, Rotors (spinning), Winding, Doubling, Warping, Sizing and Weaving operations. Material Handling:


Ergonomics of material handling, Principles of correct method of lifting objects of different size, shape and weight with safe use of accessories for mannual handling. Safety aspects of design and construction and use of material handling machinery use in textile industry- Lifts, Forks, Motor Troleys, Over head cranes and Chain Pullies. Principle of good illumination at work place and its ecommended minimum standard. Lighting and Colour. Danger From Electricity: Safe limits of amperage and voltages. Means for cutting over loads and short circuit protection. earth fault protection. Protection of joints and conductors. Fire explosion, Common cause for industiral fire detection and alarm. Knowledge of water system, Carbon Dioxide System, Foam Extinguishers system and Dry Chemical Extinguishing Systems for extinguishing fire, Sprinklers. 4. SAFETY PRECAUTION IN CHEMICAL PROCESSES: Bleaching, Dyeing, Printing, Finishing and Accidental hazards. Chemical hazards in wet processing. Effluent in textile processing. Health and Welfare: Health hazards in Textile industry. Dust and Fly. Noise generated and control measures. Occupational hazards, Occupational diseases. Personal production equipments. Health and welfare measures e.g First Aid Facilities and other welfare measures Hospital, Clinics. Speical precautions for specific work invironment. 5. SAFETY STATUTES: Employees welfare and legislation.Indian Bioler Act and Regulation. The Water (Control of Pollution) Act and Rules. The Air (Pollution) Act and Rules.


4.2 - TEXTILE TESTING (Common To Textile Technology) L T P 4 2 6 Rationale As the name implies this paper aims to develop in the incumbent the capability of testing the products and its components for desired results. Without it a product can never be claimed for any standard. Topic Wise Distribution of Periods ________________________________________________________________ Sl.No. Topics Coverage Time ______________________________________________________L___T___P__ 1. Sampling and quality control 8 4 - 2. Importance of Textile Testing 8 4 - 3. Fibre Dimensions 8 4 - 4. Yarn Dimensions 8 4 - 5. Fabric Dimensions 8 4 - 6 Tensile Testing of Textiles 8 4 - 7. Evenness Testing: 8 4 - _________________________________________________________________ 56 28 84 ___________________________________________________________________ DETAILED CONTENTS 1 Sampling and Quality Control : Definition of sample, sample size, sampling Technique, Introduction to quality control, Accuracy of measurement, presentation and analysis of data, SQC charts analysis of defects, difference between average and correlation. Standard deviation and coefficient of variation. 2. IMPORTANCE OF TEXTILE TESTING: Introduction to textile testing, properties of fibres, yarns and fabrics and their relevance in assessing the performance, of textiles during and after manufacture. 3. FIBRE DIMENSIONS: i. Fibre Length Measurement - Use of Baer sorter, Fibrograph, Uster-stapler, their principles of operation. ii. Fibre Fineness Measurement - By cutting and weighing method, Shefield micronair, Aerlometer, Maturity of cotton by caustic soda method and by airflow methods. iii. Role of Humidity - Absolute Humidity, Relative Humidity, moisture Regain, Moisture content. iv. Introduction to H.V.I. (High Volume Instruments) 4. YARN DIMENSIONS: i. Measurement of yarn twist by Rock bank twist tester, continuous twist tester and by twist and untwist


methods. ii. Measurement of yarn diameter by microscope. 5. FABRIC DIMENSIONS: i. Measurement of fabric thickness. Measurement of crimp by crimp tester. ii. Air permeability of fabrics, its measurement by air permeability tester. iii. Crease recovery of fabrics, factors effecting crease recovery, measurements of crease recovery by crease recovery tester. iv. Water repellancy tests. v. Abrasion resistance test on fabric by Mortindale, Abrasion Tester. 6. TENSILE TESTING OF TEXTILES: i. Fibre strength testing by Pressely strength tester, stelometer. ii. Yarn strength testing, types of testing machines, single yarn strength testing and Lea strength testing. iii. Fabric strength testing by cut strip, grab strip and revealed strip methods. iv. Fabric tear testing by tongue tear, trapezoid tear test. v. Bursting strength testing by hydraulic strength tester. 7. EVENNESS TESTING i. Nature of irregularities - short term, medium term and long term variations, periodic and non periodic irregularities. ii. Eveness testing by uster evenness tester and fielden and walker eveness tester. iii. Classimate faults and classifaults.


TEXTILE TESTING LIST OF EXPERIMENT 1. To find the count of yarn (i) by physical balance (ii) by yarn quadrants balance. (iii)by Bessley yarn balance. and to calculate Coefficient of variation (CV). 2. To calculate yearn count by wrap reel and to calculate C.V.. 3. Determine the twist of yarn per inch/per meter in double yarn and its individual components by continuous twist tester and twist and untwist tester. 4. Findout the hank of sliver and roving with the aid of wrap block machine. 5. Find the staple length of fibre by Bare Sorter. 6. Measure fibre fineness by flowing air through a sample of fibre by micronaire. 7. Find out fibre length by analytical digital fibrograph. 8. Find out lea strength of cotton yarn by lea strength tester (Power driven) and CSP. 9. Find the breaking strength of cotton yarn by Ballistic strength testing machine. 10. To find the breaking strength and elongation of single thread of cotton by single thread testing machine (Hand or pwoer driven). 11. Examine the bursting stength of a fabric by bursting strength tester. 12. Find out the relative abrasion properties of fabrics by Martindale abrasion tester. 13. Find the breaking strength of different textile fabrics by means of cloth strength tester (power driven). 14. Measure crimp by shirley crimp meter. 15. Find out air permeability of fabric by air permeability tester. 16. Measure crease recovery of fabric by crease recovery tester. 17. Find out fibre strength by stelometer. 18. Test of pilling of fabrics by computerzed pilling texter. 19. Estimation of final pH value of finished fabric. 20. Test evenness of the yarn by evenness tester,


4.3 INTRODUCTION TO COMPUTER [Common with Civil Engg., Civil (Spl. With Rural), Mechanical Engg.,(Specialisation in Production, Automobile, Refrigeration and Air conditioning), Electronics Engg.,Instumentation and Control Engg., Dairy Engg., Leather Technology, Footwear and Leather Goods Tech., Cermics, Chemical Engg.(Four year Sandwitch), Chemical Tech. (Rubber & Plastic), Chemical Tech. (Fertilizer) ] L T P 2 - 5 Rationale: Computers are being used for design and information processing in all branches of engineering. An exposure to fundamentals of computer programming is very essential for all diploma holders. this subject has been included to introduce students in the use and application of computers in engineering. TOPIC WISE DISTRIBUTION OF PERIODS __________________________________________________________________ Sl.No. Units Coverage Time ______________________________________________________L___T___P___ 1. Introduction to Computer 4 - - 2. Introduction To Operating System 3 - - (MS DOS/Windows) 3. Word Processing 4 - - 4. Worksheet 4 - - 5. Presentation 4 - - 6. Data Base Operation 3 - - 7. Introduction to Internet 2 - - 8. Introduction to advance tools 4 - - _________________________________________________________________ 28 - 70 ___________________________________________________________________ DETAILED CONTENTS 1. Introduction to Computer: A. Block Diagram of Computer. B. Types Of Computer C. Types of Input and Output devices D. Memories Devices (Its Types and Basic). 2. INTRODUCTION TO OPERATING SYSTEMS (MS-DOS/MS-WINDOWS:) What is operating system, its significance, Commands of DOS, Features/Application of window. 3. WORD PROCESSING: File : Open, Close, Save, Save as, Search, Send to, Print Preview, Print and Page Setup Edit : Cut, Copy,Paste, Office Clipboard, Select All, Find, replace, Goto, etc. View : Normal/Web Layout/Print Layout; Tool Bars; Header/Footer; Zoom, etc. Insert: Break, Page Number, Date & Time, Symbol, Comment,


Reference, etc. Format: Font, Paragraph, Bullets & Numbering, Borders & Shading, Column, Change case, Back ground, etc. Tools : Spelling & Grammer, Language, Word Count, Letters & Mailing, Options, Customize, etc. Table : Draw, Insert, Delete, Select, Auto Format, AutoFit, Convert, Sort, Formula, etc. Mail Merge 4. WORKSHEET: Introduction, Use of Tools/Icons for preparing simple Mini Project. 5. PRESENTATION : Introduction, Use of Tools/Icons for preparing simple presentation on Power Point. 6. DATABASE OPERATION : Create database using MS Access, Create Table and Creating Reports. 7. Introduction to Internet: What is Network, How to send & receive messages, Use of Search Engines, Surfing different web sites. Creating Mail ID, Use of Briefcase, Sending./replying emails. 8. INTRODUCTION TO ADVANCE TOOLS : I. Steps requires to solving problems. A. Flow Chart B. Algroithm C. Programming II. Use of advance Tools such as Skype, Teamviewer, Installation of Modem, use of WiFi, Etc.


INTRODUCTION TO COMPUTER LAB List Of Practicals 1. Practice on utility commands in DOS. 2. Composing, Correcting, Formatting and Article (Letter/Essay/ Report) on Word Processing tool Word and taking its print out. 3. Creating, editing, modifying tables in Database tool. 4. Creating labels, report, generation of simple forms in Database tool. 5. Creating simple spread sheet, using in built functions in Worksheet tool.. 6. Creating simple presentation. 7. Creating mail ID, Checking mail box, sending/replying e- mails. 8. Surfing web sites, using search engines. Note : In the final year, related students have to use the concept of MS Word/MS Excel/MS Access/ MS Power Point in their respective branch’s project work such as creating project report through MS Word/Creation of statistical data in MS Excel/Creation of database in MS Excel/ Demonstration of project through Power Point Presentation.


4.4 ORGANIC CHEMICAL TECHNOLOGY L T P 6 2 - Rationale Use of organic compound in textile processes is well known. So the knowledge of organic chemistry with its relevance to textile industry is essential for the personnels concerned. Topic Wise Distribution of Periods ----------------------------------------------------------------- Sl.No. Topics Coverage Time ------------------------------------------------------L---T---P-- 1. Organic Compounds 12 5 - 2. Types of Reactions In Organic Chemistry 10 4 - 3. Aliphatic Compounts 15 5 - 4. Aromatic Compounts 15 4 - 5. Unit Reactions 12 3 - 6. Polymers 20 7 - ------------------------------------------------------------------ 84 28 - ------------------------------------------------------------------ DETAILED CONTENTS 1. ORGANIC COMPOUNDS: Their classification, Systems of nomenclature of i. Aliphatic Compounds ii. Aromatic Compounds 2. TYPES OF REACTIONS IN ORGANIC CHEMISTRY: Reaction mechanism, SN1 and SN2, E1 and SN2, E1 and E2 free radical mechanism. 3. ALIPHATIC COMPOUNDS: Nomenclature and classification of organic aliphatic compounds. General methods of preparation and properties of alkanes, alkenes, alkynes, hologen derivatives, amino compounds, hydroxy compounds, aldehydes and ketones acids. Preparation, properties and uses of the important derivatives of Aliphatic compounds, Chloroform, Carbonil chloride Ethyl alCohol, Aniline, Ethylene, Acetylene, Acetaldehyde, Acetone, Chloral, Acetic acid, Formic acid, Ethyl ether. 4. AROMATIC COMPOUNDS: Classification and system of nomenclature of Aromatic compounds. General methods of preparation. Properties and uses of aromatic hydrocarbons, Halogen derivatives, Hydroxy compounds, Nitro compounds, Sulphuric acid derivatives, Amino compounds, Diazonium compounds, Acids and their important derivatives. 5. UNIT REACTIONS:


Introduction to following reaction and their application in textile chemistry. i. Nitration ii. Sulphonation iii. Halogenation iv. Diazotization. 6. POLYMERS: What is monomer and polymers. Different types of monomer and polymer. Definition of repeat unit, degree of polymerization functionality of monomer. Classification of polymer, molecular mass/ weight of polymer. Glass transition temp (Tg) of polymeric materials.


4.5 TECHNOLOGY OF DYEING-I L T P 6 - 8 Rationale : Dyeing is not a new thing to textile industry but the improvements in the process and developments of techniques together make it an intersting case of study. Knowledge of chemicals and techniques used in the process is important for persons concerned. TOPIC WISE DISTRIBUTION OF PERIODS __________________________________________________________________ Sl.No. Units Coverage Time ______________________________________________________L___T___P___ 1. History of Dyeing of Textile 2 - - 2. Classification of Dyestuffs 2 - - 3. Natural Dyes 4 - - 4. General Terms In Technology of Dyeing 6 - 5. Dyeing of Textiles 9 - - 6. Dyestuffs and Dyeing Mechanism 12 - - 7. Basic Dyestuffs 10 - - 8. Acid Dyestuffs 10 - - 9. Sulphur Dyestuffs 10 - - 10. Vat Dyestuffs 10 - - 11. Solubilized Vat Dyestuffs 9 - - ___________________________________________________________________ 84 - 112 ___________________________________________________________________ DETAILED CONTENTS 1. HISTORY OF DYEING OF TEXTILE: Definiation and brief history of dyeing of textiles. 2. CLASSIFICATION OF DYESTUFFS: Classification of dyestuffs on the basis of methods of application. 3. Application of Natural Dyes in different Textile Fibre. 4. GENERAL TERM IN TECHNOLOGY OF DYEING: General terms and definitions used in technology of dyeing, Such as dyeing- assistants, mordants, dye-bath, standing bath, levelling agent, liquor ratio, exhaustion, mangle expression. 5. DYEING OF TEXTILES: Dyeing of Textiles in different forms, i.e. loose fibre in yarn and fabric and machinery/equipment used such as jigger, tensionless enclosed jigger. Hank dyeing machine, winch dyeing machine, package dyeing machine, paddle dyeing machine, molten metal machine, padding mangles. 6. DYESTUFFS AND DYEING MECHANISM


(i) Principles of dyeing and methods of dyeing cotton, wool and silk . After treatments of materials dyed with direct dyestuffs to improve fastness properties. (ii) Mechanism and method of Dyeing sybthetic fibres and fabries 7. BASIC DYESTUFFS: Principle of dyeing and methods of dyeing cotton, wool silk and jute. 8. ACID DYESTUFFS: Principle of dyeing and methods of dyeing wool and silk with acid, acid mordents and metal complex dyes. 9. SULPHUR DYESTUFFS: Principle of dyeing and methods of dyeing cotton. A. Defects like Bronziness, Trndering and their Remedies. B. Soluble Sulpher Dyes - Methods of dyeing cotton. 10. VAT DYESTUFFS: Principle of dyeing, Classification and methods of deying cotton. 11. SOLUBILIZED VAT DYESTUFFS: Application to cotton.


TECHNOLOGY OF DYEING-I LIST OF EXPERIMENTS 1. Demonstration on prescribed machinery, preparation of line diagrams (Given as in theory paper). 2. Dyeing of cotton with direct dyes. 3. After treatments of material dyed with direct dyes. 4. Dyeing of wool and jute with basic dyes. 5. Dyeing of wool and silk with acid dyes. 6. Dyeing of wool and skil with metal complex dyes. 7. Dyeing of wool and silk with acid mordant dyes. 8. Dyeing of cotton with sulphur black dye and after treatment to prevent tendering. 9. Dyeing of cotton with vat dyestuffs (At least three experiments by different methods). 10. Dyeing of cotton with solubilized vat dyes.


V SEMESTER 5.1 INDUSTRIAL MANAGEMENT AND ENTREPRENEURSHIP DEVELOPMENT

L T P 6 2 - RATIONALE The knowledge of this subject is required for all engineers/technicians who wish to choose industry/field as their career. This course is designed to develop understanding of various functions of management, role of workers and engineers and providing knowledge about industrial and tax laws. TOPIC WISE DISTRIBUTION OF PERIODS __________________________________________________________________ Sl.No. Units Coverage Time ______________________________________________________L___T___P___ 1. Principles of Management 8 - - 2. Human Resource Development 10 - - 3. Wages and Incentives 4 - - 4. Human and Industrial Relations 6 - - 5. Professional Ethics 2 - - 6. Sales and Marketing management 10 - - 7. Labour Legislation Act 10 - - 8. Material Management 8 - - 9. Financial Management 8 - - 10. Entrepreneurship Development 8 - - 11. Fundamental of Economics 5 - - 12. Accidents and Safety 5 - - ________________________________________________________________ 84 - - ___________________________________________________________________ DETAILED CONTENTS 1. Principles of Management

1.1 Management, Different Functions: Planning, Organising, Leading, Controlling.

1.2 Organizational Structure, Types, Functions of different departments. 1.3 Motivation: Factors, characteristics, methods of improving

motivation, incentives, pay, promotion, rewards, job satisfaction, job enrichment.

1.4 Need for leadership, Functions of a leader, Factors for accomplishing effective leadership, Manager as a leader, promoting team work.

2. Human Resource Development 2.1 Introduction, objectives and functions of human resource development

(HRD) department. 2.2 Recruitment, methods of selection, training strategies and career

development. 2.3 Responsibilities of human resource management – policies and

functions, selection – Mode of selection – Procedure – training of workers, Job evaluation and Merit rating.

3. Wages and Incentives 3.1 Definition and factors affecting wages, methods of wage payment. 3.2 Wage incentive – type of incentive, difference in wage, incentive

and bonus; incentives of supervisor. 3.3 Job evaluation and merit rating. 4. Human and Industrial Relations 4.1 Industrial relations and disputes.

4.2 Relations with subordinates, peers and superiors. 4.3 Characteristics of group behaviour and trade unionism. 4.4 Mob psychology. 4.5 Grievance, Handling of grievances.


4.6 Agitations, strikes, Lockouts, Picketing and Gherao. 4.7 Labour welfare schemes. 4.8 Workers’ participation in management.

5. Professional Ethics 5.1 Concept of professional ethics. 5.2 Need for code of professional ethics.

5.3 Professional bodies and their role. 6. Sales and Marketing management 6.1 Functions and duties of sales department. 6.2 Sales forecasting, sales promotion, advertisement and after sale

services. 6.3 Concept of marketing.

6.4 Problems of marketing. 6.5 Pricing policy, break even analysis. 6.6 Distribution channels and methods of marketing.

7. Labour Legislation Act (as amended on date) 7.1 Factory Act 1948. 7.2 Workmen’s Compensation Act 1923. 7.3 Apprentices Act 1961. 7.4 PF Act, ESI Act. 7.5 Industrial Dispute Act 1947. 7.6 Employers State Insurance Act 1948. 7.7 Payment of Wages Act, 1936. 7.8 Intellectual Property Rights Act 8. Material Management

8.1 Inventory control models. 8.2 ABC Analysis, Safety stock, Economic ordering quantity. 8.3 Stores equipment, Stores records, purchasing procedures, Bin card,

Cardex. 8.4 Material handling techniques.

9. Financial Management 9.1 Importance of ledger and cash book. 9.2 Profit and loss Account, Balance sheet. 9.3 Interpretation of Statements, Project financing, Project appraisal,

return on investments. 10. Entrepreneurship Development

10.1 Concept of entrepreneur and need of entrepreneurship in the context of prevailing employment conditions.

10.2 Distinction between an entrepreneur and a manager. 10.3 Project identification and selection. 10.4 Project formulation. 10.5 Project appraisal. 10.6 Facilities and incentives to an entrepreneur.

11. Fundamental of Economics 11.1 Micro economics.

11.2 Macro economics. 12. Accidents and Safety

12.1 Classification of accidents based on nature of injuries, event and place.

12.2 Causes and effects of accidents. 12.3 Accident-prone workers. 12.4 Action to be taken in case of accidents with machines, electric

shock, fires and erection and construction accidents. 12.5 Safety consciousness and publicity. 12.6 Safety procedures. 12.7 Safety measures – Do’s and Don’ts and god housing keeping.


5.2 TECHNOLOGY OF DYEING-II L T P 4 2 6 Rationale Dyeing is as old as the manufacture of fabrics. Now it is an important activity in the textile processing house. One can say that dyeing it self is an industry today. Therefore it is imperative to introduce the students of the textile chemistry with the subject. Topic Wise Distribution of Periods ----------------------------------------------------------------- Sl.No. Topics Coverage Time ------------------------------------------------------L---T---P-- 1. Azoic Colours 8 4 - 2. Reactive Dyestuffs 8 4 - 3. Pigment Colours 6 2 - 4. Oxidation Colours 8 4 - 5. Mineral Colours 12 8 - 6. After Treatment 4 2 - 7. Concept & Mechanisam of Dyeing 10 4 - ------------------------------------------------------------------ 75 28 84 ------------------------------------------------------------------ DETAILED CONTENTS 1. AZOIC COLOURS: Principle of dyeing and methods of dyeing cotton and silk. (a) Naptholation (b) Diazotization of bases. (c) Alkali binding agents. (d) Stabilized diazofast salts. 2. REACTIVE DYESTUFFS: Chemistry and methods of dyeing cotton, wool and silk. Classification of Reactive dyes, Brief description of Vinyle Sulphone, Bi-functional, HE and ME Reactive Dyes. 3. PIGMENT COLOURS: Chemistry of Dyeing of cotton with Pigments Colours. 4. OXIDATION COLOURS: (i) Aniline black and diphenyl black and their application to cotton. 5. MINERAL COLOURS: i. Dyeing of Mineral Khaki on cotton. ii. Preparation and dyeing of acetate rayons with disperse and azoic colours. iii. Preparation and dyeing of polyester fibre with desperse dyes


by various methods, i.e. Conventional carrier high temperature and thermosol method. Nature and classification of carriers in chemicals. Mechanism involved in carrier dyeing. 6. ATER TREATMENT : For fixation of dyes, Soaping and dyeing of hosiery goods. 7. CONCEPT AND MECHANISAM OF DYEING: Various principles of Dyeing, Theory of Dyeing, Dyeing Mechanism- Adsorption, Diffusion, Dye fibre attachment (Fixation), Equibilirium between dye solution and fibre. Dyeing System - Different types of bond formation between dyes and fibres. Mechanisam of carrier dyeing method for polyster with its advantages and disadvantages. Dyeing of Polyster/Cotton with single bath and double bath method.


TECHNOLOGY OF DYEING-II LIST OF EXPERIMENTS 1. Dyeing of cotton and silk woth azoric colours (at least two experiments by differents methods) by exhaustion and padding. 2. Dyeing of cotton with cold and hot brand reactive dyes by exhaustion, pad batch and pad dry cure. 3. Dyeing of cotton with pigment dyes. 4. Dyeing of cotton with aniline black. 5. Dyeing of mineral Khaki on cotton. 6. Dyeing of cotton with phthalogen blue. 7. Dyeing of acetate rayon with disperse dyes. 8. Dyeing of polyamide fibres with dispersed acid dyes. 9. Dyeing of polyester with dispersed dyes with and without carrier, high temperature and thermosol method. 10. Dyeing of polyacrylic with basic dyes. 11. Dyeing of blends of cots-wool, terry-wool, polyester-cotton (solid shade, cross dyeing and reserve dyeing). 12. Demonstration and preparation of line diagrams of prescribed machines in theory. 13. Dyeing of compound shades and shade matching. 14. Colour matching.


5.3 TECHNOLOGY OF TEXTILE PRINTING L T P 4 2 6 Rationale Printing of fabrics for making it attractive is an art and there is no end to development of technologies for the process. The paper is meant to give an insight of the means and methods used in printing presses. Topic Wise Distribution of Periods ----------------------------------------------------------------- Sl.No. Topics Coverage Time ------------------------------------------------------L---T---P-- 1. Introduction 6 2 - 2. Composition of Printing Paste 9 5 - 3. Printing 20 12 - 4. Ageing and Steaming 9 5 - 5. Washing and Soaping 6 2 - 6. Printing of Yarn 6 2 - ------------------------------------------------------------------ 56 28 84 ------------------------------------------------------------------ DETAILED CONTENTS 1. Introduction to printing, methods and styles. 2. COMPOSITION OF PRINTING PASTE: 2.1 Classification of thickening agents like preparation of thickening paste. 2.2 Solvents, hygroscopic agents, acids, alkalies, oxidising and reducing agents and binders. 3. PRINTING: i. Direct, discharge and resist styles of printing on cotton using direct, vat, reactive, azoic, solubilised vat, rapid fast. ii. Coloured resist and discharge under the dyes listed in (3). iii. Pigment printing using pigments separately and alongside with other colours. iv. Miscellaneous styles of printing such as dyed style, raised style, batik style, tie and dye style, crimp style and flock style. v. Printing of wool, manmade fabrics and blends. vi. Block printing, various types of blocks, advantages and limitations of block printing. vii. Roller printing, various parts of machine, their functions, printing technique, common faults and their rectification.


viii.Engraving of copper rollers: hand, machine and pentograph methods, chromium plating. ix. Screen printing, screen making, photochemical methods and space requirement, size of tables, squeegee, printing procedures common faults and their rectification. xi. Semi-auto and auto screen printing. xii. Flat bed and rotary screen printing, preparation of rotary screens, different squeegee systems. xiii.Introduction to polychromatic printing and transfer printing. 4. AGEING AND STEAMING: Ageing and steaming, various ageing and steaming equipments including high temperature steamers. 5. Washing and soaping, open soaper. 6. PRINTING OF YARN: Introduction to printing of yarn.


TECHNOLOGY OF TEXTILE PRINTING LIST OF EXPERIMENTS 1. Printing of cotton with blocks, screens, stencils. Roller printing machines. 2. Printing of cotton by direct style using direct, vat, reactive, solubilised vat, rapid fast, rapidogen, aniline black, azoic and pigments. 3. Printing of manmade fibre fabrics. 4. Printing of blends. 5. Printing of cotton by discharge style under various classes of dyes. 6. Printing of cotton by resist style under various classes of dyes. 7. Coloured discharge and coloured resist under vat, azoic, aniline black and reactive dyes.


5.4 TEXTILE PROCESSING CHEMICALS AND AUXILIARIES L T P 6 2 - Rationale Textile processing requires use of variety of chemicals having their specific function. The knowledge of these chemicals is imperative for the persons concerned with the processing. Topic Wise Distribution of Periods ----------------------------------------------------------------- Sl.No. Topics Coverage Time ------------------------------------------------------L---T---P-- A. Auxiliaries 25 8 - B. Dyeing & Printing Auxiliaries 25 8 - C. Finishing Auxiliaries 25 8 - D. Evaluatiom 9 4 - ----------------------------------------------------------------- 84 28 - ----------------------------------------------------------------- DETAILED CONTENTS A. AUXILIARIES 1. Introduction to textile auxiliaries, Meaning of the term and their function. 2. Classification of textile auxiliaries according to their use. 3. Surface activity, wetting and detergency. 4. Principle and action of textile auxiliaries based on surface activity. Essential requirement of surfactant. 5. Biodegradability of surfactant. 6. Sequestring agents 7. Function, Properties and Application of auxiliaries in scouring, bleaching, mercerizing. B. DYEING & PRINTING AUXILIARIES : Functions, Properties and application of various dyeing and printing auxiliaries with examples. C. FINISHING AUXILIARIES Functions, Properties and application of various finishing auxiliaries with examples. D. EVALUATION : Methods of evaluation of some important textile auxiliaries.


5.5 CHEMISTRY OF INTERMIDIATES AND DYES L T P 6 2 - Rationale Dyeing is and important activity in textile industry.So knowledge of dyes and other intermediate chemicals is essential for persons concerned with these activities. Topic Wise Distribution of Periods ---------------------------------------------------------------- Sl.No. Topics Coverage Time ------------------------------------------------------L---T---P- 1. Distillation of Coal 17 6 - 2. Unit Operation 17 6 - 3. History of Dyestruff Development 17 6 - 4. Methods of Preparing Dyes 17 5 - 5. Chemical Constitution of Dyes 16 5 - ------------------------------------------------------------------ 84 28 - ------------------------------------------------------------------- DETAILED CONTENTS 1. DISTILLATION OF COAL: Destructive distillation of coal: outlines of methods and the products. Distillation of coaltar and isolation of primary products for dye manufacture. Theory of colour constitution. 2. UNIT OPERATION: Nitration of aromatic hydrocarbons and the different products of nitration, sulphonation. Methods of sulphonation and the products obtained. Amination by reduction and ammonolysis, diazotisation, hydroxy aromatic compounds, halogeno compounds, aromatic aldehydes. Kitones and carboxylic acids and alkylated compounds used as Intermediates for dyestuff manufacture. 3. HISTORY OF DYESTUFF DEVELOPMENT: Historical development of dyestuff industry. Classification of dyes according to their chemical constitution. 4. METHODS OF PREPARING DYES: General methods of preparing Nitroso. Nitro, Azo. Diphenyl methane triphenylmethane, pyrazolone, Thiozol, Xanthene, acridine, quinoline, Anthraquinone, vat, solubilised vat with one or two examples of dye preparation (not by name), Preparation of reactive dyes- Procian and Vinyl Sulphone. 6. CHEMICAL CONSTITUTION OF DYES: Basic terms of colour chemistry Theory of colour and chemical constitution of dyes. (Preparation of no particular dyes by name should be asked in examination).


VI Semester 6.1 ENVIRONMENTAL EDUCATION & DISASTER MANAGEMENT L T P 4 - - RATIONALE: A diplima student must have the knowledge of different types of pollution caused due to industrialisation and construction activities, so as he may help in balancing of eco-system and control pollution by providing controlling measures. They should be also aware of the environmental laws for effectively controlling the pollution of environment. The topics are to be taught in light of legislation Para-3. TOPIC WISE DISTRIBUTION OF PERIODS: _________________________________________________________________ SL. NO. TOPIC L T P ________________________________________________________________ 1. Introduction 6 2. Pollution 4 2.1 Water Pollution 8 2.2 Air Pollution 8 2.3 Noise Pollution 4 2.4 Radio Active Pollution 6 2.5 Solid Waste Management 6 3. Legislations 4 4. Environmental Impact Assessment 4 5. Disaster Management 6 ______________________________________________________________ TOTAL 56 - - _____________________________________________________________ DETAILED CONTENTS 1. INTRODUCTION : - Basics of ecology, Ecosystem, Biodiversity Human activities and its effect on ecology and eco system, different development i.e. irrigration, urbanization, road development and other engineering activities and their effects on ecology and eco system, Mining and deforestation and their effects. - Lowering of water level , Urbanization. - Biodegradation and Biodegradibility, composting, bio remediation, Microbes .Use of biopesticidies and biofungicides. - Global warning concerns, Ozone layer depletion, Green house effect, Acid rain,etc. 2. POLLUTION : Sources of pollution, natural and man made, their effects on living environments and related legislation. 2.1 WATER POLLUTION : - Factors contributing water pollution and their effect.


- Domestic waste water and industrial waste water. Heavy metals, microbes and leaching metal. - Physical, Chemical and Biological Characteristics of waste water. - Indian Standards for qulity of drinking water. - Indian Standards for quality of treated waste water. - Treatment methods of effluent (domestic waste water and industrial/ mining waste water), its reuse/safe disposal. 2.2 AIR POLLUTION : Definition of Air pollution, types of air pollutants i.e. SPM, NOX, SOX, GO, CO2, NH3, F, CL, causes and its effects on the environment. - Monitoring and control of air pollutants, Control measures techniques. Introductory Idea of control equipment in industries i.e. A. Settling chambers B. Cyclones C. Scrubbers (Dry and Wet) D. Multi Clones E. Electro Static Precipitations F. Bog Fillers. - Ambient air qulaity measurement and their standards. - Process and domestic emission control - Vehicular Pollution and Its control with special emphasis of Euro-I, Euro-II, Euro-III and Euro IV. 2.3 NOISE POLLUTION : Sources of noise pollution, its effect and control. 2.4 RADISACTIVE POLLUTION : Sources and its effect on human, animal, plant and material, means to control and preventive measures. 2.5 SOLID WASTE MANAGEMENT : Municipal solid waste, Biomedical waste, Industrial and Hazardous waste, Plastic waste and its management. 3. LEGISLATION : Preliminary knowledge of the following Acts and rules made thereunder- - The Water (Prevention and Control of Pollution) Act - 1974. - The Air (Prevention and Control of Pollution) Act - 1981. - The Environmental Protection (Prevention and Control of Pollution) Act -1986. Rules notified under EP Act - 1986


Viz. # The Manufacture, Storage and Import of Hazardous Chemical (Amendment) Rules, 2000 # The Hazardous Wastes (Management and Handling ) Amendment Rules, 2003. # Bio-Medical Waste (Management and Handling) (Amendment) Rules, 2003. # The Noise Pollution (Regulation and Control) (Amendment) Rules, 2002. # Municipal Solid Wastes (Management and Handling) Rules, 2000. # The Recycled Plastics Manufacture and Usage (Amendment) rules, 2003. 4. ENVIRONMENTAL IMPACT ASSESSMENT (EIA) : - Basic concepts, objective and methodology of EIA. - Objectives and requirement of Environmental Management System (ISO-14000) (An Introduction). 5. DISASTER MANAGEMENT : Definition of disaster - Natural and Manmade, Type of disaster management, How disaster forms, Destructive power, Causes and Hazards, Case study of Tsunami Disaster, National policy- Its objective and main features, National Environment Policy, Need for central intervention, State Disaster Authority- Duties and powers, Case studies of various Disaster in the country, Meaning and benifit of vulnerability reduction, Factor promoting vulnerability reduction and mitigation, Emergency support function plan. Main feature and function of National Disaster Management Frame Work, Disaster mitigation and prevention, Legal Policy Frame Work, Early warning system, Human Resource Development and Function, Information dissemination and communication.


6.2 TECHNOLOGY OF FINISHING L T P 6 2 - Rationale Inportance of finishing activities to textile products can not be over looked. The technology involved in the activity is matter of great interest and value to the persons concerned. Topic Wise Distribution of Periods ----------------------------------------------------------------- Sl.No. Topics Coverage Time ------------------------------------------------------L---T---P-- 1. Introduction 6 2 - 2. Finishing Activities, Ingradients & Equipments 40 15 - 3. Weighing of Silk 8 3 - 4. Finishing of Woolen Fibrics 15 4 - 5. Finishing of Synthetic Fibre Fabrics 15 4 - ------------------------------------------------------------------ 84 28 - ------------------------------------------------------------------ DETAILED CONTENTS 1. Introduction and classification of textile finishing. 2. FINISHING ACTIVITIES, INGRADIENTS & EQUIPMENTS: i. Starch preparation tanks, starching mangles, back filling machines and their working. ii. Principles and working of drying cylinders, stenters (clip and pin) hot flue and float drier. iii. Purpose of damping and damping machine. iv. Function of calendering, different types of calenders as plain, chasing, friction, schriener, emboss and felt. v. Purpose of raising and working of raising machine. vi. Principle and working of Sanforizing/Zero-Zero finishing vii. Rot and mildew proofing agents and their application. viii.Wash and Wear Finishes - Crease resisting agents as Urea formaldehyde, Malamine formaldehyde, Di-methylol Ethylene Urea (DMEU), Di-methylol, Di-hydroxy ethylene urea (DMDHEU), Propylene Urea, Carbamates etc, their application to cellulosic materials, cataysts and other additives used in anticrease finishing.. ix. Water Proof/Water Repellent Finishes -Application of Aluminimum Soaps, Wax emulsions, Reactive softners and Silicone emulsions, their applications for water-proof and water-repellent finish. x. Flame Retardent Finishes -Application of borax, boric acid, phosphoric acid urea, THPC (Tetra Kis Hydroxy Phosphonium


Chloride), APO (Aziridinyl Phosphonium Oxide) to cellulosic materials for flame-proofing. 3. WEIGHING OF SILK: Weighing of silk, Finishing of woolen fabrics. 4. FINISHING OF WOOLEN FABRICS: Decatising, Permanent Setting, Felting of Wool, London shrinking and Sponging, Principle and working of rotary and Paper Press Machine. 5. FINISHING OF SYNTHETIC FIBRE FABRICS: - Heat setting mechanism of heat setting, - Antistatic finish, Agents used and their application. - Soil release, Finish-agents used and their application. - Pilling : Mechanism and methods for preventing pilling.


6.3 ADVANCE WET PROCESSING & PROCESS CONTROL IN PROCESSING L T P 6 2 - Rationale The paper deals with the new developments in the textile processing such as dyeing and printing. This knowledge is important for working in modern plants. Topic Wise Distribution of Periods ________________________________________________________________ Sl.No. Topics Coverage Time ______________________________________________________L___T___P__ 1. Process Control 34 10 - 2. Recent Development 60 18 - __________________________________________________________________ 84 28 - ___________________________________________________________________ DETAILED CONTENTS 1. PROCESS CONTROL : A. Define quality, quality control and process control with its role, Scope and importance. B. Importance of total Quality Control (TQC) and Total Quality Management (TQM) system. C. Process Control in Preparatery Process D. Process Control in dyeing, printing and finishing. E. Faults found during inspection of desized, scoured, bleached, dyed, printed and finished fabrics their causes and remidial measures. F. Principle and functions of various process control instruments such as temperature recorders, pressure meter, level indicator and controllers computer colour matching system, colour matching cabinet, etc. G. Organizations for Standard Quality Certification ISO 9001 (Qulaity Product), ISO 14001 (Environment), etc. Brief study of Six Sigma Concept. H. Computer Application in Textile Wet Processing Industry. 2. RECENT DEVELOPMENT : Development in Eco-friendly dyes to satisfy the eco- parameters. Role of dyestuff manufacturing companies to reduce impact on environment. Brief study of Toxic intermediates and banned azo dyes. Brief description of Contineous Bleaching Range, Contineous Dyeing Range, Solvent dyeing techniques, Differential dyeing techniques, Soft flow dyeing machine for woven adn knitted fabrics. Right First Time (RFT) concept in dyeing, Kuster Roll Mangle Technology used in modern dyeing machine. Energy conservation in wet processing. Digital Printing


6.4 INTRODUCTION TO KNITTING AND GARMENT TECHNOLOGY (COMMON TO TEXTILE TECHNOLOGY) L T P 4 2 6 Rationale This paper deals with new developments in knitting and garment technology. This knowledge is the need of the hour to pace with the time. Topic Wise Distribution of Periods ________________________________________________________________ Sl.No. Topics Coverage Time ______________________________________________________L___T___P__ 1. Knitting 6 3 - 2. Loop formation with needle 6 3 - 3. Knitting Needles 6 3 - 4. Stiches 4 2 - 5. Types of loops 4 2 - 6. Garment Classification 4 2 - 7. Patterning and grading 4 2 - 8. Types of Sleeves 6 3 - 9. Spreading, Cutting and Sorting 6 3 - 10. Sewing Technology 6 3 - 11. Stiching defects & their remedies 4 2 - __________________________________________________________________ 56 28 84 ___________________________________________________________________ DETAILED CONTENTS 1. KNITTTING : Introduction and general terms of kniting, Difference in woven and knitted fabries, properties-knit Vs woven. Warp and weft kintting-mechanism and comparison. 2. LOOP FORMATION WITH NEEDLE : Running position, clearing position, Feeding position, Knocking over positions, Knitting position. 3. KNITTING NEEDLES : Beard, Latch, Compound type of knitting needles, Advantages and disadvantages of beard and latch type. 4. STITCHES : Knit, tuck and floats and its comparison. 5. TYPES OF LOOPS : Types of loops, Classification of weft knitted fabrics - single knit (single jersey), Double knit (double jersey), Factors responusible for production is weft knitting machine. 6. GARMENT CLASSIFICATION : Garment classification for men and woven. Fibrie selection for garment and properties. Measurement and its importance,


Methods of taking important body measurements for gents and ladies garments. 7. PATTERNING AND GRADING : Patterening, importance of paper patterns, Types of patterns, Study of pattern drafting, Identification of fitting problems and its remedy. 8. Types of sleeves, collars, pockets, etc. 9. SPREADING, CUTTING AND SORTING : Objectives of spreading, Methods of spreading, cutting and sorting. 10. SEWING TECHNOLOGY : Classification of stich, Types of seams sewing tools and part of sewing machine. 11. Stitching defects & their remedies.


LIST OF PRACTICALS 1. Standard measurement for childern. 2. Bodies block for i. 3 Years child ii. Grown up woman iii. Grown up man 3. Application of the principle and technique of pattern making for design and construction of - i. Blouse ii. Ladies suit iii. Gents shirts iv. Pant. 4. Drafting of different types of sleevs and collars. 5. Study of construction and worki9ng of knitting machine..pa


6.5 PROJECT Two periods per week are allotted for project work in the final year of the course. In classroom students (i) be encouraged and helped for developing new designs in prints (ii) be given clear idea of establishing a processing unit of given size begining from selection of site, deciding type of building construction/shed. Units of machinery required, their layout. Foundamental requirements of processing house. Deciding number of workers and their type. Process control in different section of the process house . Elements of costing and costing procedures in various sections. Factors affecting productivity and efficiency of men and machines, sources of finance and development of resources. For general awarness students be introduced to organisations invloved in certification, standardisation, research and development of textile products Viz. BIS, Centre Silk Board, Textile Committee, Textile Commission, Jute Commission, ATIRA, NITRA, BTRA, etc.


The project paper will be of two parts. Part-A will contain the problems to evaluate students learning. The Part-B will be regarding students awareness of the plans and programmes running for rural development, ecological balance and environmental pollution control, entrepreneurship development and agencies involved in these works. PART-A: Part-A will contain two types of problems (i) relating to development of designs in prints and preparing their samples. (ii) relating to establishment of a processing unit (Dyeing or Printing) of given size. The student will be allowed to choose one either kind of the problem to solve. PART-B: The student Will survey a village and prepare a report giving details of population, Means of lively hood, Health and hygenic conditions, Education facilities and various programmes/projects running for the development and the personnels and agencies involved in the work. He will also make observation on environmental pollution and ecological disturbunces and will make a mention of that in his report with its reason, suggesting remedies or ways to minimise it. Without it the project will not be taken as complete. The student will also do some constructive work for pollution control as advised by the guiding teacher Student will choose any one of the problems from Part(A) and Part(B) is compulsary for all students. The students can be divided into groups of threes to do one problem. The students will be examined for 100 marks by an examiner appointed by B.T.E, U.P. 1. Examination Marks 100 Part A:- Project Work 50 Viva Voce 25 Part B:- Project Work 15 Viva Voce 10 Sessional Marks 50 50 ---- ------ Total 150 150 ---- ------ 6.6 INDUSTRIAL TRAINING Industrial Training - For Four Week Viva Voce 80 Sessional Marks 40 ---- Total 120 ----


DIPLOMA IN TEXTILE CHEMISTRY STAFF STRUCTURE Intake of the Course 60 Pattern of the Course Semester Pattern S.No. Name of Post No. 1. Principal 1 2. HOD 1 3. Lecturer(*) 7 4. Lecturer in Communication Tech. 1 5. Instructor 2 6. Computer Programmer 1 7. Steno Typist 1 8. Accountant/Cashier 1 9. Student/Library Clerk 1 10. Store Keeper 1 11. Class IV 6 12. Sweeper As per need 13. Chaukidar & Mali As per need NOTE : 1. The number of staff required for individual institutation shall be worked out in accordance with the norms laid down in G.O.No. 2281/Pra. Shi. -3-1989-60 (B)/85 dated June 27, 1989. 2. Services of the staff of other disciplines of the Institute may be utilised. 3. The post of "Computer Programmer" is not needed in the institutions where diploma in "Electronics Engineering" is running. 4. QUALIFICATIONS OF STAFF : As per Service Rules. *: Lecturer - Four - Degree In Textile Technology Lecturer - Two - Degree In Textile Chemistry Lecturer - One - B.F.A. (Textile Designing)


SPACE STRUCTURE No. M2 [A]. Administrative Block 1. Prinicipal's room 1 30 2. Steno room 1 6 3. Confidential room 1 10 4. Reception Lounge 1 25 5. Main Office 1(.25 Sqm./Student) 6. Library (common with other disciplines) 1 150 7. Common room 3 150 A. Boys Common Room 1 50 B. Girls Common Room 1 50 C. Staff Common Room 1 50 8. Class rooms 2 120 9. Store (100+0.1xStudent Population) 1 109 10. Confrence Room 1 75 11. Head of Department Room 1 15 12. Lecturer Room (10 Sqm./Lecturer) 13. Confidential Office for Examination work 1 25 14. Estate Office (Security,Campus,Services) 1 25 [B] Acedemic Block Sl.No. Detail of Space No. @ Floor Area Sq.m Sq.m. 1. Class Room 2 60 120 2. Drawing Hall 1 120 120 3. Physics Lab 90 4. Chemistry Lab 120 5. General Mechanical 60 Engineering Lab 6. Textile Testing Lab. A Fibre 11470x4800mm B Yarn 11470x4800mm C Fabric 11000x7500mm 7. Process House (Dyeing, Bleaching 39830x15230mm and Printing & Finishing) 8. Electrical Technology 120 & Electronics Lab or Common with Electrical Engineering. 9 Computer Lab (Air Cond.Glass Partition and Special type pvc flooring and false ceiling ) 60 10. Advance Welding Lab/Shop 90 [C] Work shop I Workshop Supdt. Room 12 II Store 20 III Shops (a) Carpentry Shop 50 (b) Smithy Shop 70 (c) Fitting Shop 50 (d) Welding Shop 50 (e) Painting Shop 50 (f) Sheet Metal ,Soldering & Brazing shop 50 (g) Plumbing shop 50


[D]. Common Facilities 1. Dispensary 1 75 2. Canteen, Cooperative Store,Bank 1 150 Extension Centre, Postal Services etc. 3. Parking space A. Cycle Stand (1 Sqm./Cycle For 25% Students) B. Scooter Stand (3 Sqm./Scooter For 25% Students) C. Car Garage (15 Sqm./ Car ) D. Bus Garage (55 Sqm./ Bus ) 4. N.C.C. block 1 (2 Sqm/Student) 5. Guest room (with 2 guest rooms and service 1 100 facility) [E.] Residential Facilities 1. Hostel for students 1 for 50% boys & 100% girls students to be provided in seperate block) 2. Staff quarters Principal 1 Type IV HOD/Warden Type IV Sr. Lect./Lect. Type IV Technical/Ministerial staff Type II Class IV Type I 3. Play ground (common) 1 1500-2500 Sqm depending upon availability of land Priorty to be given in following order (1) a. Administrative Building b. Labs c. Workshop d. Over head Tank e. Boundary Wall f. Principal Residence g. Fourth Class Quarters (2/3) (2) a. Hostel b. Students Aminities (3) Residences of employee


LIST OF EQUIPMENT 1. Equipment essentially required for performing the practicals mentioned in the curriculum are only to be procured. 2. Experimental model/Prototype/Lab Model be purchased in place of costly machines/equipments. 3. "Machine/Equipment/Instruments of old BTE list which are not included in the list given below are to be retained in the Lab/Shop for Demonstration purpose but not to be purchased fresh." I. APPLIED PHYSICS LAB ----------------------------------------------------------------- S.No.Name of Equipment No. @ Rs. Amt.in Rs. ----------------------------------------------------------------- 1. Brass ball with hook 2 cm. dia 2 20 40 2. Stop clock least count 0.1 Sec 2 500 1000 3. Wall bracket with clamping 2 50 100 arrangement 4. Meter scale 5 20 100 5. Convex lenses of focal length 10 cm.,20 cm., 50 cm.and 100 cm. 2 nos. of each 8 10 80 6. Optical bench steel with pin and lens holders 2 500 1000 7. Anstronomical telescope 1 500 500 8. Searl's conductivity apparatus with copper & steel rods 25 X 4 cm. diameter with all accessaries 1 set 1000 1000 9. Lea's conductivity app. complete with all accessaries 1 set 1000 1000 10. Constant water flow arrangement 2 400 800 11. Boiler made of copper 2 lt. cap. 4 200 800 12. Platinum resistance thermometer 2 800 1600 13. Potentiometer - 10 wires with jockey 1 500 500 14. Meter bridge complete 1 250 250 15. Lead accumulator 2.2 V. and 20 amp. hour capacity 2 250 500 16. Moving coil galvenometer 3 200 600 17. Moving coil ammeter 0-1 amp., 0-5 amp., 0-10 amp., 1 no of each 3 250 750 18. Moving coil voltmeter 0-1 V. 0-5 V., 0-10 V. 1 No of each 3 250 750 19. Lechlanchi cell complete 3 100 300 20. Resonance col. of steel tube with tuning forks and other accessaries 1 500 500 21. Tuning forks set of different frequencies 1 set 1000 1000 22. App. for determining coefficient of friction on a horrizontal plane 1 set 1000 1000 23. Appratus for determining characterstics of P-N junction diode complete with all accessaries 1 set 1500 1500 24. Post office box dial type 1 1200 1200 25. Resistance box 0-10 ohm., 0-100 ohm. 2 nos. each 4 400 1600


----------------------------------------------------------------- S.No.Name of Equipment No. @ Rs. Amt.in Rs. ----------------------------------------------------------------- 26. Rheostat of different ohm.capacity 8 250 2000 27. Physical balance with weight box 2 800 1600 28. Set of fractional weights 10 20 200 29. Fortin's barometer with mercury 1 2500 2500 30. Battery eleminator 6 V. & 3 amp. 1 250 250 31. Lab tables 3 8000 24000 32. Lab stools 10 100 1000 33. Anemometer cup type 1 1000 1000 34. Anemometer hand held 1 1000 1000 35. Suryamapi 1 1500 1500 36. Insolation meter 1 1500 1500 Misc. LS 5000


II. APPLIED CHEMISTRY LAB ----------------------------------------------------------------- S.No.Name of Equipment No. @ Rs. Amt.in Rs. ----------------------------------------------------------------- 1. Test tube stand 15 10 150 2. Funnel stand 15 10 150 3. Burette stand 15 30 450 4. Pipette stand 15 10 150 5. Chemical balances with analytical weights 1gm -200gms 5 1500 7500 6. Fractional weights set with rider 5sets 25 125 7. Kipp's apparatus 1000 ml. polythen 2 500 1000 8. Reagents bottles 250ml 120 10 1200 500ml 5 15 75 1000ml 5 25 125 9. Wide mouth bottle 250 ml 15 15 225 10. Winchester bottle 2.5 litre 15 30 450 11. Test tubes 1/4" x 6" 75 1 75 12. Boiling tube 1" x 6" hard glass 24 10 240 13. Pestle and morter 10 cms 2 30 60 14. Watch glass 7.5 cms 15 5 75 15 Beakers 100 ml. 10 15 150 250 ml. 24 20 480 400 ml. 12 25 300 1000 ml. 5 30 150 16. Weighing bottle 10 ml with lid 15 10 150 17. Wash bottles 15 15 225 18. Conical flask 250 ml. 15 30 450 19. Flat bottom flask 500 ml. 6 40 240 20. Flat bottom flask 250 ml. 15 25 375 21. Burette 50 ml. 15 60 900 22. Pipette 25 ml. 15 20 300 23. Measuring flask 250 ml. with stopper 15 50 750 24. Measring cylinder of various sizes (250 ml, 500 ml, 1000 ml) 3 no. of each 9 LS 250 25. Bunsen's burner of brass 15 50 750 26. Gas plant petrol 10 to 20 burners automatic 1 5000 5000 27. Spirit lamp 15 30 450 28. Tripod stand 15 10 150 29. Wire gauge 15 X 15 cm. with asbestos 15 15 225 30. Test tube holder 15 10 150 31. Porcelain plates 15 20 300 32. Funnel 15 cm. 15 16 240 33. Blow pipe & work tools with electric blower for glass blowing 1 set 10000 10000 34. Cork borers with sharpn 2 set 100 200 35. Cork pressure 1 set 250 250 36. Glass cutting knife 1 75 75 37. Spatula hard & nickel/steel 2 each 50 100 38. Water tapes with gooseneek 6 200 1200 39. Gas taps two way 10 150 1500


----------------------------------------------------------------- S.No.Name of Equipment No. @ Rs. Amt.in Rs. ----------------------------------------------------------------- 40. Pinch cock & screw 15 20 300 41. Distilled water units (electrical) 1 5000 5000 42. Distilled water units (solar) 1 5000 5000 43. Open balance 1000 gms./10 mg. 1 600 600 44. Platinium wire 5 25 125 45. Brush for cleaning various type 40 10 400 46. Jars 20 Lit. for keeping destilled water 5 100 500 47. Lab table 2 m. x 1.2 m. x 1 m. hight with central sink and cup boards (Teak wood) with drawers and two built in almirah on each side with reagent racks, better tile top 4 8000 32000 48. Exhaust fans 18" 4 2000 8000 49. Side racks and selves for bench reagents made of teak wood for 24 bottels each set 4 2000 8000 50. Digital balance electronic 1 10000 10000 51. Hot plates 7-1/2", 3" dia controled 2000 watts 1 1000 1000 52. Hot air oven thermostatically controled with selves and rotary switches 350 x 350 x 25 high 1 8000 8000 53 pH Meter 1 1000 1000 54 Glass Electrode 2 55. Reference Electro 2 Miscellaneous LS 10000


III. WORKSHOP PRACTICE CARPENTRY SHOP ----------------------------------------------------------------- S.No.Name of Equipment No. @ Rs. Amt.in Rs. ----------------------------------------------------------------- 1. 60 cm.rule 10 15 150 2. Flexible steel rule 2 metre 2 20 40 3. T square 23 cm. steel 10 20 200 4. Bevel square 23 cm. steel 2 30 60 5. Marking knife 25 cm. steel 10 30 300 6. Marking gauge wooden & brass 25 cm.10 30 300 7. Mortise gauge wooden & brass 25 cm.10 50 500 8. Caliper inside,steel 20 cm. 2 50 100 9. Caliper outside , steel 20 cm. 2 50 100 10. Compass steel 20cm. 2 40 80 11. Devider steel 20 cm. 2 40 80 12. Plumb 2 20 40 13. Wooden bench vice steel 20 cm. 10 200 2000 14. Bench hold fast steel 30 cm. 10 40 400 15. Bar clamp 2 m. 2 300 600 16. G clamp of flat spring steel 20x30 cm. 4 60 240 17. Rip saw 40-45 cm. 10 80 800 18. Cross cut saw 40-45 cm. 2 80 160 19. Tennon saw 30-35 cm. 10 50 500 20. Dovetail saw 30-35 cm. 2 60 120 21. Compass saw 35 cm. 4 60 240 22. Key hole saw or pad saw 30-35 cm. 2 25 50 23. Bow saw 2 25 50 24. Frame saw 2 25 50 25. Chisel fish brand 1" to 1/8" firmer 3 set 100 300 Dovetail 3 set 100 300 Mortise 3 set 100 300 26. Gauge or Golchi 1" to 1/8" 3 set 150 450 27. Wooden jack plane complete 10 100 1000 28. Wooden smoothing plane 10 80 800 29. Iron jack plane complete 10 200 2000 30. Iron rebate plane complete 3 80 240 31. Iron grooving plane complete 3 120 360 32. Iron compass plane complete 3 200 600 33. Wooden moulding plane complete 3 200 600 34. Bradawl 3 150 450 35. Gimlet drills set 1 set 150 150 36. Center bit 2 120 240 37. Twist bit 2 80 160 38. Auger bit 2 40 80 39. Dovetail bit 2 15 30 40. Counter shank bit 2 20 40 41. Ratchet brace machine 2 175 350 42. Grand drill machine 1/4" burmi 2 200 400 43. Wooden hand drill 5 200 1000 44. Wooden mallet 10 25 250 45. Claw hammer 3 30 90 46. Carpenters hammer 10 30 300 47. Turning tool set for lathe 3 set 800 2400 48. Screw driver 18" & 15" 6 50 300


----------------------------------------------------------------- S.No.Name of Equipment No. @ Rs. Amt.in Rs. ----------------------------------------------------------------- 49. Adze 500 gm. 10 50 500 50. Pincer 175 mm. 6 75 750 51. Plier 150 mm. 4 90 360 52. Oil stone 8" 4 75 300 53. Rasp file 12" 4 100 400 54. Half round file 12" 4 80 320 55. Round file 12" 4 80 320 56. Triangular file 5", 4" 8 60 480 57. Water stone 4 20 80 58. Carpentry work benches 4 2000 8000 59. Band saw machine complete 1 30000 30000 60. Circular saw machine 1 15000 15000 61. Grinding machine with motor 1 6000 6000 62. Universal wood working machine 1 15000 15000 misc. for foundation of machines LS 10000 SMITHY SHOP 1. Anvil 150 Kg. with stand 5 2500 12500 2. Swage block 50x30x8cm.&45x45x10cm. 2 1250 2500 3. Hammers Ball peen 8 Kg. 10 150 1500 Cross peen 8 Kg. 10 150 1500 4. Beak iron 25 Kg. 1 500 500 5. Swages different types 6 40 240 6. Fullers different types 6 30 180 7. Leg vice 15 cms. opening 1 150 150 8. Electric blower with motor 1 5000 5000 9. Furnace chmney with exhaust pipe 5 5000 25000 10. Sledge Hammer 5Kg 2 200 400 Misc. tools LS 2500 SHEET METAL, SOLDERING & BRAZING 1. Dividers - 15cm. 5 60 300 2. Trammel 1 m. 1 3. Angle protector 5 60 300 4. Try square 30 cm. 5 40 200 5. Centre punch 5 20 100 6. Steel rule 30 cm. , 60 cm., 5 25 125 7. Sheet metal gauge 1 120 120 8. Straight snips 30 cm. 2 250 500 9. Curved snips 30 cm. 2 300 600 10. Bench shear cutter 40 cm. 1 5000 5000 11. Chisel 10 cm. 5 100 500 12. Hammer 5 150 750 13. Bench vice 13 cm. 5 1000 5000 14. Plier 5 50 250 15. Nose plier 5 60 300 16. Sheet metal anvil/stakes 5 2000 10000 17. Shearing machine 120 cm. 1 2500 2500 18. Solder electric 2 500 1000 19. Solder furnace type 2 250 500 20. Brazing equipments and accessories 1 5000 5000 21. Blow lamp 2 250 500 22. Sheet bending machine 1 10000 10000 Misc. LS 5000


FITTING SHOP ----------------------------------------------------------------- S.No.Name of Equipment No. @ Rs. Amt.in Rs. ----------------------------------------------------------------- 1. Bench vice jaw 10 cm. 10 300 3600 2. Surface plate 45x45 cm. 2 2000 4000 3. V. Block 10x7x4 cm. 5 350 1650 4. Try square 10 40 400 5. Bevel protractor 30 cm. 1 2100 2100 6. Combination set 1 2500 2500 7. Divider 5 60 300 8. Centre punch 5 20 100 9. Calipers (Different sizes) 12 20 240 10. Vernier calipers 30 cm. 2 600 1200 11. Micrometer 0-25, 25-50 m.m. 4 500 2000 12. Vernier depth gauge 1 350 350 13. Feeler gauge--15 blades 1 30 30 14. Radius gauge 1 100 100 15. Angle gauge 1 100 100 16. Thread gauge 1 100 100 17. Bench drilling machine 13 mm. 1 5000 5000 18. Double ended electric grinder 1 4000 4000 19. Drill set 1set 1000 1000 20. Reamer set 1set 2000 2000 21. Tap set 1set 2000 2000 22. Adjustable wrenches 1set 2000 2000 23. Allen key set 1set 350 350 24. Spanners 6 60 360 25. Work benches 6 2000 12000 26. Power hacksaw 1 4000 4000 Misc. Files, Dieset, Hexa frames etc. LS 10000 ----------------------------------------------------------------- WELDING SHOP 1. Ellectric welding set oil cooled 1 10000 10000 2. Industrial regulator type oil cooled arc welder 1 12000 12000 3. Air cooled spot welder 7.5 KVA 1 15000 15000 4. General accssories for air cooled spot welder of 7.5 KVA 8000 5. Gas welding set with gas cutting torch and complete with all accessories 1 15000 15000 6. Misc. work benches LS 20000 PAINTING & POLISHING SHOP 1. Air compressor complete with 2 HP motor 1set 12000 12000 2. Spray gun with hose pipe 1 1000 1000 3. Stoving oven 1 3000 3000 4. Buffing machine with leather and 1 4000 4000 cotton wheels 5. Electroplating Equipment for cromium 1 10000 10000 Nikle plating. Misc. LS 2000


PLUMBING SHOP ----------------------------------------------------------------- S.No.Name of Equipment No. @ Rs. Amt.in Rs. ----------------------------------------------------------------- 1. Pipe vice 5 cm. 4 250 1000 2. Chain wrenches 5 250 1250 3. Ring spanner Set 5 125 625 4. Wheel pipe cutter 2 300 600 5. Water pump plier 4 50 200 6. Pipe die set 2" set 2 set 600 1200 7. Pipe bending device 1 5000 5000 8. Work benches 4 4000 16000 9. Set of various types of plumbing fittings e.g. Bib cock LS 2000 Cistern, Stop cock, Wheel volve, Gat volve etc. 10. Misc. Hacksaw frame and others LS 2000 FOUNDRY SHOP 1. Moulding boxes 50 12000 2. Laddles 5 1000 3. Tool kits 10 sets 2500 4. Quenching tanks water or oil 2 1000 5. Permiability tester 1 1000 6. Mould hardness tester 1 6000 7. Sand tensile testing equipment 1 7500 8. Portable grinders 1 3000 9. Temperature recorders/controllers LS 5000 10. Pit furnace with Blower 1 5000 MACHINE SHOP 1. Lathe machine 4.5 feet 2 25000 50000 "V" bed. Height of centres 8.5 inch. Dog chuck 8 inch complete 1 H.P. motor 440v, push button starter with coolent pump,tray and with standard accessories. 2. Shaper machine 12 inch 1 20000 200000 stroke with 2 H.P. motor 440 volts push button starter with vice 6 inch (Swivel base) NOTE:- The institutes running mechanical engg. course need not purchase these two items sepreately because they will have one complete machine shop for the course


GENERAL MECHANICAL ENGINEERING LAB (Common to elements of Mechanical Engineering Lab In Mechanical Engineering) ----------------------------------------------------------------- S.No.Name of Equipment No. @ Rs. Amt.in Rs. ----------------------------------------------------------------- 1. Biogas Plant 1 By Out door visit 2. Windmill 1 By Out door visit 3. Experimental Solar Cooker Box 1 500 500 Type- Instrumented To Measure Temperature its Performance & Temperature At Various Location. 4. Photo Voltage Solar Cell 1 10000 10000 5. Throttling & Separating 1 10000 10000 Colorimeter. (Thermal Engg. Lab) 6. Jib Head Key, Flat Key, Saddle 1 Set L.S. 500 Key, Wood Ruff Key, Feather Key Pinkey & A piece of splined shaft. 7. Pins- Split Pin, Taper Cottor 1 Set L.S. 500 Type Split Pin, Cottor or Cottor Pin, Cottor Bolts; Lewis or Rag Foundation Bolt, Fish Tail & Square Head Foundation Bolts. 8. Friction Clutches & Couplings 1 Set L.S. 2500 -Cone Clutch, Single Plate Muff Coupling, Flange Coupling Universal Coupling or Hooks Joint. Flexible Coupling- Belt & Pin Type, Coil Spring Type. 9. Bearings- Plane, Bushed, Split 1 Set L.S. 1000 Step, Ball, Rollar Bearings, Thrust Bearings. 10. Spur gear Single & Double 1 Set L.S. 1000 Helical Gears, Bevel Gears. 11. Simple Spur Gear train 1 1500 1500 12. Compound Gear Train 1 1500 1500 13. Epicyclic Gear Train 1 2000 2000 14. Compression & Tension 1 Each 200 200 Helical Springs. 15. Four Bar Mechanism Fitted 1 1000 1000 on a board. 16. Slider Crank Mechanism 1 1000 1000 17. Whitworth Quick Return 1 1000 1000 Mechanism Fitted on a board.


ELECTRICAL TECHNOLOGY & ELCETRONICS LAB ----------------------------------------------------------------- S.No.Name of Equipment No. @ Rs. Amt.in Rs. ----------------------------------------------------------------- 1. D.C. Shunt Motor 2 10000 20000 3 Kw. 1500 RPM with 3 Point Starter. 2. D.C. Compound Motor 2 10000 20000 3 Kw. 1500 RPM 3. Single Phase Transformer 2 6000 12000 1 KVA 50 Hz. Primary Voltage 230 with tapping at 50%, 86.6 % Facility 4. 3 Phase Induction Motor 2 5000 10000 415 V., 50 Hz, 440 RPM, 3 KVA Star/Delta/Autotransformer Starter. 5. Loading Drum Spring Balance 2 Set 1000 2000 & Belt Arrnagement. 6. Tachometer (Analog/Digital) 1 2000 2000 7. 3 Phase Inductive Loading of 1 8000 8000 Variable Nature 8. Single Phase Inductive Loading 1 8000 8000 Variable 0-10 Amp., 50 Hz. 9. Moving Coil Ammeter 0-10 Amp. 8 1000 1000 10. Moving Coil Voltmeter 0-300 V. 8 1000 8000 11. Moving Iron Ammeter 0-10 Amp. 8 1000 8000 12. Moving Iron Voltmeter 0-300 V. 8 1000 8000 13. Wattmeter Single Phase 4 2500 10000 Dynamo Type 75/300/600 V. 2.5/5 Amp. 14. Three Phase Variable Inductive 1 8000 8000 Loading. 15. Single Phase Variable Inductive 1 8000 8000 Loading with Rheostat. 16. Megger 0-20 Mega Ohm, 500 RPM . 17. Flouroscent Tube With Choke. 1 100 100 18. SCR Bread Board 1 1000 1000 19. Power Supply 230 V. 1 1000 1000 20. Moving Coil Ammeter 0-500 M.A. 1 1000 1000


----------------------------------------------------------------- S.No.Name of Equipment No. @ Rs. Amt.in Rs. ----------------------------------------------------------------- 21. Moving Coil Voltmeter 0-250 V. 1 1000 1000 22. Energy Meter Single Phase 1 2000 2000 230 V., 5 Amp Misc. LS 1500


TEXTILE TESTING LAB ----------------------------------------------------------------- S.No.Name of Equipment No. @ Rs. Amt.in Rs. ----------------------------------------------------------------- 1. Baer Sorter (For Fibre Length) 2 20000 40000 Acrylic Transparent Sheet - 6"X8"X2 pices, 3"X8"X2 pcs Fibre Mounting Templest 6"X8"X2 pices, 3"X8"X2 pcs with tweezers, velvet pad, scales, planchass with all complete accessories or Latest Configuration 2. Microscope 2 65000 130000 Digital Mocroscope - Microscope & Ends Counting Equipments- Magnifying Power 5X,10X,20X, 40X,100X lenses Trinocular biological microscope with fibre cross section kit, high resolution CCD camera and imaging software with measurement facilities, Scope of use section of fibre or yarn, analysis of any fibre, yarn and fibre Range : 5X,10X,20X,450X,100X / as per requirements, Focus : Adjustable, Lights - White, Blue, Yellow, Uppper & Lower, Supply - 220 V AC supply Single Phase, with all complete accessories Or Latest Configuration 3. Moisture Meter 1 16000 16000 4. Wrapreel 2 30000 60000 5. Wrap Block 2 6000 12000 6. Beesley Balance 4 7000 28000 7. Quadrant Balance 2 4000 8000 8. Lea Strength Tester 1 50000 50000 9. Single Thread Tester (Digital) 1 100000 100000 10. R. B. Twist Tester 2 25000 50000 11. One Inch Twist Tester 2 8000 16000 12. Take Up Twist Tester 2 28500 57000 Yarn test length : 25 mm to 500 mm adjustable (Metric unit) Or 1" to 20" Maximum adjustable (imperial unit), The test length is automatically taken into account for calculation and final reading is displayed directly in TPM/TPL Range :Upto 60TPL Resolution :1 TPM or 0.01 TPI Motor Speed: Upto 1500 RPM Clamps : Spring loaded clamps at motor end for easy clamping of Yarn Averaging : Reading of at least 10 samples can be stored and average TPM/TPI value is calculated and digital display with pre set device. Supply : 220 V AC, single phase


Suitable for S/Z type of twisted yarn with reset device. Tension weight upto 100 gm adjustable. Yarn spool mounting arrangment at one end of the twist tester with all complete accessories or Latest Configuration 13. Fabric Strength Tester 1 50000 50000 (Tensile Strength) 14. Tearing Strength Tester 1 20000 20000 15. Bursting Strength Tester 1 35000 35000 16. Abrasion Resistance Tester 1 50000 50000 (Martindle Type) 17. Laundrometer 1 50000 50000 (For washing fastness testing) 18. Crocko Meter 1 10000 10000 19. Digital Fibrograph 1 320000 320000 Measuring Principle-Optical Measuring Range-12.0 to 45.0 mm Measuring Accuracy - +/- 0.1 mm Result Output-2.5% SL,50% SL & UR % Front End Language-English Applicable Standard-ASTM D5332,ISO2648 & IS233 Power Supply-Single Phase 220V AC 20. Uster Evenness Tester 1 2000000 2000000 21. Trash Analyser 1 150000 150000 22. Conditioning Oven 1 98500 98500 220 V With capability of maintaining temperature up to 100oC and facility for smoth variation of temperature inside 27 liter. 23. Stelometer (For bundle Strength) 2 70000 140000 24. Crease Recovery Tester 2 15000 30000 Size of the Test Specimen - 40mm X 15mm, Crease Load : 1Kg. (Stainless Steel), Angle measurement : On an Engraved circular scale graduated in 1 deg., Scale measurement : 0-180 with all complete accessories Or Latest Configuration 25. Water Repellancy Tester 1 80000 80000 26. Pilling Tester 1 30000 30000 27. Crimp Regidity Tester 1 20000 20000 Minor Load - 2 Gr. to 10Gr. in a step of one grams Major Load - 100 Gr. to 500 Gr. in step of 50 Grams Digital display 220 V, with all complete accessories or Latest Configuration 28. Air Permeability Tester 1 35000 35000 29. Sheffield Micronair (For Fibre 1 Fineness) 30. Uster Stapler for fibre length 1 31. A.N. staplling apparatus for 1 fibre fineness Tester 32. Miscellaneous Items-Thermameters, L.S. Heating Devices, Thermohydrograph, Whirling Hydrometer, Dry & Wet bulb thermometer, Physical Balance, etc. 33. Classimate (Yarn faults finding 1 900000


equipments) 33. H.V.I. (High Volume Instrument) 1 3500000 for various parameter of fibre 34. Sublimation fastness tester 1 15000 35. Round Sample of GSM with 1 35000 35000 Electronic balance 36. Stiffness Tester 1 15000 15000 37. Drapemeter 1 25000 25000 38. Fabric Thickness Tester 1 8000 8000 39. A.S.T.M. Cards For Threads/Inch 1 NOTE: 1. Item No. 20 is not required for Textile Chemistry course. 2. Indian make working laboratory models for the costly equipment be purchased if available.


PROCESS HOUSE ----------------------------------------------------------------- S.No.Name of Equipment No. @ Rs. Amt.in Rs. ----------------------------------------------------------------- 1. Kier (Small Piolet Bleaching 1 200000 200000 Plant) 2. Working Model of Jigger 1 60000 60000 3. Lab Model of Roller Printing 1 80000 80000 Machine 4. Dye Bath For Experimental Work 20 100 2000 5. Spray, Block and Screen Systems 10 Set 300 3000 of Printing 6. Spray Printing Machine With 1 150000 150000 Compressor 7. Lab Model of High Temperature 1 33000 33000 Beaker Dyeing Machine 8. Lab Model of Padding Mangle 1 42000 42000 Machine. 9. Electrically Heated Steam Edger 1 24000 24000 10. Electrically Operated Lab Stirrers A. Fixed Type 1 3000 3000 B. Movable Type 1 3000 3000 11. Stenter(Electrically Heat Setting 1 75000 75000 and Curing Machine) 12. Lab Model of Hand Mercerising 1 20000 20000 Machine 13. Lab Model of Hank Dyeing Machine 1 15000 15000 14. Lab Model of Winch Dyeing Machine 1 75000 75000 (Open and Closed) 15. Pressure Package Dyeing or Beam 1 100000 100000 Dyeing Machine 16. Hot Air Oven 1 25000 25000 17. Vaccum Cleaner For Spray Printing 1 15000 15000 NOTE: 1. Item No. 13,17,18 are not required for Textile Technology course 2. Indian make working laboratory models for the costly equipment be purchased if available.


INTRODUCTION TO COMPUTER (Common to all Trades) COMPUTER CENTRE S.No. DESCRIPTION QTY. APPROX. COST (in Rs.) 1. Core-2 Quad Processor, 4GB RAM 02 Server 1,20,000=00 1 GB SATA HDD, 19" TFT Monitor/ Server of Latest Specification OS-Windows 2007/2008/Latest Version 2. General Desktop Computer-Intel i5 60 node 36,00,000=00 or Higher(with latest Specification Pre loaded latest Anti Virus with Life time Subscription, Licence Media and Manual with UPS 660 VA with latest window OS Including licence OR Computer of latest Specification With latest window os including licence 3. Software :((Latest Version) i. MS OFFICE 2010/Latest Version LS LS ii COMPILER 'C', C++, JAVA-7 LS LS 4. Hardware 4,50,000.00 LS i. Switch-32 Port 02 ii. Router 02 iii. Hub 04(8 Port) iv. Ext. Modem 02 v. Wireless N/W Adaptor 02 vi. Series Access Point 02 vii.LAN Cable Meter 05 viii. LAN Cable Analyzer 05 ix. Crimping Tool 15 and all other accessories related to Networking 5. Scanner- Flat Bed A4/Auto Lighter 02 20,000 (Bit depth 48) 6. 132 Column 600 CPS or faster 02 50,000 9 Pin dot matrix printer with 500 million character head life 7. Laser Jet-A4 All In one 20 page 04 50,000 per min (2 Each) 8. Desk Jet-A4 Photo Smart (2 Each) 04 40,000 9. 5 KVA on line UPS with minimum 04 8,00000 30 minute battery backup along with sealed maintenance free batteries. Provision for connecting external batteries with network connectivity.(For 2 Labs)


10. Split Air Conditioner 1.5 tones 08 35,0000 capacity with ISI mark along with electronic voltage stabilizer with over voltage and time delay circuit 11. Room preparation and furniture LS 12. 19" rack, 24-port switch. connector RJ-45 LS 10,0000 Cat-6 cabling for network 13. 2 KVA Inverter Cum UPS 02 6,0000 14. Fire Extinguisher (2 Kg.) 04 15000 15. Fire Extinguisher (5 Kg.) 04 25000 16. Vacuum Cleaner 02 25000 17. LCD Projector 3000 Lumen with all 02 350000 Accessories 18. Pen Drive 16 GB 10 10000 19. DVD Writer External 02 10000 20. HDD External 500 GB 02 15000 21. PAD (Latest Configuration) 02 15000 22. Broadband For Internet(Speed Min. 8mbps) 04 LS 23. USB Modem 02 8000 24. Generator 15 KVA Water Coolant 01 450000


7. LEARNING RESOURCE MATERIALS 1. LCD Projector with Screen 1 -- 20000 2. Handicam 1 -- 30000 3. Cutting, Binding & Stitching 1 -- 30000 equipment. 4. Desk Top Computer with Internet 1 -- 40000 Core i5/i7- 760, Processor, Genuine Windiw 7, Professional 18 inch HD, Flat Panel Monitor Optical Mouse, Key Board & all related media or latest version 5. Home Theater 1 -- 25000 Support Disc type CD. CDR/CDRW DVDR/DVDRW, VCD Supported with USB Port Support-DIVX/JPEG/MP3 6. Commerical P A System 1 -- 20000 16 W-220W output, AC & 24V DC Operated, 5 Mic. & 2 Auxilary input, Speaker output 4 Ohm, 8 Ohm, 17 V & 100 V 7. Interactive Board 1 -- 50000 ote : 1. This center will be only one at the institute level irrespective of all branches.


ANNEXURE - I PROPOSED GUIDE FOR SECOND YEAR STUDENTS TO PREPARE THEIR INDUSTRIAL VISIT REPORT 1. Name & Address of the unit 2. Date of i. Joining. ii. Leaving. 3. Nature of Industry i. Product & Capacity. ii. Services. iii. Working Hrs. 4. Sections of the unit visited and activities there in. 5. Details of machines/Tools & instruments used in working in the section of the unit visited and its layout. 6. Work procedure in the section visited. 7. Specifications of the product of the section and materials used. 8. Work of repair and maintenance cell. 9. Details of the shops (welding, Foundary, Machines shop etc) related to repair and maintenance work. 10. Name of checking and Inspecting Instruments and their details. Quality controls measures taken. 11. Details of hadraulics/pneumatic/ thermal units or appliances used. Material Handling Equipments. 12. Discripton of any breakdown and its restoring. 13. Use of computer - if any. 14. Visit of units store, Manner of keeping store items, Their receiving & distribution. 15. Safety measures on work place & working conditions in general - comfortable, convenient & hygeinic.


ANNEXURE - II TRAINEES ASSESSMENT The Institute invites the comments on the work & behaviour of student during his stay in the industry from his immediate supervisors on the following points. 1. Name of the trainee 2. Date of i. Joining. ii. Leaving. 3. i. Regularity & Punctuality ii. Sense of responsibility iii. Readiness to work/learn iv. Obedience v. Skill aquired 4. Name of the sections of the unit he attended during his stay. His activities/worth of being there. 5. Any thing specific Signature of the Assessor Date :- Designation


ANNEXURE III For Community Development work two 15 days camps will be organised during the session in identified villages. The students shall stay in the camps and under the supervision of concerned faculty members shall undertake/execute the assigned works in the following fields. 1. To launch and sustain funtional literacy programmes. 2. To train the rural youth in different trades/skills. 3. Training by innovating and improving the efficiency of house hold gadgets. 4. To control and reduce pollution effecting the social fabric of rural life i.e. - Construction of Soak Pits and Sanitary Latrines, Tree Plantation, Social Forestry, Installation of Smokeless Chulhas. 5. To disseminate information on sources of non conventional energy. Installation and maintenance of Solar Street Lights, Solar Photovoltaic Pumps, Wind Mills, Bio Gas Plants etc shall be undertaken. 6. Transfer of appropriate Technology/Demonstration of cheap houses by use of locally available material, treatment of mud walls innovation of mud floor, treatment of thatch roofs etc shall be taken with provisions for training to the villagers. 7. Training and demonstration of new agricultural implements, house hold gadgets and appliances of non conventional energy. 8. To help the rural youth in preparing project reports to set up industrial units and entrepreueurial development. 9. All community polytechnics shall render repair and maintenance of agricultural implements, appliances of non conventional energy, household gadgets etc and train the rural youth in such skills.


ANNEXURE- IV QUESTIONNAIRE INSTITUTE OF RESEARCH,DEVELOPMENT AND TRAINING U.P.KANPUR -208024 SUBJECT: Questionnaire for ascertaining the job potential and activities of diploma holder in Textile Chemistry. PURPOSE: To design and develop Three Year diploma curriculum in Textile Chemistry. NOTE: 1.Please answer the questions to the points given in the questionnaire. 2.Any other point or suggestion not covered in this questionnaire may be written on a separate paper and enclosed with the questionnaire. 1.Name of the organisation:______________________________________ ______________________________________ 2.Name & Designation of the officer _____________________________ filling the questionnaire _____________________________ 3.Name of the department/section/ _____________________________ shop _____________________________ 4.Importent functions of the _____________________________ department/section/shop _____________________________ 5.Number of diploma holder employees under your charge in the area of _____________________________ Textile Chemistry. 6.Please give names of modern equipments/machines handled by a diploma holder in Textile Chemistry. 1. 2. 3. 4. 5. 6. 7.What proficiencies are expected from a diploma holder in Textile Chemistry. 1. 2. 3. 4. 5. 6. 8.Mention the approximate percentage of the following desired in Diploma teaching. 1. Theoretical knowledge -------------% 2. Practical knowledge -------------% 3. Skill Development -------------%


9.Do you think " on the job training" / Industrial training should form a part of curriculum. ( Yes/ No) if yes then (a) Duration of training -------------- (b) Mode of training 1. Spread over different semesters 2. After completion of course 3. Any other mode 10.What mode of recruitment is followed by your organisation. 1. Academic merit 2. Written test 3. Group discussion 4. Interview 5. On the job test. 11. Mention the capabilities/ Qualities looked for while recruiting diploma holder in Textile Chemistry. (a) Technical knowledge ------------ (b) Practical skill ------------ (c) Etiquettes and behaviour ------------ (d) Aptitude ------------ (e) Health habit and social background -------------- (f) Institution where trained -------------- 12. Does your organisation have Yes/No any system for the survey of Home articles of different countries/States. 13. Does your organisation conduct field Yes/No survey to know users views regarding. 1. Home Articles for different age groups and sex. 2. Effect of climatic conditions 3. Any other If yes ; Please give brief account of each. 14. Which type of assignment do you suggest for an entrepreneur in Textile Chemistry. 15. In which types of organisations can a diploma holder in Textile Chemistry can work or serve. 1 2 3 4 5 6 16. Job prospects for the diploma holder in Mechanical Engg. the next ten years in the state / country. 17. In your opinion what should be the subjects to be taught to a diploma student in Textile Chemistry. Theory Practical 18. Kindly mention particulars regarding topics/areas which


should be given more emphasisin the curriculum . Theory Practical 19. Kindly state whether your organisation Yes/ No can contribute towards improvement of curriculum in above field. If yes : Please give names of experts in your organisation to whom contact. 20. Kindly give your valuable suggestions for being considered at the time of finilisation of curriculum. 21. What changes in technologies are to be incorporated in the development of curriculum in Textile Chemistry. ( Signature ) Kindly mail the above questionnaire duly filled to:- Pankaj Yadav Professor Institute of Research,Development & Training,U.P. Govt. Polytechnic Campus Kanpur-208024 ( Please note that all information in this survey is confidential for the use of curriculum design only )

corrected and approved by b.t.e. on dated 10.06bteup.ac.in/syllabus/un_revised/348 textile...

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