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Cosmic Boy BioHeap™ Facility – Bacterial Heap Leach Process Works Approval Supporting Document Licence No.: L8041/1990/5 FORRESTANIA NICKEL PROJECT COSMIC BOY CONCENTRATOR SITE Prepared for: Department of Water and Environment Regulation
Revision 0 December 2019
This document details the specifications of a proposed heap leach circuit to be constructed and operated at the Cosmic Boy Concentrator site to improve the efficiency of the concentrate production process.
Executive Summary
Western Areas Ltd is proposing to add a Bacterial Heap Leach Facility to the existing Cosmic Boy Operations
at the company’s Cosmic Boy Concentrator site located within the Forrestania Nickel Operations located in
the Yilgarn and Phillip’s River Mineral Fields of Western Australia. Since 2010, mill rejects or scats have been
stockpiled within the apron of the Tailings Storage Facility located at the Cosmic Boy Concentrator site.
Currently there are 280,000 tonnes of scats at a bulk density of 2.11 tonnes per m3 within a stockpile
comprising a main load and smaller long pile. This equates to an approximate volume of 132,701 m3.
Ore from the Spotted Quoll and Flying Fox ore bodies enters the three-stage crushing circuit as the first stage
in exposing the sulphide mineral. A portion of the ore is resilient to crushing and is rejected from the circuit
as scats. The volume of scats generated varies depending on the ore feed to the comminution circuit. Ore
is present within the scats with an average nickel grade of approximately 1.5%.
It is proposed that the rejects from the mill and the stockpiled scats be treated using the BioHeap™ heap
leach process to generate a liquor stream rich in nickel. This stream would then be fed back to the existing
Bioleach Plant, also referred to as the Mill Recovery Enhancement Project which was previously approved
under W5839/2015/1 for nickel recovery.
A Works Approval from the Department of Water and Environmental Regulation (DWER) is required to
proceed with the Proposal. This document serves to support the DWER’s information requirements
regarding the Works Approval application. The objectives of this document are therefore to:
• Describe the current conditions on, and surrounding the Proposal area;
• Describe the proposed design and operations of the BioHeap™ Facility;
• Identify any potential environmental impacts associated with the Proposal; and
• Outline environmental engineering and management measures to ensure that all potential impacts
are managed to appropriate standards.
An Environmental Risk Assessment has been completed as part of this Supporting Document in line with the
DWER guidance document ‘Guidance Statement – Risk Assessments’ (DWER 2017) which provides guidance
on the Departments regulatory framework and the application of regulatory controls for works approvals
and licences granted under Part V, Division 3 of the Environmental Protection Act 1986. The Environmental
Risk Assessment has considered the scope of construction and operational activities and their potential to
impact on environmental factors including:
• Ground disturbance;
• Weeds;
• Water;
• Flora, Fauna and Ecosystem;
• Dangerous good and Hazardous substances; and
• Atmospheric Pollution and Noise.
Based on the results of Environmental Risk Assessment which include existing and proposed controls to
minimise impacts to the environment it is considered that the Proposal is unlikely to cause a significant
impact to the environment.
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document iii
Abbreviations
Abbreviation Description
AHD Australian Height Datum
AHIS Aboriginal Heritage Inquiry System
BC Act Biodiversity Conservation Act 2016
BIF Banded iron formations
BioHeap™ Facility Bacterial Heap Leach Facility
CBC Cosmic Boy Concentrator
CBO Cosmic Boy Operations
CCIR Critical Containment Infrastructure Report
DBCA Department of Biodiversity Conservation and Attractions
DWER Department of Water and Environmental Regulation
EMP Environmental Management Plan
EMS Environmental Management System
EP Act Environmental Protection Act 1986
EPBC Act Environment Protection and Biodiversity Conservation Act 1999
EP Clearing
Regulations
Environmental Protection (Clearing of Native Vegetation) Regulations 2004
EP Regulations Environmental Protection Regulations 1987
ERA Environmental Risk Assessment
ESA Environmentally Sensitive Area
FEL Front-end loader
FGB Forrestania greenstone belt
FNO Forrestania Nickel Operations
GDP Ground Disturbance Permit
GWW Greater Western Woodlands
HDPE High Density Polyethylene
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document iv
IBRA Interim Biogeographic Regionalisation for Australia
Masl Metres above sea level
Mbgl Metres below ground level
MREP Mill Recovery Enhancement Project
MSDS Material Safety Data Sheet
NES National Environmental Significance
OMA Outokumpu Mining Australia Pty Ltd
PLS Pregnant Liquor Solution
RL Reduced Level
ROM Run-of-mine
TDS Total Dissolved Solids
TSF Tailings Storage Facility
UCL Unallocated Crown Land
WAL Western Areas Limited
Cosmic Boy Concentrator Site – Scats Heap Leach Facility Works Approval Supporting Document v
Contents
1.0 INTRODUCTION ..................................................................................................................................... 8
1.1 Background Information ............................................................................................................. 8
1.2 Purpose of this document ........................................................................................................... 8
2.0 EXISTING ENVIRONMENT .................................................................................................................... 11
2.1 Location ................................................................................................................................... 11
2.2 Land uses and zoning ................................................................................................................ 11
2.3 Existing facilities ....................................................................................................................... 11
2.4 Regional setting and topography .............................................................................................. 11
2.5 Hydrology and Hydrogeology .................................................................................................... 12
2.6 Geology ................................................................................................................................... 12
2.7 Soil characteristics .................................................................................................................... 12
2.8 Acid generating potential ......................................................................................................... 12
2.9 Vegetation, flora and fauna ...................................................................................................... 13
Fauna ....................................................................................................................................... 17
2.10 Heritage ................................................................................................................................... 17
2.11 Sensitive receptors ................................................................................................................... 17
3.0 PROPOSED ACTIVITIES ......................................................................................................................... 18
3.1 Description and overview ......................................................................................................... 18
3.2 Proposed activities ................................................................................................................... 18
Feed Preparation Pad .............................................................................................................. 19
Heap Leach Pad ....................................................................................................................... 19
Heap Irrigation ......................................................................................................................... 20
Heap Aeration .......................................................................................................................... 20
Inoculum Tankage ................................................................................................................... 20
Acid Storage ............................................................................................................................. 20
MREP Requirements ................................................................................................................ 20
Power Supply ........................................................................................................................... 20
Controls and Communication .................................................................................................. 21
PLS Heating .............................................................................................................................. 21
3.3 Clearing activities ..................................................................................................................... 21
3.4 Water use ................................................................................................................................ 21
4.0 Project timing ...................................................................................................................................... 25
5.0 ENVIRONMENTAL IMPACTS AND MANAGEMENT .............................................................................. 26
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document vi
5.1 Ground Disturbance ................................................................................................................. 26
Potential impact ...................................................................................................................... 26
Controls and management actions.......................................................................................... 26
5.2 Weeds ..................................................................................................................................... 26
Potential impact ...................................................................................................................... 26
Controls and management actions.......................................................................................... 26
5.3 Water ...................................................................................................................................... 27
Potential impact ...................................................................................................................... 27
Controls and management actions.......................................................................................... 27
5.4 Flora, Fauna & Ecosystem ......................................................................................................... 27
Potential impact ...................................................................................................................... 27
Controls and management actions.......................................................................................... 28
5.5 Dangerous goods and Hazardous substances ............................................................................ 28
Potential impact ...................................................................................................................... 28
Controls and management actions.......................................................................................... 29
5.6 Atmospheric Pollution and Noise .............................................................................................. 29
Potential impact ...................................................................................................................... 29
Controls and management actions.......................................................................................... 29
6.0 REFERENCES AND BILIOGRAPHY ......................................................................................................... 31
Figures
Figure 1: Location of the Forrestania Nickel Operations (FNO) ....................................................................... 9
Figure 2: Proposal location of the BioHeap™ Facility ..................................................................................... 10
Figure 3: Environmental Attributes ................................................................................................................ 16
Figure 4: Proposed BioHeap™ Facility Layout (Coffey, 2019a) ....................................................................... 22
Figure 5: Proposed BioHeap™ Facility Sections and Details (Coffey, 2019b) ................................................. 23
Figure 6: Proposed BioHeap™ Facility Drainage Layout Plan (Coffey, 2019c) ................................................ 24
Tables
Table 1: Cosmic Boy Operations (CBO) discipline codes ................................................................................. 18
Table 2: Construction Phase timeframe (from approval). ............................................................................... 25
Table 3: Qualitative measures of consequence .............................................................................................. 37
Table 4: Qualitative Measures of Likelihood ................................................................................................... 38
Table 5: Qualitative Risk Analysis Matrix ......................................................................................................... 38
Table 6: Risk Definitions .................................................................................................................................. 38
Table 7: Environmental Risk Assessment (ERA) for the proposed BioHeap™ Facility. .................................... 39
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document vii
Appendices
Appendix 1: Aboriginal Heritage Inquiry System (AHIS) – M77/399
Appendix 2: Environmental Risk Assessment (ERA)
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document 8
1.0 INTRODUCTION
Western Areas Ltd (WAL) is proposing to add a Bacterial Heap Leach Facility (BioHeap™ Facility; the Proposal)
to the existing Cosmic Boy Operations (CBO) at the company’s Cosmic Boy Concentrator (CBC) site located
within the Forrestania Nickel Operations (FNO) located in the Yilgarn and Phillip’s River Mineral Fields of
Western Australia (Figure 1). Since 2010, mill rejects or scats have been stockpiled within the apron of the
Tailings Storage Facility (TSF) located at the CBC site. Currently there are 280,000 tonnes of scats at a bulk
density of 2.11 tonnes per m3 within a stockpile comprising a main load and smaller long pile. This equates
to an approximate volume of 132,701 m3 (Figure 2).
Ore from the Spotted Quoll and Flying Fox ore bodies enters the three-stage crushing circuit as the first stage
in exposing the sulphide mineral. A portion of the ore is resilient to crushing and is rejected from the circuit
as scats. The volume of scats generated varies depending on the ore feed to the comminution circuit. Ore
is present within the scats with an average nickel grade of approximately 1.5%.
It is proposed that the rejects from the mill and the stockpiled scats be treated using the BioHeap™ heap
leach process to generate a liquor stream rich in nickel. This stream would then be fed back to the existing
Bioleach Plant, also referred to as the Mill Recovery Enhancement Project (MREP) which was previously
approved under W5839/2015/1 for nickel recovery.
1.1 Background Information
WAL is an Australian based nickel sulphide mineral exploration and development company. Its principal asset
is a 100% interest in the FNO located in the Yilgarn and Phillip’s River Mineral Fields of Western Australia.
The FNO area has been the subject of exploration activities since the 1960’s nickel boom, with Outokumpu
Mining Australia Pty Ltd (OMA) mining nickel at a number of project sites located there in the 1990’s. OMA
undertook decommissioning and rehabilitation of their FNO from 1999 to 2001. WAL acquired the project in
early 2002 reopening the Flying Fox Underground Operations in late 2004. Works commenced at the Spotted
Quoll open pit operations in October 2009 with underground mining commencing in 2011. Underground
mining continues at both operations.
Nickel bearing ore from both the Flying Fox and Spotted Quoll operations is processed at the CBC to produce
a nickel concentrate product. The nickel concentrate is transported in bulk to the BHP nickel smelter in
Kambalda or to the Esperance Port for delivery to buyers in China.
Mine dewatering and ore processing for the FNO site are licenced as Prescribed Premises under licence
L8041/1990/5.
1.2 Purpose of this document
A Works Approval from the Department of Water and Environment Regulation (DWER) is required to proceed
with the Proposal. This document serves to support the DWER’s information requirements regarding the
Works Approval application. The objectives of this document are therefore to:
• Describe the current conditions on, and surrounding the Proposal area;
• Describe the proposed design and operations of the BioHeap™ Facility;
• Identify any potential environmental impacts associated with the Proposal; and
• Outline environmental engineering and management measures to ensure that all potential impacts
are managed to appropriate standards.
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document 9
Figure 1: Location of the Forrestania Nickel Operations (FNO)
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document 10
Figure 2: Proposal location of the BioHeap™ Facility
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document 11
2.0 EXISTING ENVIRONMENT
2.1 Location
The FNO are located approximately 450 km east of Perth, 160 km south of Southern Cross, and 80 km east
of Hyden, in the Shire of Kondinin (Figure 1). The exact location of the proposal site is approximately
32°34’48.043” (757524E) latitude and 119°44’36.166” (6391950N) longitude and has an elevation of
approximately 412 m Reduced Level (RL). Both the regional location and Proposal location and layout are
shown in Figure 1 and Figure 2 respectively.
2.2 Land uses and zoning
The CBO falls within the WAL owned mining tenement M77/399, which is on Unallocated Crown Land (UCL).
The nearest residence is in the Wheatbelt region some 30 km to the west, and the predominant industry is
broad‐acre agriculture. Immediate neighbouring land is UCL with mining tenements overlain. Apart from
WAL operations, there are no other significant operations in the area.
2.3 Existing facilities
The CBO and associated infrastructure are situated on tenement M77/399. Established infrastructure
includes:
• Cosmic Boy Concentrator, Run-of-mine (ROM) and TSF;
• Workshop;
• Cosmic Boy Bioleach Facility;
• Cosmic Boy Village and related infrastructure;
• Fuel Storage;
• Gravel Pits;
• Septic evaporation ponds;
• Internal haul road;
• Core yard;
• Dewatering infrastructure;
• Contractor’s lay down; and
• Former TSF rehabilitation area.
In addition, the Forrestania Marvel Loch gazetted road runs approximately north/south through tenement
M77/399.
2.4 Regional setting and topography
The FNO and associated tenements are located within the Western Mallee and Coolgardie Biogeographical
sub-regions, and within the Roe Botanical District of the Southwest Botanical Province. The area has low
relief and lies 300 to 500 metres above sea level (masl). The main exceptions are the iron stone hills namely
the North Iron Cap, Middle Iron Cap and South Iron Cap. Forrestania lies within the Salt Lake, or Salinaland,
physiographic division, which includes most of the Wheatbelt region of Western Australia. This division is
characterised by a string of salt lakes that act as surface water sinks; these are relic river systems. In
exceptionally wet rainfall years floodwaters can move along the palaeodrainages, with Forrestania
topographically dividing the palaeodrainage systems that lead westwards and eastwards toward the Avon
drainage system and the Eucla Basin, respectively.
The topography of the Proposal area is flat having been previously levelled by prior disturbance and is at
approximately 407 m Australian Height Datum (AHD).
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document 12
2.5 Hydrology and Hydrogeology
There are no permanent surface water bodies or seasonal wetlands adjacent to the Proposal area. The Lake
Cronin “A Class” Nature Reserve is located approximately 22 km north of the CBO.
Groundwater in the Forrestania region occurs in weathered and fractured bedrock aquifers. Groundwater
salinity ranges from saline to hyper-saline and is approximately 40,000 mg/L Total Dissolved Solids (TDS).
Groundwater movement is mostly from higher parts of the landscape, often where greenstone belts occur,
to discharge at salt lakes. The nearest such system is located within the Wheatbelt some tens of kilometres
away. Recharge is mostly by widespread infiltration of rainfall and probably at low rates as indicated by the
high prevailing groundwater salinities. The natural groundwater levels in the Forrestania region are between
20 to 60 metres below ground level (mbgl).
The current TSF was built atop the original TSF in 2008 (built by OMA), and commissioned in 2009. From mid-
2009 and as a result of operation of the TSF, water levels have shown rising trends in the majority of nearby
monitoring bores (Rockwater 2019). As a result, groundwater levels in the Proposal area are higher than the
natural groundwater levels of the region. In 2011, four recovery bores were installed on the north-western
corner of the TSF facility to ensure that groundwater levels were maintained below the licence requirement
of 4 mbgl (L8041/1990/5).
2.6 Geology
The geology of the Forrestania area largely consists of a greenstone belt running on an axis from Mt Holland
in the north to Hatters Hill in the south and includes many types of ancient metamorphic rocks. The
Forrestania greenstone belt (FGB) is constrained by granitoid rocks that developed during the late Archaean
/Proterozoic and form the western and eastern boundaries to the FGB. During the period of granite
emplacement significant alteration, folding and faulting occurred within the FGB. The most significant
alteration to the greenstone ‘stack’ of mafics, ultramafics, and sediments was the formation of a major
synclinal structure. This feature dominates the structural geology of the region.
The CBO are located on a typical greenstone belt with north-south trending suites of metasediments (schists),
mafic and ultramafic rocks. The upper weathering profile typically consists of 10 to 15 m of clay developed
above weathered mafic and ultramafic lithologies. Weathering extends to about 65 mbgl. Banded iron
formations (BIF) and siliceous caprock material (after ultramafic rocks) are common.
2.7 Soil characteristics
The soils of the FGB are largely red sandy soils with mottled yellow clayey subsoils, with some minor areas
displaying calcareous loamy soil and brown calcareous earth (Beard, 1979). The soils are a function of the
geomorphology with elevated ridges being dominated by sand over lateritic soils, and the heavier brown/red
clay loams predominantly being in areas of lower elevation (Beard, 1979).
The soils surrounding Cosmic Boy consist of neutral to alkaline sands. Previous soil sampling taken in
proximity to the Proposal area as part of Mining proposal 30654 identified no major environmental risks from
soil samples. Similar soil characteristics are expected within the area proposed for the BioHeap™ Facility. In
addition, the heap leach pads will be located in an area that is currently being utilised for rehabilitation topsoil
stockpiling (Figure 2).
2.8 Acid generating potential
The scats materials proposed for use in the heap leach process are inert, contain no fibrous material and are
not dispersive or contain potentially acid forming material. The storage and handling of this material
therefore presents insignificant environmental risk.
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document 13
2.9 Vegetation, flora and fauna
The proposed BioHeap™ Facility will be located on previously disturbed land associated the original TSF built
by OMA in 2008 and adjacent to the current TSF. Accordingly, there are some small areas within the Proposal
area containing native regrowth/rehabilitation (<0.1 ha) which may be impacted by the works. The Proposal
will therefore not involve any direct impacts or clearing of remnant vegetation. Given the potential for
indirect impacts however, the below regional and local context has been provided.
Regionally FNO lies within the Great Western Woodlands (GWW). The region covers almost 16 million
hectares in the south-west of Western Australia. The area provides an eastward connection between the
south-west forests and inland deserts (Gondwana Link) as well as linking the Northwest Passage to Shark Bay.
The majority of the GWW is UCL (58.9%). Other interests include pastoral leases (17.5%), conservation
reserves (16.1%), Crown reserves (3.7%) and land subject to miscellaneous tenure (3.4%) (DEC, 2019).
The FNO is located within the Coolgardie and Mallee Interim Biogeographic Regionalisation for Australia
(IBRA) regions. Vegetation of the Coolgardie 2, COO2 – Southern Cross subregion, is predominantly
Eucalyptus woodland (Eucalyptus salmonophloia, E. salubris, E transcontinentalis, E. longicornis). These
woodlands are known to occur around salt lakes, on low greenstone hills, valley alluvials, and broad plains of
calcareous earths (Beard, 1990). Dwarf shrublands of samphire are mostly found adjacent and within salt
lake surfaces. Sands, gravels and granite outcrops on mid-levels of the landscape tend to support perennial
herbs such as Borya constricta, acacia shrublands and some Eucalyptus species e.g. Eucalyptus loxophleba
(Cowan, et al., 2001). Dense scrub-heath of Acacia, Allocasuarina, Melaleuca and Mallees (Eucalyptus
leptopoda, E. Platycorys and E. scyphocalyx) tend to dominate the sandplains of the uplands and broad valley
floors (Cowan, et al., 2001).
Vegetation of the Western Mallee (MAL2) region is more varied than its eastern counterpart in terms of relief
(Beecham & Danks, 2001). There is a high degree of endemism noted within the MAL2 region. Particular
genera include Grevillea and Hakea (Cowling & Lamont, 1998), Eucalyptus and Acacia (Lamont, et al., 1999),
Dryandra and the Asteraceae family (Keighery & Lyons, 2001). The Mallee communities tend to occur on a
variety of surfaces. Eucalyptus woodlands have a high floristic diversity and occur mainly on fine textured
soils, with scrub-heath on sands and laterite (Beecham & Danks, 2001). The landscape is fragmented from
agriculture with particular vegetation associations almost completely cleared (Beecham & Danks, 2001).
A comprehensive flora survey conducted by Botanica Consulting (2015) targeted the Cosmic Boy Middle
Ironcap Schedule 1 Area which is located approximately 500 m north west of the proposed BioHeap™ Facility
(Figure 3). The survey covered an area of 314 ha (including 26.4 ha of cleared/rehabilitated areas)
encompassing the entire boundary of a Schedule 1 Area (centred on the Middle Ironcap) as described in
Regulation 6 and Schedule 1, clause 4 of the Environmental Protection (Clearing of Native Vegetation)
Regulations 2004 (EP Clearing Regulations). Although no specific survey has been undertaken between the
Schedule 1 Area and the original TSF disturbance footprint, given the short distance, consistency in landform
and vegetation structure, it can be inferred that vegetation communities and the flora species they contain
would likely be extensions of those mapped by Botanica Consulting (2015). A flora and vegetation survey
was undertaken on the original TSF disturbance footprint by Jim’s Seeds, Weeds and Trees (2005) following
on from closure and rehabilitation by OMA in 2011.
Nine broad vegetation communities were identified by Botancia Consulting (2015), which were represented
by a total of 26 Families, 51 Genera and 115 Taxon, including sub-species and variants:
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document 14
1. Open tree mallee of Eucalyptus pileata/ E. tephroclada over heath of Allocasuarina campestris/ A.
corniculata/ Melaleuca hamata and open low sedge of Lepidosperma sanguinolentum on ironstone
hillslope;
2. Open shrub mallee of Eucalyptus tephroclada/ E. urna over low scrub of Acacia sulcata var.
platyphylla/ Melaleuca hamata and open dwarf scrub of Dodonaea bursariifolia on ironstone
hillslope;
3. Thicket of Allocasuarina campestris over heath of Melaleuca cordata and low heath of Hibbertia
pungens with occasional low sedges of Lepidosperma ferriculmen (P1) on ironstone hillslope;
4. Open scrub of Acacia lasiocalyx over heath of Allocasuarina campestris and low sedges of
Lepidosperma ferriculmen (P1)/Lepidosperma sanguinolentum on BIF ridge;
5. Open tree mallee of Eucalyptus calycogona/ E. eremophila/ E. urna over low scrub of Daviesia
benthamii/Melaleuca pauperiflora and dwarf scrub of Acacia merrallii/Dodonaea bursariifolia/
Westringia cephalantha on sand-loam plain;
6. Open shrub mallee of Eucalyptus tephroclada/ E. urna over heath of mixed Melaleuca spp. and open
dwarf scrub of Dodonaea bursariifolia on sand-loam plain;
7. Tree mallee of Eucalyptus horistes/ E. pileata/ E. tephroclada over heath of Melaleuca hamata and
dwarf scrub of Hibbertia pungens/ Westringia cephalantha on sand-loam plain;
8. Forest of Eucalyptus melanoxylon with occasional E. salmonophloia over thicket of Melaleuca
pauperiflora and dwarf scrub of Acacia merrallii/ Olearia muelleri on sand-loam plain; and
9. Forest of Eucalyptus salmonophloia/ E. salubris/ E. urna over thicket of Melaleuca lateriflora/ M.
pauperiflora over dwarf scrub of Acacia intricata/ A. merrallii.
Based on the Keighery vegetation health rating scale (1994) seven of the nine vegetation communities were
classed as ‘very good’ and two vegetation communities were rated as ‘good’. No introduced taxa were
identified within the survey area (Botanica Consulting 2015). Based on Botanica Consulting (2015) mapping
it can be inferred that vegetation communities 5 and 9 (described above) and the flora species they contain
would likely extend from the Schedule 1 Area, to the boundary of the original TSF disturbance footprint.
No Threatened flora species listed under the Commonwealth Environment Protection and Biodiversity
Conservation Act 1999 (EPBC Act), or the State Wildlife Conservation Act 1950 (which has now been replaced
by the Biodiversity Conservation Act 2016 [BC Act]) and as listed by the Department of Parks and Wildlife
(which are now called the Department of Biodiversity Conservation and Attractions [DBCA]) were identified
within the survey area. Six Priority Flora taxa as listed by DBCA were identified within the survey area:
1. Acacia singula (P3);
2. Grevillea insignis subsp. elliotii (P3);
3. Lepidosperma ferriculmen (P1);
4. Microcorys sp. Forrestania (V. English 2004) (P4);
5. Stenanthemum liberum (P1); and
6. Stylidium sejunctum (P3).
Based on Botanica Consulting (2015) and other targeted surveys conducted in proximity to the TSF it is likely
that similar priority species would be present in vegetation between the Schedule 1 Area and the original TSF
disturbance footprint.
None of the vegetation communities within the Botanica Consulting (2015) survey area were found to have
National Environmental Significance (NES) as defined by the EPBC Act. A Threatened Flora taxon (Boronia
revoluta) listed as Endangered under the EPBC Act and Vulnerable under the BC Act, is listed by the DBCA as
occurring on the Middle Ironcap within the survey area; however, this taxon was not identified within the
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document 15
survey area by Botanica (2015). No Threatened Ecological Communities pursuant to Commonwealth or State
legislation or listed by the Western Australian Minister for the Environment were recorded within the survey
area. The entire Botanica (2015) survey area is however located within the Middle Ironcap region of a Priority
3 Ecological Community known as the Ironcap Hills vegetation complexes (Mt Holland, Middle, North and
South Ironcap Hills, Digger Rock and Hatter Hill).
The Botanica (2015) survey area also contained a small (0.78 ha) Environmentally Sensitive Area (ESA) which
is centred on a previous recording of Boronia revoluta plus a 50 m radius of the plant. In addition, the entire
boundary of the survey area is located within a proposed Conservation Reserve listed under the
Environmental Protection Authority Red Books Recommendations (1976-1991) which is encompassed within
the Schedule 1 Area as described in Regulation 6 and Schedule 1, clause 4 of the EP Clearing Regulations. To
date this proposed Conservation Reserve has not been formally approved for management by the DBCA.
The original TSF was rehabilitated in 2011 and a flora and vegetation survey was undertaken by Jim’s Seeds,
Weeds and Trees (2005). Forty-two (42) species were recorded in the rehabilitated TSF representing 15
Families and 17 Genera. Three weed species are present within the proposal area:
1. Cirsium vulgare (Spear Thistle);
2. Carrichtera annua (Ward’s weed); and
3. Acetosa vesicaria (Ruby Dock).
The report also noted that bare patches within the Cosmic Boy TSF rehabilitation area contain high surface
salinity and fine sediment.
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document 16
Figure 3: Environmental Attributes
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document 17
Fauna
The GWW supports a diverse fauna community by providing various and different foraging, nesting and
roosting habitats. The Western Australia Museum and Birds Australia have recorded a wide number of
species in the GWW. This includes 49 species of mammals, 138 reptile species, 14 frog species, 215 species
of bird, as well as a number of different reptile species (DEC, n.d.). The Western Australian government’s
rare and endangered fauna list includes 32 threatened vertebrate species that either exist or are likely to
exist in the GWW. These comprise of 16 mammals, eight bird and eight reptile species (DEC, n.d.).
WAL has undertaken several fauna surveys within the Forrestania region (Biota 2006a, 2006b, 2007, 2010).
These were undertaken to target specific areas and better understand the fauna assemblage within the local
vicinity. Overall the surveys have recorded a total of 170 species of which 7 are currently listed as
conservation significant under Commonwealth and State legislation including:
• Calyptorhynchus latirostris (Carnaby’s cockatoo) – Endangered under EPBC Act and BC Act;
• Leipoa ocellata (Malleefowl) – Vulnerable under EPBC Act and BC Act;
• Dasyurus geoffroii (Chuditch) – Vulnerable under EPBC Act and BC Act;
• Platycercus icterotis xanthogenys (Western Rosella) – Priority 4 under BC Act;
• Macropus irma (Western Brush Wallaby) – Priority 4 under BC Act;
• Merops ornatus (Rainbow Bee-eater) – Marine under EPBC Act; and
• Falco peregrinus (Peregrine Falcon) - Other Specially Protected under BC Act.
Calyptorhynchus latirostris (Carnaby’s cockatoo); Leipoa ocellata (Malleefowl); and Dasyurus geoffroii
(Chuditch) rely on certain attributes within various vegetation groups for core breeding, foraging, refuge and
roosting habitat. Typically, suitable breeding and refuge habitat includes trees or logs of species such as
Salmon Gum (Eucalyptus salmonophloia) or Morrel (Eucalyptus longicornis) that contain suitably sized
hollows. No potential habitat has been identified in the proposed disturbance footprint however if any
potential habitat (e.g. hollow logs) are encountered during ground disturbance, they will be salvaged and
used in rehabilitation activities to encourage fauna back into the area post closure. Fauna barriers (fencing)
will be installed where required (e.g. around sumps) to prevent access and trapping of native fauna.
Considering the small disturbance footprint of this Proposal, WAL does not believe that fauna will be
significantly impacted.
2.10 Heritage
The FNO area has been extensively surveyed by previous tenants in 1975, 1989 and 1991 and these surveys
indicated that there were no sites of Aboriginal heritage in the area. In addition, between 2008 and 2010
WAL engaged consultants Gleason and Associates to undertake additional heritage and archaeological
surveys of the FNO and consult with representatives of the local indigenous community. No aboriginal
heritage or archaeological sites were noted during the consultation efforts or surveys (Gleason and
Associates 2008, 2009 and 2010). In preparation of this supporting report, a search of the Aboriginal Heritage
Inquiry System (AHIS) was undertaken for Mining Tenement M77/399 confirming that no Registered
Aboriginal Sites occur within or in proximity to the Proposal Area (Appendix 1). Therefore, no areas of cultural
significance are expected to be impacted by this Proposal.
2.11 Sensitive receptors
The Proposal is located within a remote environment and therefore there are no sensitive receptors within
close proximity to the Proposal area. The nearest sensitive receptors are located in agricultural areas
surrounding the town of Varley greater than 15 km from the Proposal area.
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document 18
3.0 PROPOSED ACTIVITIES
3.1 Description and overview
WAL is proposing to add a BioHeap™ Facility to the existing CBO at the company’s CBC site located within the
FNO located in the Yilgarn and Phillip’s River Mineral Fields of Western Australia (Figure 1).
The CBC consists of a three-stage crushing circuit followed by a single closed-circuit ball mill and a system of
flotation tanks and thickening and filtration system. The CBC treats ore from both the Flying Fox and Spotted
Quoll ore bodies producing a ~14% nickel concentrate product. The proposed BioHeap™ Facility will treat
the scats rejected from the crushing and milling circuit from the concentrator process.
Since 2010, mill rejects or scats have been stockpiled within the apron of the TSF located at the CBC site.
Currently there are 280,000 tonnes of scats at a bulk density of 2.11 tonnes per m3 within a stockpile
comprising a main load and smaller long pile. This equates to an approximate volume of 132,701 m3 (Figure
2).
Ore from the Spotted Quoll and Flying Fox ore bodies enters the three-stage crushing circuit as the first stage
in exposing the sulphide mineral. A portion of the ore is resilient to crushing and is rejected from the circuit
as scats. The volume of scats generated varies depending on the ore feed to the comminution circuit. Ore
is present within the scats with an average nickel grade of approximately 1.5%.
It is proposed that the rejects from the mill and the stockpiled scats be treated using the BioHeap™ heap
leach process to generate a liquor stream rich in nickel. This stream would then be fed back to the existing
Bioleach Plant, also referred to as the MREP which was previously approved under W5839/2015/1 for nickel
recovery.
Process test work has been conducted by WAL’s subsidiary bacterial leach technology company BioHeap Ltd.
WAL and BioHeap Ltd have developed the process design criteria for this project from this test work and their
heap leach experience. It is proposed that leaching take place at elevated pHs of 2.5 to 3.0 and that leaching
take place using saline raw water. The combination of high pH and salinity reduces the solubility of arsenic
and iron so that very little of either element reports to solution. Any iron and arsenic leached into solution
via the BioHeap™ Facility process will be precipitated as a stable ferric arsenate and pumped and stored in
the existing TSF with the rest of the tailings. The ferric arsenate tailings will make up approximately 0.5% of
the total tailings stream produced by the CBC.
3.2 Proposed activities
WAL proposes to construct and operate the BioHeap™ Facility within the existing CBO. The CBO is currently
divided into a number of distinct activity areas each with its own discipline code depending on what process
or activity is carried out in that particular area as shown in Table 1. A new discipline code is proposed to be
assigned ‘61’; and will be added to the below list for the BioHeap™ Facility. The BioHeap™ Facility process
elements are described in the sections to follow. The facility layout and design are further shown in Figure 4
to Figure 6 (Coffey 2019a, 2019b and 2019c).
Table 1: Cosmic Boy Operations (CBO) discipline codes
Discipline code Discipline
00 Standards
10 General
37 Power Reticulation
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document 19
50 Crushing and Screening
53 Grinding and Classification
55 Flotation
56 Concentrate Thickening
57 Concentrate Filtering and Washing
58 Concentrate Storage
59 Bioleach Circuit
62 Tailings Thickening and Disposal
64 Laboratory
68 Services Equipment (Air, Water, Ancillary Buildings)
Feed Preparation Pad
It is proposed that scats will be reclaimed from the scats stockpile using a front-end loader (FEL) and
transported to the Feed Preparation Pad as shown in Figure 4. It will then be fed into the current
(refurbished) mill emergency feeder, consisting of feed bin, plate feeder and conveyor belt. This will feed a
drum magnetic separator for removal of the ball mill fragments contained in the feed material. These ball
fragments are acid soluble and cause a build-up of chrome in solution if not removed from the heap leach
feed. Chrome is a toxic element and would have a significant adverse effect on the bacteria, as well as
presenting a potential environmental hazard. The rejected material will be returned to the Cosmic Boy scrap
metal stockpile for offsite recycling (periodically).
Non-magnetics will report to the heap leach stockpile conveyor. An inoculum slurry (2% solids) will be added
to the feed material on the stockpile conveyor. The day stockpile will have a capacity of 500 tonnes. The
area used for this facility is within an existing hard-stand that was previously used for equipment laydown
during construction of the tailings dam lift (W6273/2019/1). A lined pad with sump is provided for the
inoculated scats stockpile to prevent acid contamination to the environment. This is a 16 m x 16 m area pad
which is prepared with in-situ soil foundation of 300 mm overlain with a 1.5 mm thick High Density
Polyethylene (HDPE) liner incorporating a 1 m x 1 m x 1 m sump for drainage collection (Figure 5).
Heap Leach Pad
Material will be reclaimed from the day stockpile by FEL and trucked to the Heap Leach Pad where it is pushed
out in layers by FEL. As the stack height increases a ramp is constructed of un-inoculated scats material for
truck access to the heap. The Heap Leach Pad is designed as a single use pad with the capacity to hold 20,000
tonnes. Stack height is 8 m with cell width of 30 m and length of 80 m. Two inter-cell bunds are provided to
split the heap into three cells which can be operated under different conditions for testing purposes Figure
6). The pad foundation is constructed from in-situ surficial soils scarified, moisture conditioned and
compacted. This is overlain with a HDPE liner with leak detection and collection. The drainage layer recovers
leach solution and comprises “Megaflow” slotted drainage pipe laid directly onto the HDPE liner and covered
in heap leach scats. Inverted partially slotted PVC pipe delivers air into the heap. The pad slopes
approximately 1% and cell drainage pipes deliver solution to an external HDPE lined Pregnant Liquor Solution
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document 20
(PLS) pond. Each cell discharge pipe discharges into the pond separately for sampling. The PLS pond
overflows into a compacted clay lined stormwater event pond (designed to account for local seasonal
rainfall).
Heap Irrigation
Each cell has its own irrigation feed pump drawing PLS from the PLS pond for recirculation to the heap.
Irrigation is by 2L/h emitter type drippers arranged in a square grid pattern placed across the cells at 0.4 m
spacing (12.5 emitters/m2). The longitudinal and lateral grid lines can be operated separately to provide
nominally 12L/m2.h or together to provide the design maximum 24L/m2.h. Acid is dosed into in-line mixers
on the pump discharge lines controlled by pH probe in the mixer discharge line. Pressure and flow are also
monitored for each cell.
A 140 kW PLS heater is provided to heat the initial PLS in order to heat the heap to the design operating
temperature of 55oC. This heater provides heating to one cell PLS with a temperature rise of 20oC at the
nominal irrigation rate of 12L/m2.h. Under this design, each cell would be brought on-line and heated
separately. Heap temperatures are monitored by nine thermocouples embedded in each cell at 2, 4 and 6 m
depths. A PLS Bleed pump transfers a portion of the PLS to the MREP facility for nickel recovery.
Raw water is added to the PLS pond to make-up solution inventory. Raw water supply to the heap leach
facility will be via new pipeline run from the Mossco Farm evaporation pond disposal pipeline; and will use
existing (disturbed) infrastructure corridors (Figure 2). The Mossco Farm evaporation ponds store water from
the FNO dewatering system which is hypersaline ground water.
Heap Aeration
A low-pressure blower distributes air to each cell for aeration. Aeration pipes are spaced at 3 m intervals,
supplied from a header. Each individual pipe can be isolated, flushed and drained if precipitate builds up.
Inoculum Tankage
Inoculum is added to the feed preparation stockpile conveyor. The MREP bacteria farm facility will be used
to supply the heap leach facility. A 1 m3 Inoculum Day Tank is provided at the BioHeap™ Facility for dosing
from at nominally 1.25L/min while stacking. Inoculum slurry will be transferred from the MREP to the heap
leach day tank at approximately 2 m3/h once per day. The day tank is agitated and insulated, but not heated
or aerated.
Acid Storage
Acid for the heap leach facility is provided from a hired 60 m3 (purpose built) storage tank from the acid
supplier. From this storage tank, three pumps dose acid to each cell irrigation in-line mixer. One of the pumps
also supplied acid to the inoculum tank during the stacking phase. The tank will have bunded protection in
place to prevent spills/leaks to the environment.
MREP Requirements
The PLS bleed to MREP is estimated to peak at 1.7 m3/h. This flow rate is considered manageable in the
existing MREP circuit without modification. The bleed solution will be added to the polishing tank of the
MREP for impurity precipitation prior to nickel sulphide precipitation. The PLS bleed pipeline will use existing
(disturbed) infrastructure corridors.
Power Supply
Electrical power for the heap leach electric drives, instrumentation and controls will be by a dedicated local
diesel gensets. One 20 kVA unit will power the Feed Preparation Pad area for the short period of time
required. The Heap Leach Pad area requires an 80 kVA genset when heating is complete. The heating circuit
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document 21
requires a further 150 kVA. All fuel storage will have bunded protection in place to prevent spills/leaks to
the environment.
Controls and Communication
The heap leach circuit will use local start/stop control with a limited number of local control loops and
instrumentation for critical process monitoring. Drive status and instrument signals will be directed back to
the MREP and incorporated as new pages in the MREP Citect control system for remote monitoring only. The
communications equipment will use existing (disturbed) infrastructure corridors.
PLS Heating
The design includes a 148-kW heating system consisting of four Rheem 37 kW electric hot water heaters
connected in parallel to a single plate and frame heat exchanger. PLS from any one cell may be directed
through the heat exchanger with the capacity to increase the PLS temperature by 20oC at an irrigation rate
of 12L/m2.h. This means that the start-up of each cell must be scheduled sequentially if heating is to be
applied to each on start-up.
3.3 Clearing activities
It is likely that only minimal clearing of vegetation within or adjacent to the proposal footprint will be
undertaken as part of this proposal (<0.1 ha); and this will only be undertaken within former disturbance
regrowth/rehabilitation areas. Any vegetation clearing that is undertaken will be defined under the EP
Clearing Regulations under Schedule 1, Clause 2, subclause 2, and therefore a clearing permit is not required.
Ground disturbing activities are regarded as a significant environmental aspect of the WAL Environmental
Management System (EMS); and WAL’s Ground Disturbance Procedure is the key risk control process. This
procedure defines the process required for the responsible management of ground disturbance activities at
the FNO; and all proposed works resulting in ground disturbance will require authorisation via a Ground
Disturbance Permit (GDP) issued by the FNO Environmental Department. WAL shall ensure that vegetation
clearing is minimised by utilising previously disturbed or rehabilitated areas and ensure that all ground
disturbance activities are authorised through a GDP process.
3.4 Water use
Raw water will be required at the BioHeap™ Facility as part of the heap irrigation system and to make-up
solution inventory in the PLS pond. Water sourced will be via a new pipeline run from the Mossco Farm
evaporation pond disposal pipeline; and will use existing (disturbed) infrastructure corridors.
Raw water is sourced from the FNO dewatering system and is therefore hypersaline in nature. In addition,
saline water will be used for the conditioning of the roads and for general dust suppression activities. No
additional dewatering on top of current dewatering activities will be required for this application.
Potable water from the Cosmic Boy Reverses Osmosis (RO) system will be supplied to the BioHeap™ Facility
for emergency showers and eye wash stations (as required).
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document 22
Figure 4: Proposed BioHeap™ Facility Layout (Coffey, 2019a)
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document 23
Figure 5: Proposed BioHeap™ Facility Sections and Details (Coffey, 2019b)
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document 24
Figure 6: Proposed BioHeap™ Facility Drainage Layout Plan (Coffey, 2019c)
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document 25
4.0 Project timing
A new guidance document entitled ‘Industry Regulation Guide to Licencing’ was released by DWER (2019)
and provides guidance on when the Department will allow a proposal to move through project phases
including ‘Construction Phase’, ‘Environmental Commissioning Phase’ and ‘Time Limited Operations Phase’.
Under the new guidelines, confirmation that the works have been conducted in accordance with works
approval conditions is required in the form of specific reporting prior to undertaking environmental
commissioning and time limited operations, and ultimately a licence amendment. Therefore, until the works
approval is granted, it is currently not possible to determine timeframes beyond the Construction Phase of
the Proposal.
Table 2 below details the anticipated timeframes for the construction phase and sub-phases of the Proposal,
as well as anticipated longer-term operational timeframes.
Table 2: Construction Phase timeframe (from approval).
Phase Phase description Indicative
timeframe
Date
Works Approval
application
Submission and DWER determination of
Works Approval application under Part V of
the EP Act.
~ 3 months December 2019
Construction Phase 1 • Bulk earthworks
• Installation of scats preparation and
stockpiling facilities
• Construction of scats heap leach
cells
• Construction of PLS Pond
• Installation of PLS pumping, acid
dosing and heating facilities
~ 1 month April 2020
Construction Phase 2 Preparation and submission of reporting
required under works approval (i.e.
Environmental Compliance Report and
Critical Containment Infrastructure Report
[CCIR]). *
To be determined by Works Approval
condition requirements and delivery of
consultant reports.
~TBD Mid 2020
Environmental Commissioning and Time Limited Operations phases To be determined once works
approval is granted.
Operation 5+ years (based on estimated
mine life of 5 years) * Hold point while DWER assesses the CCIR. During this time no environmental commissioning, or operation of the containment infrastructure may
occur.
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document 26
5.0 ENVIRONMENTAL IMPACTS AND MANAGEMENT
Identifying the environmental aspects and impacts of its activities is the foundation of the WSA
Environmental Management System (EMS) on which continual improvement and management reviews are
based. An assessment of aspects and impacts relating to WAL activities has been incorporated into the EMS
Environmental Aspects Register.
Environmental impacts and their inherent risk are typically identified through an appropriate risk assessment
process. Control measures must be identified to reduce the inherent risk and ensure the residual risk is low
and environmentally acceptable.
An Environmental Risk Assessment (ERA) has been completed as part of this Supporting Document (Appendix
2). The methodology for the ERA has been taken from the existing Environmental Management Plan (EMP)
for the FNO, developed in line with ISO 14001 (Environment Management Systems). In addition, the ERA has
been undertaken with regard to the DWER guidance document ‘Guidance Statement – Risk Assessments’
(DWER 2017) which provides guidance on the Departments regulatory framework and the application of
regulatory controls for works approvals and licences granted under Part V, Division 3 of the EP Act.
The ERA methodology used and aspects register for the Proposal are detailed in Appendix 2. Relevant
environmental factors are also discussed in more detail in Section 5.1 to Section 5.6 below, along with
proposed controls and management actions associated with the Proposal.
5.1 Ground Disturbance
It is likely that minimal clearing of vegetation will be required (<0.1 ha) as part of this Proposal in order to
establish the footprint and associated ancillary infrastructure for the BioHeap™ Facility.
Potential impact
Without proper controls land clearing has the potential to result in unintended clearing of native vegetation
and associated impacts on flora and fauna as well as non-compliance with environmental regulations.
Controls and management actions
Key controls and management actions include:
• Vegetation clearing will be minimised by utilising previously disturbed or rehabilitated areas;
• Clearing to be undertaken will be defined under the EP Clearing Regulations under Schedule 1, Clause
2, subclause 2 and therefore no clearing permit will be required;
• All proposed works resulting in ground disturbance will require authorisation via a GPD permit issued
by the FNO Environmental Department.
5.2 Weeds
Construction of the BioHeap™ Facility will utilise on-site machinery and equipment as well as machinery and
equipment brought from offsite.
Potential impact
Transporting equipment from offsite has the potential to introduce and spread weeds into remnant
vegetation and subsequently undermine vegetation quality and fauna habitat.
Controls and management actions
All equipment shall be clean of foreign material prior to entering the FNO. The following management
measures will be implemented to control the spread of weeds:
• Vehicles will be washed/blown down prior to and following ground works at the site;
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document 27
• Vehicles will be inspected by the site environmental officer;
• When moving from a weed infested area to a clean area within the Forrestania area, vehicles will be
washed/blown down prior.
In addition, weed inspections and control at the disturbance site will be carried out at regular intervals
following disturbance.
5.3 Water
There are no permanent surface water bodies or seasonal wetlands adjacent to the Proposal area. The Lake
Cronin “A Class” Nature Reserve is located approximately 22 km north of the CBO. In addition, natural
groundwater levels in the area are typically between 20 – 60 mbgl. Impacts to groundwater or permanent
surface water bodies are therefore unlikely. Impacts to locate drainage may occur however unless
appropriate controls are in place.
Potential impact
Construction and earth moving activities may disrupt existing surface drainage patterns.
Controls and management actions
The following management measures will be implemented to manage any potential impacts to surface and
groundwater:
• Natural drainage will be preserved by installing surface water management infrastructure such as
culverts and drains to ensure no inflow from upstream areas;
• No additional dewatering on top of current dewatering activities will be required for this application;
• All potentially polluting materials and processes will be contained within lined/bunded areas with
leak detection as described in Section 3.2. Routine inspections shall be undertaken to ensure that
adequate freeboard is maintained within containment sumps;
• Post commissioning and prior to handover to WAL, a maintenance schedule will be developed for
use by WAL Mill team to maintain infrastructure; and
• Saline water will be used for the conditioning of the roads and for general dust suppression activities.
Dust suppression activities will be managed so that impacts to adjacent vegetation will be minimised.
WSA’s normal management practices include:
o Limit dust suppression activities to when required e.g. hot conditions on haul roads;
o The use of dribble bars for dust suppression; and
o Installation of surface water infrastructure to capture any runoff from the roads (i.e. spoon
drains on the sides of roads).
5.4 Flora, Fauna & Ecosystem
The proposed BioHeap™ Facility will be located on previously disturbed land associated the original TSF built
by OMA in 2008 and adjacent to the current TSF. Accordingly, there are some small areas within the Proposal
area containing native regrowth/rehabilitation (<0.1 ha) which may be impacted by the works. The Proposal
will therefore not involve any direct impacts or clearing of remnant vegetation. There is low potential
however for indirect impacts to surrounding remnant vegetation in proximity to the TSF.
Potential impact
Potential impacts to flora, fauna & ecosystem factors as a result of the Proposal include:
• Removal of <0.1 ha of regrowth/rehabilitation vegetation during construction including degraded
fauna habitat;
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document 28
• Indirect impacts to surrounding vegetation and fauna as a result of dust, air drift and noise during
construction;
• Fauna injury or death as a result of vehicle interactions;
• Impacts to flora and fauna as a result of deviations from designated access tracks;
• Fauna injury or death as a result of ingress into above ground cells, sumps and ponds; and
• Impacts to flora and fauna as a result of bushfire.
Controls and management actions
WAL recognises the need to ensure long-term conservation of the regions protected flora and fauna, as well
as its natural cultural values. Accordingly, the following management measures will be implemented to
manage any potential impacts to flora, fauna and ecosystem factors:
• Vegetation clearing will be minimised by utilising previously disturbed or rehabilitated areas;
• Clearing to be undertaken will be defined under the EP Clearing Regulations under Schedule 1, Clause
2, subclause 2 and therefore no clearing permit will be required;
• All proposed works resulting in ground disturbance will require authorisation via a GPD permit issued
by the FNO Environmental Department;
• Dust suppression equipment will be available during earth moving and mine speed limits will be
implemented on access roads;
• Noise will be minimised through contractor management to ensure plant and machinery is
maintained in optimal condition;
• Vehicle / fauna interactions will be minimised through inductions and awareness of staff and
contractors, and implementing mine speed limits across the site;
• Vehicles will only be permitted on designated access roads and tracks.
• Surrounding vegetation will be monitored to ensure the Proposal does not negatively impact the
area from dust or air drift form the BioHeap™ Facility;
• Fauna barriers (fencing) will be installed where required (e.g. around sumps) to prevent native fauna
injury or death; and
• Contractor management and inductions / awareness for bushfire risk. All sources of ignition will be
prohibited on declaration of Total Fire Ban, implementation of Bushfire Response Management Plan
and Emergency Management Plan.
5.5 Dangerous goods and Hazardous substances
Hazardous substances are those that, following worker exposure, can have an adverse effect on health.
Examples of hazardous substances include poisons, substances that cause burns or skin and eye irritation,
and substances that may cause cancer. Many hazardous substances are also classified as dangerous goods
(Safe Work Australia, n.d.). Dangerous goods are substances, mixtures or articles that, because of their
physical, chemical (physicochemical) or acute toxicity properties, present an immediate hazard to people,
property or the environment. Types of substances classified as dangerous goods include explosives,
flammable liquids and gases, corrosives, chemically reactive or acutely (highly) toxic substances (Safe Work
Australia, n.d.).
Potential impact
There is potential that dangerous goods and hazardous substances my impact on the environment unless
appropriate control measures are implemented. Raw water supply to the heap leach facility will be via new
pipeline run from the CBC water supply system; and will use existing (disturbed) infrastructure corridors.
Water quality typically ranges from 100,000 ppm TDS to 130,000 ppm TDS and is recognised as potentially
polluting to the surrounding environment. In addition, dangerous and hazardous chemicals will be used to
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document 29
power components of the process (i.e. diesel generators) and acid will be used to irrigate the heap leach
stacks.
Controls and management actions
The following management measures will be implemented to manage any potential impacts to the
environment as a result of dangerous goods and hazardous substances:
• All pipelines containing environmentally hazardous materials will be either:
o Equipped with telemetry systems and pressure sensors along the pipelines to allow the
detection of leaks and failures;
o Include daily physical inspections of the infrastructure; and
o Provided with secondary containment (where practical).
• WAL shall retain a register of all hazardous and dangerous goods on-site and ensure that personnel
have access to their Material Safety Data Sheet (MSDS);
• WAL shall ensure that environmentally hazardous materials are stored in accordance with the Code
of Practice for the storage and handling of dangerous goods; and
• Routine inspections will be undertaken to ensure bunding, refuelling and maintenance of equipment
is undertaken on hardstand areas and ensure hazardous and dangerous spill procedures are in place.
5.6 Atmospheric Pollution and Noise
Dust emissions are likely from this Proposal during the construction and operational stages as a result of
earth moving activities and movement of plant and machinery. Noise impacts are expected to be minimal
and considering the remote location of the FNO and absence of nearby sensitive receptors, insignificant. The
FNO has experienced recent summer bushfires in both 2018 and 2019 which has interrupted operations and
resulted in large remnant areas of bushland being burnt surrounding the FNO. Therefore, the risk of
triggering bushfire and impacts on the environment have been considered.
Potential impact
Potential impacts associated with atmospheric pollution and noise include:
• Dust emissions during the construction and operational stages as a result of earth moving activities
and movement of plant and machinery;
• Minimal noise impacts associated with use of plant and machinery during construction and
operation; and
• Fire ignition from use of machinery and equipment during construction and operation.
Controls and management actions
The following management measures will be implemented to manage any potential impacts associated with
atmospheric pollution and noise:
• Dust suppression equipment will be available during earth moving and mine speed limits will be
implemented on access roads;
• Noise will be minimised through contractor management to ensure plant and machinery is
maintained in optimal condition;
• WAL shall ensure that a 20 m wide low fuel buffer is maintained around all high-risk mining and
support infrastructure;
• WAL shall respond to and extinguish bush fires that may threaten mine infrastructure assets, and
where practicable any conservation significant flora and fauna assets; and
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document 30
• Contractor management and inductions / awareness for bushfire risk. All sources of ignition will be
prohibited on declaration of Total Fire Ban, implementation of Bushfire Response Management Plan
and Emergency Management Plan.
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document 31
6.0 REFERENCES AND BILIOGRAPHY
• Beard, J. S., 1979. Vegetation Survey of Western Australia,1:250,000 series. Sydney: Vegmap
Publications.
• Beard, J. S., 1990. Plant life of Western Australia. s.l.:Simon & Schuster Australia.
• Beecham, B. & Danks, A., 2001. Mallee 2 (MAL2 - Western Mallee subregion), Perth: Department of
Parks and Wildlife.
• Biota Environmental Sciences, 2010. Spotted Quoll Haul Road Single Phase Fauna Survey, Perth: s.n.
• Biota, 2006a. Forrestania Fauna Monitoring Survey – Fauna & Fauna Assemblages Report Flying Fox,
s.l.: Unpublished Report.
• Biota, 2006b. Forrestania Water Disposal Pipeline Fauna Survey, s.l.: Unpublished Report.
• Biota, 2007. Diggers South Fauna Survey - Phase 1, s.l.: Unpublished Report.
• Biota, 2010. Spotted Quoll Haul Road Single Phase Fauna Survey, s.l.: Unpublished Report.
• Botanica Consulting, 2015. Level 1 Flora and Vegetation Survey - Cosmic Boy, Perth: Unpublished.
• Coffey, a Tetra Tech Company (Coffey), 2019a. General Arrangement Plan - Cosmic Boy Scats Heap
Leach Design, Forrestania Nickel Operations. Prepared for Western Areas Ltd.
• Coffey, a Tetra Tech Company (Coffey), 2019b. Sections and Details Plan - Cosmic Boy Scats Heap
Leach Design, Forrestania Nickel Operations. Prepared for Western Areas Ltd.
• Coffey, a Tetra Tech Company (Coffey), 2019c. Drainage Layout Plan - Cosmic Boy Scats Heap Leach
Design, Forrestania Nickel Operations. Prepared for Western Areas Ltd.
• Cowan, M., Graham, G. & McKenzie, N., 2001. Coolgardie 2 (COO2 – Southern Cross subregion), Perth:
Department of Parks and Wildlife.
• Cowling, R. & Lamont, B., 1998. On the nature of Gondwanan species flocks: diversity of Proteaceae
in Mediterranean south-western Australia and South Africa, s.l.: Australian Journal of Botanay.
• DEC, 2019. The Great Western Woodlands. [Online] Avaliable at:
• http://www.dpaw.wa.gov.au/management/off-reserve-conservation/the-great-western-
woodlands
Accessed 2 November 2019].
• DEC, n.d. A Biodiversity and Cultural Conservation Strategy for the Great Western Woodlands, Perth:
Department of Environment and Conservation.
• Department of Water, Environment and Regulation (DWER), 2017. Guidance Statement – Risk
Assessments, Part V, Division 3, Environmental Protection Act 1986. Government of Western
Australia. February 2017
• Department of Water, Environment and Regulation (DWER), 2019. Guideline – Industry Regulation
Guide to Licencing. Government of Western Australia. June 2019
• Gleason and Associates, 2008. Report of Indigenous Heritage Surveys (Ballardong Native Title
Claimants and Graeme Pellew Group) of Western Areas' Forrestania Nickel Project Mining
Tenements M77/545, M77/583 (Spotted Quoll Mine) and M77/366 east of Hyden, WA, Perth:
Unpublished.
• Gleason and Associates, 2009. Report of an Archaeological Heritage Survey: Western Areas' Spotted
Quoll Project Area and Exploration Areas M77/366, east of Hyden, WA, Perth: Unpublished.
• Keighery, G. & Lyons, M., 2001. CALM Biodiversity Survey of the Agricultural Zone - June 2001 Status
Report, Perth: Unpublished Report.
• Lamont, B., Hopkins, A. & Hnatiuk, R., 1999. The flora - composition, diversity and origins. In.
Kwongan: Plant life of the Sandplain. Biology of a south-west Australian shrubland ecosystem. Eds.
J.S. Pate and J.S. Beard, Perth: University of Western Australia Press.
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document 32
• Rockwater Pty Ltd (Rockwater), 2019. Cosmic Boy TSF – Revision of Groundwater Recovery
Management. Report for Western Areas Ltd. October 2019
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document 33
APPENDIX 1: ABORIGINAL HERITAGE INQUIRY SYSTEM (AHIS) – M77/399
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document 34
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document 35
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document 36
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document 37
APPENDIX 2: ENVIRONMENTAL RISK ASSESSMENT (ERA)
The ERA methodology rated both likelihood (Table 3) and consequence (Table 4) on a scale of 1 to 5. Historical
data from other mining operations was used to assess the likelihood of an environmental risk occurring. The
consequence of an environmental issue was assessed by determining the severity of the effect, the
area/population to be affected, the permanence of effects and the capacity of the area to recover.
These numbers were assessed in the matrix shown in Table 5 to provide an indicator of the degree of risk
associated with the issue and relative priority of the issue. Table 3 shows the definitions of the risk levels
respectively.
Table 3: Qualitative measures of consequence
Label Injury Illness Environment Property /
Process
Loss
1 Insignificant Minor Injury Minor illness e.g.
nausea
Little or no environmental
impact – no accumulative
damage e.g. dead bird in TSF.
Low
financial
loss
(<$5,000)
2 Minor Medical
Treatment
Injury
Medical Treatment
illness e.g., skin
rashes
Small &/or localised impact –
technical non-compliance e.g.
overflow of a saline process
water dam.
Medium
financial
loss
($5,000 -
$20,000)
3 Moderate Alternate Duties
Injury or Lost
Time Injury <2
weeks
Lost time illness
(<2 weeks) e.g.
asthma
Substantial environmental
impact –Non-compliance,
Government reportable event
e.g. chemical spillage >5000
litres.
High
financial
loss
($20,000 -
$50,000)
4 Major Lost Time Injury
>2 weeks
Lost time illness
(>2 weeks) e.g.
permanent
hearing loss
Serious environmental impact,
Non-Compliance, material harm,
government reportable event,
offsite impacts
Major
financial
loss
($50,000 -
$500,000)
5
Catastrophic
Fatality or
permanently
disabling injury
Fatal disease or
permanently
disabling illness
Disastrous &/ or widespread
environmental impact.
Irreparable damage on or off
site, serious environmental
harm. e.g. Tailings dam failure
Huge
financial
loss
($500,000
and above)
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document 38
Table 4: Qualitative Measures of Likelihood
Label Terms of Reference Indicative Frequency
1 Rare (Negligible) Consequence may occur in exceptional
circumstances, practically impossible. Have heard of
something like this occurring elsewhere.
Once every 5 years
2 Unlikely Consequence could occur at some time, but not
likely. The event does occur somewhere from time
to time.
Once every 3 years
3 Possible Could occur at some time or “I’ve heard of it
happening”.
Once every year
4 Likely Consequence will probably occur in most
circumstances. Is known to occur, or “it has
happened”.
Once every 6 months
5 Almost Certain Consequence is expected to occur in most
circumstances, common or repeating occurrence.
Once every month or more
frequently
Table 5: Qualitative Risk Analysis Matrix
Insignificant Minor Moderate Major Catastrophic
Almost Certain H H E E E
Likely M H H E E
Possible L M H E E
Unlikely L L M H E
Rare L L M H H
Table 6: Risk Definitions
Extreme Do Not Start – Unacceptable Risk. Senior Manager to make changes to reduce Risk
High Do Not Start –Manager to reassess and ensure Risk is As Low As Reasonably Practicable
Moderate Reassess - Risk must be As Low As Reasonably Practicable prior to commencing job
Low Manage by Routine Processes
The following table summarises the risk assessment and management strategies to be implemented to
minimise environmental risks associated with the BioHeap™ Facility proposed in this Works Approval
application.
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document 39
Table 7: Environmental Risk Assessment (ERA) for the proposed BioHeap™ Facility.
Reference Number
Phase Activity (Description) Hazard / Issue (Description) Outcome (Description)
Like
liho
od
Co
nse
qu
ence
Ran
kin
g RISK ASSESSMENT Controls / Actions Required (Description)
Like
liho
od
Co
nse
qu
ence
Ran
kin
g
Risk Action Priority
1 Construction Ground disturbance Non-compliance with environmental regulations
Activity not assessed or approved by regulatory authorities
4 2
Hig
h
Project planning, regulatory approvals and WAL Ground Disturbance Procedure.
2 2
Low
"C" Management by application of routine procedures, check to ensure adequacy of existing controls.
2 Plant and earth movement, vehicle movement
Generation of dust Impacts to flora and fauna 4 1
Mo
der
ate
Dust suppression equipment available during earth moving, drive to speed limits on access roads.
3 1
Low
"C" Management by application of routine procedures, check to ensure adequacy of existing controls.
3 Generation of noise Impacts to flora and fauna 3 1
Low
Contractor management and vehicle maintenance.
2 1
Low
"C" Management by application of routine procedures, check to ensure adequacy of existing controls.
4 Fauna / vehicle interactions Impacts to fauna 3 2
Mo
der
ate
Contractor management, inductions and awareness. Drive to speed limits on access roads.
2 2
Low
"C" Management by application of routine procedures, check to ensure adequacy of existing controls.
5 Deviation from designated access routes
Impacts to flora and fauna 3 2
Mo
der
ate
Contractor management, inductions and awareness. Drive on designated access routes only.
2 2
Low
"C" Management by application of routine procedures, check to ensure adequacy of existing controls.
6 Emission of greenhouse gases. Impacts to air quality. 2 1
Low
WAL are required to submit annual report of greenhouse gas emissions under the NGER Act.
2 1
Low
"C" Management by application of routine procedures, check to ensure adequacy of existing controls.
7 Plant and equipment laydown
Chemicals and hydrocarbons Leaks and spills to soil and groundwater
3 1
Low
Contractor management, routine inspections to ensure bunding, refuelling and maintenance of equipment on hardstand areas (the Mill). Hydrocarbon spill procedures in place.
2 1
Low
"C" Management by application of routine procedures, check to ensure adequacy of existing controls.
8 Construction and hot works
Bushfire Impacts to flora and fauna 2 3
Mo
der
ate
Contractor management and inductions / awareness. All sources of ignition prohibited on declaration of Total Fire Ban, implementation of Bushfire Response Management Plan and Emergency Management Plan.
1 3
Mo
der
ate
"B" Management responsibility must be allocated to approve temporary control for up to 48 - 72 hours; then apply permanent solution.
9 Impacts to FNO operation 2 4
Hig
h
Contractor management and inductions / awareness. All sources of ignition prohibited on declaration of Total Fire Ban, implementation of Bushfire Response Management Plan and Emergency Management Plan.
1 4
Hig
h
"B" Management responsibility must be allocated to approve temporary control for up to 48 - 72 hours; then apply permanent solution.
10 Operation Use of acid for leach purposes
Emissions to air from reaction with scat materials
Impacts to vegetation from potential air drift.
3 2
Mo
der
ate
Monitor surrounding vegetation for damage from potential air drift and if necessary, implement necessary screening.
2 2
Low
"C" Management by application of routine procedures, check to ensure adequacy of existing controls.
11 Use of cells, sumps and ponds to contain process liquids
Emissions to soil, surface water and groundwater
Seepage or overflow from containment infrastructure
3 3
Hig
h
Engineering controls as per Coffey (2019) design. HDPE Liners, leak detection systems, freeboard and dedicated stormwater pond. Ongoing maintenance and inspections.
1 3
Mo
der
ate
"B" Management responsibility must be allocated to approve temporary control for up to 48 - 72 hours; then apply permanent solution.
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document 40
12 Storage and use of dangerous goods and hazardous material
Emissions to soil, surface water and groundwater
Leaks and spill from chemical containers
3 2
Mo
der
ate
All pipelines containing environmentally hazardous materials will be either:
• Equipped with telemetry systems and pressure sensors along the pipelines to allow the detection of leaks and failures;
• Include daily physical inspections of the infrastructure; and
• Provided with secondary containment (where practical).
WAL shall retain a register of all hazardous and dangerous goods on-site and ensure that personnel have access to their Material Safety Data Sheet (MSDS). WAL shall ensure that environmentally hazardous materials are stored in accordance with the Code of Practice for the storage and handling of dangerous goods. Routine inspections will be undertaken to ensure bunding, refuelling and maintenance of equipment is undertaken on hardstand areas and ensure hazardous and dangerous spill procedures are in place.
2 2
Low
"C" Management by application of routine procedures, check to ensure adequacy of existing controls.
13 Electrical power generation from the use of diesel power gensets
Emission of greenhouse gases. Impacts to air quality. 2 1
Low
WAL are required to submit annual report of greenhouse gas emissions under the NGER Act.
2 1
Low
"C" Management by application of routine procedures, check to ensure adequacy of existing controls.
14 Generation of waste materials from scat preparation process
Hazardous materials Incorrect disposal 3 2
Mo
der
ate
Dispose of waste to TSF in accordance with Part V licence conditions (L8041).
2 2
Low
"C" Management by application of routine procedures, check to ensure adequacy of existing controls.
15 Operation of above ground cells, sumps and ponds
Fauna ingress Fauna deaths 3 1
Low
Fencing around cells, sumps and ponds to prevent fauna access. Monitoring and inspections around infrastructure to detect presence of fauna.
2 1
Low
"C" Management by application of routine procedures, check to ensure adequacy of existing controls.
16 Conveyance of scats material using Front End Loader (FEL)
Spillage, dust Contamination of soil 3 1
Low
Water down scat stockpiles prior to movement. Ensure any spills are contained and cleaned up in line with Hazardous Spill Response Procedure.
2 1
Low
"C" Management by application of routine procedures, check to ensure adequacy of existing controls.
Cosmic Boy BioHeap™ Facility – Works Approval Supporting Document 41