c.p. bourg dual-mode sheet feeder (bsfex) · • for the xerox color 800/1000 press, xerox...

October 2013 Revision 1-M

Xerox® Dual-Mode Sheet Feeder (BSFEx) Finishing Solutions Planning Guide

Supported Printers

Xerox Nuvera® 100/120/144/157 EA Production System Xerox Nuvera® 200/288/314 EA Perfecting Production System Xerox iGen3® Digital Press Xerox iGen4® Digital Press Xerox iGen4® Diamond Edition Digital Press Xerox iGen150® Digital Press Xerox® Color 800/1000 Press (v2.2 system software release) Xerox® Color 8250 Production Printer

ii Finishing Solutions Planning Guide

©2013 Xerox Corporation. All rights reserved. Xerox and the sphere of connectivity design and all product names mentioned in this publication are trademarks of Xerox Corporation in the United States and/or other counties.

Copyright protection claimed includes all forms and matters of copyrightable material and information now allowed by statutory judicial law or hereinafter granted, including without limitation, material generated from the software programs displayed on the screen such as icons, screen displays, or looks.

Other company trademarks are also acknowledged.

Printed in the United States of America.

Changes are periodically made to this document. Changes, technical inaccuracies, and typographic errors will be corrected in subsequent editions.

Please contact Xerox Feeding and Finishing with any comments or suggestions regarding the content within this document:

[email protected]

Document Version: Revision 1-M (October 28, 2013).

mailto:[email protected]

Finishing Solutions Planning Guide iii

Table of Contents

1 Introduction ............................................................................................... 1-1 About this Guide ................................................................................................................................ 1-1 Contents ................................................................................................................................................ 1-1 Professional Support Services ....................................................................................................... 1-2

2 Product Overview ..................................................................................... 2-1 Install Planning ................................................................................................................................... 2-2

Device Configurations ........................................................................................................ 2-2 Space Requirements ............................................................................................................ 2-4 Electrical Requirements ...................................................................................................... 2-5 Environmental Requirements .......................................................................................... 2-5 Install and Customer Training ......................................................................................... 2-6 Optional Equipment ............................................................................................................. 2-6 Ordering Parts ......................................................................................................................... 2-6 Floor Load ................................................................................................................................. 2-6 Floor Level ................................................................................................................................ 2-6

Performance Specifications .......................................................................................................... 2-7 Compatibility ....................................................................................................................................... 2-7 Limitations ............................................................................................................................................ 2-8 Productivity .......................................................................................................................................... 2-8 System Dependencies and Prerequisites................................................................................. 2-9

Software Requirements ...................................................................................................... 2-9 Printer Stacker Carts ............................................................................................................. 2-9

Configuration Guide...................................................................................................................... 2-10

3 Customer Agreement ............................................................................. 3-1 Devices ....................................................................................................................................... 3-1 Primary Customer Applications....................................................................................... 3-1 Special Considerations/Limitations ............................................................................... 3-1

4 Appendix A Floor Loading Certification .......................................... 4-1

Table of Contents Xerox® Dual-Mode Sheet Feeder (BSFEx)

iv Finishing Solutions Planning Guide

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Finishing Solutions Planning Guide 1-1

1 1 Introduction The purpose of this document is to describe the features and operation of the Xerox® Dual-Mode Sheet Feeder (BSFEx) by C.P. Bourg. It also provides information for planning the installation of the Xerox® Dual-Mode Sheet Feeder (BSFEx).

About this Guide This guide will provide the Analyst and the Customer with common Xerox® Dual-Mode Sheet Feeder (BSFEx) specifications and pre-installation tasks.

Contents This section lists the contents of this guide:

• Introduction - provides information about the use of this guide. • Product Overview - provides a Product Overview, Performance Specifications, and

Installation Planning information including Space, Electrical, Environmental Requirements, Installation Time, and Operating Supplies.

• Customer Agreement - contains the Customer Agreement form. • Appendix A - contains the Floor Loading Certification form.

Introduction Xerox® Dual-Mode Sheet Feeder (BSFEx)

1-2 Finishing Solutions Planning Guide

Professional Support Services Xerox offers a rich set of value-added services designed to help you plan, implement, and operate your solution, migrate and build your key applications, and analyze and redesign your workflow. Your local sales representative and analyst can show you how these billable services can make your business more effective.


2 2 Product Overview

The Xerox® Dual-Mode Sheet Feeder (BSFEx) transports media from up to two stack locations (or via a bypass transport) to a downstream finishing device. The media is acquired from one of three different sources:

• Top Tray Feeder • High Pile Feeder • Bypass

Media is delivered center-registered to a downstream device.

The BSFEx operates in the following three modes:

• In-line: Physically connected to the paper path. Transports sheets generated from the Nuvera, iGen, and Color Press printers to a downstream device.

• Off-line - Attached: Physically connected to the paper path. Uses the High Pile Feeder and Top Tray Feeder to feed sheets to a downstream device.

• Off-line - Unattached: Physically disconnected from the paper path. Uses the High Pile Feeder and Top Tray Feeder to feed sheets to a downstream device.

Product Overview Xerox® Dual-Mode Sheet Feeder (BSFEx)


Install Planning This Install Planning section will help you prepare for the installation of the Xerox® Dual-Mode Sheet Feeder (BSFEx).

Device Configurations

The BSFEx consists of the following three parts:

• Top Tray Feeder • High Pile Feeder • Bypass Transport

An optional Barcode Scanner can be located in the Top Tray Feeder and/or in the High Pile Feeder.

An optional Purge/Manual Feed Tray (IFB) is available (mandatory with BCMEx).

The BSFEx can be used in the following configurations:

• In-line Mode • Off-line Mode - Attached • Off-line Mode - Unattached

Each of these modes are described on the pages that follow.

In-line Mode

In-line Mode

Downstream Finishing *

BSFEx

Xerox® Dual-Mode Sheet Feeder (BSFEx) Product Overview


Off-line Mode - Attached The printer’s stacker cart is used to transport the stack to the BSFEx and slides into the BSFEx to allow the stack to be transferred. See 2-9 for a complete list of supported Printer Stacker Cart Kits.

Off-line Mode - Unattached The printer’s stacker cart is used to transport the stack to the BSFEx and slides into the BSFEx to allow the stack to be transferred. See 2-9 for a complete list of supported Printer Stacker Cart Kits.

Off-line Mode - Attached

Off-line Mode - Unattached



BSFEx

BSFEx



Space Requirements The space requirements for the Xerox® Dual-Mode (BSFEx) are shown below.

Xerox® Dual-Mode BSFEx Specification

Width x Depth x Height 52.4" x 35.94" x 51.81" (1330mm x 913mm x 1316mm)

Weight 1036 lbs. without paper (470 Kg without paper).

Shipping Weight 1146 lbs. (520 Kg)

Xerox® Dual-Mode BSFEx with Purge/Manual Feed Tray (IFB) Specification

Width x Depth x Height 74" x 35.94" x 51.81" (1876mm x 913mm x 1316mm)

= Power Cord Location



Electrical Requirements Value

Nominal Line Voltage

120/230 VAC - single phase (+6% / -10%) 50/60 Hz

Nominal Line Current

10.5A @ 120 VAC 6.5A @ 230 VAC

Nominal Line Frequency

60 Hz US 50Hz Europe

Power Consumption

Running: 760 W - 2580 BTU/hr. - 1023 VA Standby: 160W - 546 BTU/hr. - 200 VA

Line Cord and Plug • US:

UL Listed, minimum length 1.5m, maximum length 4.5m, 3-conductor 16 AWG rated minimum 300V, 105 °C, Type SJT or SJTO or SJTOO or SJTOW flexible cord. One end terminates in parallel-blade NEMA 5-15P grounding-type attachment plug, the other end in an IEC60320 C13 molded on grounding type appliance coupler.

• Europe: Harmonized "HAR" Continental European 10 Amp flexible cord, Type H05VV-F, 3 conductor minimum 1 mm2.

Environmental Requirements Environment BSFEx

Temperature 50 – 90° F (10 – 35°C)

Humidity 40 – 85% RH

Heat Emission Standby – 546 BTU/hr Run – 2580 BTU/hr

Sound Emission Standby – 55 db Run – 75 db

Altitude 0 – 6000 ft (1830m)



Install and Customer Training

The BSFEx installation is performed by a C.P. Bourg service technician and takes four hours. Customer training takes an additional four hours.

Optional Equipment The following additional options are available for the BSFEx:

• Purge/Manual Feed Tray (IFB): This option diverts good sheets from the BSFEx to the purge tray when the system detects a problem (like a jam) downstream, so that those sheets could still be used. It also allows single-sheet feeding to the downstream device. The Purge/Manual Feed Tray (IFB) is mandatory when connecting a BSFEx to a BCMEx.

• Docking Plates including Jacks • Internal Barcode Scanners • Hand-held Barcode Scanner enabling IntegratedPLUS Finishing Solution for

Booklets workflow to be utilized both in-line and off-line (Xerox Color 800/1000 Press v2.2 System Software release only)

• Printer Stacker Carts

Ordering Parts

Contacts for part orders in North America: C.P. Bourg Customer Service Phone: 1-508-998-2171 E-mail: http://www.cpbourg.com

Contacts for part orders in Europe C.P. Bourg Export Department Phone: +32 10 622211 E-mail: [email protected]

Floor Load The assumed caster loading for each of the off-line elevator device casters should be 25% of the total weight of the Xerox® Dual-Mode BSFEx.

Floor Level The floor must be level to within 2 degrees.

http://www.cpbourg.com/

mailto:[email protected]



Performance Specifications BSFEx

Tray BSFEx Bypass

Transport

BSFEx Pallet

Nuvera iGen

Sheet Length – Process Direction

Min: 7” (177.8mm) Max: 26” (660mm)

Min: 7” (177.8mm) Max: 26” (660.0mm)

Min: 8” (203.2mm) Max: 26” (660mm)

Min: 5.5” (139.7mm) Max: 19.3” (491.0mm)

Min: 7” (177.8mm) Max: 26” (660mm)

Sheet Length – Cross Process Direction

Min: 4.73” (120.0mm) Max: 14.33” (364.0mm)

Min: 4.73” (120.0mm) Max: 14.33” (364.0mm)

Min: 7” (178.0mm) Max: 14.33” (364.0mm)

Min: 7” (178.0mm) Max: 12.6” (320.0mm)

Min: 7” (178.0mm) Max: 14.33” (364.0mm)

Paper Path Registration Centered Centered Centered Centered Edge

Substrate Curl 0.78” (20 mm) 0.78” (20 mm) 0.78” (20 mm) +/- 0.47”

(+/- 12 mm) +/- 0.59”

(+/- 15 mm)

Paper Weight

Min: 60 gsm Max: 350 gsm





Paper Capacity

5.5” / 140 mm (650 sheets of 80lb. paper)

N/A 19.7” / 500 mm (3180 sheets of

20lb. paper) N/A N/A

Compatibility Carts from the following printers are compatible with the BSFEx:

• iGen • Nuvera (DS3500) • Nuvera Production Stacker and Media Cart • DS5000 • DC7000/8000/8080 Gradco HCS • 4112/4127 Copier/Printer • 700i/700/770 Digital Color Press • Color 800/1000 Press • D110/D125 Copier/Printer • Color 8250 Production Printer

All Xerox and non-Xerox carts can be used interchangeably with the BSFEx.



Limitations • If the customer wants to use the kit to stack to the iGen cart and then put the

iGen cart into the BSFEx, two iGen Stacker NVM items, 11531 Stacker Height Range Check, and 12464 Elevator Recalibration Flag, need to be changed when the operator switches between carts with the kit and carts without the kit. This procedure only takes 5 minutes but needs to be done manually.

• With non-Bourg Devices downstream, the GUI on the BSFEx is needed. With Bourg devices downstream of the BSFEx, the GUI on the BSFEx is not needed and the operator must be familiar with the procedure for disabling the GUI. (The GUI downstream becomes the master GUI). The procedure to enable or disable the GUI only takes 15 minutes but must be done to avoid command problems.

• Barcodes can be scanned only on the trail edge of the sheet when using the optional internal Barcode Scanner in the High Pile Feeder. However, barcodes can be scanned on the lead edge, trail edge, or middle of the sheet when using the optional internal Barcode Scanner in the Top Tray Feeder.

• For the Xerox Color 800/1000 Press, Xerox 4112/4127 Copier/Printer, Xerox 700/700i/770 Digital Color Press, or the Xerox D110/D125 Copier/Printer carts, the operator is required to select a button on the User Interface every time the cart is inserted into the Feeder to notify the Feeder of the type of cart being used. This action is not required for other cart types.

• The 26” Stacker Cart is not compatible with a 22.5” iGen Stacker. • The iGen4 Stacker Cart Module/ Wedge Kit used to enable Large Paper Printing is

not supported. • Problems may occur when running covers with cutouts. Any cover stock that

includes cutouts must be tested to validate the potential for successful output.

Productivity Paper Manual Mode or OMR LE

A4 LEF (210 mm) 12192 sheets/hour (at 1280 mm/sec)

A4 SEF (297 mm) 9911 sheets/hour (at 1280 mm/sec)

A3 7837 sheets/hour (at 1280 mm/sec)

SRA3 7457 sheets/hour (at 1280 mm/sec)



System Dependencies and Prerequisites The BSFEx for iGen can be re-installed on a Nuvera if required at a future date. A BSFEx configured for Nuvera can be re-installed on an iGen if desired at a future date, using an optional Jacks kit.

Software Requirements For the BSFEx – version no earlier than:

For the iGen4: Print Engine: AP 3.2 DFE: FFPS SW version: iGen4 8.0 SP-1 (81.B2.63.86) Color Version 4.1.9

Printer Stacker Carts Kits are required in order for the Printer Stacker Cart to work with the BSFEx. The following kits are available:

• DS5000 Cart Upgrade Kit • DS3500 Cart Upgrade Kit • BSFEx Upgrade Kit for DC7xxx/8xxx plus Modified Cart for DC7xxx/8xxx • Modified Cart for DC7xxx/8xxx • BSFEx Upgrade Kit for iGen 20.5” plus iGen 20.5” Cart Upgrade Kit • iGen 20.5” Cart Upgrade Kit • BSFEx Upgrade Kit for iGen 26” HCS plus iGen 26” HCS Cart Upgrade Kit • iGen 26” HCS Cart Upgrade Kit • BSFEx Upgrade Kit for Xerox Color 800/1000 Press, Xerox 4112/4127 Copier/Printer,

Xerox 700/700i/770 Digital Color Press, and Xerox D110/D125 Copier/Printer plus Cart Upgrade Kit for Xerox Color 800/1000 Press, Xerox 4112/4127 Copier/Printer, Xerox 700/700i/770 Digital Color Press, and Xerox D110/D125 Copier/Printer

• Cart Upgrade Kit for Xerox Color 800/1000 Press, Xerox 4112/4127 Copier/Printer, Xerox 700/700i/770 Digital Color Press, and Xerox D110/D125 Copier/Printer

BSFEx GUI SW Version Date WFM-e 01.06.11 06/07/2012 UI-e 05.06.86 06/07/2012 BSF-e 01.13.00 06/11/2012 BBox 00.10.24 06/21/2012



Configuration Guide The Configuration Guide contains diagrams of the various finishing solutions that are currently supported.

System Configurations (In-line BSFEx) Nuvera

Printer DS3500/XPS BSFEx BDFEx

Nuvera

Printer DS3500/XPS BSFEx Watkiss PS224

Nuvera

Printer DS3500/XPS BSFEx CEM DocuCutt* BPRF Book

Factory

Nuvera

Printer DS3500/XPS BSFEx Purge/Manual

Feed Tray (IFB)

BPRF Book Factory

Nuvera

Printer DS3500/XPS BSFEx BCMEx * BMEx

iGen

Printer iGen or XXL

Stacker BSFEx BCMEx * BMEx

iGen

Printer iGen or XXL

Stacker BSFEx BCMEx * BDFEx* SquareEdge Module*

iGen

Printer iGen or XXL

Stacker BSR* BSFEx BCMEx* BDFEx* SquareEdge Module*

iGen

Printer iGen or XXL

Stacker BSFEx Watkiss PS224

iGen

Printer iGen or XXL

Stacker BSFEx Rollem JetSlit

iGen

Printer iGen or XXL

Stacker BSFEx Epic CTi -635

iGen 4

Printer iGen or XXL


Buffering Stacker

Conveyor

DC-58 Die Cutter

* Optional



Configuration Guide, continued

System Configurations (In-line BSFEx) Color 8250

Prod. Printer

Stacker BSFEx BCMEx * BMEx

Color 8250

Prod. Printer

Stacker BSFEx Rollem JetSlit

Color 8250

Prod. Printer


Color 8250

Prod. Printer

Stacker BSFEx BCMEx* BDFEx* SquareEdge Module*

Color 8250

Prod. Printer

Stacker BSR* BSFEx BCMEx* BDFEx* SquareEdge Module*

Color 8250

Prod. Printer

Stacker BSFEx Watkiss PS224

Color

800/1000 Press

Standard Finisher

Plus BSFEx BCMEx * BDFEx

* Optional



Configuration Guide, continued

System Configurations (Off-line)

BSFEx BCMEx * BDFEx SquareEdge

Module*

BSFEx BDFx

BSFEx BDFNx

BSFEx Rollem JetSlit

BSFEx BCMEx * BMEx

BSFEx Watkiss PS224

BSFEx Epic CTi -635

Multigraf Stacker *

BSFEx Book Factory CMT-330

BSFEx BPRF Book

Factory CMT-330

BSFEx Duplo SCC Module

Duplo DBM-5001

SquareEdge Module

* Optional

Finishing Solutions Planning Guide (Revision 1-M ) 3-1

3 3 Customer Agreement As a final step in the install planning you must complete the Customer Agreement form.

Devices Check off the modules that will be part of this install:

• Xerox® Dual-Mode BSFEx • Barcode Scanner(s) • Handheld Scanner • Purge/Manual Feed Tray (IFB) • Docking Plate including Jacks • Bourg Box • GUI Kit • Stacker Cart / Stacker Cart Kit • BSFEx Upgrade Kits

Primary Customer Applications

Record the primary customer applications:

Special Considerations/Limitations Record any special considerations and/or limitations identified by Xerox and agreed to by the customer:

I have reviewed the solution expectations and understand the specifications and limitations for each of the modules that will be installed: (Signature and Date) Customer Name:

Company: Date:________________________

Signature

Print Name

Phone Number

For installations made in the US and Canada, a copy of the signed Customer Agreement must be attached to the XOA/Customer purchase order and faxed to SPA: 1-800-407-8430.

Customer Agreement Xerox® Dual-Mode Sheet Feeder (BSFEx)

3-2 Finishing Solutions Planning Guide (Revision 1-M )

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4 4 Appendix A Floor Loading Certification Floor loading certification and authorization for delivery

Dear Customer,

It is critical that the installation site and delivery route within the customer building are capable of supporting the weight of the Xerox iGen Press and any additional feeders, stackers and Xerox or third party in-line finishers that will be attached to the press. Refer to the Solutions Planning Guide supplied by your local Xerox Sales Analyst for the weight and size specifications of those in-line finishing devices included with the Xerox iGen Press. For the floor loading specifications of the individual Xerox iGen Press modules, refer to Table B-1, Module Floor Loading, in Appendix B of the Installation Planning Guide. Xerox strongly suggests a structural engineer conduct an on-site inspection to certify that the floor load bearing range will safely support the Xerox iGen Press, its modules, and any in-line finishing devices (both the delivery route and the installation site.) In addition, we require the owner of the building in which the Xerox iGen Press installation will occur to sign this document in order to signify that the disclaimer of liability set forth below is acceptable to such building owner.

Disclaimer of Liability: Xerox Corporation and/or parties associated with the delivery and installation of the Xerox iGen Press, shall not be liable and do not assume any responsibility for any type of damage to tangible property occurring during the delivery or installation of the Xerox iGen Press system which is caused by the inability of your floors to support the weight of such equipment.

Customer Company Name (Print)

Customer Contact Name (Print)

Customer Contact Phone Number

Building Owner Name (Print)

Disclaimer of Liability is acceptable to Owner: Signature of Owner Required

Building Owner Address

Building Owner Phone Number

Name of CBU Analyst (Print)

Signature of CBU Analyst

c.p. bourg dual-mode sheet feeder (bsfex) · • for the xerox color 800/1000 press, xerox...

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