cpm manual - flomotion systemsebonite lining pp lining ptfe lining liquid temperature ambient...

INSTRUCTION MANUAL

MS 1000

START UP AND MAINTENANCE OF THE INSTRUMENTS _____________ 1

INTRODUCTION ___________________________________________ 1

SAFETY __________________________________________________ 2

GENERAL INFORMATION ON THE SENSORS INSTALLATION _________ 2

OVERALL DIMENSIONS _____________________________________ 3

OPERATING TEMPERATURES _________________________________ 4

ELECTRICAL CONNECTIONS OF SENSOR TO CONVERTER ___________ 5

GROUNDING INSTRUCTIONS ________________________________ 6

TORQUES (NM) FOR WAFER SENSOR’S BOLTS ___________________ 7

NOTES FOR PED DIRECTIVE FOR SENSOR ______________________ 8

DECLARATION OF CONFORMITY TO EUROPEAN DIRECTIVE PED – 97/23/CE _________________________________ 9

1

MS1000 – SENSOR MANUAL

1000_EN_IT_IS_R0_PED

INTRODUCTION – This manual is integral part of the product. Read carefully the instructions contained since

it contains important indications for the safety of use and of maintenance.

– The technical information and the relative products of this manual could be modified without any previous notice.

– The flow meter must be used for the use it has been built for. The improper use, possible tampering of the instrument or parts of it and substitutions of any components not original, makes the warranty to decay automatically.

– The manufacturer is considered responsible only if the instrument is used in its original configuration and setting.

– The flowmeter makes measures of liquids with conductivity greater than 5µS/cm; it consists of a sensor (described in this manual) and a converter, for it see the manual provided.

– If the sensor is supplied in compact version to the converter, consider the operating temperatures more restrictive, otherwise refer to the respective manuals (page 5).).

– When transporting, unpacking and handling the flowmeter, be careful and care.

– In the case of prolonged storage and of transport, use and store in the original container in a dry place, do not place more than 3 packs one above the other.

– It is possible pallets storage and transport (in case of wooden crates do not place one above the other).

– For the cleaning of the device use only a damp cloth, and for the maintenance/repairs, contact the customer service.

– For the disposal of the device and of the packaging make strict reference to the regulations

– It is forbidden the reproduction of the present manual and of possible software supplied with the instrument.

START UP AND MAINTENANCE OF THE INSTRUMENTS – Before starting up the instrument, always make a sure connection to ground as suitable

to page 6.

– Verify periodically: the cables integrity, the tightening of the sealing elements (cable glands, covers, etc.), the mechanical fixing of the instrument on the pipe or on the wall stand

2



Before using the instrument, always make a sure connection to the ground

Avoid any attempt to repair the instrument. If the instrument is not functioning properly, please call the nearest assistance service

Pay maximum attention during the operations

ATTENTION !!!

DANGER !!!

SAFETY

GENERAL INFORMATION ON THE SENSORS INSTALLATION

Lifting sensors

The sensors with eyebolts must be lifted by the method shown below.The eye-bolt are measured to sustain exclusively the weight of the meter

?-+

Before install the sensor locate the direction of the liquid in the pipingThe sign of the flow rate is positive, when the flow direction is from – to + as printed on the tag plate.If after the installation, for plant request becomes necessary reverse the sign of the flow, it is enough reverse the sign of the coefficient KA

fLow direction

Centring cylinders

3



OVERALL DIMENSIONS

DN

G

L

D

H

70

25

mm (inches)

DN

25(1”)

32(1” 1/4)

40(1” 1/2)

50(2”)

65(2” 1/2)

80(3”)

100(4”)

125(5”)

150(6”)

200 (8”)

250 (10”)

300 (12”)

350 (14”)

400 (16”)

L

+0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0

-3 (-0.12)

-3 (-0.12)

-3 (-0.12)

-3 (-0.12)

-3 (-0.12)

-3 (-0.12)

-3 (-0.12)

-3 (-0.12)

-3 (-0.12)

-3 (-0.12)

-5(-0.20)

-5 (-0.20)

-5 (-0.20)

-5 (-0.20)

100(3.94)

100(3.94)

100(3.94)

100(3.94)

150(5.90)

150(5.90)

150(5.90)

180(7.09)

180(7.09)

200(7.87)

250(9.84)

300(11.81)

350(13.78)

400(15.75)

H 147(5.79)

153(6.02)

161(6.34)

177(6.97)

199(7.83)

209(8.23)

235(9.25)

263(10.35)

291(11.46)

362(14.25)

417(16.42)

467(18.39)

527(20.75)

579(22.80)

D 62(2.20)

67(2.44)

78(2.76)

92(3.39)

108(4.25)

118(4.65)

144(5.67)

172(6.77)

200(7.87)

271(10.67)

326(12.83)

376(14.80)

436(17.17)

488(19.21)

G - - - - - - - - - 144(5.67)

194(7.64)

244(9.60)

294(11.57)

344(13.54)

Weight kg (lbs)

1.2(2.64)

1.6(3.52)

1.8(3.96)

2(4.4)

3.6(7.92)

3.8(8.36)

5(11)

7.8(17.16)

8.2(18)

18.2(40)

24(53)

27(59)

32(70)

39(86)

Usable flanges

PTFE-EBONITE: PN10, PN16, PN25, PN40, ANSI150, ANSI,300 PP: PN10, PN16, ANSI150 PTFE-EBONITE: PN10, PN16, ANSI150

4



shrewdness and Precautions

NO YES

OPERATING TEMPERATURES

EBONITE LINING PP LINING PTFE LINING

Liquid temperature

Ambient temperature

Liquid temperature

Ambient temperature

Liquid temperature

Ambient temperature

Min. Max Min. Max Min. Max Min. Max Min. Max Min. Max

°C 0 80 -5 60 0 60 0 60 -20 130 -10 60

°F 30 176 23 140 32 140 32 140 -4 266 14 140

LONG PIPE

LONG PIPE

ANTI VIBRATION JOINTS

3 DN 2 DN

GASKET THICKNESS +4mm

For vertical installations with descending flow direction contact the manufacturer

Avoid the installation of the sensor in a long pipe line,without any support of the same

Avoid the functioning with the pipe partially empty

Avoid the installation near curves or hydraulic accessories

Avoid the approach of the flange and counter flange using the closing force of the nuts

For vertical installations is preferable an ascending flow

For installations on long pipe line, please use the anti vibration joints

During the functioning the pipe must be completely full of liquid, or completely empty

Install the sensor away from curves and hydraulic accessories

Before tightening the nuts approach as more possible the flange of the piping to the flange of the sensor

5



ELECTRICAL CONNECTIONS OF SENSOR TO CONVERTERconnections to converter: see ProPer manuaL

VERSION SUITABLE FOR SENSOR’S CONNECTION

COMPACT ALL SENSORS MODEL NO CONNECTIONS

SEPARATE WITHOUT JUNCTIONS-BOX STAINLESS STEEL MODEL

NO CONNECTIONS REQUIRED(CABLE ALREADY CONNECTED

AND POTTED)

SEPARATE WITH JUNCTIONS-BOX

(WITH OR WITHOUT PREAMPLIFIER)

ALL CARBON STEEL MODELS


AND POTTED)

SEPARATE WITH PREAMPLIFIER ALL STAINLESS STEEL MODEL


AND POTTED)

6



GROUNDING INSTRUCTIONS

For correct operation of the meter is NECESSARY that the sensor and the liquid are equipotential, so ALWAYS connect the sensor and converter to ground:

grounding with metaLLic PiPe

grounding with insuLating PiPe

grounding when there is a cathodic Protection over the PiPe INSULATING GASKET

METALLIC RING

If the sensor must be install in the piping with a cathodic protection, is necessary:

• using insulating bushes to isolate the bolts

• Grounding metallic rings should be provided to ground the liquid using insulating gasket between the rings

IMPORTANT: The ripple of DC power source used for cathodic protection shall be = 0

INSULATING GASKET

METALLIC RING

If the sensor has to be mounted on a pipe made of an insulating materials necessary:• Install two metallic ring between the sensor

flanges and the counter flanges of the pipe line

or

• Use a sensor with the additional grounding electrode

7



TORQUES (NM) FOR WAFER SENSOR’S BOLTS

OPERATIVE PRESSURE

Kpa 1600 4000

psi 260 600

DN EBON. PP PTFE

25 19 25[32]

32 28 43[40]

40 36 53[63]

50 52 68[35]

65 75 45[53]

80 41 53[68]

100 56 83[94]

125 71 112[130]

150 106 135[113]

200 288(433)

250 408(455)

300 510(683)

350 598(946)

400 821(911)

• Tighten uniformly in diagonally opposite sequence • The torque listed in tab are applicable to flanges: EN1092-1, DIN2501, BS4504, ANSI

B16.5, JIS• Is recommended the use of gaskets DIN 2690• (***)= FOR SENSORS ON ANSI 150 FLANGES• [***]= FOR SENSORS ANSI 300 FLANGES

8



NOTES FOR PED DIRECTIVE FOR SENSOR

Here below the tables of products subject to Directive 97/23/EC. The models are : MS1000/MS2410/MS2500. The tables show which category of PED is applicable according to the water operating temperature (TAB A T <110 ° C TAB B T> = 110 ° C), sensor’s DN and its nominal pressure.

DNNOMINAL PRESSURE (PN)

10 16 25 40

25

USE PN 40

E

32 E

40 E

50

USE PN 16

E

USE PN 40

E

65 E E

80 E E

100 E E

125 E E

150 E E

200 E E E E

250 I I I I

300 I I I I

350 I I I I

400 I I I I

450 I I I I

500 I I I I

600 I I I I

700 I I I I

800 I I I I

900 I I I I

1000 I I I I

1200 I I I I

1300 I I I I

1400 I I I I

1500 I I I I

1600 I I I I

1700 I I I I

1800 I I I I

2000 I I I I

2400 I I I I

tab. aPed directive for water with

temPerature <110°c

aLL Lining : PP, ebonite,Ptfe

DNNOMINAL PRESSURE (PN)

10 16 25 40

25

USE PN 40

E

32 E

40 II

50

USE PN 16

I

USE PN 40

II

65 I II

80 I II

100 I II

125 I II

150 I II

200 I I II II

250 I II II II

300 I II III III

350 I III III III

400 II III III III

450 II III III III

500 II III III III

tab. bPed directive for water with

temPerature >=110°c

onLy Ptfe Lining

LegendaE OUT OF DIRECTIVEI PED CAT. III PED CAT. II

III PED CAT. III

For products that falls in category I, is valid the declaration of conformity available on the following page; the products in Category II and III are supplied with a specific declaration of conformity for each instrument

9



DECLARATION OF CONFORMITY TO EUROPEAN DIRECTIVE PED – 97/23/CE

Prepared in accordance with Annex VII Legislative Decree no. 93 of 25 February 2000 transposing Directive no. 97/23/EC

Description of the product

Misuratore di portata di liquidi del gruppo 2Temperatura massima del liquido 110°C

Model family MS 2500 – MS1000 – MS2410

Conformity assessment procedure applied Allegato II - categoria I - Modulo A

Standard reference UNI EN 13480-3

Hemina declares that the equipment specified above model should fall within the scope of the Directive, are:

¾ comply with the requirements of Directive 97/23/EC - PED and DL 93/2000 which transposes in Italy

Identification and signature of the legal representative:Roberto Guazzoni – President of Board of Directors

Service Isoil Industria spa20092 Cinisello Balsamo (MI) Italy27, via F.lli GracchiPhone +39-02-66027.1Fax +39-02-6123202E-mail: [email protected]

Isoil Industria spaHead office20092 Cinisello Balsamo (MI) Italy27, via F.lli GracchiPhone +39-02-66027.1Fax +39-02-6123202E-mail: [email protected]: www.isoil.com

cpm manual - flomotion systemsebonite lining pp lining ptfe lining liquid temperature ambient...

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