Owner's Manual

IC..FTSMeWlLAWN TRACTOR17.0 HP, 42" MowerElectric StartAutomatic Transmission

Model No.917.273140

[_ This product has a low emission engine which operatesdifferently from previously built engines. Before you start theengine, read and understand this Owner's Manual.

IMPORTANT:

Read and follow all SafetyRules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917Sears Craftsman Help Line5 am - 5 pm, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.AVisit our Craftsman website:www.sears.com/craftsman

Warranty ................................................ 2Safety Rules .......................................... 3Product Specifications ........................... 6AssemblyP re-Operation ........................ 8Operation ............................................. 11Maintenance ....................................... 18

Maintenance Schedule ........................ 18Service and Adjustments ..................... 23Storage ................................................ 29Troubleshooting ................................... 30Repair Parts ......................................... 34Sears Service ........................ Back Cover

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENTFor two (2) years from the date of purchase, if this Craftsman Riding Equipment ismaintained, lubricated and tuned up according to the instructions in the owner's manual,Sears will repair or replace free of charge any parts that are found to be defective inmaterial or workmanship according to the guidelines of coverage listed below. Sears willalso provide free labor for these applicable warranted parts for the two full years. Duringthe first 30 days of purchase, there will be no charges to service the product at yourhome for issues covered by this warranty. (See exclusions below). For your conve-nience, IN HOME warranty service will still be available after the first 30 days of pur-chase, but a trip charge will apply. This charge will be waived if the Craftsman product isdropped off at an authorized Sears location. For the nearest authorized Sears location,please call 1-800-4-MY-HOME®. This warranty applies only while this product is withinthe United States.

This Warranty does not cover:• Expendable items which become worn during normal use, including but not limited to

blades, spark plugs, air cleaners, belts, and oil filters.• Standard Maintenance Servicing, oil changes, or tune-ups.• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impactingobjects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec-trical and mechanical damage caused by improper storage, failure to use the propergrade and amount of engine oil, failure to keep the deck clear of flammable debris,or failure to maintain the equipment according to the instructions contained in theowner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERYFor ninety (90) days from date of purchase, if any battery included with this riding equip-ment proves defective in material or workmanship and our testing determines the batterywill not hold a charge, Sears will replace the battery at no charge. During the first 30days of purchase, there will be no charges to replace the battery at your HOME. Afterthe first 30 days, for your convenience, IN-HOME warranty service will still be avail-able but a trip charge will apply. This charge will be waived if the Craftsman product isdropped off at an authorized Sears location. For the nearest authorized Sears location,please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, whichvary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

2

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-ing objects. Failure to observe the following safety instructions could result in seriousinjury or death.

_WARNING: In order to prevent ac-cidental starting when setting up, trans-porting, adjusting or making repairs,always disconnect spark plug wire andplace wire where it cannot contact sparkplug.

,_WARNING: Do not coast down a

hill in neutral, you may lose control of thetractor.

_WARNING: Tow only the attachmentsthat are recommended by and comply withspecifications of the manufacturer of yourtractor. Use common sense when towing.Operate only at the lowest possible speedwhen on a slope. Too heavy of a load,while on a slope, is dangerous. Tires canlose traction with the ground and causeyou to lose control of your tractor.

_bWARNING: Engine exhaust, someof its constituents, and certain vehiclecomponents contain or emit chemicalsknown to the State of California to causecancer and birth defects or other reproduc-tive harm.

_WARNING: Battery posts, terminalsand related accessories contain lead andlead compounds, chemicals known to theState of California to cause cancer andbirth defects or other reproductive harm.Wash hands after handling.

I. GENERAL OPERATION• Read, understand, and follow all instruc-

tions in the manual and on the machinebefore starting.

• Only allow responsible adults, who arefamiliar with the instructions, to operatethe machine.

• Clear the area of objects such as rocks,toys, wire, etc., which could be pickedup and thrown by the blade.

• Be sure the area is clear of other peoplebefore mowing. Stop machine if anyoneenters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-lutely necessary. Always look down andbehind before and while backing.

• Be aware of the mower discharge direc-tion and do not point it at anyone. Donot operate the mower without eitherthe entire grass catcher or the guard inplace.

• Slow down before turning.• Never leave a running machine unat-

tended. Always turn off blades, setparking brake, stop engine, and removekeys before dismounting.

• Turn off blades when not mowing.• Stop engine before removing grass

catcher or unclogging chute.• Mow only in daylight or good artificial

light.• Do not operate the machine while under

the influence of alcohol or drugs.• Watch for traffic when operating near or

crossing roadways.• Use extra care when loading or un-

loading the machine into a trailer ortruck.

• Data indicates that operators, age 60years and above, are involved in a largepercentage of riding mower-related in-juries. These operators should evaluatetheir ability to operate the riding mowersafely enough to protect themselvesand others from serious injury.

• Keep machine free of grass, leaves orother debris build-up which can touchhot exhaust / engine parts and burn. Donot allow the mower deck to plow leavesor other debris which can cause build-up to occur. Clean any oil or fuelspillage before operating or storing themachine. Allow machine to cool beforestorage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which canresult in severe injury or death. All slopesrequire extra caution. If you cannot backup the slope or if you feel uneasy on it, donot mow it.

3

DO:

• Mow up and down slopes, not across.• Remove obstacles such as rocks, tree

limbs, etc.• Watch for holes, ruts, or bumps. Un-

even terrain could overturn the machine.Tall grass can hide obstacles.

• Use slow speed. Choose a low gearso that you will not have to stop or shiftwhile on the slope.

• Follow the manufacturer's recommend-ations for wheel weights or counter-weights to improve stability.

• Use extra care with grass catchers orother attachments. These can changethe stability of the machine.

• Keep all movement on the slopes slowand gradual Do not make suddenchanges in speed or direction.

• Avoid starting or stopping on a slope.If tires lose traction, disengage theblades and proceed slowly straightdown the slope.

DO NOT:

• Do not turn on slopes unless neces-sary, and then, turn slowly and graduallydownhill, if possible.

• Do notmow near drop-offs, ditches,or embankments. The mower couldsuddenly turn over if a wheel is overthe edge of a cliff or ditch, or if an edgecaves in.

• Do not mow on wet grass. Reducedtraction could cause sliding.

• Do not try to stabilize the machine byputting your foot on the ground.

• Do notuse grass catcher on steepslopes.

III. CHILDREN

Tragic accidents can occur if the operatoris not alert to the presence of children.Children are often attracted to the ma-chine and the mowing activity. Neveras-sume that children will remain where youlast saw them.• Keep children out of the mowing area

and under the watchful care of anotherresponsible adult.

• Be alert and turn machine off if childrenenter the area.

• Before and when backing, look behindand down for small children.

• Never carry children. They may fall offand be seriously injured or interfere withsafe machine operation.

• Never allow children to operate themachine.

• Use extra care when approaching blindcorners, shrubs, trees, or other objectsthat may obscure vision.

IV. SERVICE• Use extra care in handling gasoline and

other fuels. They are flammable andvapors are explosive.- Use only an approved container.- Never remove gas cap or add fuel

with the engine running. Allowengine to cool before refueling. Donot smoke.

- Never refuel the machine indoors.- Never store the machine or fuel

container inside where there is anopen flame, such as a water heater.

• Never run a machine inside a closedarea.

• Keep nuts and bolts, especially bladeattachment bolts, tight and keep equip-ment in good condition.

• Never tamper with safety devices.Check their proper operation regularly.

• Keep machine free of grass, leaves, orother debris build-up. Clean oil or fuelspillage. Allow machine to cool beforestoring.

• Stop and inspect the equipment if youstrike an object. Repair, if necessary,before restarting.

• Never make adjustments or repairs withthe engine running.

• Grass catcher components are subjectto wear, damage, and deterioration,which could expose moving parts orallow objects to be thrown. Frequentlycheck components and replace withmanufacturer's recommended parts,when necessary.

• Mower blades are sharp and can cut.Wrap the blade(s) or wear gloves, anduse extra caution when servicing them.

• Check brake operation frequently. Ad-just and service as required.

4

• Be sure the area is clear of other peoplebefore mowing. Stop machine if anyoneenters the area.

• Never carry passengers or childreneven with the blades off.

• Do not mow in reverse unless abso-lutely necessary. Always look down andbehind before and while backing.

• Never carry children. They may fall offand be seriously injured or interfere withsafe machine operation.

• Keep children out of the mowing areaand under the watchful care of anotherresponsible adult.

• Be alert and turn machine off if childrenenter the area.

• Before and when backing, look behindand down for small children.

• Mow up and down slopes (15 ° Max), notacross.

• Remove obstacles such as rocks, treelimbs, etc.

• Watch for holes, ruts, or bumps. Uneventerrain could overturn the machine. Tallgrass can hide obstacles.

• Use slow speed. Choose a low gearso that you will not have to stop or shiftwhile on the slope.

• Avoid starting or stopping on a slope. Iftires lose traction, disengage the bladesand proceed slowly straight down theslope.

• If machine stops while going uphill,disengage blades, shift into reverse andback down slowly.

• Do not turn on slopes unless necessary,and then, turn slowly and graduallydownhill, if possible.

5

PRODUCT SPECIFICATIONS

Gasoline 1.25 Gallons

Capacity Unleadedand Type: Regular

Oil Type SAE 10W30(Above 32°F)

(API-SF-SJ): SAE 5W-30(Below 32°F)

Oil Capacity: W/Filter 4.0 PintsW/O Filter 3.75 Pints

Spark Plug: Champion RC12YC(GAP: .040")

Ground Speed Forward: 5.5(MPH): Reverse: 2.4Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging 15 Amps @ 3600RPMSystem:

Battery: Amp/Hr: 28Min. CCA: 230Case Size: UIR

Blade BoltTorque: 27-35 Ft. Lbs.

CONGRATULATIONS on your purchaseof a new tractor. It has been designed,engineered and manufactured to giveyou the best possible dependability andperformance.Should you experience any problem youcannot easily remedy, please contact aSears or other qualified service center.We have competent, well-trained techni-cians and the proper tools to service orrepair this tractor.Please read and retain this manual. Theinstructions will enable you to assembleand maintain your tractor properly. Alwaysobserve the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.• Follow a regular schedule in main-

taining, caring for and using your tractor.• Follow the instructions under"Mainte-

nance" and "Storage" sections of thisowner's manual.

_WARNING: This tractor is equippedwith an internal combustion engine andshould not be used on or near any unim-proved forest-covered, brush-covered orgrass-covered land unless the engine'sexhaust system is equipped with a sparkarrester meeting applicable local or statelaws (if any). If a spark arrester is used, itshould be maintained in effective workingorder by the operator.

In the state of California the above is re-quired by law (Section 4442 of the Califor-nia Public Resources Code). Other statesmay have similar laws. Federal laws applyon federal lands. A spark arrester for themuffler is available through your nearestSears service center (See REPAIR PARTSsection of this manual).

REPAIR PROTECTIONAGREEMENTS

Congratulations on making a smart pur-chase. Your new Craftsman® product isdesigned and manufactured for years ofdependable operation. But like all prod-ucts, it may require repair from time totime. That's when having a Repair Protec-tion Agreement can save you money andaggravation.Purchase a Repair Protection Agreementnow and protect yourself from unexpectedhassle and expense.Here's what's included in the Agreement:• Expert service by our 12,000 profe-

sional repair specialists.• Unlimited service and no charge for

parts and labor on all covered repairs.• Product replacement if your covered

product can't be fixed.• Discount of 10% from regular price of

service and service-related parts notcovered by the agreement; also, 10%off regular price of preventive mainte-nance check.

• Fast help by phone- phone supportfrom a Sears technician on productsrequiring in-home repair, plus conve-nient repair scheduling.

Once you purchase the Agreement, asimple phone call is all that it takes for youto schedule service. You can call anytimeday or night, or schedule a service ap-pointment online.Sears has over 12,000 professional repairspecialists, who have access to over 4.5million quality parts and accessories.That's the kind of professionalism you cancount on to help prolong the life of yournew purchase for years to come. Purchaseyour Repair Protection Agreement today!Some limitations and exclusions apply.For prices and additional informationcall 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professiona/ installation of homeappliances, garage door openers, waterheaters, and other major home items, inthe U.S.A. call 1-800-4-MY-HOME®

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SteeringWheel Insert

(1) Locknut1/2-20

Steering Wheel

(1) Locknut1/4-28

Steer,BootSteeringWheel Adapter

(1) Large Flat Washer

(1) Hex Bolt1/4-28 x 1-1/4

_ teering

ExtensionShaft

(_Washer17/32 x 1-3/16 x 12

Gauge

_(1) Knob

For Future Use

Slope Sheet

Keys

Video Cassette

7

Your new tractor has been assembled at the factory with the exception of those parts leftunassembled for shipping purposes. To ensure safe and proper operation of your tractorall parts and hardware you assemble must be tightened securely. Use the correct toolsas necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FORASSEMBLY

A socket wrench set will make assemblyeasier. Standard wrench sizes are listed.(1) 3/4" wrench Pliers(2) 7/16" wrenches Utility knifeTire pressure gauge

When right or left hand is mentioned inthis manual, it means when you are inthe operating position (seated behind thesteering wheel).

TO REMOVE TRACTOR FROMCARTON

UNPACK CARTON

1. Remove all accessible loose parts andparts boxes from carton.

2. Cut along dotted lines on all four pan-els of carton. Remove end panels andlay side panels flat.

3. Check for any additional loose parts orcartons and remove.

BEFORE REMOVING TRACTORFROM SKIDATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT ANDBOOT1. Slide extension shaft onto lower steer-

ing shaft. Align mounting holes in ex-tension and lower shafts and install 1/4hex bolt and Iocknut. Tighten securely.

IMPORTANT: Tighten bolt and nut se-curely to 10-12 ft. Ibs torque.2. Place tabs of steering boot over tab

slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor sothey are pointing straight forward.

4. Remove steering wheel adapter fromsteering wheel and slide adapter ontosteering shaft extension.

5. Position steering wheel so cross barsare horizontal (left to right) and slideinside boot and onto adapter.

6. Assemble large flat washer, 1/2 hexnut and tighten securely.

St_ere_g _eering

Tabs

Adapter---------__

1/4 Locknut---......_

_._-_J Insert

_._1/2 Hex Nut

Large Flat Washer

Boot

Extension Shaft

_t_._/1/4 Hex Bolt

, /

Lower _ ¢& _. .• / \

Steering _....__-----_-_ _ LShaft_ _\ _ 4/• I

""_'_ ' _ ' Slots

7. Snap steering wheel insert into centerof steering wheel.

8. Remove protective materials from trac-tor hood and grill.

IMPORTANT" Check for and remove anystaples in skid that may puncture tireswhere tractor is to roll off skid.

HOW TO SET UP YOUR TRACTORINSTALL SEAT

Adjust seat before tightening adjustmentknob.1. Remove adjustment knob and flat

washer securing seat to cardboardpacking and set aside for assembly ofseat to tractor.

2. Pivot seat upward and remove fromthe cardboard packing. Remove thecardboard packing and discard.

8

3. Place seat on seat pan so head ofshoulder bolts are positioned over thelarge slotted holes in pan.

4. Push down on seat to engage shoul-der bolts in slots and pull seat towardsrear of tractor.

5. Pivot seat and pan forward and as-semble adjustment knob and flatwasher loosely. Do not tighten.

6. Lower seat into operating position andsit in seat.

7. Slide seat until a comfortable positionis reached which allows you to pressclutch/brake pedal all the way down.

8. Get off seat without moving its ad-justed position.

9. Raise seat and tighten adjustmentknob securely.

Seat

Seat Pan

ShoulderBolts

Flat Washer

Adj

CHECK BATTERY

1. Lift seat pan to raised position.NOTE: If this battery is put into serviceafter month and year indicated on label(label located between terminals) chargebattery for minimum of one hour at 6-10amps. (See "BATTERY" in Maintenancesection of this manual for charging instruc-tions).

SeatLabel

Terminal

NOTE: You may now roll or drive yourtractor off the skid. Follow the appropriateinstruction below to remove the tractorfrom the skid.

TO ROLL TRACTOR OFF SKID (SeeOperation section for location andfunction of controls)1. Press lift lever plunger and raise

attachment lift lever to its highest po-sition.

2. Release parking brake by depressingclutch/brake pedal.

3. Place freewheel control in '"trans-mission disengaged" position (See "TOTRANSPORT" in the Operation sectionof this manual).

4. Roll tractor forward off skid.5. Remove banding holding deflector

shield up against tractor.

TO DRIVE TRACTOR OFF SKID (SeeOperation section for location and

function of controls),dr_WARNING: Before starting, read, un-derstand and follow all instructions in theOperation section of this manual. Be suretractor is in a well-ventilated area. Be surethe area in front of tractor is clear of otherpeople and objects.1. Be sure all the above assembly steps

have been completed.2. Check engine oil level and fill fuel tank

with gasoline.3. Place freewheel control in "trans-

mission engaged" position. (See "TOTRANSPORT" in the Operation sectionof this manual).

4. Sit on seat in operating position,depress clutch/brake pedal and set theparking brake.

5. Place motion control lever in neutral(N) position.

6. Press lift lever plunger and raiseattachment lift lever to its highest posi-tion.

7. Start the engine. After engine hasstarted, move throttle control to idleposition.

8. Release parking brake.9. Slowly move the motion control lever

forward and slowly drive tractor offskid.

10.Apply brake to stop tractor, set parkingbrake and place motion control lever inneutral position.

11 .Turn ignition key to "STOP" position.Continue with the instructions that follow.

9

INSTALL MULCHER PLATE

(If previously removed)1. Raise and hold deflector shield in

upright position.2. Place front of mulcher plate over front

of mower deck opening and slide intoplace, as shown.

3. Hook front latch into hole on front ofmower deck.

4. Hook rear latch into hole on back ofmower deck.

DeflectorShield

MulcherPlate

LatchHooks

,l_ CAUTION: Do not remove deflectorshield from mower.TO CONVERTTO BAGGING ORDISCHARGINGSimply remove mulcher plate and store ina safe place.Your mower is now ready fordischarging or installation of optional grasscatcher accessory.NOTE: It is not necessary to changeblades. The mulching blades are designedfor discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overinflatedat the factory for shipping purposes. Cor-rect tire pressure is important for bestcutting performance.• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" sectionof this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous-ing should be properly leveled. See "TOLEVEL MOWER HOUSING" in the Serviceand Adjustments section of this manual.

CHECK FOR PROPER POSITIONOF ALL BELTS

See the figures that are shown for replac-ing motion and mower blade drive beltsin the Service and Adjustments sectionof this manual. Verify that the belts arerouted correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-tor, check to see that the brake is properlyadjusted. See "TO ADJUST BRAKE" inthe Service and Adjustments section ofthis manual.

v' CHECKLIST

Before you operate your new tractor, wewish to assure that you receive the bestperformance and satisfaction from thisquality product.Please review the following checklist:,/All assembly instructions have been

completed.,/No remaining loose parts in carton.,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).,/Seat is adjusted comfortably and tight-

ened securely.,/All tires are properly inflated. (For ship-

ping purposes, the tires were overin-flated at the factory).

,/Be sure mower deck is properly leveledside-to-side/front-to-rear for best cuttingresults. (Tires must be properly inflatedfor leveling).

,/Check mower and drive belts. Be surethey are routed properly around pulleysand inside all belt keepers.

,/Check wiring. See that all connectionsare still secure and wires are properlyclamped.

,/Before driving tractor, be sure freewheelcontrol is in '"transmission engaged"position (see "TO TRANSPORT" in theOperation section of this manual).

While learning how to use your tractor, payextra attention to the following importantitems:,/Engine oil is at proper level.,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.,/Become familiar with all controls - their

location and function. Operate thembefore you start the engine.

,/Be sure brake system is in safe oper-ating condition.

,/It is important to purge the transmissionbefore operating your tractor for the firsttime. Follow proper starting and trans-mission purging instructions (See "TOSTART ENGINE" and "PURGE TRANS-MISSION" in the Operation section ofthis manual).

10

These symbols may appear on your tractor or in literature supplied with the product.Learn and understand their meaning.

R N H L I'.,IREVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION

ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE

LOCKED UNLOCKED

OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD

LIGHT

ATTACHMENT ATTACHMENTCLUTCH ENGAGED CLUTCH DISENGAGED

EEEE

FREE WHEEL

(Automatic Models only)

&

DANGER, KEEP HANDSAND FEET AWAY

MOWER HEIGHT MOWER LIFT

&&&

@@@@@KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

Failure to follow instructions

could result in serious injury ordeath. The safety alert symbol

is used to identify safety inform- iation about hazards which can i_r_,

result in death, serious injury ._and/or property damage.

DANGER indicates a hazard which, if not avoided,will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damageto the tractor and/or engine.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injuryand/or property damage.

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/orproperty damage.

11

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOURTRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations ofvarious controls and adjustments. Save this manual for future reference.

AttachmentClutch Lever

Ignition SwitchLight Switch

Lift LeverAmmeter .... ~-.. Plunger

Throttle/ChokeControl

AttachmentLift Lever

Clutch/BrakePedal

HeightAdjustmentIndicator

FreewheelControl Parking Brake Lever

Motion ControlLever

Our tractors conform to the safety standards of theAmerican National Standards Institute.

AMMETER - Indicates charging (+) ordischarging (-) of battery.ATTACHMENT CLUTCH LEVER - Usedto engage the mower blades, or other at-tachments mounted to your tractor.ATTACHMENT LIFT LEVER - Used toraise, lower, and adjust the mower deck orother attachments mounted to your tractor.CLUTCH/BRAKE PEDAL - Used fordeclutching and braking the tractor andstarting the engine.MOTION CONTROL LEVER - Selects thespeed and direction of tractor.

IGNITION SWITCH - Used for starting andstopping the engine.LIFT LEVER PLUNGER - Used to releaseattachment lift lever when changing itsposition.LIGHT SWITCH POSITION -Turns theheadlights on and off.PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position.THROTTLE/CHOKE CONTROL - Usedfor starting and controlling engine speed.FREEWHEEL CONTROL - Disengagagestransmission for pushing or slowly towingthe tractor with the engine off.

12

|The operation of any tractor can result in foreign objects thrown into theeyes, which can result in severe eye damage. Always wear safety glassesor eye shields while operating your tractor or performing any adjustments Ior repairs. We recommend standard safety glasses or a wide vision safetylmask worn over spectacles. J

HOW TO USE YOU R TRACTORTO SET PARKING BRAKE

Your tractor is equipped with an operatorpresence sensing switch. When engineis running, any attempt by the operatorto leave the seat without first setting theparking brake will shut off the engine.1. Depress clutch/brake pedal all the way

down and hold.2. Pull parking brake lever up and release

pressure from clutch/brake pedal.Pedal should remain in brake position.Make sure parking brake will hold trac-tor secure.

"Brake" Attachment ClutchPosition Lever "Engaged"Throttle/Choke

Control Ignition Key

BrakeParking Brake

Position

"Disengaged" PositionControl Lever

STOPPING

MOWER BLADES -

• To stop mower blades, move attachmentclutch lever to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress clutch/brake pedal all the way down.

• Move motion control lever to neutral (N)position.

IMPORTANT: The motion control leverdoes not return to neutral (N) positionwhen the clutch/brake pedal is depressed.

ENGINE -• Move throttle control between half and

full speed (fast) position.NOTE: Failure to move throttle controlbetween half and full speed (fast) posi-tion, before stopping, may cause engine to"backfire".• Turn ignition key to "STOP" position and

remove key. Always remove key whenleaving tractor to prevent unauthorizeduse.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switchin any position other than "STOP" willcause the battery to discharge and godead.NOTE: Under certain conditions whentractor is standing idle with the enginerunning, hot engine exhaust gases maycause "browning" of grass. To eliminatethis possibility, always stop engine when,_pping tractor on grass areas.

CAUTION: Always stop tractor com-pletely, as described above, before leavingthe operator's position.

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TO USETHROTTLE CONTROL

Always operate engine at full throttle.• Operating engine at less than full

throttle reduces the battery chargingrate.

• Full throttle offers the best bagging andmower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement iscontrolled by the motion control lever.1. Start tractor with motion control lever in

neutral (N) position.2. Release parking brake.3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift leverdetermines the cutting height.• Grasp lift lever.• Press plunger with thumb and move

lever to desired position.The cutting height range is approxi-mately 1-1/2 to 4". The heights are mea-sured from the ground to the blade tip withthe engine not running. These heightsare approximate and may vary dependingupon soil conditions, height of grass andtypes of grass being mowed.• The average lawn should be cut to ap-

proximately 2-1/2 inches during the coolseason and to over 3 inches during hotmonths. For healthier and better look-

ing lawns, mow often and after moder-ate growth.

• For best cutting performance, grassover 6 inches in height should bemowed twice. Make the first cut rela-tively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjustedwhen they are slightly off the ground whenmower is at the desired cutting height inoperating position. Gauge wheels thenkeep the deck in proper position to helpprevent scalping in most terrain conditions.NOTE: Adjust gauge wheels with tractoron a flat level surface.1. Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTINGHEIGHT" in this section of manual).

2. With mower in desired height of cutposition, gauge wheels should beassembled so they are slightly off theground. Install gauge wheel in ap-propriate hole with shoulder bolt, 3/8washer, and 3/8-16 Iocknut and tightensecurely.

3. Repeat for opposite side, installinggauge wheel in same adjustment hole.

GaugeWheel

Locknut

3/8 Washe 3olt

Gauge Wheel

TO OPERATE MOWER

Your tractor is equipped with an operatorpresence sensing switch. Any attemptby the operator to leave the seat with theengine running and the attachment clutchengaged will shut off the engine.1. Select desired height of cut.2. Start mower blades by engaging at-

tachment clutch control.TO STOP MOWER BLADES -,_engage attachment clutch control.

CAUTION: Do not operate the mowerwithout either the entire grass catcher,on mowers so equipped, or the deflectorshield in place.

Attachment AttachemntClutch"Engaged" HighPosition Position

"Disengaged"Position

LowPosition

Deflector

TO OPERATE ON HILLS

_iLWARNING: Do not drive up or downhills with slopes greater than 15° and donot drive across any slope. Use the slopeguide at the back of this manual.• Choose the slowest speed before start-

ing up or down hills.• Avoid stopping or changing speed on

hills.• If slowing is necessary, move throttle

control lever to slower position.• If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake posi-tion and engage parking brake.

• Move motion control lever to neutral (N)position.

IMPORTANT: The motion control leverdoes not return to neutral (N) positionwhen the clutch/brake pedal is depressed.• To restart movement, slowly release

parking brake and clutch/brake pedal.• Slowly move motion control lever to

slowest setting.• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, besure to disengage transmission by placingfreewheel control in freewheeling position.Freewheel control is located at the reardrawbar of tractor.1. Raise attachment lift to highest posi-

tion with attachment lift control.2. Pull freewheel control out and down

into the slot and release so it is held inthe disengaged position.

• Do not push or tow tractor at more thantwo (2) MPH.

• To re-engage transmission, reverseabove procedure.

Transmission Engaged

Transmission Disengaged

NOTE: To protect hood from damagewhen transporting your tractor on a truckor a trailer, be sure hood is closed andsecured to tractor. Use an appropriatemeans of tying hood to tractor (rope, cord,etc.).

14

TOWING CARTS AND OTHER ATTACH-MENTS

Tow only the attachments that are recom-mended by and comply with specificationsof the manufacturer of your tractor. Usecommon sense when towing. Too heavyof a load, while on a slope, is dangerous.Tires can lose traction with the ground andcause you to lose control of your tractor.

BEFORE STARTING THE ENGINECHECK ENGINE OIL LEVEL

The engine in your tractor has beenshipped, from the factory, already filledwith summer weight oil.1. Check engine oil with tractor on level

ground.2. Unthread and remove oil fill cap/

dipstick; wipe oil off. Reinsert thedipstick into the tube and rest oil fillcap on the tube. Do not thread the caponto the tube. Remove and read oillevel. If necessary, add oil until "FULl"mark on dipstick is reached. Do notoverfill.

• For cold weather operation you shouldchange oil for easier starting (See theoil viscosity chart in the Maintenancesection of this manual).

• To change engine oil, see the Mainte-nance section in this manual.

ADD GASOLINE• Fill fuel tank to bottom of tank filler neck.

Do not overfill. Use fresh, clean, regularunleaded gasoline with a minimum of 87octane. (Use of leaded gasoline will in-crease carbon and lead oxide depositsand reduce valve life). Do not mix oilwith gasoline. Purchase fuel in quanti-ties that can be used within 30 days toassure fuel freshness.

_k, CAUTION: Wipe off any spilled oil orfuel. Do not store, spill or use gasolinenear an open flame.IMPORTANT: When operating in tempera-tures below 32°F(0°C), use fresh, cleanwinter grade gasoline to help insure goodcold weather starting.CAUTION: Alcohol blended fuels (calledgasohol or using ethanol or methanol) canattract moisture which leads to separa-tion and formation of acids during storage.Acidic gas can damage the fuel system ofan engine while in storage.To avoid engine problems, the fuel systemshould be emptied before storage of 30days or longer. Drain the gas tank, startthe engine and let it run until the fuel linesand carburetor are empty.

15

Use fresh fuel next season. See StorageInstructions for additional information.Never use engine or carburetor cleanerproducts in the fuel tank or permanentdamage may occur.

TO START ENGINE

When starting the engine for the first timeor if the engine has run out of fuel, it willtake extra cranking time to move fuel fromthe tank to the engine.1. Be sure freewheel control is in the

transmission engaged position.2. Sit on seat in operating position,

depress clutch/brake pedal and setparking brake.

3. Place motion control lever in neutral(N) position.

4. Move attachment clutch to disengagedposition.

5. Move throttle control to choke position.NOTE: Before starting, read the warmand cold starting procedures below.6. Insert key into ignition and turn key

clockwise to start position and releasekey as soon as engine starts. Donot run starter continuously for morethan fifteen seconds per minute. If theengine does not start after severalattempts, move throttle control to fastposition, wait a few minutes and tryagain. If engine still does not start,move the throttle control back to thechoke position and retry.

WARM WEATHER STARTING (50 ° F andabove)7. When engine starts, move the throttle

control to the fast position.• The attachments and ground drive can

now be used. If the engine does notaccept the load, restart the engine andallow it to warm up for one minute usingthe choke as described above.

COLD WEATHER STARTING ( 50 ° F andbelow)7. When engine starts, allow engine

to run with the throttle control in thechoke position until the engine runsroughly, then move throttle controlto fast position. This may require anengine warm-up period from severalseconds to several minutes, dependingon the temperature.

AUTOMATICTRANSMISSIONWARM UPBeforedrivingthe unit in cold weather,the transmissionshouldbe warmedup asfollows:1. Be sure the tractor is on levelground.2. Placethe motioncontrol lever in

neutral.Releasethe parkingbrakeand let the clutch/brakeslowly returnto operatingposition.

3. Allowone minutefor transmissiontowarm up.This canbe done duringthe engine warm up period.

• The attachmentscanalso be useddur-ing the enginewarm-upperiodafter thetransmissionhasbeen warmedup.

NOTE: If at a highaltitude (above3000feet) or incold temperatures(below32 F)the carburetorfuel mixturemayneedtobeadjustedfor bestengine performance.(See"TO ADJUSTCARBURETOR"in theServiceand Adjustmentssectionof thismanual.)PURGE TRANSMISSION

4_ CAUTION: Never engage or dis-engage freewheel lever while the engineis running.To ensure proper operation and per-formance, it is recommended that thetransmission be purged before operatingtractor for the first time. This procedure willremove any trapped air inside the trans-mission which may have developed duringshipping of your tractor.IMPORTANT: Should your transmissionrequire removal for service or replace-ment, it should be purged after reinstall-ation before operating the tractor.1. Place tractor safely on level surface

with engine off and parking brake set.2. Disengage transmission by placing

freewheel control in '"transmission dis-engaged" position (See "TO TRANS-PORT" in this section of manual).

3. Sitting in the tractor seat, start engine.After the engine is running, movethrottle control to slow position. Withmotion control lever in neutral (N)position, slowly disengage clutch/brakepedal.

4. Move motion control lever to fullforward position and hold for five (5)seconds. Move lever to full reverseposition and hold for five (5) seconds.Repeat this procedure three (3) times.

NOTE: During this step there will be nomovement of drive wheels. The air is beingremoved from hydraulic drive system.5. Move motion control lever to neutral

(N) position. Shutoff engine and setparking brake.

6. Engage transmission by placingfreewheel control in '"transmissionengaged" position (See "TO TRANS-PORT" in this section of manual).

7. Sitting in the tractor seat, start engine.After the engine is running, movethrottle control to half (1/2) speed.With motion control lever in neutral (N)position, slowly disengage clutch/brakepedal.

8. Slowly move motion control lever for-ward, after the tractor moves approxi-mately five (5) feet, slowly move motioncontrol lever to reverse position. Afterthe tractor moves approximately five(5) feet return the motion control leverto the neutral (N) position. Repeat thisprocedure with the motion control leverthree (3) times.

Your transmission is now purged andready for normal operation.

16

MOWING TIPS

• Mower should be properly leveled forbest mowing performance. See "TOLEVEL MOWER HOUSING" in theService and Adjustments section of thismanual.

• The left hand side of mower should beused for trimming.

• Drive so that clippings are dischargedonto the area that has already been cut.Have the cut area to the right of the trac-tor. This will result in a more even distri-bution of clippings and more uniformcutting.

• When mowing large areas, start byturning to the right so that clippings willdischarge away from shrubs, fences,driveways, etc. After one or two rounds,mow in the opposite direction makingleft hand turns until finished.

I"

jj, )

MULCHING MOWING TIPS

IMPORTANT: For best performance, keepmower housing free of built-up grass andtrash. Clean after each use.• The special mulching blade will recut

the grass clippings many times andreduce them in size so that as they fallonto the lawn they will disperse intothe grass and not be noticed. Also, themulched grass will biodegrade quicklyto provide nutrients for the lawn. Alwaysmulch with your highest engine (blade)speed as this will provide the best recut-ting action of the blades.

• Avoid cutting your lawn when it is wet.Wet grass tends to form clumps andinterferes with the mulching action. Thebest time to mow your lawn is the earlyafternoon. At this time the grass hasdried and the newly cut area will not beexposed to the direct sun.

• For best results, adjust the mowercutting height so that the mower cutsoff only the top one-third of the grassblades. For extremely heavy grass, re-duce your width of cut on each pass andmow slowly.

• If grass is extremely tall, it should bemowed twice to reduce load and pos-sible fire hazard from dried clippings.Make first cut relatively high; the secondto the desired height.

• Do not mow grass when it is wet.Wet grass will plug mower and leaveundesirable clumps. Allow grass to drybefore mowing.

• Always operate engine at full throttlewhen mowing to assure better mow-ing performance and proper dischargeof material. Regulate ground speed byselecting a low enough gear to give themower cutting performance as well asthe quality of cut desired.

• When operating attachments, select aground speed that will suit the terrainand give best performance of the at-tachment being used.

Max 1/3

• Certain types of grass and grassconditions may require that an area bemulched a second time to completelyhide the clippings. When doing a sec-ond cut, mow across or perpendicular tothe first cut path.

• Change your cutting pattern from weekto week. Mow north to south one weekthen change to east to west the nextweek. This will help prevent matting andgraining of the lawn.

17

MAINTENANCE SCHEDULE _,_ ,_,_-_,_,_ _ d_. ,_

AS YOU COMPLETE

REGULAR SERVICE f___SERVlC e DATES

Check Brake Operation _,Check Tire Pressure

Check Operator Presence andT Interlock Systems

R Check for Loose Fasteners

A Sharpen/Replace Mower Blades

f Lubrication Chart

0 Check Battery Level

R Clean Battery and Terminals

Check Transaxle Cooling

Check V-Belts

Check Engine Oil Level

Change Engine Oil (with oil filter)

E Change Engine Oil (without oil filter)

N Clean Air Filter

G Clean Air Screen

NI Inspect Muffler/Spark Arrester

E Replace Oil Filter (If equipped)

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter 111 - Change more often when operating under a heavy load or

in high ambient temperatures.2 - Se_3dce more often when operating in dirty or dusty conditions.

3 - Replace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance-free battery.5 - Tighten front axle pivot bolt to 35 ft.=lbs, maximum.

DO not overtighten.

GENERAL RECOMMENDATIONSThe warranty on this tractor does notcover items that have been subjected tooperator abuse or negligence. To receivefull value from the warranty, operatormust maintain tractor as instructed in thismanual.Some adjustments will need to be madeperiodically to properly maintain yourtractor.All adjustments in the Service and Adjust-ments section of this manual should bechecked at least once each season.• Once a year you should replace the

spark plug, clean or replace air filter,and check blades and belts for wear.A new spark plug and clean air filterassure proper air-fuel mixture and helpyour engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.2. Check brake operation.3. Check tire pressure.4. Check operator presence and

interlock systems for proper operation.5. Check for loose fasteners.

LUBRICATION CHART

Spindle -- _ SpindleZerk t'_-;' Zerk

(#Front WheelBearingZerk

q dbFront Wheel, Zerk

(_) General Purpose GreaseREFER TO Maintenance "ENGINE" SECTION

IMPORTANT: Do not oil or grease thepivot points which have special nylonbearings. Viscous lubricants will attractdust and dirt that will shorten the life of theself-lubricating bearings. If you feel theymust be lubricated, use only a dry, pow-dered graphite type lubricant sparingly.

18

TRACTORAlways observe safety rules when per-forming any maintenance.BRAKE OPERATIONIf tractor requires more than six (6) feetstopping distance at high speed in highestgear, then brake must be adjusted. (See"TO ADJUST BRAKE" in the Service andAdjustments section of this manual).TIRES• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"section of this manual).

• Keep tires free of gasoline, oil, or insectcontrol chemicals which can harm rub-ber.

• Avoid stumps, stones, deep ruts, sharpobjects and other hazards that maycause tire damage.

NOTE: To seal tire punctures and preventflat tires due to slow leaks, tire sealantmay be purchased from your local partsdealer. Tire sealant also prevents tire dryrot and corrosion.OPERATOR PRESENCE SYSTEMBe sure operator presence and interlocksystems are working properly. If your trac-tor does not function as described, repairthe problem immediately.• The engine should not start unless

the brake pedal is fully depressed andattachement clutch control is in thedisengaged position.

• When the engine is running, any at-tempt by the operator to leave the seatwithout first setting the parking brakeshould shut off the engine.

• When the engine is running and theattachment clutch is engaged, any at-tempt by the operator to leave the seatshould shut off the engine.

• The attachment clutch should never op-erate unless the operator is in the seat.

BLADE CAREFor best results mower blades must bekept sharp. Replace bent or damagedblades.

BLADE REMOVAL1. Raise mower to highest position to al-

low access to blades.2. Remove blade bolt, lock washer and

flat washer securing blade.3. Install new or resharpened blade

with trailing edge up towards deck asshown.

IMPORTANT: To ensure proper assembly,center hole in blade must align with staron mandrel assembly.

4. Reassemble blade bolt, lock washerand flat washer in exact order asshown.

5. Tighten blade bolt securely (27-35 Ft.Lbs. torque).

IMPORTANT: Blade bolt is grade 8 heattreated.

Blade Center

Edge Up Hole

MandrelAssembly

Lock Washer

Blade Bolt (Grade) '*A Grade 8 heat treated bolt can be identifiedby six lines on the bolt head.

TO SHARPEN BLADENOTE: We do not recommend sharp-ening blade - but if you do, be sure theblade is balanced.Care should be taken to keep the bladebalanced. An unbalanced blade will causeexcessive vibration and eventual damageto mower and engine.• The blade can be sharpened with a file

or on a grinding wheel. Do not attemptto sharpen while on the mower.

• To check blade balance, you will need a5/8" diameter steel bolt, pin, or a conebalancer. (When using a cone balancer,follow the instructions supplied withbalancer.)

NOTE: Do not use a nail for balancingblade. The lobes of the center hole mayappear to be centered, but are not.• Slide blade on to an unthreaded portion

of the steel bolt or pin and hold thebolt or pin parallel with the ground. Ifblade is balanced, it should remain in ahorizontal position. If either end of theblade moves downward, sharpen theheavy end until the blade is balanced.

Blade5/8" Bolt o

Center t

BATTERY

Your tractor has a battery charging systemwhich is sufficient for normal use. How-ever, periodic charging of the battery withan automotive charger will extend its life.• Keep battery and terminals clean.• Keep battery bolts tight.• Keep small vent holes open.• Recharge at 6-10 amperes for 1 hour.

19

NOTE: The original equipment battery onyour tractor is maintenance free. Do notattempt to open or remove caps or covers.Adding or checking level of electrolyte isnot necessary.TO CLEAN BATTERY AND TERMINALSCorrosion and dirt on the battery andterminals can cause the battery to "leak"power.1. Disconnect BLACK battery cable first

then RED battery cable and removebattery from tractor.

2. Rinse the battery with plain water anddry.

3. Clean terminals and battery cable endswith wire brush until bright.

4. Coat terminals with grease or petro-leum jelly.

5. Reinstall battery (See "REPLACINGBATTERY" in the Service and Adjust-ments section of this manual).

TRANSAXLE COOLINGThe transmission fan and cooling finsshould be kept clean to assure propercooling.Do not attempt to clean fan or transmis-sion while engine is running or while thetransmission is hot. To prevent possibledamage to seals, do not use high pressurewater or steam to clean transaxle.• Inspect cooling fan to be sure fan blades

are intact and clean.

• Inspect cooling fins for dirt, grass clip-pings and other materials. To preventdamage to seals, do not use com-pressed air or high pressure sprayer toclean cooling fins.

TRANSAXLE PUMP FLUIDThe transaxle was sealed at the factoryand fluid maintenance is not required forthe life of the transaxle. Should the trans-axle ever leak or require servicing, contacta Sears or other qualified service center.

V-BELTSCheck V-belts for deterioration and wearafter 100 hours of operation and replaceif necessary. The belts are not adjustable.Replace belts if they begin to slip fromwear.

ENGINELUBRICATION

Only use high quality detergent oil ratedwith API service classification SF-SJ. Se-lect the oil's SAE viscosity grade accord-ing to your expected operating tempera-ture.

SAE VISCOSITY GRADES

F 2O 0 100

C 30 20 10 20 30

TEMPERATURE RANGE ANTiCiPATED BEFORE NEXT OIL CHANGE

Change the oil after every 50 hours of op-eration or at least once a year if the tractoris not used for 50 hours in one year.Check the crankcase oil level before start-ing the engine and after each eight (8)hours of operation.

TO CHANGE ENGINE OIL

Determine temperature range expectedbefore oil change. All oil must meet APIservice classification SF-SJ.• Be sure tractor is on level surface.• Oil will drain more freely when warm.• Catch oil in a suitable container.1. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the enginewhen changing oil.

2. Remove yellow cap from end of drainvalve and install the drain tube onto thefitting.

Oil Drain Valve

Closed and _,_ Drain

LpOoCskeodn _ _ ube

Yellow Cap _

3. Unlock drain valve by pushing inwardslightly and turning counterclockwise.

4. To open, pull out on the drain valve.5. After oil has drained completely, close

and lock the drain valve by pushinginward and turning clockwise until thepin is in the locked position as shown.

6. Remove the drain tube and replace thecap onto the end of the drain valve.

7. Refill engine with oil through oil fill dip-stick tube. Pour slowly. Do not overfill.For approximate capacity see "PROD-UCT SPECIFICATIONS" section of thismanual.

8. Use gauge on oil fill cap/dipstick forchecking level. Insert dipstick intothe tube and rest the oil fill cap on thetube. Do not thread the cap onto thetube when taking reading. Keep oilat "FULL' line on dipstick. Tighten caponto the tube securely when finished.

20

AIR FILTER

Your engine will not run properly using adirty air filter. Clean the foam pre-cleanerafter every 25 hours of operation or everyseason. Service paper cartridge every100 hours of operation or every season,whichever occurs first.Service air cleaner more often under dustyconditions.1. Remove knob and cover.2. Remove wing nut and air cleaner from

base.

TO SERVICE PRE-CLEANER

3. Slide foam pre-cleaner off cartridge.4. Wash it in liquid detergent and water.5. Squeeze it dry in a clean cloth. Allow it

to dry.6. Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze toremove excess oil.

TO SERVICE CARTRIDGE

1. Replace a dirty, bent, or damagedcartridge.

NOTE: Do not wash the paper cartridgeor use pressurized air, as this will damagethe cartridge.2. Reinstall the pre-cleaner (cleaned and

oiled) over the paper cartridge.3. Reassemble air cleaner, wing nut,

cover and tighten knob securely.

Air CleanerCover _ Knob

NutFoamPre- RubberCleaner Grommet

Screen

PaperCartridge

Ai_ CleanerBase

Fill Cap/Dipstick

ENGINE OIL FILTER

Replace the engine oil filter every seasonor every other oil change if the tractor isused more than 100 hours in one year.CLEAN AIR SCREEN

Air screen must be kept free of dirt andchaff to prevent engine damage fromoverheating. Clean with a wire brush orcompressed air to remove dirt and stub-born dried gum fibers. 21

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure thegrass screen, cooling fins, and other exter-nal surfaces of the engine are kept clean atall times.Every 100 hours of operation (more oftenunder extremely dusty, dirty conditions),remove the blower housing and othercooling shrouds. Clean the cooling fins andexternal surfaces as necessary. Make surethe cooling shrouds are reinstalled.NOTE: Operating the engine with ablocked grass screen, dirty or pluggedcooling fins, and/or cooling shrouds re-moved will cause engine damage due tooverheating.MUFFLER

Inspect and replace corroded muffler andspark arrester (if equipped) as it could cre-ate a fire hazard and/or damage.SPARK PLUG(S)Replace spark plug(s) at the beginning ofeach mowing season or after every 100hours of operation, whichever occurs first.Spark plug type and gap setting are shownin "PRODUCT SPECIFICATIONS" sectionof this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced onceeach season. If fuel filter becomesclogged, obstructing fuel flow to carbu-retor, replacement is required.1. With engine cool, remove filter and

plug fuel line sections.2. Place new fuel filter in position in fuel

line with arrow pointing towards carbu-retor.

3. Be sure there are no fuel line leaksand clamps are properly positioned.

4. Immediately wipe up any spilled gaso-line.

CLEANING

• Clean engine, battery, seat, finish, etc. of allforeign matter.

• Keep finished surfaces and wheels free of allgasoline, oil, etc.

• Protect painted surfaces with automotivetype wax.

We do not recommend using a garden hose orpressure washer to clean your tractor unlessthe engine and transmission are covered tokeep water out. Water in engine or transmis-sion will shorten the useful life of your tractor.Use compressed air or a leaf blower to removegrass, leaves and trash from tractor andmower.

I,_ ARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER-VICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.2. Place motion control lever in neutral (N) position.3. Place attachment clutch in "DISENGAGED" position.4. Turn ignition key to "STOP" and remove key.5. Make sure the blades and all moving parts have completely stopped.6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTORTO REMOVE MOWERMower will be easier to remove from theright side of tractor.1. Place attachment clutch in "DISEN-

GAGED" position.2. Move attachment lift lever forward to

lower mower to its lowest position.3. Roll belt off engine pulley.4. Remove small retainer spring, and

remove clutch spring off pulley bolt.5. Remove large retainer spring, slide

collar off and push housing guide outof bracket.

6. Disconnect anti-sway bar from chassisbracket by removing retainer spring.

7. Disconnect suspension arms from reardeck brackets by removing retainersprings.

8. Disconnect front links from deck byremoving retainer springs.

9. Raise lift lever to raise suspensionarms. Slide mower out from under trac-tor.

Small

Clutch Spring

Clutch

IMPORTANT: If an attachment otherthan the mower deck is to be mountedon the tractor, remove the front links andhook the clutch spring Into square hole inframe.TO INSTALL MOWER

1. Raise attachment lift lever to its high-est position.

2. Slide mower under tractor with deflec-tor shield to right side of tractor.

3. Lower lift lever to its lowest position.4. Connect front links to mower deck and

secure with retainer springs.5. Connect suspension arms to rear

deck brackets and secure with retainersprings.

6. Connect anti-sway bar to chassisbracket and secure with retainerspring.

7. Push clutch cable housing guide intobracket, slide collar onto guide andsecure with large retainer spring.

8. Place flat washer and clutch spring onidler pulley bolt and secure with smallretainer spring.

9. Install belt onto engine pulley.

Engine Pulley

Retainer

Anti-Sway

Collar -_.Retainer Springs(Both Sides)

Shield

HousingLargeRetainerSpring Bracket

22

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parkedon level ground or driveway. Make suretires are properly inflated (See "PROD-UCT SPECIFICATIONS" section of thismanual). If tires are over or underin-flated, you will not properly adjust yourmower.SIDE-TO-SIDE ADJUSTMENT• Raise mower to its highest position.• At the midpoint of both sides of mower,

measure height from bottom edge ofmower to ground. Distance "A" onboth sides of mower should be thesame or within 1/4" of each other.

• If adjustment is necessary, make ad-justment on one side of mower only.

• To raise one side of mower, tighten liftlink adjustment nut on that side.

• To lower one side of mower, loosen liftlink adjustment nut on that side.

NOTE: Each full turn of adjustment nutwill change mower height about 1/8".• Recheck measurements after adjusting.

Bottom edge Bottom edgeof mower to _o_ of mower to

ground __7 ground

A_ _'- _Ground U,ne _ -J VA

• When distance "D" is 1/8" to 1/2" lowerat front than rear, tighten nuts "F" againsttrunnion on both front links.

• To raise front of mower, loosen nut "F"from trunnion on both front links. Tightennut "E" on both front links an equalnumber of turns. The two front links mustremain equal in length.

• When distance "D" is 1/8" to 1/2" lowerat front than rear, tighten nut "F" againsttrunnion on both front links.

• Recheck side-to-side adjustment.

]"D.... D"

Both Front Links Should be Equal in Length

Jt"E"

nArm

LAid_Li,?kent N_

FRONT-TO-BACK ADJUSTMENTIMPORTANT: Deck must be level side-toside. If the following front-to-back adjust-ment is necessary, be sure to adjust bothfront links equally so mower will stay levelside-to-side.To obtain the best cutting results, themower housing should be adjusted sothat the front is approximately 1/8" to 1/2"lower than the rear when the mower is inits highest position.Check adjustment on right side of tractor.Measure distance "D" directly in front andbehind the mandrel at bottom edge ofmower housing as shown.• Before making any necessary adjust-

ments, check that both front links areequal in length.

• If links are not equal in length, adjustone link to same length as other link.

• To lower front of mower loosen nut "E"on both front links an equal number ofturns.

Front Links

TO REPLACE MOWER BLADE DRIVEBELT

The mower blade drive belt may be re-placed without tools. Park the tractor onlevel surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See "TOREMOVE MOWER" in this section ofmanual).

2. Work belt off both mandrel pulleys andidler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrel pulleysand idler pulleys

2. Make sure belt is in all pulley groovesand inside all belt guides.

3. Install mower (See "To Install Mower" inthis section of this manual).

23

Mandrel Idler Pulleys

MandrelPulley

TO CHECK AND ADJUST BRAKE

Your tractor is equipped with an adjustablebrake system which is mounted on theright side of the transaxle.If tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel, dry concrete or paved surface, thenbrake must be checked and adjusted.

TO CHECK BRAKE

1. Park tractor on a level, dry concrete orpaved surface, depress clutch/brakepedal all the way down and engageparking brake.

2. Disengage transmission by placingfreewheel control in '"transmission dis-engaged" position. Pull freewheel con-trol out and into the slot and release soit is held in the disengaged position.

The rear wheels must lock and skid whenyou try to manually push the tractor for-ward. If the rear wheels rotate, the brakeneeds to be adjusted or the pads need tobe replaced.

TO ADJUST BRAKE

1. Depress clutch/brake pedal all the waydown and engage parking brake.

2. Measure distance between brake oper-ating arm and nut "A" on brake rod.

3. If distance is other than 1-9/16", loosenjam nut and turn nut "A" until distancebecomes 1-9/16". Retighten jam nutagainst nut "A".

4. Engage transmission by placingfreewheel control in '"transmissionengaged" position.

With parking brake "Engaged"

"_t "A"

_/Jam Nut

,_-_-_erating

Do not to_th_rrbrake

adjustment is necessary contact a Sears orother qualified service center. 24

S. Road test tractor for proper stoppingdistance as stated above. Readjustif necessary. If stopping distance isstill greater than five (5) feet in highestgear, further maintenance is neces-sary. Replace brake pads or contact aSears or other qualified service center.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engageparking brake. For assistance, there is abelt installation guide decal on bottom sideof left footrest.

BELT REMOVAL -

1. Remove mower (See "TO REMOVEMOWER" in this section of manual).

NOTE: Observe entire motion drive beltand position of all belt guides and keepers.2. Remove belt from stationary idler and

clutching idler.3. Remove belt downward from around

engine pulley.4. Pull belt slack toward rear of tractor.

Carefully remove belt upwards fromtransmission input pulley and overcooling fan blades.

5. Remove belt from center span keeperand pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down aroundtransmission cooling fan and onto theinput pulley.

2. Slide belt into the center span keeper.3. Pull belt toward front of tractor and roll

around the top groove of engine pulley.4. Install belt through stationary idler and

clutching idler.5. Make sure belt is in all pulley grooves

and inside all belt guides and keepers.6. Install mower (See "TO INSTALL

MOWER" in this section of manual).

Engine Pulley

Clutching Idler _ I

t itila ;ilCIJ4 ee er II

TRANSAXLE MOTION CONTROLLEVER NEUTRAL ADJUSTMENT

The motion control lever has been presetat the factory and adjustment should notbe necessary.1. Loosen adjustment bolt in front of the

right rear wheel, and lightly tighten.2. Start engine and move motion con-

trol lever until tractor does not moveforward or backward.

3. Hold motion control lever in that posi-tion and turn engine off.

4. While holding motion control lever inplace, loosen the adjustment bolt.

5. Move motion control lever to the neu-tral (N) (lock gate) position.

6. Tighten adjustment bolt securely.NOTE: If additional clearance is neededto get to adjustment bolt, move mowerdeck height to the lowest position.After above adjustment is made, if thetractor still creeps forward or backwardwhile motion control lever is in neutralposition, follow these steps:1. Loosen the adjustment bolt.2. Move the motion control lever 1/4 to

1/2 inch in the direction it is trying tocreep.

3. Tighten adjustment bolt securely.4. Start engine and test.5. If tractor still creeps, repeat above

steps until satisfied.Motion Control Lever Neutral

Lock Gate

..... ' Adjustment Bolt

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removalfor service or replacement, it should bepurged after reinstallation and before op-erating the tractor. See "PURGE TRANS-MISSION" in the Operation section of thismanual.

TO ADJUST STEERING WHEELALIGNMENT

If steering wheel crossbars are nothorizontal (left to right) when wheels arepositioned straight forward, remove steer-ing wheel and reassemble with crossbarshorizontal. Tighten securely.

FRONT WHEEL TOE-IN/CAMBERThe front wheel toe-in and camber are notadjustable on your tractor. If damage hasoccurred to affect the front wheel toe-in orcamber, contact a Sears or other qualifiedservice center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.2. Remove axle cover, retaining ring and

washers to allow wheel removal (rearwheels have a square key - Do notlose).

3. Repair tire and reassemble.NOTE: On rear wheels only: align groovesin rear wheel hub and axle. Insert squarekey.4. Replace washers and snap retaining

ring securely in axle groove.5. Replace axle cover.NOTE: To seal tire punctures and preventflat tires due to slow leaks, purchase anduse tire sealant from Sears. Tire sealantalso prevents tire dry rot and corrosion.

Retaining '

Cover

Square Key(Rear Wheel Only)

TO START ENGINE WITH A WEAKBATTERY

,_iLWARNING: Lead-acid batteries gen-erate explosive gases. Keep sparks, flameand smoking materials away from bat-teries. Always wear eye protection whenaround batteries.If your battery is too weak to start theengine, it should be recharged. (See "BAT-TERY" in the MAINTENANCE section ofthis manual).If "jumper cables" are used for emergencystarting, follow this procedure:IMPORTANT: Your tractor is equippedwith a 12 volt system. The other vehiclemust also be a 12 volt system. Do not useyour tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -1. Connect one end of the RED cable

to the POSITIVE (+) terminal of eachbattery(A-B), taking care not to shortagainst tractor chassis.

2. Connect one end of the BLACK cableto the NEGATIVE (-) terminal (C) of

25 fully charged battery.

3. Connectthe otherend of the BLACKcable(D) to good chassisground,awayfrom fuel tank and battery.

TO REMOVECABLES,REVERSEORDER-1. BLACKcablefirst from chassisand

then from the fully chargedbattery.2. REDcable last from bothbatteries.

Weak or Dead Fully ChargedBattery Battery

REPLACING BATTERY

_k, WARNING: Do not short batteryterminals by allowing a wrench or anyother object to contact both terminals atthe same time. Before connecting battery,remove metal bracelets, wristwatch bands,rings, etc.Positive terminal must be connectedfirst to prevent sparking from accidentalgrounding.1. Lift seat pan to raised position.2. Disconnect BLACK battery cable first

then RED battery cable and carefullyremove battery from tractor.

3. Install new battery with terminals insame position as old battery.

4. First connect RED battery cable topositive (+) terminal with hex bolt andkeps nut as shown. Tighten securely.Slide terminal cover over terminal

5. Connect BLACK grounding cable tonegative (-) terminal with remaininghex bolt and keps nut. Tighten securely.

TO REPLACE HEADLIGHT BULB1. Raise hood.2. Pull bulb holder out of the hole in the

backside of the grill.3. Replace bulb in holder and push bulb

holder securely back into the hole inthe backside of the grill.

4. Close hood.INTERLOCKS AND RELAYS

Loose or damaged wiring may causeyour tractor to run poorly, stop running, orprevent it from starting.• Check wiring. See electrical wiring

diagram in the Repair Parts section.TO REPLACE FUSE

Replace with 20 amp automotive-typeplug-in fuse. The fuse holder is locatedbehind the dash.

TO REMOVE HOOD AND GRILL AS-SEMBLY1. Raise hood.2. Unsnap headlight wire connector.3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off oftractor.

4. When replacing hood, be sure to re-connect the headlight wire connector.

Terminal

Positive(Red)Cable

Keps . _.Nut _ Hex

Bolt

Negative (Black) Cable

26

ENGINEMaintenance, repair, or replacement ofthe emission control devices and systems,which are being done at the customers ex-pense, may be performed by any non-roadengine repair establishment or individual.Warranty repairs must be performed by anauthorized engine manufacturer's serviceoutlet.TO ADJUSTTHROTTLE CONTROLCABLE

The throttle control has been preset at thefactory and adjustment should not be nec-essary. Check adjustment as describedbelow before loosening cable. If adjust-ment is necessary, proceed as follows:1. With engine not running, move throttle

control lever from slow to choke posi-tion. Slowly move lever from choke tofast position.

2. Check to see if hole in throttle leverand hole in speed control bracket arealigned.

3. If holes are not aligned, loosen cableclamp screw and align the holes byinserting a pencil or a 1/4" drill bitthrough both holes.

4. Pull throttle cable up to remove slackand tighten cable clamp screw. Re-move alignment pencil or drill bit.

TO ADJUST CARBURETOR

The carburetor has been preset at thefactory and adjustment should not be nec-essary. However, minor adjustment maybe required to compensate for differencesin fuel, temperature, altitude or load. If thecarburetor does need adjustment, proceedas follows:In general, turning the adjusting needlesin (clockwise) decreases the supply offuel to the engine giving a leaner fuel/airmixture. Turning the adjusting needles out(counterclockwise) increases the supplyof fuel to the engine giving a richer fuel/airmixture.IMPORTANT: Damage to the needles andseats in carburetor may result if turned intoo tight.NOTE: The carburetor on this engine islow emission. It is equipped with an idlefuel adjusting needle with a limiter cap,which allows some adjustment within thelimits allowed by the cap. Do not attemptto remove the limiter cap. The limiter capcannot be removed without breaking theadjusting needle.1. Be sure you have a clean air filter and

the throttle control cable is adjustedproperly (see above).

2. Start engine and allow to warm for fiveminutes. Make adjustments with enginerunning and shifVmotion control leverin neutral (N) position.

3. Idle speed setting - With throttle controllever in slow position, engine shouldidle at 1750 RPM. If engine idles tooslow or fast, turn idle speed adjustingscrew in or out until correct idle is at-tained.

4. Idle fuel needle setting - With throttlecontrol lever in slow position, turn idlefuel adjustment needle in (clockwise)until engine begins to die and then turnout (counterclockwise) until engineruns rough. Turn needle to a pointmidway between those two positions.

5. Recheck idle speed. Readjust if nec-essary.

ACCELERATION TEST -6. Move throttle control lever from slow

to fast position. If engine hesitates ordies, turn idle fuel adjusting needle out(counterclockwise) 1/8 turn. Repeattest and continue to adjust, if neces-sary, until engine accelerates smoothly.

High speed stop is factory adjusted. Donot adjust - damage may result.IMPORTANT: Never tamper with theengine governor, which is factory setfor proper engine speed. Overspeed-ing the engine above the factory highspeed setting can be dangerous. If youthink the engine-governed high speedneeds adjusting, contact a Sears or otherqualified service center, which has properequipment and experience to make anynecessary adjustments.

CableClamp "---..J_F_

Screw _-)

Speed Coontrol _'j,_

' ' ' Throttle L ver

Idle SpeedAdjusting_ _T_- I

screw IIAdjusting -----'1[_ _r_) I

Needle I'' _ .L_,!__

27

Immediately prepare your tractor for stor-age at the end of the season or if the trac-_ will not be used for 30 days or more.

WARNING: Never store the tractorwith gasoline in the tank inside a buildingwhere fumes may reach an open flameor spark. Allow the engine to cool beforestoring in any enclosure.

TRACTORRemove mower from tractor for winterstorage. When mower is to be stored for aperiod of time, clean it thoroughly, removeall dirt, grease, leaves, etc. Store in aclean, dry area.1. Clean entire tractor (See "CLEANING"

in the Maintenance section of thismanual).

2. Inspect and replace belts, if necessary(See belt replacement instructions inthe Service and Adjustments section ofthis manual).

3. Lubricate as shown in the Maintenancesection of this manual.

4. Be sure that all nuts, bolts and screwsare securely fastened. Inspect movingparts for damage, breakage and wear.Replace if necessary.

5. Touch up all rusted or chipped paintsurfaces; sand lightly before painting.

BATTERY• Fully charge the battery for storage.• After a period of time in storage, battery

may require recharging.• To help prevent corrosion and power

leakage during long periods of storage,battery cables should be disconnectedand battery cleaned thoroughly (see "TOCLEAN BATTERY AND TERMINALS" inthe Maintenance section of this manual).

• After cleaning, leave cables discon-nected and place cables where theycannot come in contact with batteryterminals.

• If battery is removed from tractor forstorage, do not store battery directly onconcrete or damp surfaces.

ENGINEFUEL SYSTEM

IMPORTANT: It is important to preventgum deposits from forming in essentialfuel system parts such as carburetor, fuelhose, or tank during storage.

Also, alcohol blended fuels (called gasoholor using ethanol or methanol) can attractmoisture which leads to separation andformation of acids during storage. Acidicgas can damage the fuel system of anengine while in storage.1. Drain the fuel tank.2. Start the engine and let it run until the

fuel lines and carburetor are empty.• Never use engine or carburetor cleaner

products in the fuel tank or permanentdamage may occur.

• Use fresh fuel next season.NOTE: Fuel stabilizer is an acceptablealternative in minimizing the formation offuel gum deposits during storage. Addstabilizer to gasoline in fuel tank or stor-age container. Always follow the mix ratiofound on stabilizer container. Run engineat least 10 minutes after adding stabilizerto allow the stabilizer to reach the car-buretor. Do not drain the gas tank andcarburetor if using fuel stabilizer.ENGINE OIL

Drain oil (with engine warm) and replacewith clean engine oil. (See "ENGINE" inthe Maintenance section of this manual).CYLINDER(S)1. Remove spark plug(s).2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).3. Turn ignition key to start position for a

few seconds to distribute oil.4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one seasonto another.

• Replace your gasoline can if your canstarts to rust. Rust and/or dirt in yourgasoline will cause problems.

• If possible, store your tractor indoorsand cover it to give protection from dustand dirt.

• Cover your tractor with a suitable pro-tective cover that does not retain mois-ture. Do not use plastic. Plastic cannotbreathe which allows condensation toform and will cause your tractor to rust.

IMPORTANT: Never cover tractor whileengine and exhaust areas are still warm.

28

TROUBLESHOOTING CHART:See appropriate section in manual unless directed to Sears service center

PROBLEM

Will not start 1.2.

3.

4.5.6.7.

8.9.

Hard to start

Engine will notturn over

Engine clicks butwill not start

CAUSE CORRECTION

Out of fuel.Engine not "CHOKED"properly.Engine flooded.

Bad spark plug.Dirty air filter.Dirty fuel filter.Water in fuel.

Loose or damaged wiring.Carburetor out of adjustment.

10. Engine valves out ofadjustment.

1. Dirty air filter.2. Bad spark plug.3. Weak or dead battery.4. Dirty fuel filter.5. Stale or dirty fuel.

6. Loose or damaged wiring.7. Carburetor out of adjustment.

8. Engine valves out ofadjustment.

1. Brake pedal not depressed.2. Attachment clutch is

engaged.3. Weak or dead battery.4. Blown fuse.5. Corroded battery terminals.6. Loose or damaged wiring.7. Faulty ignition switch.8. Faulty solenoid or starter.

9. Faulty operator presenceswitch(es).

1. Weak or dead battery.2. Corroded battery terminals.3. Loose or damaged wiring.4. Faulty solenoid or starter.

1. Fill fuel tank.2. See "TO START ENGINE" in

Operation section.3. Wait several minutes before

attempting to start.4. Replace spark plug.5. Clean/replace air filter.6. Replace fuel filter.7. Drain fuel tank and carbure-

tor, refill tank with fresh gas-oline and replace fuel filter.

8. Check all wiring.9. See "To Adjust Carburetor"

in Service and Adjustmentssection.

10. Contact a Sears or otherqualified service center.

1. Clean/replace air filter.2. Replace spark plug.3. Recharge or replace battery.4. Replace fuel filter.5. Drain fuel tank and refill with

fresh gasoline.6. Check all wiring.7. See "To Adjust Carburetor" in

Service and Adjustmentssection.

8. Contact a Sears or otherqualified service center.

1. Depress brake pedal.2. Disengage attachment clutch.

3. Recharge or replace battery.4. Replace fuse.5. Clean battery terminals.6. Check all wiring.7. Check/replace ignition switch.8. Check/replace solenoid or

starter.9. Contact a Sears or other

qualified service center.

1. Recharge or replace battery.2. Clean battery terminals.3. Check all wiring.4. Check/replace solenoid or

starter.

29

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Loss of power 1. Cutting too much grass/too 1. Set in "Higher Cut" position/fast. reduce speed.

2. Throttle in "CHOKE" position. 2. Adjust throttle control.3. Build-up of grass, leaves 3. Clean underside of mower

and trash under mower, housing.4. Dirty air filter. 4. Clean/replace air filter.5. Low oil level/dirty oil. 5. Check oil level/change oil.6. Faulty spark plug. 6. Clean and regap or change

7. Dirty fuel filter.8. Stale or dirty fuel.

9. Water in fuel.

10.Spark plug wire loose.

11. Dirty engine air screen/fins.12. Dirty/clogged muffler.13. Loose or damaged wiring.14. Carburetor out of adjustment.

spark plug.7. Replace fuel filter.8. Drain fuel tank and refill with

fresh gasoline.9. Drain fuel tank and carbure-

tor, refill tank with fresh gas-oline and replace fuel filter.

10. Connect and tighten sparkplug wire.

11. Clean engine air screen/fins.12. Clean/replace muffler.13.Check all wiring.14. See "To Adjust Carburetor"

15. Engine valves out ofadjustment.

Excessivevibration

Engine continuesto run whenoperator leavesseat withattachment

iclutch engaged

Poor cut-uneven

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Faulty operator-safetypresence control system.

.

2.3.

4.

5.

Worn, bent or loose blade.

Mower deck not level.Buildup of grass, leaves,and trash under mower.Bent blade mandrel.

Clogged mower deck ventfrom build-up of grass,leaves, and trash aroundmandrels.

in Service and Adjustmentssection.

15. Contact a Sears or otherqualified service center.

1. Replace blade. Tighten bladebolt.

2. Contact a Sears or otherqualified service center.

3. Tighten loose part(s).Replace damaged parts.

. Check wiring, switches andconnections. If not corrected,contact a Sears or otherqualified service center.

1. Replace blade. Tightenblade bolt.

2. Level mower deck.3. Clean underside of mower

housing.4. Contact a Sears or other

qualified service center.5. Clean around mandrels to

open vent holes.

30

TROUBLESHOOTING CHART:See appropriate section in manual unless directed to Sears service center

PROBLEM

Mower blades willnot rotate

Poor grassdischarge

Headlight(s) notworking

(if so equipped)

Battery will notcharge

Loss of drive

Engine "backfires"when turningengine "OFF"

CAUSE CORRECTION

1. Obstruction in clutchmechanism.

2. Worn/damaged mower drivebelt.

3. Frozen idler pulley.4. Frozen blade mandrel.

1. Engine speed too slow.

2. Travel speed too fast.3. Wet grass.

4. Mower deck not level.5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves andtrash under mower.

8. Mower drive belt worn.9. Blades improperly installed.

10. Improper blades used.

11. Clogged mower deck ventholes from buildup of grass,leaves, and trash aroundmandrels.

.

2.3.4.

5.

1.2.3.

4.

1.

2.

3.

.

Switch is "OFF".Bulb(s) or lamp(s) burned outFaulty light switch.Loose or damaged wiring.

Blown fuse.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.4. Contact aSears or other

qualified service center.

1. Place throttle control in"FAST" position.

2. Shift to slower speed.3. Allow grass to dry before

mowing.4. Level mower deck.5. Check tires for proper air

pressure.6. Replace/sharpen blade.

Tighten blade bolt.7. Clean underside of mower

housing.8. Replace mower drive belt.9. Reinstall blades sharp edge

down.10. Replace with blades listed

in this manual.11. Clean around mandrels to

open vent holes.

1. Turn switch "ON".2. Replace bulb(s) or lamp(s).3. Check/replace light switch.4. Check wiring and connec-

tions.5. Replace fuse.

Bad battery cell(s). 1.Poor cable connections. 2.Faulty regulator 3.(if so equipped).Faulty alternator. 4.

Freewheel control in 1."disengaged" position.Motion drive belt worn, 2.damaged, or broken.Air trapped in transmission 3.during shipment or servicing.

Engine throttle control not set 1.at "SLOW" position for 30seconds before stoppingengine.

Replace battery.Check/clean all connections.Replace regulator.

Replace alternator.

Place freewheel control in"engaged" position.Replace motion drive belt.

Purge transmission.

Move throttle control to"SLOW" position and allowto idle for 30 seconds beforestopping engine.

31

SERVICE NOTES

32

TRACTOR - - MODEL NUMBER 917.273140SCHEMATIC

BATTERY SOLENOID

FUSE STARTER_3LACK •

CLUTCH / BRAKEI (PEDAL UP)

,,I LINE I

I 1 (CLUTCH OFF) ) , ,

GREEN_ I 85 86 I FUEL SHUT-OFF

L J __ SOLENOID

SEAT SWITCH I t_ _30/] (_FSO EQUIPPED)(NOT OCCUPIED) 187 I 301 BL_CK

I

I 87A I

PRESENCE RELAY #1I

i 85 86 IBLACK

301

sPA K87A : IGNITION PLUG

OPERATOR UNIT GAP(2 PLUGS ON

]ESE TWIN CYL. ENGINES)YELLOW

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF M+G+A1 NONE

RUNVUGHT B+A1 A2+L

RUN B+A1 NONE

START _ + S + AI NONE

RED

i1 <%%Z,%&&%%%%oL .LACK,

pR EsOPNEcRATROERAy #3 _ " "

___ NEADUGHTS|: 87 : 30 BLACK ½

RELAY

NON-REMOVABLE REMOVABLECONNECTIONS CONNECTIONS

WIRING INSULATED CLIPSNOTE: IF WIRING INSULATED CLIPS WERE REMOVED FORSERVICING OF UNIT, THEY SHOULD BE REPLACED TOPROPERLY SECURE YOUR WIRING.

33

TRACTOR - - MODEL NUMBER 917.273140ELECTRICAL

/

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42

41

26

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27

28

90

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34

TRACTOR - - MODEL NUMBER 917.273140ELECTRICAL

KEY PARTNO. NO, DESCRIPTION

1 1634652 747604128 17668916 17613721 18375922 4152J24 4799J25 14614726 17515827 7351040028 4207J29 16078430 17556633 14040340 17972241 7111040842 13156343 17886145 122822X52 14194081 109748X90 180449

BatteryBolt, Hex Head 1/4-20 Unc x 3/4Box Batt.ery FenderSwitch, InterlockHarness, Light Socket (Includes 4152J)Bulb, LightCable, Battery, 6 Gauge, Red, 11"Cable, Battery, 6 Gauge, Red, W/16 WireFuse, 20 AmpNut Keps Hexl/4-20 UricCable, Ground, 6 Gauge, Black, 12"Switch, Plunger Normal Op OliveSwitch, IgnitionKey, IgnitionHarness, IgnitionBelt, Hex Head, Fin. 1/4-20 x 1/2Cover, Terminal, RedSolenoidAmmeter RectangularProtection Wire LoopRelay Asm.Cover Terminal Battery

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

35

TRACTOR - - MODEL NUMBER 917.273140CHASSIS AND ENCLOSURES

259

260

258

261

18

39

58 166

2082O8

6O

3

74

,145

208

36

TRACTOR - - MODEL NUMBER 917.273140CHASSIS AND ENCLOSURES

KEY PARTNO, NO. DESCRIPTION

1 174619 Chassis Stamping2 176554 Drawbar3 17060612 Screw 3/8-16 x 3/45 155272 Bumper Hood/Dash9 168337X013 Dash10 STD533710 Bolt, Carriage 3/8-16 x 111 174996 Panel, Dash, LH.13 172105X010 Panel, Dash, R.H.14 17490608 Screw Thdrol 3/8-16 x 1/217 185682X613 Hood Assembly18 184921 Bumper Hood26 STD541437 Nut28 184247 Grille Lens Asm30 175692X613 Fend/Ftrest Pnt STLT31 139976 Bracket, Fender Support37 17490508 Screw Thdrol 5/16-18 x 1/2 Tyt38 175710 Bracket Asm. Pivot Mower Rear39 174714 Bracket Pivot58 150127 Duct Air Engine P/L LT60 72140606 Bolt Rdhd Sqnk 3/8-16 Unc x 3/464 154798 Dash Lower STLT74 73680600 Nut Crownlock 3/8-16 Unc142 175702 Plate Reinforcement STLT143 154966 Bracket Swaybar Chassis144 175582 Bracket Pnt Footrest STLT145 156524 Jod Pivot Chassis/Hood159 155123X428 Cupholder166 171875 Screw 13-16 x 3/4206 170165 Bolt Shoulder 5/16 -18 TT207 17670508 ScrewThdrol 5/16-18x1/2TYTT208 17670608 ScrewThdrol 3/8-16 x 1/2209 17000612 Screw 3/8-16 x 3/4212 184248 Insert Lens Reflective258 184245X599 Lens RH259 184246X599 Lens LH260 184250X428 Cover Lens261 184258X428 Insert Grille- - 5479J Plug, Button

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

37

TRACTOR - - MODEL NUMBER 917.273140GROUND DRIVE

32 35

62

52 36

16 32

95

_10330

70116

36

38

TRACTOR - - MODEL NUMBER 917.273140GROUND DRIVE

KEY PART KEYNO. NO. DESCRIPTION NO.

1 Transaxle (See Breakdown) 70Hydro Gr 314-0510 71

8 165866 Rod Shift Fender Adjust 7310 STD561210 Pin Cotter 1/8 x 1 CAD 7414 10040400 Washer Lock Hvy Helical 7515 74490544 Bolt Hex FLGHD 5/16-18 x Gr 5 7616 STD541431 Nut Lock Hex W/ins. 5/16-18 Unc 7719 STD541437 Nut Lock Hex W/Wsh 3/8-16 Unc 7821 130564 Knob, Deluxe 1/2-13 8122 169498 Rod, Brake Hydro 8224 73350600 Nut, Hex Jam 3/8-16 Unc 8325 106888X Spring, Brake Rod 8426 STD551037 Washer 13/32 x 13/16 Ga. 8927 STD561210 PinCotter 1/8 x 3/4 CAD. 9028 175765 Rod, Parking Brake 9529 71673 Cap, Parking Brake 9630 169592 Bracket, Transaxle 11632 74760512 Bolt Hex Hd 5/16-18 Unc x 3/4 12034 175578 Shaft, Foot Pedal 15035 120183X Bearing, Nylon 15136 19211616 Washer 15637 1572H Pin, Roll 15838 179114 Pulley, Composite, Flat 15939 74760648 Bolt Fin Hex 3/8-16 x 2-3/4 16141 175556 Keeper, Belt Idler 16247 127783 Pulley, Idler, V-Groove 16348 154407 Bellcrank, Clutch 16449 123205X Retainer, Belt 16550 72110612 Bolt 3/8-16 x 1-1/2 16651 STD541437 Nut Crewnlock 3/8-16 Unc 16852 STD541431 Nut, Crownlock 5/16-18 Unc 16953 105710X Link, Clutch 19755 105709X Spring, Return, Clutch 19856 17060620 Screw 3/8-16 x 1.04 19957 140294 V-Belt 20059 169691 Keeper, Center Span 20261 17120614 Screw. 3/8-16 x .875 21262 8883R Cover, Pedal 25063 175410 Pulley, Engine64 71170764 Bolt Hex 7/16-20 x 4 Gr. 565 STD551143 Washer66 154778 Keeper Belt Engine Hydro

PARTNO. DESCRIPTION

134683 Keeper Belt Engine169183 Strap Torque Lh Hydro169182 Strap Torque Rh Hydro137057 Spacer121749X Washer 25/32 x 1-1/4 x 16 Ga.STD581075 E-Ring123583X Key, Square121748X Washer 25/32 x 1-5/8 x 16 Ga.165596 Shaft Asm Cross Tapered165711 Spring Torsion19171216 Washer 17/32 x 3/4 x 16 Ga.169594 Link Transaxle164890X428 Console, Shift124346X1702014497H721406087390O6O01754561913321016600216558918390072140406736804007478041619091010165623166880165492165580169613169593169612721405087211061414521217060612

Nut Self-Thd Wsh-hd 1/4 ZincControl Bypass Hydro 20" TiresRetainer Spring 1" Zinc/CadBolt Rdhd Sqneck 3/8-16 x 1.25Nut Lock Fig 3/8-16Spacer RetainerWasher 13/32 x 2 x 10 Ga.Washer Srrted 5/16 ID x 1.125Bracket Shift MountHub ShiftBolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5Nut Crownleck 1/4-20 UncBolt Hex Fin 1/4-20 Unc x 1 Gr 5Washer 5/8 x .281 x 10 GaBracket Pivot LeverScrew 5/16-18 x 5/8Bolt Shoulder 5/16-18 x .561Plate FasteningNyliner Snap-in 5/8"1DWasher Nyl 7/8 ID x .105" HydBolt Shoulder 5/16-18 UncBolt Rdhd Sgnk 5/16-18 Unc x 1Bolt Carr Sh 3/8-16 x 1-3/4Gr.5

Nut Hex Fig. LockScrew 3/8-16 x .75

NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm

39

TRACTOR - - MODEL NUMBER 917.273140STEERING ASSEMBLY

_ T

41

j_"----42

37-_ 1 3__36

88

13

65

67

15 15 29

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43

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TRACTOR - - MODEL NUMBER 917.273140STEERING ASSEMBLY

KEY PARTNO. NO. DESCRIPTION

123456810111213151726282930323637383940414243444651546567687182878891

184704X428 Steering Wheel172393 Axle Assembly169840 Spindle Assembly, LH.169839 Spindle Assembly, R.H.6266H Bearing, Race, Thrust, Hardened121748X Washer 25/32 x 1-5/8 x 16 Ga.12000029 Ring, Klip175121 DraglinkSTD551137 Washer, Lock73940800 Nut Hex Jam Toplock 1/2-20 unf136518 Spacer Brg Axle Front145212 Nut, Hexflange Lock180641 Shaft Assembly, Steering126847X Bushing, Link, Drag19131416 Washer 13/32 x 7/8 x 16 Ga.17060612 Screw 3/8-16 x 3/4STD561210 Pin130465 Rod, Tie155099 Bushing, Steering152927 Screw159946X428 Insert, Steering Wheel19182411STD541537159945145054x428121749X180640184946X505735404087478052016036772140618169827175146169835173966175118175553

Washer 9/16 x 1-1/2 11 Ga.Nut Lock Center 3/8-24 UnfAdaptor, Steering WheelBoot, Steering ShaftWasher 25/32 x 1-1/4 x 16 Ga.Extension Shaft Steering LR.LTCap, SpindleNut Crown Lock 1/4-28Bolt Fin Hex 5/16-18 Uncx 1-1/4Spacer Brace AxleBolt Rdhd Sqnk 3/8-16 x 2-1/4Axle, BraceSteering AsmBracket Susp Chassis FrontWasher .781 x 1-1/2 x .14Bolt Shoulder 7/16-20Clip Steering

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

41

ENGINE

2

TRACTOR - - MODEL NUMBER 917.273140

38

31

33

29

40

OPTIONAL EQUIPMENT

Spark Arrester

KEY PART KEY PARTNO. NO, DESCRIPTION NO, NO.

170548X505 Control, Throttle 37 13704017720408 Screw, Hex Head, Thread Cutting 38 181654

1/4-20 x 5/8 40 124028X3 Engine, (See Breakdown) Kohler 44 17670412

Model No. CV490-275084 174667 Muffler13 12-041-03 Gasket Kohler14 148456 Tube Drain Oil Easy16 STD551237 Washer23 169837 Shield Brn/Dbr Guard29 137180 Arrestor, Spark31 184900 Tank, Fuel32 140527 Cap Fuel33 123487X Clamp, Hose

DESCRIPTION

Line, FuelPlug, Drain Oil EasyBushing SnapScrew, Hex Washer Head, Thd.,Roll. 1/4-20 x 3/4

45 17000612 Screw Hex Wsh Thdr 3/8-16 x 3/446 19091416 Washer 9/32 x 7/8 x 16 Gauge77 19101216 Washer 5/16 x 3/4 x 16 Ga.80 74760508 Bolt Hex Hd 5/16-18 Uric x 1/2101 M73030800 Nut Flan-ge M8-1.25 Non-LkZinc105 17120616 Screw 3/8-16 x 1

NOTE: All component dimensions given1 inch = 25.4 mm

in U.S. inches

42

TRACTOR - - MODEL NUMBER 917.273140SEAT ASSEMBLY

\\

\\\\

J

_J

_J

22

21

11

12

KEY PARTNO. NO,

1 1805972 1801663 711106164 191316105 1450O66 STD5414377 124181X8 170006169 1913161410 18018611 16636912 121246X

DESCRIPTION

SeatBracket, Pivot, FenderBoltWasher 13/32 x 1 x 10 Ga.Clip, Push-In HingedNutSpring, SeatScrew 3/8-16 x 1-1/2Washer 13/32 x 1 x 14 Ga.Pan, SeatKnob SeatBracket, Switch Mounting

KEY PARTNO. NO. DESCRIPTION

13 121248X Bushing, Snap14 72050412 Bolt, Carriage 1/4-20 x 1-1/215 134300 Spacer, Split .28 x .8816 121250X Spring17 123976X Lecknut, Flange 1/4 Grade 521 171852 Bolt, Shoulder 5/16-18 Unc22 STD541431 Nut24 19171912 Washer 17/32 x 1-3/16 x 12 Ga.

NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm

43

TRACTOR - - MODEL NUMBER 917.273140DECALS

18

11

1013 16

KEY PARTNO. NO.

1 1568112 1773673 1862804 1862815 1862446 1336447 1862838 1723319 18628210 15643911 17912812 146046

DESCRIPTION

8

KEY PARTNO. NO.

Decal, Oper. Instr. 13 177353Decal, HP Engine 14 160396Decal, Hood, R.H. 15 184842Decal, Hood, L.H. 16 138047Decal, Hood Replacement 17 184843Decal, Customer Maintenance 18 184065Decal, Hood Side 20 149516Decal, Deck - - 138311Decal, Fender, Craftsman - - 165800X428Decal, Fender Danger - - 165799X428Decal, Deck"B"42" - - 169210Decal, V-Belt Drive Schematic - - 184996

- - 184997

DESCRIPTION

Decal, Lower DashDecal, V-Belt SchematicDecal, Grille, RHDecal, Battery DiehardDecal, Grille, LHDecal, SteeringDecal, Battery Dngr/Psn EngDecal, Lift HandlePad Footrest LH STLTPad Footrest RH STLTDecal By Pass LT HydroOwner's Manual, EnglishOwner's Manual, Spanish

WHEELS &TIRES

74,10

11

KEY PARTNO. NO. DESCRIPTION

1234

567

8910

11

59192 Valve Cap, Tire65139 Stem, Valve106222X Tire, Front59904 Tube, Front Tire

(Not Provided, Service Item Only)106732X624 Rim, Front278H Fitting, Grease (Front Wheel Only)9040H Bearing, Flange (Front Wheel

Only)106108X624 Rim, Rear122082X Tire, Rear7152J Tube, Rear Tire

(Not Provided, Service Item Only)104757X428 Cap, Axle144334 Sealant, Tire 10 oz.

NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm

44

TRACTOR - - MODEL NUMBER 917.273140LIFT ASSEMBLY

5

13

46

3

2

6

13

19

13

32

32 /

19

20

15

20

KEY PARTNO. NO.

1 1594602 1594713 105767X4 120OO0O25 192116216 120183X7 125631X8 122365X11 13986512 13986613 STD624008

KEY PARTDESCRIPTION NO. NO.

Lift Lever Inner Wire Assembly 15 173288Shaft Assembly, Lift 16 73350800Pin, Groove 17 175689E-Ring 18 73800800Washer 21/32 x 1 x 21 Ga.Bearing, Nylon 19 139868Grip, Handle, Fluted 20 163552Button, Plunger, Red 31 169865Link, Lift, L.H. 32 73540600Link, Lift, R.H.Retainer Spring

DESCRIPTION

Link, FrontNut, Hex, Jam 1/2-13 UncTrunnionLocknut, Hex, with Washer Insert1/2-13 UncArm, Suspension, RearRetainer SpringBearing, Pvt, LiftNut, Crownlock 3/8-24

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

45

TRACTOR - - MODEL NUMBER 917.273140MOWER DECK

106"_ 102 f103 105

_o_J,/_ f]//,_,to4"_:/ F/ II It03f \ /;f J / /

t01J_ 104 t06

t02 f

34

_t16

6

F19 21

\2

16

10_9---"

18

115 4

21

2324

.1t2

25

27

46

TRACTOR - - MODEL NUMBER 917.273140MOWERDECK

KEY PART KEY PARTNO. NO. DESCRIPTION NO, NO. DESCRIPTION

1 1658922 STD5331073 138017

4 1654605 STD6240086 1780248 8508579 STD55113710 140296

11 134149

-- 139775

-- 138971

13 137645

14 12877415 110485X16 17449318 7214050519 13282720 15977021 STD54143123 17756324 105304X25 123713X26 110452X27 130968X42828 1911101629 13149130 17398431 12996332 15353533 17834234 STD53371736 13149437 STD55103740 STD54143744 140O8845 STD62400346 13772948 13394452 13988853 18490754 17851555 155046

Mower Deck Assembly, 42" 56 165723 Spacer, RetainerBolt 59 141043 Guard, TUV IdlerBracket Assembly, Sway Bar, 67 1849396 Knob Custom OvalFront 68 144959 V-BeltBracket Sway Bar 38/42" eck 92 73800600 Nut Lock Hex w/Ins. 3/8-16Retainer Spring 101 136420 Mulcher CoverBar Sway Deck 102 71081010 Screw Pan Hd Phillips 10-24 x 5/8Bolt, Hex 3/8-24 x 1.25 Gr. 8 103 19061216 Washer #10Washer, Lock 104 STD551110 Washer, Lock#10Washer, Hardened 105 160793 Latch Assembly, Bagger(The following blades are 106 2029J Nut, Weldavailable) 111 179292 Bracket, Gauge, Wheel L.H.Blade, 42" Mulching Std 112 179293 Bracket, Gauge, Wheel R.H.(For mulching mowers only) 113 17060510 Screw 3/8-16 x .625Blade, 42" Mulching Premium 114 STD541431 Nut, Hex, Keps 5/16-18 Unc(For better wear when mulching) 115 72110505 Bolt, Carriage 5/16-18 x 5/8Blade, 42" Hi-Lift 116 4898H Bolt, Shoulder(For bagging or discharging) 117 165746 Wheel, GaugeShaft Assembly, Mandrel, 118 73930600 Nut, Centerlock 3/8-16Vented 119 STD551037 Washer 3/8 x 7/8 x 14 GaugeHousing, Mandrel, Vented 129 19131312 Washer 13/32 x 13/16 x12 Ga.Bearing, Ball, Mandrel 130 STD523710 Bolt, Fin Hex 3/8-16 Unc xl Gr. 5Stripper, Mower Deck 131 STD533710 Bolt, Rdhd Sqnk 3/8-16 Uric x 1Bolt, Carriage 5/16-18 x 5/8 142 165890 Arm Spring Brake MowerBolt, Shoulder 143 157109 Bracket Arm Idler 42"Baffle, Vortex 144 158634 Keeper Belt 42" Clutch CableNut Crownlock 5/16-18 Uric 145 165888 Pulley Idler FlatBracket, Deflector 146 171977 Bolt Carriage IdlerCap, Sleeve 147 131335 Spring ExtensionSpring, Torsion, Deflector 148 169022 Spring Return IdlerNut, Push 149 165898 Retainer Spring Yellow ZincShield, Deflector 150 19091216 Washer 9/32 x 3/4 x 16 Ga.Washer 11/32x5/8x16Ga. 151 169670 Bracket ClutchRod, Hinge 152 169676 Cable Clutch 42 tnScrew Thdrol DOD PT Hex 153 169674 Washer Flat 3/8" Type BWasher, Spacer 154 169675 Spring RetainerPulley, Mandrel 155 169671 Spring Retention LeverNut, Toplock, Flanged 156 169672 SpacerBolt 157 169669 Rod ClutchPulley, Idler, Flat 158 17720408 Screw Hex Thd Cut 1/4-20 x 5/8Washer 13/32x13/16x16Ga. 159 72140614 BoltRdhdSqn3/8-16Uncx1-3/4Nut Crownlock 3/8-16 Unc 184 19131410 Washer 13/32 x 7/8 x 10 Ga.Guard, Mandrel, L.H. - - 130794 Mandrel Assembly (IncludesRetainer housing, shaft and shaft hardwareScrew, Thd. Roll 1/4-20 x 5/8 only-pulley not included)Washer, Hardened - - 169583 Replacement Mower, CompleteBolt, Shoulder 5/16-18 UncArm Assembly, Pad, BrakeWasher, Hardened NOTE: All component dimensions given in U.S.inchesArm, Idler 1 inch = 25.4 mm

47

(3O81

7973

77

\16

93

172\

1235

64\

32

62

_9

60

58

125

48

122-

109

124

107

_128

12

88

19

900/

_127

=

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-" ",,1

'M

TRACTOR-- MODEL NUMBER 917.273140HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

KEY PART KEY PARTNO, NO, DESCRIPTION NO. NO, DESCRIPTION

1 170351 Main Housing, Assembly 59 1704082 170352 Side Housing, Assembly 60 1428833 170353 Center Section, Assembly 61 1428824 170354 Swashplate, Trunion 62 142887

Machined 63 1704105 169898 Block - Assembly6 170355 Sealant 10.50z 64 1428927 170356 Hex Flange Screw 1/4-20 X 65 170411

1.25 66 1704128 170357 Stud, 5/16-24 Hex Double 67 170413

End 68 1704149 170358 Shaft, Input 69 17041510 170359 Ring - Retaining 70 17041611 170360 Spacer 71 17041712 169870 Ring - Retaining13 170361 Seal, Lip .67 X 1.58 X .276 72 17041814 169869 Ball Brg 17ram Id X 40ram

Od X 12mm 73 14288416 170362 Hex Flange Head Screw 5/

16-24X0.75 74 17041917 170363 Lip Seal 18 X 32 X 7 75 17042018 170364 Arm, Control19 150771 Bearing, 30x52x13 Thrust 76 17042123 170365 Check Plug Assembly, Washer 77 17042224 170366 Shaft, Motor 78 14296927 170367 Gear - Pinion, 13t 79 14298028 170368 10ti48t Gear 80 15077829 170369 Gear, 10t Jackshaft30 170370 60t Bull Gear 81 17042331 170371 Sleeve Bearing .75 X 1.575 82 170424

X .62532 170389 SleeveBearing(Outboard) 83 161168

.75xl .750x.625 84 17042533 142991 Washer, 3/4 Id X 1-1/20d X 85 170426

.13Thk 87 14291734 170390 Lip Seal Axle Seal 88 17042935 170391 Shaft, Axle .75 X 11.39 (Key, 90 170430

R.H_t 93 17043136 170392 Sha , Axle .75 X 16.99 (Key, 107 170432L.H.) 108 170433

37 150792 Miter Gear (Splined)38 150793 Miter Gear 15t (0.5 Id) 109 17043439 150809 Shaft 111 17043540 170393 Ring, Spiral Retaining 113 17043741 170394 Pin, Jackshaft42 170395 Magnet, Ring 116 17043843 170396 Spring, Bypass 119 17043944 150797 Hydro Mtg Screw 3/8-24 X 120 170440

2.5 Long 121 17044145 170397 Filter46 170398 Base, Filter47 170399 Actuator, Bypass 122 17044248 170400 Rod, Bypass Actuator 123 17044349 170401 Arm, Bypass 124 17044450 170402 Retaining Ring .250 External51 170403 Seal, Lip .741 X .250 X .250

Tc 125 17044552 170404 Flat Washer, 5/8 Id X 1.OOd 126 170446

X .05 Thk53 170405 Retaining Ring 127 17044754 170406 Bearing, Center Block 128 17316555 142977 Spring - Helical Compression56 142978 Washer 900 16676857 150798 20w-50 Oil58 170407 Brake Yoke

Rotor, BrakeBrake PuckPuck PlateBrake Actuating PinHfhcs 1/4-20x2 WiPatch,SpecialFlangeBolt, 1/4-20 X 1 W/PatchSpacerSpring, Brake Arm BiasSq. Hd. Bolt 5/16-24-RibbedArm, BrakeSlotted Hex Nut 5/16-24Cotter Pin 3/32 X 3/4Compression Spring BrakeAnti-DragWasher, Ht .5 I.D.X 10.D. X.032Flat - Washer 11/32 I.D. X 7/8O.DOil Seal .625 X 1.0 X .25Check Plug Assembly, .027,WasherStud, 5/16-24 Friction PackPuck, .330 X 1.50 X .0975Spring, Helical CompSpacerHex Lock Nut 5/16-24Unjf(Nylon Insert)Wedge, Friction PackClip, Washer .316xl .50x.1046(Plated)Pin, Standard HeadlessFitting, 5/16 Sae 5/32 TubeHose, Expansion TankCap - Poppet ValveBolt, Self Tapping 10-32Xl/2Puck, Inner WedgeSpring Clip - Housing ThrustDeflectorWasher, Motor Shaft.71idx1.15odx.030thkPlug, Sae #6O-Ring .07 X .301 I.D.Bracket, Support ExpansionTankSilicon SpongeFan, 7 In.PulleyHex Lock Nut 1/2-20 (NylonInsert)Washer, BellevilleBelt KeeperCenter Section-Filter-BypassAssemblyFilter AssemblyFan - Pulley ServiceAssemblySeal - O-Ring KitKit, Expansion TankTransaxle Complete

NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm

49

TRACTOR - - MODEL NUMBER 917.273140KOHLER ENGINE-MODEL NUMBER CV490,TYPE NUMBER 27508

CYLINDER HEAD, VALVE AND BREATHERJ

j/

_4 J l23 _

/

./

.J

!

20 1tO18

CRANKCASEJ

22 22 t

3 _

,,2

\lO

\

50

TRACTOR-- MODEL NUMBER 917.273140KOHLER ENGINE-MODEL NUMBER CV490,TYPE NUMBER 27508

CYLINDER HEAD/VALVE/BREATHER

KEY PARTNO. NO. DESCRIPTION

345

7891011

1213141516

17

181920

2122

2324

25-351-01 -S12-755-94-S

12-411-03-S12-041-10-S12-017-01-S12-017-02-S12-016-01-S12-016-02-S25-139-60-S12-318-36-S25-186-01-S12-599-03-SM-640034-S

12-089-01-S12-173-01 -S12-755-03-S12-468-05-S12-112-13-S

12-086-15-S

25-237-14-S12-326-03-SM-645020-S

12-096-07-SM-545010-S

12-018-01-S12-402-02-S

CRANKCASE

KEY PARTNO. NO.

Lifter, valve (2)Kit, cylinder head (Includes 13-17, Gaskets 12 041 01-S 2(Qty. 2), 12 041 02-S, & 12041 03-S) 3Rod, push (2) 4Gasket, cylinder headValve, intake (Std.) 5Valve, intake (.25) 6Valve, exhaust (Std.) 7Valve, exhaust (.25) 8Plug, allen hd. pipe 1/8"Cylinder HeadArm, rocker (2)Pivot, rocker arm (2)Screw, hex. flangeM6xl.0x34 (2)Spring, valve (2)Cap, valve spring (2) 9Kit, retainer (2) 10Washer, plain 13/32"Spacer, head bolt exhaust_ort

crew, hex. flangeM10x1.5x81 (5) 11Clamp, hose (2) 12Hose, breatherScrew, hex. flangeM6x1.0x20 (5) 13Cover, valve w/nippleScrew, hex. flangeM5x0.8xl 0Retainer, breather reedReed, breather

DESCRIPTION

141516171819

20212223

12-032-03-S

12-445-02-SM-839025-S

24-380-13-S12-755-49-S12-089-31-S12-422-08-S12-422-09-S12-422-10-S

12-422-11-S12-422-12-S12-422-13-S12-422-07-S12-144-28-S12-874-07-S

12-874-11-S12-874-08-S12-874-09-S12 018 02-S12-108-07-S12-108-08-S12-108-09-S12-067-11-S12-067-06-S12-380-01-S12-043-05-SM-631005-S12-144-02-S52-139-09-S12-755-64-S

X-25-102-S12-032-01-SM-631015-S12-154-05-S

Seal, crankshaftBlock, cylinderUse Short Block 12 522 51)

rap, liftingScrew, hex. flangeM8x1.25x25Dowel, locating (4)Kit, camshaft (Includes 7,8)Spring, actuatingShim, camshaft (A.R.) blueShim, camshaft (A.R.) redShim, camshaft (A.R.) yellowShim, camshaft (A.R.) greenShim, camshaft (A.R.) grayShim, camshaft (A.R.) blackShim, camshaft (A.R.) whiteShaft, balancePiston wiRing Set (Std.)(Includes 11,12)Piston wiRing Set (.08)Piston wiRing Set (.25)Piston wiRing Set (.50)Retainer, piston pin (2)Ring Set (Std.)Ring Set (.25)Ring Set (.50)Connecting Rod (Std.)Connecting Rod (.25)Pin, governor regulatingGear, governorWasher, plain 6 mmShaft, governor gearPlug, cupKit, gov. cross shaft w/clip(Includes 23)Washer, plain 1/4"Seal, governor cross shaftWasher, plain 6 mmClip, hitch pin

NOTE: All component dimensions given in U.S.inches

1 inch = 25.4 mm

51

TRACTOR-- MODEL NUMBER 917.273140KOHLER ENGINE-MODEL NUMBER CV490,TYPE NUMBER 27508

IGNITION/ELECTRICAL [

--2

19f

/

'18_,

17

BLOWER HOUSING AND BAFFLES]

[

AiR iNTAKE J

2-_ 0-_

1°L

12\

52

TRACTOR - - MODEL NUMBER 917.273140KOHLER ENGINE-MODEL NUMBER CV490,TYPE NUMBER 27508

IGNITION/ELECTRICAL BLOWER HOUSING & BAFFLES

KEY PART KEY PARTNO. NO. DESCRIPTION NO, NO, DESCRIPTION

23456789

10

11

12131415

12-086-14-S

12-468-03-S24-162-03-S25-086-47-S12-157-06-SX-42-15-S12-025-15-S12-155-09-SM-548025-S

12-085-09-S

M-545020-S

12-154-06-S41-403-09-SX-22-11-SM-639016-S

236602-S12-132-02-SX-728-1-SM-545010-S

12-584-04-S

Screw, hex. flangeM10x1.5x46Washer, plain 3/8"Screen, grassBolt, shoulder M6x1.0x16 (4)FanKeyFlywheelConnectorScrew, hex. cap M5xO.8x25(2)Stator - 15 amp with statorbrakeScrew, hex. flange M5xO.8x20 c2/

lip, cable (2)Regulator, rectifier- 15 ampWasher, lock 1/4"Screw, hex. flange M6x1.0xl 6 02/

onnectorSpark PlugClip, cable (2)Screw, hex. flange M5x0.8xl 0(2)Module, ignition

16171819

2O

1 M-545010-S Screw, hex. flangeM5x0.8xl 0 (6)

2 24-468-10-S Washer, plain 1/4"3 12-146-07-S Plate, blower housing4 M-550010-S Screw, hex. flange

M5x0.8xl 05 24-096-05-S Cover, pinion6 12-027-76-S Housing, blower7 12-063-18-S Baffle, intake side8 25-154-02-S Clip, mounting (3)9 12-086-37-S Screw, captive washer

M5x0.Sx20 (3)10 12-063-20-S Baffle, cylinder head11 M-645016-S Screw, hex. flange

M6xl.0x16 (2)12 12-063-19-S Baffle, cylinder

NOT ILLUSTRATEDM-541050-S

NOT ILLUSTRATED12-176-44-S Harness, wiring24-518-12-S Lead, black (6"- 12 gauge-

insulated grip barrel eyeletterminals)

12-518-35-S Lead, white (36"- 18 gauge- fully insulated push on taband uninsulated socket terminals)

Nut, hex. flange M5xO.8

AIR INTAKE/FILTRATION

KEY PARTNO. NO. DESCRIPTION

1 12-281-01-S Duct, air2 25-341-03-S Knob, air cleaner cover3 12-096-24-S Cover, air cleaner4 12-083-12-S Precleaner, element5 12-100-08-S Wing Nut6 12-083-10-S Kit, air cleaner element

(Includes 5, 7, 8)7 12-743-12-S Filter, element (Includes 5,

8)8 12-032-11-S Seal 1-7/16"9 12-094-07-S Base, air cleaner (Includes

11, 12)10 12-072-04-S Stud, mounting plate

M6x1.0x7511 12-086-01-S Screw, #10 Hi-Lo thread

forming (2)13 12-041-02-S Gasket, air cleaner

NOT ILLUSTRATED12-113-53-S Decal, air cleaner

NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm

53

TRACTOR - - MODEL NUMBER 917.273140KOHLER ENGINE-MODEL NUMBER CV490,TYPE NUMBER 27508

STARTING SYSTEM J

i /'

?

0i

2

i •

4'

OIL PAN t LUBRICATION

54

TRACTOR - - MODEL NUMBER 917.273140KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27508

STARTING SYSTEM ENGINE CONTROLS

KEY PART KEY PARTNO. NO. DESCRIPTION NO, NO,

M-839070-S Screw, hex. flange 1M8x1.25x70 (2) 2

25-098-07-S Starter assembly (Includes 33-8) 4

12-755-54-S Kit, drive end12-227-18-S Cap, drive end 512-170-05-S Armature12-221-01-S Kit, brush & spring 612-227-13-S Cap, commutator end 712-211-01-S Bolt, hex. flange 1/4-20x4- 8

5/8 (2) 910

OIL PAN/LUBRICATION 11

345678

KEY PARTNO. NO. DESCRIPTION

23456

78910

11121314151617

1819

20

12-038-01 -S

25-755-13-S12-153-03-S12-153-02-S12-123-04-SM-645025-S

12-153-01-S25-162-07-S12-096-03-SM-545016-S

25-462-09-S52-050-02-S25-139-57-S12-393-01-S12-153-06-S12-096-34-SM-545016-S

12-032-03-S24-086-16-S

24-086-17-S

12-199-56-S

Dipstick assembly (Includes2-3)Kit, oil fill cap (Includes 3)O-Ring, oil fill capO-Ring, upper oil fill tubeTube, oil fillScrew, hex. flangeM6x1.0x25O-Ring, lower oil fill tubeScreen, oil pickupCover, oil pickup screenScrew, hex. flangeM5x0.8xl 6Valve, oil pressure reliefFilter, oilPlug, sq. hd. solid 3/8"Pump, oilO-Ring, oil pump coverCover, oil pumpScrew, hex. flangeM5x0.8xl 6 (3)Seal, oil (P.T.O.end)Screw, hex. flangeM8x1.25x45 (11)Screw, hex. flangeM8x1.25x45Assembly, Pan, oil (Incl.11,14-17)

21

DESCRIPTION

121314151617

12-079-11-S12-237-01-S24-086-43-SM-664020-S

12-536-10-S

M-443025-SM-443020-S12-089-11-S12-089-23-S12-089-24-S12-755-83-S

12-100-07-S52-211-O4-S12-090-28-S25-158-08-S12-079-10-S25-158-11-S

Linkage, chokeClamp, cableScrew, hex. flangeScrew, lobed socketM6xLOx20 (2)Control, speed assembly(Includes 6-9)Screw, pan head M4xO.7x25Screw, pan head M4xO.7x20Spring, choke (2)Spring, choke returnSpring, governorKit, governor lever (Includes12-14)Nut, hex flange 1/4-20Bolt, 1/4-20x1"Lever, governorBushing, throttle linkageLinkage, throttleBushing, throttle linkage

NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm

55

TRACTOR-- MODEL NUMBER 917.273140KOHLER ENGINE-MODEL NUMBER CV490,TYPE NUMBER 27508

CRANKSHAFT] EXHAUST

FUEL SYSTEM]

3

/2

56

TRACTOR-- MODEL NUMBER 917.273140KOHLER ENGINE-MODEL NUMBER CV490,TYPE NUMBER 27508

FUEL SYSTEM

KEY PARTNO. NO. DESCRIPTION

123

M-641060-SM-629116-S12-853-118-S

12-041-02-S12-053-118

6 12-041-01-S7 12-265-06-S8 25-237-14-S9 52-353-22-S10 25-050-03-S11 47-154-01-S

Nut, hex. flange M6xl .O(2)Stud M6xl .Oxl 16 (2)Kit, carburetor w/gasket(Includes 4,5,6 qty 1Tie, cable 12-454-03-S,Terminal 25-452-20-S)Gasket, air cleanerCarburetor assembly(For informationonly notavailable separately) (Includes Kit, float 12-757-02-SKit, carburetor repair12-757-03-S, Kit, solenoidrepair 12-757-33-S)Gasket, carburetor (2)Deflector, heatClamp, hose (2)Line, fuel 12-1/4"Filter, fuel in-lineClip cable

NOTILLUSTRATED*M-561010-S

*X-22-11-S12-757-02-S12-757-03-S12-041-01-S12-041-02-S12-041-05-S12-041-06-S12-032-06-S12-757-33-S12-041-06-S12-454-03-S25-452-20-S12-518-37-S

Screw, thread formingM5x0.8xl OWasher, lock 1/4"Kit, floatKit, carburetor repairGasket, carburetorGasket, air cleanerGasket, bowlGasket, bowl screwSeal, solenoidKit, solenoid repairGasket, bowl screwTie cableTerminalLead, red, (37" - 20 gauge -insulated socket and uninsulated socket terminals)

*attaches carburetor ground lead to carb baffle.

CRANKSHAFT

KEY PARTNO. NO.

1 12-014-57-S2 25-139-27-S

DESCRIPTION

Crankshaft (Includes 2)Plug, cup

EXHAUST

KEY PARTNO. NO. DESCRIPTION

12345

25-072-04-S12-041-03-S12-126-11-S12-445-06-SM-645025-S

PA-2750812-522-5112-755-93-S

Stud, M8x1.25x33(2)Gasket, exhaust manifoldBracket mufflerStrap, liftingScrew, hex. flangeM6xLOx25 (2)

Replacement EngineShort BlockGasket Set

NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm

57

SERVICE NOTES

58

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

¢.o

_k ARNING: To avoid serious injury, operate your tractor up anddown the face of slopes, never across the face. Do not mowslopes greater than 15 degrees. Make turns gradually to preventtipping or loss of control. Exercise extreme caution whenchanging direction on slopes.

1. Fold this page along dotted line indicated above.2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.3. Sight across the fold in the direction of hill slope you want to measure.4. Compare the angle of the fold with the slope of the hill.

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For repatr of carry-m products hke vacuums, lawn equipment,and electronics, call or go on-hne for the nearest

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To purchase a protection agreement (U.S.A.)

or maintenance agreement (Canada) on a product serviced by Sears:

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Para ped_rservicio de reparaciSna dom_ciho,y para ordenar ptezas:

1-888-SU-HOGAR sM(1_88-784-6427)

Au Canada pour service en fran_.ats:1-800-LE-FOYER Mc

(1-800-533-6937)www sears ca

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® Registered Trademark / "_uTrademark / sr,_Servtce Mark of Sears, Roebuck and Co

® Marca Regtstrada / TU Marca de FAbnca / _u Marca de Servtclo de Sears, Roebuck and Cor,_cMarque de commerce / MDMarque depos_e de Sears, Roebuck and Co

184996 Rev. 4 04.21.03 MH/TR Pnnted in U.S.A.