crane safety & safe work procedures in marine industry
TRANSCRIPT
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Crane Safety & Safe Work
Procedures in Marine
Industry, Singapore
Presented By: Alex Teo
Jurong Shipyard Pte Ltd
Singapore
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SMLShipyard
STRUCTURE OF SEMBCORP MARINE IN RELATION TO PARENTAGE
AtlantisShipyard
•• SembCorpSembCorp MarineMarine
•• SembCorpSembCorp Utilities (utilities)Utilities (utilities)
•• SembCorpSembCorp Engineers & Engineers & ConstructorsConstructors
•• SembCorpSembCorp Waste ManagementWaste Management
•• SembCorpSembCorp LogisticsLogistics
Key Businesses
Listed conglomerateListed conglomerateon the SGXon the SGX
(Marine Engineering)
Listed marine company Listed marine company on SGXon SGX
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SembCorp MarineCorporate Profile
SembCorp Marine is a leading global marine-engineeringGroup, specializing in ship repair, shipbuilding, ship conversion and offshore engineering. With a combined docking capacity of 2.3 million dwt, we offer one of the largest ship-repair and marine facilities in East Asiathrough seven established shipyards - four in Singapore , one in China and one each in Indonesia, Brazil and USA.
All our shipyards operate as distinct brand names focusingtheir expertise to fulfill the unique needs of their respectivemarket niches.
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Type of Cranes Commonly Used in Marine Industry
Gantry CraneOver-head craneShore craneCrawler craneFloating craneMobile crane Lorry crane
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GANTRY CRANE
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Overhead Crane
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Crawler Crane
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Mobile Crane
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Floating Crane
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Lorry Crane
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Shore Crane; Lever Luffing Crane
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Safety Aspects of Crane
Check the traveling limit switch is in good working condition
Check and ensure tripping device for limiting switch is positioned in place
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Ensure there is no obstruction in way of the crane rail.
Check for proper seating of the rope in the sheaves and on the drum and condition of wire rope for kinks or broken strand
Safety Aspects of Crane
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General (Factories Act)Section 28– No person shall be employed at any
machine unless he has been fully instructed to the dangers likely to arise
– Has received sufficient training in work at the machine
– under adequate supervision by a person who has thorough knowledge and experience of the machine
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Preliminary requirements to be fulfilled for cranes and lifting equipments usage
Possess valid inspection date (certificate)In good working conditionColor coded according to color coding systemWeight of the intended lift is within the SWL of the crane and lifting equipment
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•Grade “A” Heavy Lifting Checklist
•Weight exceeding 20 ton & more.
•Using of Floating Crane
•Lifting of Load less than 20 tons but exceeding 95% of crane capacity
•Assembly/ erection block exceeding 80 tons
•Crane Checklist prior to usage
•Operator Checklist
•Maintenance Checklist
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Criterion to be fulfilled for signalman, rigger and crane operator
.
Required to obtain marine signaling and rigging pass to become qualified signalman and riggerRequired to pass crane operator training course to become qualified tower crane operator
Note: Only approved personnel with valid pass issued by MOM is eligible for the operation.
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Physical Identification of a TamakakeA cross will be painted on helmet to indicate the competency of marine signaling and rigging pass holder
Flag and whistle are necessities for signaling during lifting operation
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RIGGER & SIGNALLER
Red FlagRed Flag
WhistleWhistle
CrossCross
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Authorized pass
ASMI Training Pass JSPL Pass
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Safety Checklist for Rigger
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Mandatory Requirements for lifting equipmentSection Abbrev.
Serial No. SWL
Wire Slings 12 months (Diameter ≥16mm)
Yes (Diameter ≥12mm) Yes Yes Yes Yes
Chain Slings 12 months Yes Yes Yes Yes Yes
Chain Blocks 12 months Yes (for SWL > 1 ton)
No Yes Yes Yes
Sheave Blocks 12 months Yes (for SWL > 1 ton) Yes Yes Yes Yes
Shackles 12 months Yes Yes Yes Yes Yes
Cargo Nets / Web Slings 12 months Yes Yes Yes Yes Yes
Eye Pads/Pieces --------- No Yes No No No
Pallets (Materials) 12 months Yes Yes Yes Yes Yes
Lifting platform (Personnel work platform)
6 months Yes Yes Yes Yes Yes
Winches (SWL>150kg) 12 months Yes
(for SWL > 1 ton)
Yes (only for eye
pads)Yes Yes Yes
*Lifting Machines 12 months YesYes
(only for eye pads)
Yes Yes Yes
Identification TagLifting Equipment Classification
Frequency of inspection by AP (At least once in) 4 Yearly Load Test Colour coding
(every 4 months)
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Visual Inspection of Lifting Equipment
Change of color code every 4 month
Use standard eyepieces for different loads.
Clear indication of the Safe Working Load (SWL) and inspection date on lifting equipment
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Colour codeColourColourCoding Coding (Yellow) (Yellow) JAN JAN -- APRAPR
ColourColourCoding Coding (Green) (Green) MAY MAY -- AUGAUG ColourColour
Coding Coding (White) (White) SEP SEP -- DECDEC
ColourColourCoding Coding (Red) (Red) Scrap Scrap ItemsItems
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Various Types of Lifting Gears
Check for Inspection DateCheck for Inspection Date
Serial No:Serial No:SWL: SWL: Inspection Date:Inspection Date:
Lifting Belt
Shackle
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Lifting Wire
Test Test Date Date
Safe Working Safe Working Load Load
Wire Wire Serial Serial Number Number
Sleeves Sleeves
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Types Of Lifting Pallets
Safety Pallet Safety Pallet (EMERGENCY (EMERGENCY USE ONLY)USE ONLY)
Lifting Pallet Lifting Pallet (FOR OIL & (FOR OIL & PAINT DRUM PAINT DRUM ONLY)ONLY)
Personal Personal working working platform platform (MAX. TWO (MAX. TWO PERSONS PERSONS ONLY)ONLY)
Clear indications of test date and SWL.
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Standard eyepieces
Back
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Visual Inspection on Lifting Accessories
Check chain slingsfor:
cracks or nicks;
spread or worn links; and
corrosion.
Check wire slingsfor:
kinking, distortion or stretching
flattening of diameter
broken or sheared fibres and
bird caging.
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Cont’d Check synthetic fibre slings for:
broken stitching;
stretching;
frayed fabric; and
chemical damage.
Check shackles and eye-bolts for:
stretching or distortion; and
excessive crown or pin wear on shackles.