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  • 8/10/2019 CREMER CARE Soap_Noodles_Cremer_Care.pdf

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    Soap Noodles.Our base for a better soap.

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    The History of Soap.From a remedy to a personal hygiene article.

    The history of soap goes back to the ancient world. As early as 4,500 years ago,

    the Sumerians in Mesopotamia produced the first soaps from potassium carbonate

    (obtained from burned fir cones and date palms), calcium carbonate and fat (mainly

    suet). This precursor of our todays soap, produced by boiling the raw materials at

    high temperatures, was used as a remedy for bodily injuries.

    In the 2nd century the Roman physician Galenius used soap as a remedy and

    cleaning agent. Gauls and Teutons appreciated it as decorative cosmetics and for

    bleaching and pomade-treatment of the hair. The use of soap for cleaning the body

    became accepted later.

    In the 7th century the Arabians in Syria produced the first compact soaps, which

    resembled our todays curd soap, from olive oil and ashes.

    In Europe the soap began its triumphant progress in the 8th century. It was in parti-

    cular high esteem in Italy, Spain, and France. The designation soap is presumably

    derived from the Italian town of Savona or from Mount Sapo.

    In the Middle Ages, highly afflicted by epidemics, the peoples misbelief that a body

    cleaned by washing (and thus unprotected) was an ideal point of entry for patho-

    gens temporarily put a sudden end to the triumphant progress of the soap. Even

    the nobility frowned upon washing themselves and replaced washing by applying

    powder and perfumes.

    The first soap boiler mentioned in records was Cre scas Davin in the 14th century, who

    produced his soap in Marseille. At that time Marseille emerged as a leading Mediterra-

    nean soap metropolis; Savon de Marseille is world-famous up to this very day. In the

    15th century they changed from manual production to industrial production due to a

    better understanding of hygiene and the resulting considerably increased demand.

    For about 150 years, caustic soda has been used for soap production instead of

    ashes and coconut or palm kernel oil, enabling the so-called cold process allowing

    producing soaps at low temperatures. The advantages of the cold process are the

    preservation of valuable vitamins and the natural glycerin from vegetable oils.

    Nowadays soaps are mainly produced by saponification of fatty acids. In the first step

    vegetable oils like palm, pal m kernel, or coconut oil are splitted i nto fatty acids and

    glycerin by applying water steam and pressure. Through the splitting and subsequent

    distillation odours being unpleasant for humans are eliminated. In the second reaction

    step the desired fatty acid mix is neutralised by means of caustic soda.

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    Toilet Soap Noodles

    Raw materials

    Toilet Soap Noodles are made by neu-

    tralisation of fatty acids, being obtained

    100 % from splitting of vegetable oils.

    We use palm oil and palm kernel oil as

    raw materials.

    Properties

    Depending on requirements, our

    portfolio includes soap noodles with a

    proportion of free fatty acids or alkali

    soap noodles. Whilst the soap noodles

    containing free fatty acids make for a

    particularly pleasant skin feel thanks to

    their lipid-regulating properties, alkalisoap noodles distinguish by their solidity

    and are thus particularly suited for soap

    bars with a high content of additives.

    Further quality features of soap noodles

    are the composition of fatty acids and

    the content of total fatty matter that can

    be varied depending on requirements.

    Generally, all variants are perfectly

    suited for the production of fine soaps

    of any kind.

    Origin

    The basis for the fatty acids used is palm

    and palm kernel oil from Asia. Since we

    are aware of our ecological responsibility,

    we import our raw materials exclusively

    from members of the RSPO4), being a

    member of this organisation ourselves.

    Preservative free Soap Noodles

    Raw materials

    Preservative free Soap Noodles are

    made by neutralisation of fatty acids,

    being obtained 100 % from splitting of

    vegetable oils. We use palm oil and

    palm kernel oil as raw materials. We do

    completely without preservatives like

    EDTA1), EHDP2), and BHT3). However,to guarantee a sufficient shelf life, we

    use a vegetable chelating agent.

    Properties

    Usually conventional soap noodles

    contain chelating agents like EDTA and

    EHDP as well as antioxidants like BHT.

    In Preservative free Soap Noodles we

    have done without these ingredients

    and replaced them by alternative vege-

    table additives. Moreover, the proportionof free fatty acids makes for a particu-

    larly pleasant skin feel thanks to their

    lipid-regulating properties. Preservative

    free Soap Noodles are particularly suited

    for producing high-quality soaps which

    are as gentle to humans as they are to

    the environment.

    Origin

    The basis for the fatty acids used is palm

    and palm kernel oil from Asia. Since we

    are aware of our ecological responsibility,

    we import our raw materials exclusively

    from members of the RSPO, being a

    member of this organisation ourselves.

    1) Ethylenediaminetetraacetic acid

    2) Ethylenehydroxydiphosphonate

    3) Butylhydroxytoluene

    4) Roundtable on Sustainable Palm Oil

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    Palm free Soap Noodles

    Raw materials

    Palm free Soap Noodles are obtained

    from saponification of rape seed, sunflo-

    wer and coconut oil. We do completely

    without preservatives like EDTA, EHDP,

    and BHT. However, to guarantee a

    sufficient shelf life, we use a vegetable

    chelating agent.

    Properties

    In view of the constantly increasing

    demand for domestic raw materials we

    would like to present our Palm free Soap

    Noodles as an equal-quality alternative

    to conventional soap noodles based on

    palm oil. Palm free Soap Noodles are

    particularly suited for the production ofhigh-quality soaps that distinguish from

    mass-market products by their alternati-

    ve raw materials.

    Origin

    Rape seed and sunflower oil, being

    the main ingredients of Palm free Soap

    Noodles, originate from Europe whereas

    the coconut oil comes from Asia.

    Organic Soap Noodles

    Properties

    Thanks to using vegetable oils certified

    by ECOCERT, Organic Soap Noodles

    are particularly suited for the produc-

    tion of high-quality bio soap for natural

    cosmetics. Soap being produced from

    our Organic Soap Noodles may be

    called Savon de Marseille since it isproduced in line with ancient soap boiler

    tradition from pure vegetable oils. During

    the saponification process a high pro-

    portion of glycerin remains in the soap

    as a natural moisturiser which gives a

    particularly pleasant skin feel when using

    the soap.

    Origin

    Thanks to a long-standing partnership

    with the Daabon Group in Colombia we

    were able to personally assure oursel-

    ves of the used raw materials being

    cultivated on environmentally friendly

    plantations that have not been created

    by rain forest clearance. Moreover,Daabon is aware of their social respon-

    sibility and make available a certain

    percentage of their export turnover as

    funds for social products in Santa Marta.

    Raw materials

    As raw materials for the Organic Soap

    Noodles we use exclusively Colombian

    palm and palm kernel oil from certified

    organic cultivation. We do completely

    without preservatives like EDTA, EHDP,

    and BHT. However, to guarantee a

    sufficient shelf life, we use a vegetablechelating agent.

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    Raw materials

    High Glycerin Soap Noodles are made

    by neutralisation of fatty acids, being ob-

    tained 100 % from splitting of vegetable

    oils. We use palm oil and p alm kernel oil

    as raw materials.

    Properties

    Thanks to their high glycerin content of

    approx. 7 %, High Glycerin Soap Nood-

    les have a plasticising effect and thus

    are particularly suited for the production

    of shaped soap or soaps that are

    sold without packaging since they are

    less prone to fissures and dents (anti-shock effect). Moreover, glycerin acts as

    a natural moisturiser in the soap and ma-

    kes for a particularly pleasant skin feel.

    Origin

    The basis for the fatty acids used is palm

    and palm kernel oil from Asia. Since we

    are aware of our ecological responsibility,

    we import our raw materials exclusively

    from members of the RSPO, being a

    member of this organisation ourselves.

    High Glycerin Soap NoodlesShea Soap Noodles

    Raw materials

    Shea Soap Noodles are made by neu-

    tralisation of fatty acids, being obtained

    100 % from splitting of vegetable oils.

    Besides palm oil and palm kernel oil

    we use 10% refined shea butter as raw

    materials. We do completely without

    preservatives like EDTA, EHDP, and BHT.However, to guarantee a sufficient shelf

    life, we use a vegetable chelating agent.

    Properties

    Shea Soap Noodles make for a parti-

    cularly high proportion of shea butter

    in the soap that could not be achieved

    otherwise in soap production. Thus

    skin-caring and curative properties of

    the shea butter are preserved. Shea

    Soap Noodles are particularly suited forthe production of high-quality soap with

    a verifiable skin caring effect. There is no

    need to add further active ingredients or

    skin-caring agents.

    Origin

    The basis for the fatty acids used is palm

    and palm kernel oil from Asia. Since we

    are aware of our ecological responsibility,

    we import our raw materials exclusively

    from members of the RSPO, being a

    member of this organisation ourselves.

    We import the raw shea butter directlyfrom a co-operative in Burkina Faso at

    fair prices before it is physically refined

    at our works.

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    Olive Soap Noodles

    Raw materials

    Olive Soap Noodles are obtained from

    saponification of palm, coconut and a

    high proportion of olive oil. We do com-

    pletely without preservatives like EDTA,

    EHDP, and BHT. However, to guarantee

    a sufficient shelf life, we use a vegetable

    chelating agent.

    Properties

    Among all oils, olive oil is considered to

    be a particularly skin-friendly one, since

    its composition resembles that of the

    human skin. The ancient soap boilers

    already produced their soaps traditio-

    nally from olive oil. Thanks to the high

    content of olive oil in our soap noodlesthe curative and skin-caring effects are

    preserved. Thus they are particularly sui-

    ted for the production of soaps for dry

    and sensitive skin. Soap being produced

    from our Olive Soap Noodles may be

    called Savon de Marseille since it is

    produced in line with ancient soap boiler

    tradition from pure vegetable oils.

    Origin

    The basis for the fatty acids used is palm

    and palm kernel oil from Asia. Since we

    are aware of our ecological responsibility,

    we import our raw materials exclusively

    from members of the RSPO, being a

    member of this organisation ourselves.

    We order the olive oil used exclusively atEuropean suppliers.

    Shaving Soap Noodles

    Raw materials

    Shaving Soap Noodles are opaque

    Soap Noodles being obtained from

    saponification of palm and coconut oil

    as well as stearic acid. For the saponi-

    fication process we use both caustic

    soda and caustic potash.

    Origin

    The basis for the oils used is palm and

    palm kernel oil from Asia. Since we are

    aware of our ecological responsibility,

    we import our raw materials exclusively

    from members of the RSPO, being a

    member of this organisation ourselves.

    Properties

    Through additional use of caustic potash

    in the saponification process, Shaving

    Soap Noodles are especially smooth

    and high-foaming. This is why they are

    perfectly suited for the production of

    high-quality shaving soap. The high con-

    tent of stearic acid makes for a particu-larly stable and creamy foam and thus

    for a gentle shave that leaves a pleasant

    skin feel. Shaving Soap can be extruded

    on a customary production line without

    requiring special additional effort.

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    Melt & Pour Soap

    Application

    With Melt & Pour Soap, you can produ-

    ce individual and high-quality soap bars

    without needing special equipment or

    detailed knowledge. Melt & Pour Soap

    is delivered in blocks of different sizes,

    which are then heated in the water

    quench. After melting, any additives, like,for example, special active ingredients

    or skin-caring agents, colourants, or

    flavours can be added before the soap

    mass is poured into the desired shape

    and can immediately be used after

    cooling. The skys the limit for creativity

    regarding colours, shapes, flavours and

    other additives. Melt & Pour Soap is also

    particularly suited for the production of

    smaller production batches.

    Translucent Soap Noodles

    Raw materials

    Translucent Soap Noodles are made by

    neutralisation of fatty acids, being ob-

    tained 100 % from splitting of vegetable

    oils. We use palm oil and p alm kernel oil

    as raw materials.

    Properties

    Translucent Soap Noodles are particu-

    larly suited for the production of trans-

    lucent soaps in a variety of colours and

    shapes. The goods can be extruded on

    a customary production line without

    requiring special additional effort. The

    high glycerin content in TranslucentSoap Noodles makes for a particularly

    pleasant skin feel thanks to its moisturi-

    sing properties.

    Origin

    The basis for the fatty acids used is palm

    and palm kernel oil from Asia. Since we

    are aware of our ecological responsibility,

    we import our raw materials exclusively

    from members of the RSPO, being a

    member of this organisation ourselves.

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    Soap Production.Step by step to finished soap.

    First the soap noodles are mixed with approx. 26% perfume, colourants, active

    ingredients or other additives as evenly as possible. To achieve a homogeneous

    mass, the mix of raw materials has to pass one or more kneading and rolling mill(s)

    in the second step before the soap mass is extruded to a strand by a moulding

    press. This strand is then cut into soap blanks with the desired length that are

    pressed to their final shape in the last step and are provided with any logo you like.

    The finished soap bars can then immediately be packed and are ready for dispatch.

    Soap Noodles

    Soap Finishing

    Additives

    1. Mixing

    2. Milling/Refining

    3. Extrusion

    4. Cutting

    5. Pressing

    6. Packing

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    Germany

    Cremer Oleo GmbH & Co. KG

    Glockengiesserwall 3

    20095 Hamburg

    Phone: +49 (0) 40 320 11 366

    Fax: +49 (0) 40 320 11 504

    E-Mail: [email protected]

    Internet: www.cremer-care.de

    March 2011