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3 PHASE ELECTRICS CS90 Operation Manual NOVEMBER 2014 CS90 Grain Probe Part Number 905960

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3 PHASEELECTRICS

CS90

Operation Manual

NOVEMBER 2014

CS90 Grain ProbePart Number 905960

Chief Agri/Industrial (800) 359-7600

Should you have any questions concerning assembly instructions, parts or drawings, please feel free to contact us at the following.

Chief Industries, Inc.Agri/Industrial Division

4400 East 39th Street Kearney, NE 68847PO Box 848 Kearney, NE 68848

Phone: 800.359.7600308.237.3186

Fax: 308.389.6703E-mail: [email protected]

For more information about Chief Industries, Inc. and additional products or services visit our website.

www.agri.chiefind.com

www.chiefind.com

“We Engineer Relationships”

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Chief Agri/Industrial (800) 359-7600

TABLE OF CONTENTS

Page No.

Table of Contents 3

Manual Revisions 5

Chief Material Handling Standard Limited Warranty 6

Schematic Layout 10

Section 1 Control Unit

Joystick Control Unit - Explained 12

Options on the Control Unit 16

Section 2 Operating the Control Unit

Manual Sampling Operation 20

Automatic Sampling Operation 21

Self Programming Sequence 21

Operating the Automatic Sampling Mode 23

Stopping the machine while in Automatic Sampling Mode 24

Optional Function Operation 25

Advice for Correct Reception Chamber Operation 28

Advice for Fast Efficient Operation 29

Spear Aperture Adjustment 31

Section 3 Maintenance

First Service 34

Maintenance Check Points 35

Every 6 Months or 6000 Operations 36

Annually or 12000 Operations 37

Section 4 Technical Data

Low Voltage Wiring 40

Distribution Box Wiring 41

Control Unit Wiring 42

OPERATION MANUALCS90 BULK SAMPLER

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TABLE OF CONTENTS

Section 5 Trouble Shooting 45

Section 6 Appendix

Service Record Sheet 50

Fault Diagnosis Questionnaire 51

OPERATION MANUALCS90 BULK SAMPLER

Chief Agri/Industrial (800) 359-7600

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OPERATION MANUALCS90 BULK SAMPLER

Manual Revisions

DATE REVISION MADE

11.1.2014 ADDED NEW DESIGN TEMPLATE ADDED CHIEF WARRANTY PAGE

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OPERATION MANUALCS90 BULK SAMPLER

CHIEF INDUSTRIES, INC.

AGRI/INDUSTRIAL DIVISION

CHIEF MATERIAL HANDLING STANDARD LIMITED WARRANTY

1. WHAT IS COVERED BY THIS STANDARD LIMITED WARRANTY If you are the original retail purchaser of Chief Industries, Inc. Material Handling (Elevators, Conveyors, Grain Probes, related accessories), Chief Industries, Inc. expressly warrants to you that the components manufactured by Chief Industries, Inc., were, on the date of delivery to you, free from defects in the composition of material, Chief Industries, Inc. workmanship, and design.

2. DURATION OF THIS STANDARD LIMITED WARRANTY AND NOTICE REQUIREMENTS

This Standard Limited Warranty is applicable under normal use and service to defects which become evident within a period of two (2) years from date of delivery of your Chief Industries, Inc.; Chief Material Handling equipment to you and which are reported in writing to Chief Industries, Inc. within 30 days of discovery of the defect. In any event, Chief's obligations under this Chief Material Handling Standard Limited Warranty shall expire twenty four (24) months from the invoice date.

In order to obtain warranty service, simply contact Chief Industries, Inc. in writing with the following information: (1) Your name; (2) Location of the product; (3) Dealer name; (4) Description of problem; (5) Any pertinent information; (6) Date of purchase (7) Original Invoice Number. No claim will be processed until all of this information has been received in writing by Chief Industries, Inc. For warranty service, contact Chief Agri/Industrial Division, P O Box 848, Kearney, NE 68848.

3. CHIEF'S OBLIGATIONS By purchasing from Chief Industries, Inc. your Chief Material Handling Equipment is subject to this Chief Industries, Inc. Chief Material Handling Standard Limited Warranty, you and Chief Industries, Inc. expressly agree to an allocation of the risks of product failure between you and Chief Industries, Inc. This allocation is recognized by both parties and is reflected in the price of the Chief Industries, Inc. Chief Material Handling Equipment.

4. REMEDIES AVAILABLE FROM CHIEF If a defect in your Chief Material Handling Equipment is covered by this standard limited warranty, Chief Industries, Inc. will supply replacement parts F.O.B. Chief Industries, Kearney, Nebraska for up to two years after date of purchase. In addition, during the first year of the warranty, Chief Industries, Inc. will supply labor necessary to make repairs in your Chief Material Handling Equipment. Chief Industries, Inc. will request at least two competitive bids for labor, as shall in the judgment of Chief Industries, Inc. be the most appropriate remedy for the failure covered by this warranty. Of course, Chief Industries, Inc. reserves the right to reject all such bids and to obtain additional bids. Upon acceptance of a bid by Chief Industries, Inc., Chief Industries, Inc. will authorize the necessary repair.

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OPERATION MANUALCS90 BULK SAMPLER

5. REMEDIES NOT AVAILABLE FROM CHIEF The obligations stated in the preceding paragraph are the SOLE AND EXCLUSIVE REMEDIES available from Chief Industries, Inc. in the event of problems with your Chief Material Handling will not be liable for the costs of dismantling defective parts or installing replacement parts, including labor costs, after the first ninety (90) days, and Chief Industries, Inc. will not be liable for any special, incidental or consequential damages based upon breach of warranty, breach of contract, negligence, strict tort, or any other legal theory.

6. WHAT IS NOT COVERED BY THIS CHIEF MATERIAL HANDLING STANDARD LIMITED WARRANTY

This Chief Material Handling Standard Limited Warranty does not cover:

(a) Chief manufactured product not sold as part of the Chief Material Handling Equipment.

(b) Products, components, equipment, accessories, or parts manufactured by someone other than

Chief Industries, Inc.

(c) Damage or loss during shipment of the Chief Material Handling Equipment.

(d) Damage or loss caused by the acts or omissions of the erector or his agents.

(e) Damage or loss caused, in whole or in part, by inadequate or improper site selection, inadequate or improper site preparation, inadequate or improper foundation, or any other failure to provide a suitable erection or installation environment for or a suitable erection or installation of the Chief Material Handling Equipment, or of any product, component, equipment, accessories, parts used in conjunction with the Chief Material Handling Equipment.

(f) Damage or loss caused, in whole or in part, by use of the Chief Material Handling Equipment for

purposes other than those for which it was designed. (g) Damage or loss caused, in whole or in part, by unauthorized attachments, modifications, or

alterations of the Chief Material Handling Equipment. (h) Damage or loss caused, in whole or in part, by improper or inadequate maintenance, misuse, or

abuse to the Chief Material Handling Equipment (i) Damage or loss resulting from conditions considered to be normal wear / tear from regular usage,

OR damages or loss resulting from usage of the Chief Material Handling Equipment for purposes other than the originally intended design.

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OPERATION MANUALCS90 BULK SAMPLER

7. NO OTHER WARRANTIES

(1) Complete and Exclusive Agreement: THIS AGREEMENT IS THE COMPLETE AND EXCLUSIVE AGREEMENT BETWEEN YOU AND CHIEF INDUSTRIES, INC., CONCERNING THE ALLOCATION OF THE RISKS OF DAMAGE OR LOSS ARISING FROM MANUFACTURED COMPONENT FAILURE. It supersedes all prior agreements, whether written or oral, and all other communications between you and Chief Industries, Inc. concerning the allocation of those risks. No employee of Chief Industries, Inc., or any other person, including Authorized Dealers and any other person authorized to sell Chief Material Handling Equipment, has any authority to make any representations, promises, or warranties in addition to those contained herein.

(2) THIS STANDARD LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES,

EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

8. ALLOCATION OF RISKS

THIS AGREEMENT ALLOCATES THE RISKS OF DAMAGE OR LOSS ARISING FROM PRODUCT FAILURE BETWEEN CHIEF INDUSTRIES, INC., AND PURCHASER. THIS ALLOCATION IS RECOGNIZED BY BOTH PARTIES AND WAS REFLECTED IN THE PURCHASE PRICE OF THE GOODS.

AGRI/INDUSTRIAL DIVISION

CHIEF INDUSTRIES, INC.

P. O. BOX 848

KEARNEY, NEBRASKA 68848

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OPERATION MANUALCS90 BULK SAMPLER

SCHEMATIC LAYOUT

A MACHINE HEAD AND Housing : Motor circuit breakers DISTRIBUTION BOX Motor contactors PLC controller

B UNISPEAR Method of sample extraction using air flow and gravity

C STANDARD SUPPORT FRAME Angle frame machine support

D SUPPLY TERMINAL BOX Power ‘ON’ / ‘OFF’ buttons and isolation switch.

E ISOLATION SWITCH To isolate the supply to the machine head.

F CONTROL UNIT Joystick control with number of operations counter and limit light indicators

G SAMPLE RECEPTION CHAMBER Clear viewing tube.

H AIR FLOW MOTOR SYSTEM For transferring product from the Unispear to the Reception Chamber

I SAFETY BARRIERS / BOLLARDS Chief Industries, Inc. does not supply or install Safety Barriers or Bollards - if required they

must b e by others.

We reserve the right to alter these specifications without prior written notice.

A

B

C

ED

F

G

H

I

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CS90

SECTION 1

CONTROL UNIT

OPERATION MANUALCS90 BULK SAMPLER

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JOYSTICK CONTROL UNIT - EXPLAINEDThe Control Unit is fitted with various functions and features. These are described below.

The following functions and features are the same for the optional Exterior Control Unit, only the layout is different and buttons instead of a joystick are used.

P

WARNING !BEFORE USE ENSURE SAMPLINGAREA IS CLEAR OF PERSONNEL

ACHTUNG !BEVOR GEBRAUCHNAHME VERSICHEREN

SIE IHNEN DAVON, DASS KEIN PERSONAL IN DASPROBENAHMEGEBIET ANWESEND IST

ATTENTION !AVANT TOUTE UTILISATION, S’ASSURER QUE

PERSONNE NE SAIT DANS LA ZONE DE PR L VERNETÉ É

PELIGRO !ANTES DE SU USO, COMPRUEBESE

SIEMPRE NO EXISTE PERSONAL ALGUNO,EN LA ZONA DE ESTE TOMAMUESTRAS

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POWER INDICATION LIGHT

This Red light illuminates to indicate that there is power to the Control Unit.

LIMIT INDICATION LIGHTS

These 6 Red indicator lights will illuminate to show when the specific functions are at their

maximum limits.

a) IN This indicates that the Arm has reached the maximum limit 'IN' LIMIT

b) OUT This indicates that the Arm has reached the maximum limit 'OUT' LIMIT

c) COUNTER This indicates that the Arm has reached the maximum limit CLOCKWISE 'COUNTER- CLOCKWISE'

LIMIT

d) CLOCKWISE This indicates that the Arm has reached the maximum limit LIMIT 'CLOCKWISE'

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LIMIT INDICATION LIGHTS Cont ..........

e) UP This indicates that the Arm has reached the maximum limit 'UP' LIMIT

f) DOWN This indicates that the Arm has reached the maximum limit 'DOWN' LIMIT

1-2 SAMPLE SWITCH

This switch controls the following:

a) When is selected the sample is taken on descent and ascent

(when the Unispear is on the way 'down' and on the way 'up')

This is normally selected for non-flowable materials and powders.

b) When is selected the sample is taken on ascent only (when the

Unispear is on the way 'up')

This is normally selected for flowable materials.

PARK AND RUN SWITCH

'Run' is selected to enable the operator to take Control of the movement of the machine.

After the operator has finished sampling, 'Park' is selected and the machine will

automatically return to its 'fixed' park position safely away from the vehicles being sampled.

CONTROL JOYSTICK

The Joystick is a 4 axis movement that is used to control the position of the machine.

a) When the Joystick is moved towards the machine will rotate 'Counter- Clockwise' and stop once the Joystick has been released.

b) When the Joystick is moved towards the machine will rotate 'Clockwise' and stop once the Joystick has been released. Cont ..........

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JOYSTICK CONTROL Cont ..........

c) When the Joystick is moved towards the machine Arm will move 'Out' and

stop once the Joystick has been released.

d) When the Joystick is moved towards the machine Arm will move 'In' and stop

once the Joystick has been released.

SAMPLE BUTTON

When the operator is satisfied with the positioning of the machine, this button is used to send

the Unispear down into the load and extract the sample.

Press and hold the button until:

a) The operator is satisfied with the depth of penetration into the load.

b) The 'red down' limit light has illuminated to indicate that the bottom of the load

has been detected.

In both instances, when the 'Sample' button has been released the Unispear will retract from

the load.

OPERATION COUNTER

This 7 digit counter is a record of the total number of individual samples taken by the machine.

AUTOMATIC / MANUAL SWITCH

This switch toggles between Manual and Automatic operation.

When Manual is selected the movement of the machine is controlled by the operator.

When Automatic is selected the movement of the machine is controlled by the programmed

Automatic Sampling Sequence that has been self programmed by the operator.

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AUTO SAMPLE POINT SWITCH

When this feature is activated the machine will automatically extract samples from the load.

The operator has 4 options to use when self programming the sample positions.

This will allow between 1 and 15 positions in the load to be programmed forA automatic sampling.

This will allow 3 sample positions in the load to be programmed for automatic sampling.3

This will allow 5 sample positions in the load to be programmed for automatic sampling.5

This will allow 8 sample positions in the load to be programmed for automatic sampling.8

AUTO PROGRAM BUTTON

Press and hold this button while programming the Automatic Sampling Sequence. Once the

sequence has been programmed and the machine has returned to its park position (Arm has

moved 'In' and back 'Out') the button can be released. (Refer to Section 2 for Operating and

Programming)

AUTO START BUTTON

This button is pressed to 'Start' the Automatic Sampling Sequence.

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OPTIONS ON THE JOYSTICK CONTROL UNIT

TANKER MODE

This is a manual operation mode which gives fine 'Down' movement control so that the

Unispear can be guided into the portholes of Tankers.PLEASE NOTE: Operation of Tanker Mode is not practical via Observation System.

DUAL LANE AUTOMATIC SAMPLING

This feature is used with the Automatic Sampling Operation only.

With this function the machine is installed in the center of a dual lane operation. The central

park allows for fast and efficient sampling to take place from vehicles in either lane,

thereby reducing traffic congestion.

SAMPLE LINE PURGING SYSTEM

To eliminate sample contamination when changing products, an effective sample line cleaning

system can be fitted.

A cleaning agent such as semolina or grain is introduced into the positive air pressure line. It

circulates through the sampling system, including the Unispear, collecting contaminants which

are delivered to the Reception Chamber for disposal. Using this fast effective and simple

purging system ensures cross sample contamination is eliminated.

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CS90

SECTION 2

OPERATING THE

CONTROL UNIT

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WARNING Prior to operating the equipment ensure that:

Only trained personnel operate the equipment.

The sampling area is clear of personnel and any obstructions.

The machine is in the correct starting position.

No persons enter the sampling area while the machine is in operation.

Check for any damage to the Machine Support Frame, Cables and Hoses.

SAMPLING ADVICE BEFORE STARTING

When using either the manual Sampling mode or programming an Automatic Sampling Sequence, it is important that the final sample position in the load is the nearest to the machines parked location (as indicated below)

OPERATION MANUALCS90 BULK SAMPLER

1st4th

2nd

3rd

Parked Position

5th

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MANUAL SAMPLING OPERATION

1. Turn on the power at the Terminal Supply Box.

2. On the Control Unit ensure that the 'Automatic / Manual' operation switch is switched on to 'Manual'

3. Move the 'Park / Run' switch to 'Run'

4. Position the Arm to the desired location for sampling by using the Control Joystick.

5. Assess the material to be sampled for flowability.

Adjust the '1-2 Sample' switch as follows:

a) For non-flowable materials and powders select

This means that the sample is taken on descent and ascent.

b) For flowable materials select

This means that the sample is taken on ascent only.

6. Press and hold the 'Sample' button until the 'red down' light

is illuminated.

Release the button and the Arm will automatically withdraw from the load, simultaneously transferring the sample to the Reception Chamber.

Note : When the Arm is fully extended and entering the load, the Arm will flex.

This is expected within the machines working parameters.

7. Having collected the required sample, set the 'Park / Run' switch to 'Park'

and the machine will automatically return to the park position.

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AUTOMATIC SAMPLING OPERATION

Prior to the use of Automatic Sampling the operator must self program a sampling sequence with up to 15 positions in the load.

SELF PROGRAMMING SEQUENCE

1. Ensure that the 'Park / Run switch' is set to 'Park'

If the Control Unit is fitted with the optional 'Tanker' Mode

ensure that the switch is set to the 'Trailer' position

If the Control Unit is fitted with the optional 'Dual Lane' Mode

ensure that the switch is set to the correct lane for sampling.

2. Set the 'Manual / Automatic' switch to 'Automatic'

3. Set the 'Auto Sample Point' switch to the desired number of samples required

as follows:

This will allow between 1 and 15 positions in the load to be programmed forA automatic sampling.

This will allow 3 positions in the load to be programmed for automatic sampling.3

This will allow 5 positions in the load to be programmed for automatic sampling.5

This will allow 8 positions in the load to be programmed for automatic sampling.8

4. Assess the material to be sampled for flowability.

Adjust the '1-2 Sample' switch as follows:

a) For non-flowable materials and powders select

This means that the sample is taken on descent and ascent.

b) For flowable materials select

This means that the sample is taken on ascent only.

5. Set the 'Park / Run' switch to 'Run'

6. The 'Auto Program' button must be pressed and held until the programming sequence has been completed.

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SELF PROGRAMMING SEQUENCE Cont.....

Note: When programming, rotate Machine Head away from it’s Park Position before extending the Arm, ensuring both Counter-Clockwise and Clockwise Limit Lights are extinguished. Do not extend the Arm 'fully out' before the first sample point.

7. While the 'Auto Program' button is depressed, use the Control Joystick and the

'Sample' button, to manually take the required number of samples that has been

determined by the 'Auto Sample Point' switch.

8. If or has been selected on the 'Auto Sample Point' switch the machine will3 5 8

automatically move to the park position after the last sample point has been taken.

If has been selected the machine will automatically move to the park position when:A

i) The 15th sample point has been taken

or

ii) After the required number of samples, use the Control Joystick to extend the

Arm 'fully out', swing the machine to it's usual park position and then wait for

the Arm to complete it's park sequence (in and then out).

The 'Auto Program' button can be released.

Note: If the machine is fitted with the optional 'Dual Lane Automatic', ensure that

the 'Counter-Clockwise Limit Light' and 'Clockwise Limit Light'

are not illuminated when taking samples.

9. Once the machine has returned to the park position release the 'Auto Program' button.

10. To reset the sample point sequence of repeat from step 3.A 3 5 8

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AUTOMATIC SAMPLING OPERATION

OPERATING IN THE AUTOMATIC SAMPLING MODE

1. Ensure that the 'Park / Run switch' is set to 'Park'

2. If the Control Unit is fitted with the optional 'Tanker' Mode

ensure that the switch is set to the 'Trailer' position

3. If the Control Unit is fitted with the optional 'Dual Lane' Mode

ensure that the switch is set to the correct lane for sampling.

4. Set the 'Manual / Automatic' switch to 'Automatic'

5. Set the 'Auto Sample Point' switch to the desired number of samples required

6. Assess the material to be sampled for flowability.

Adjust the '1-2 Sample' Switch as follows:

a) For non-flowable materials and powders select

This means that the sample is taken on descent and ascent.

b) For flowable materials select

This means that the sample is taken on ascent only.

7. Set the 'Park / Run' switch to 'Run' and then back to 'Park'

8. Press the 'Auto Start' button

The machine will begin to sample as determined by the selected pre-programmed

sequence. The machine will return to the park position after the last sample has

been taken and the sample will be transported to the Reception Chamber.

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STOPPING THE MACHINE WHILE IN AUTOMATIC SAMPLING MODE

If for any reason the machine needs to be stopped during an automatic sampling sequence

proceed as follows:

1. While the machine is running set the 'Park / Run switch' to 'Run'

If the machine was entering the load when the operator activated 'Run' then the

Unispear will retract from the load, the Arm will move to the 'Up' position and stop.

2. Move the 'Manual / Automatic' switch to 'Manual'

At this point Manual operation may be used to complete the taking of samples.

3. When finished set the 'Park / Run switch' to 'Park'

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OPTIONAL FUNCTION OPERATION

If fitted to the Control Unit, these operate as follows:

TANKER MODE

This is a manual operation mode which gives fine 'Down' movement control so that the Unispear can be guided into the portholes of Tankers. PLEASE NOTE: Operation of Tanker Mode is not practical via Observation System.

Operation is as follows:

1. Ensure that the 'Park / Run switch' is set to 'Run'

2. Set the 'Tanker' mode switch to 'Tanker'

3. Using the Control Joystick, position the Arm over the porthole in the Tanker.

4. Press and release the 'Sample' button

The Arm will 'inch' down one step towards the porthole of the Tanker and stop.

Keep repeating this operation until the Unispear begins to enter the porthole.

If the Unispear is out of position while 'inching' down, reposition the Arm by using the

Control Joystick.

5. Once the tip of the Unispear has safely entered the porthole press and hold the

'Sample' button until the 'red down' light is illuminated.

The sample will now be taken, transported to the Reception Chamber.

6. Having collected the required sample, set the 'Park / Run' switch to 'Park'

and the machine will automatically return to the park position.

Note: Regardless of the setting on the '1-2 Sample' switch

when using 'Tanker' mode the sample will only be taken on ascent

of the Unispear.

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OPTIONAL FUNCTION OPERATION

DUAL LANE AUTOMATIC SAMPLING

This feature is used with the Automatic Sampling Operation only. With this function the machine is installed in the center of a dual lane operation. The central park position allows for fast and efficient sampling to take place from vehicles in either lane, thereby reducing traffic congestion.

Operation is as follows:

1. Ensure that the 'Park / Run switch' is set to 'Park'

2. Move the 'Dual Lane' switch to indicate the lane for sampling

as follows:

a) For left hand lane operation select

b) For right hand lane operation select

3. Now when the Control Unit is operated in 'Automatic' mode the sampling sequence will

take place in the correct lane.

SAMPLE LINE PURGING SYSTEM

This unit allows a cleaning agent such as Semolina, grain or an abrasive material to be

introduced into the positive air pressure line.

Operation is as follows:

1. Place the cleaning materials in to the Access Hopper and close the flap. Ensure flap

is secure before activating system.

2. Activate the 'Purge' switch and the Blower Unit will start.

3 The cleaning material will be transferred through the Unispear and back to the Sample

Reception Chamber, along with any materials otherwise left in the system.

4. The 'Purge' switch can now be turned 'Off'. The Blower Unit will stop and allow the materials to be removed from the Reception Chamber.

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OPTIONAL DUAL LANE WITH TWO RECEPTION CHAMBERS

DUAL LANE WITH TWO RECEPTION CHAMBERS

With this function the machine is installed in the center of a dual lane operation. When Lane 1 is selected the Sample from Lane 1 will be transferred Reception Chamber 1. When Lane 2 is selected the Sample from Lane 2 will be transferred to Reception Chamber 2. It is important that the Dual Lane Switch is not toggled during sampling otherwise cross contamination may occur.

Operation is as follows:

1. Ensure that the 'Park / Run switch' is set to 'Park'

2. Move the 'Dual Lane' switch to indicate the lane for sampling

as follows:

a) For Lane 1 operation select

b) For Lane 2 operation select

3. Now when a sample is taken from the selected lane, it will be transferred to the relevant Reception Chamber.

OPERATION MANUALCS90 BULK SAMPLER

# 1 # 2

MAX LEVEL MAX LEVEL

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ADVICE FOR CORRECT RECEPTION CHAMBER OPERATION

PLEASE READ CAREFULLY

The following advice is given to assist the operator in operating the Reception Chamber correctly.

Never attempt to open the Reception Chamber Flap while a sample is being taken, wait until the Air Flow Motor has stopped.

After each time the Sample is removed from the Reception Chamber, clean both sides of the Rubber Flap Seal (using brush) to ensure correct sealing during sampling. Never fix down Rubber Flap Seal to Flap.

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ADVICE FOR FAST EFFICIENT OPERATION

PLEASE READ CAREFULLY

The following advice is given to assist the operator in minimising both sampling time and machine wear.

1. Ensure the Arm is at least a quarter extended before rotating over the side of standard

trailers. If the trailer has an extension side, the Arm should be fully extended before

rotating over the side of the trailer.

2. Watch out for any obstacles in the trailer, ie catwalks, baffle plates, tie chains etc.

Aim to sample at least 1’ away from any obstructions. If an obstacle is struck by

the Unispear, immediately release the 'Sample' button.

3. To avoid damage to the bottom of small trailers containing a shallow depth of material,

release the 'Sample' button as soon as the Unispear stops descending.

4. Should any sample remain in the transfer hose when sampling the line can be cleared

as follows:

i) Ensure the sampling area is clear of personnel and any obstructions.

ii) Press the 'Sample' button to take the Arm down past its horizontal position

and then release the 'Sample' button.

This will activate the Air Flow System and clear the line.

5. Avoid over filling the Sample Reception Chamber beyond the maximum level

indicator, to prevent damage to the Air Flow System.

6. At the end of the sampling day, ensure that the 'Park / Run' switch

is set to 'Park' with the main electricity supply left 'ON'.

7. If for any reason it is necessary to turn the main electric supply 'OFF', always press

the red 'STOP' button on the Terminal Supply Box.

DO NOT turn off the Isolator Switch on the Terminal Supply Box, as this will cause the

pre-set park position to be lost.

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8. If, by chance the main electric supply to the machine is cut off, the park position will

need to be reset. This is done as follows:

(Single Lane Operation)

a) Using the Joystick move the Arm 'fully in' and then the Machine Head to it's normal park position.

b) Switch 'OFF' the machine via the Terminal Supply Box (TSB)

c) Set the 'Park / Run' switch to 'Park'

d) Switch the machine 'ON'. This will reset the park position.

e) Move the Arm away from the park position and then check the machine will

return to its park position when the 'Park / Run' switch is set to 'Park'.

(Dual Lane Operation)

a) Using the Joystick move the Arm 'fully in'.

b) Manually move the Machine Head to it's normal Park Position (Both Clockwise & Counter-clockwise LED's must be illuminated)

c) Switch 'OFF' the machine via the Terminal Supply Box (TSB)

d) Set the 'Park / Run' switch to 'Park'

e) Switch the machine 'ON'. This will reset the park position.

f) Move the Arm away from the park position and then check the machine will

return to its park position when the 'Park / Run' switch is set to 'Park'.

9. Regular maintenance must be carried out according to recommendations contained in

this manual. Service records should be kept in order that the machine guarantee

remains valid.

PP

OPERATION MANUALCS90 BULK SAMPLER

PP

Page 30

OPERATION MANUALCS90 BULK SAMPLER

SPEAR APERTURE ADJUSTMENT

Note:Ensure Tip Drainage Holes are clear to allow any water and moisture to drain from the Spear Tip.

Spear Aperture

Adjustable Slide

Aperture Screw and Washer

Aperture Screw

Internal AdjustableSlide

Tip Drainage Holes

Exit(Product)

Entrance(Air)

Product entersthe Spear

under gravity

The Adjustable Slide can be adjusted to provide the required volume of Product taken per Sample.

Loosen the Screw and move the Slide upwards to increase the amount of product taken, move the Slide downwards to decrease the amount of product taken. Always ensure the screw is tightened fully after any adjustments.

The Internal Adjustable Slide can be adjusted if small, lightweight product remains in the Spear Tip after sampling.

Moving the Internal Slide downwards will help ensure that product does not remain in the Spear Tip. It must be moved back up if larger, heavier product is then sampled. Ensure the Screw is tightened fully after any adjustments.

Chief Agri/Industrial (800) 359-7600

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Chief Agri/Industrial (800) 359-7600

Page 32

Chief Agri/Industrial (800) 359-7600

CS90CS90

SECTION 3

MAINTENANCE

OPERATION MANUALCS90 BULK SAMPLER

Page 33

Chief Agri/Industrial (800) 359-7600

MAINTENANCE

WARNING

Maintenance must only be carried out by suitably trained personnel.

Ensure that all guards are re-fitted securely after any work has been completed.

Whenever maintenance work is carried out, the main electric supply to the machine

must be isolated.

Refer to the Operations Counter on the Control Unit to assess type of service required

FIRST SERVICE (At 6000 operations)

1. Check all nuts, bolts and setscrews for tightness.

2. Check all proximity switches for correct distances.

a) Swivel Proximity Switch

This should be set at 3/16” between the stop and the switch.

b) Pressure Down Proximity Switch

This should be set at 1/16” above and below the actuator block on the

spring plate.

c) Rack Plate Proximity Switches

These should be set at 1/16” clearance from the rack stops.

3. Continue with the standard 6000 operation service check on components shown on

following pages.

4. All surfaces of Guards, Motor Cases, Electrical Boxes and general horizontal surfaces,

including inside the Air Flow Motor Housing, should be cleaned to ensure dust deposits

do not cause ingress damage or potential overheating.

OPERATION MANUALCS90 BULK SAMPLER

Page 34

Chief Agri/Industrial (800) 359-7600

'A'

'C'

'V'

'B'

'PDL''PD'

'R'

'L'

'B'

'SP'

'D'

'S'

'W'

'B'

'RP1'

'RPL'

'RP2'

'AP2''AP1'

'G'

MAINTENANCE CHECK POINTS

KEY

A Underside of extending Arm. SP Swivel Proximity Switch.

B Bearing. RP1 Up Proximity Switch.

C Arm Chain Adjuster. RP2 Down Proximity Switch.

D Drive Wheel. RPL Up Limit Switch.

G Inner Boss Grease Nipple PD Pressure Down Proximity Switch.

L Chain Lubrication point. PDL Pressure Down Limit Switch. R Rack. AP1 In Proximity Switch.

V Air Transfer Tubes. AP2 Out Proximity Switch. W Guide Wheel. S Swivel Motor Drive Chain.

OPERATION MANUALCS90 BULK SAMPLER

Page 35

Chief Agri/Industrial (800) 359-7600

EVERY 6 MONTHS OR 6000 OPERATIONS(Whichever is soonest)

1. With the Arm fully extended, grease the underside of the Arm 'A' using a 'Food Safe'

Grease.

2. Grease the Arm Chain 'L' using a 'Food Safe' Grease.

3. Grease both Racks 'R' using a 'Food Safe' Grease.

4. Check the Arm Chain tension. There should be no more than 3/16” movement when the

chain is pulled together at point 'L'. If necessary slacken off the M10 nut on the side of

the Chain Adjuster 'C'. Tighten the M12 Nut on the end of the Chain Adjuster to increase

the tension. Re-tighten the M10 Nut on the side of the Chain Adjuster.

5. Check the Swivel Motor Drive Chain tension 'S'. There should be no more than 3/16”

movement when the chain is pulled together at it mid point. The Chain tension can be

adjusted by lowering or raising the Swivel Motor mounting plate.

Grease the Chain with a 'Food Safe' Grease.

6. Check all Motor/Gearbox assemblies for wear or signs of leaking seals. Any leaking seals

should be replaced to prevent damage to the Gearbox components.

7. Check the condition of all cable glands entering Electrical Enclosures, Limit and Proximity

Switches, Internal / External Control Units and Air Flow Motor Housing for damage or

water / dust ingress. Replace any components where damage is evident or failure is

possible before the next service interval.

8. Inspect condition of flexible Transfer Hoses for damage, particularly where equipment is

exposed to cold ( (0°F) or heat 100°F). Replace any damaged Transfer Hoses using

recommended Chief product.

9. All surfaces of Guards, Motor Cases, Electrical Boxes and general horizontal surfaces,

including inside the Air Flow Motor Housing, should be cleaned to ensure dust deposits do not cause ingress damage or potential overheating.

10. Check grounding system for integrity.

OPERATION MANUALCS90 BULK SAMPLER

Page 36

Chief Agri/Industrial (800) 359-7600

ANNUALLY OR 12000 OPERATIONS

Include the 6 Month Maintenance.

1. Lubricate all Bearings 'B' grease with a 'Food Safe' Grease.

2. Grease Inner Boss 'G' with a 'Food Safe' Grease.

3. It is recommended that when the machine is to be idle for 2 to 6 months, the

6 month maintenance should be carried out on 'Shut down' and again prior to

'Start up'.

Similarly, after the machine has been idle for more than 6 months, the annual service

is recommended prior to 'Start up'.

4. Keep the Drive Wheel 'D' free from grease, ice and debris especially in the Winter, to

prevent any slippage.

5. Whenever any maintenance on the machine is carried out, complete the machine service

record sheet.

OPERATION MANUALCS90 BULK SAMPLER

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Chief Agri/Industrial (800) 359-7600

Page 38

Chief Agri/Industrial (800) 359-7600

CS90

SECTION 4

TECHNICAL DATA

OPERATION MANUALCS90 BULK SAMPLER

Page 39

Chief Agri/Industrial (800) 359-7600

PR

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OPERATION MANUALCS90 BULK SAMPLER

Page 40

Chief Agri/Industrial (800) 359-7600

OPERATION MANUALCS90 BULK SAMPLER

I0

AF

M

A1

13

5L

1L

2L

3

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24

6T

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II

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T1

T2

T3

24

622

A2

T1

T2

T3

EXP

L1 L2N COM 01 03 05 07 09 11 01 03 05

NC040200100806040200

0CH 1CH

IN

COMCOMCOMCOMCOM

10CH 11CH

+

-

00 01 02 04

03

05 07

06

00 02

01 03

OUT

POWER

RUN

ERR/ALM

INH

PRPHL

BKUP

PERIPHERAL

BATTERY

OMRONSYSMACCP1E

ON

10A

AFM

ON

2A

PLC

ONONON

UP / DOWN

6A

ONONON

LEFT / RIGHT

2A

ONONON

IN / OUT

2A

16

16 18

1A 1B 1C

1A 1B 1C

MAINS SUPPLY

Cable 10’ long wired as part of Assy

(strip sheath 1’)

EL

EV

AT

ION

MO

TO

R

UP LIMIT

UP/DOWNLIMIT

SW

IVE

L M

OT

OR

AR

M M

OT

OR

2

2

17

17

2 2

13

14

15

8

4

9

5

10

6

13

14

15

8

4

9

5

10

6

050

060

050

060

05

06

05 06

113112111

113

112

111

7373

33

72

72

32

71 333231

71

31

18

CONTROL MULTICORE

ARM MULTICORE

Please note that colors do not indicate wire colors

2

03

03

04

04

01

01

02

02

07

07

CS90 DISTRIBUTION BOX

WIRING 3 PHASE

Bootlace 0.5 mm OrangeBootlace 0.5 mm WhiteBootlace 1.5 mm BlackBootlace 1.0mm Red

Arm Multicore Wires -Control Multicore Wires -

Earth Wires -All other Wires (except 1.0 mm Solid) -

Link wires - SolidAll other wires - Tri Rated

1A

Page 41

Chief Agri/Industrial (800) 359-7600

OPERATION MANUALCS90 BULK SAMPLER

CO

NT

RO

L U

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WIR

ING

SAMPLEX

2012

I

S B P D U R

2

1

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22

23

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Page 42

Chief Agri/Industrial (800) 359-7600

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Page 43

Chief Agri/Industrial (800) 359-7600

CS90

SECTION 5

TROUBLE SHOOTING

OPERATION MANUALCS90 BULK SAMPLER

Page 44

Chief Agri/Industrial (800) 359-7600

TROUBLE SHOOTING

If the sampling system appears to be malfunctioning use the following guide to identify theproblem and hopefully overcome it. If the symptom continues complete the fault diagnosisreport and fax or mail it to Chief Industries, Inc.

PROBLEM SOLUTION

Arm not going up Turn the mains off to remove the Unispear, then turn back on.

Check MCB 6A has not tripped. Check MCB 10A (AFM) has not tripped.

Check mains electricity supply has not tripped.

Check manual override switches on Racks and Spring plates.

Ensure 'Up' proximity switch is not activated.

Arm not going down Ensure the machine is in 'Run' and not 'Park'.

Check MCB 6A has not tripped. Check MCB 10A (AFM) has not tripped.

Check mains electricity supply has not tripped.

Check manual override switches on Racks.

Ensure 'Down' proximity switch is not activated.

Left / Right Swivel Ensure the machine is in 'Run' and not 'Park'.not functioning Check MCB 2A has not tripped. Check mains electricity supply has not tripped.

Check Drive Wheel for wear and obstacles.

Check mounting bolts on Guide Wheels are secure.

Check all Guide Bearings are present and complete.

Check Left / Right proximity switches are not activated when trying to move Left or Right.

OPERATION MANUALCS90 BULK SAMPLER

Page 45

Chief Agri/Industrial (800) 359-7600

PROBLEM SOLUTION

In / Out not functioning Ensure the machine is in 'Run' and not 'Park'.

Check mains electricity supply has not tripped.

Check MCB 2A has not tripped.

Check Chain location bolts on Arm.

Check In / Out proximity switches are not activated when trying to move In / Out.

Arm extended past limit Proximity switch has malfunctioned.

Not extracting sample Check Unispear for blockages.

Check hose for blockages and holes.

Check Sample Reception Chamber seals.

Examine Air Flow Motor System.

Arm may not have gone past its horizontal point.

Water in sample Check seals on the sliding Air Transfer Tubes.

Ensure drain holes in tip of spear are not blocked.

Automatic not operating Switches not in correct position.

Lost park position.

Temporary loss of mains electricity supply, reprogram sampling sequence.

Machine unable to park Using the Joystick move the Arm 'fully in' and then the (Single Lane) Machine Head to it's normal park position. Switch 'OFF' the machine via the Terminal Supply Box. Switch the 'Park / Run' switch to the 'Park' position. Switch the machine 'ON'. This will set the park position.

OPERATION MANUALCS90 BULK SAMPLER

Page 46

Chief Agri/Industrial (800) 359-7600

PROBLEM SOLUTION

Machine unable to park Using the Joystick move the Arm 'fully in'.(Dual Lane) Manually move the Machine Head to it's normal Park Position (Both Left & Right LED's must be illuminated) Switch 'OFF' the machine via Terminal Supply Box. Switch the 'Park / Run' switch to the 'Park' position. Switch the machine 'ON'. This will set the park position.

Diverter Valve Check Air Supply to Solenoid Valve.not working Check MCB in Valve Enclosure has not tripped. Check Signal Cable is plugged into Joystick Control Unit. Check for blockages in system. Check for movement of the Vane within the Diverter Valve by watching the indicator located on the front of the unit.

OPERATION MANUALCS90 BULK SAMPLER

Page 47

Chief Agri/Industrial (800) 359-7600

This Page Is Intentionally Left Blank

Page 48

Chief Agri/Industrial (800) 359-7600

CS90

SECTION 6

APPENDIX

OPERATION MANUALCS90 BULK SAMPLER

Page 49

Chief Agri/Industrial (800) 359-7600

SE

RV

ICE

RE

CO

RD

SH

EE

T

DA

TE

INT

ER

IMS

ER

VIC

EF

UL

LS

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OPERATION MANUALCS90 BULK SAMPLER

Page 50

Chief Agri/Industrial (800) 359-7600

FAULT DIAGNOSIS QUESTIONNAIRE

Please complete this form as accurately as possible, as this will assist the engineers whendiagnosing the fault and provide a prompt solution.

Return this form by mail or fax.

CHIEF INDUSTRIES, INC. AGRI/INDUSTRIAL DIVISION

4400 EAST 39TH STREETKEARNEY, NEBRASKA 68847

YOUR DETAILS

Company Name

Your Name Position in Company

Tel No. Fax No.

CS Machine No.

Please give a brief description of the fault, functions in operation and any unusual

When the fault occurs, what other functions are working normally ? (please check)

When the fault occurs, what indicator lights are illuminated on the Control Unit ?(please check)

When the fault occurs please check the Control Unit.Which functions were set at the time of the fault ? (please check)

P'PARK'

'2' 'LEFT'

'OUT'

'OUT'

'IN'

'IN'

'DOWN'

'DOWN'

'UP'

'UP'

'RIGHT' 'TANKER'

'AUTO' '3' '5' '8' 'A'

OPERATION MANUALCS90 BULK SAMPLER

'COUNTER-CLOCKWISE'

'AIR FLOW SYSTEM'

'CLOCKWISE'

Cont..........

'COUNTER-CLOCKWISE'

'CLOCKWISE'

Page 51

Chief Agri/Industrial (800) 359-7600

When the fault occurs please check the Distribution Box.

Which MCB / Fuses are tripping / fusing ? (please check)

How many times does the fault occur ? (please check)

Locate the mains electricity supply to the machine.Switch the mains supply 'OFF' for approx 10 seconds and then switch back 'ON' again.

Please describe any changes to the operation of the machine.

When the fault occurrs which indicator lights are illuminated on theProgramable Logic Controller (PLC) ? (please check)

If none(please check here)

ON

10A

AFM

ON

2A

PLC

ONONON

UP / DOWN

6A

ONONON

LEFT / RIGHT

2A

ONONON

IN / OUT

2A

Every time functionis activated

Once aday

Twice aday

Once aweek

Once amonth

If no change(please check here)

Cont..........

OPERATION MANUALCS90 BULK SAMPLER

EXP

L1 L2N COM 01 03 05 07 09 11 01 03 05

NC040200100806040200

0CH 1CH

IN

COMCOMCOMCOMCOM

10CH 11CH

+

-

00 01 02 04

03

05 07

06

00 02

01 03

OUT

POWER

RUN

ERR/ALM

INH

PRPHL

BKUP

PERIPHERAL

BATTERY

OMRONSYSMACCP1E

Page 52

Chief Agri/Industrial (800) 359-7600

Weather conditions when the fault occurs ? (please check)

Average number of samples per day ? (please enter # in box)

Which product was being sampled when fault occurred ? (please check)

Only fill in the log sheet below if the fault is infrequent but still persists and the machinedoes not need immediate attention.Please enter details in log every time that the fault occurs.

Operator when fault occurs ? (please check)

Hot(above F)90°

Sunny / Fine

Trailer Tote Bins Bin Bags Railway Cars

Always the same operator Different operators

VariousCold

(below freezing)

Raining(at time of fault)

Raining(up to 24 hours

before fault)

Oil SeedsGrains

Date / time

11/2/148.30 am

EXAMPLE

Function being operatedwhen the fault occurs

The boom started to move

Brief descriptionof the fault

As the boom started to movethe 10A MCB tripped out

Brief descriptionof corrective action

Switched the 10A MCBback 'ON'

Name ofoperator

JoeSmith

Pellets Pulses Powders Meals

OPERATION MANUALCS90 BULK SAMPLER

Page 53

Chief Agri/Industrial (800) 359-7600

Date / timeFunction being operated

when the fault occursBrief description

of the faultBrief description

of corrective action

Name ofoperator

OPERATION MANUALCS90 BULK SAMPLER

Page 54

Should you have any questions concerning assembly instructions, parts or drawings, please feel free to contact us at the following.

Chief Industries, Inc.Agri/Industrial Division

4400 East 39th Street Kearney, NE 68847PO Box 848 Kearney, NE 68848

Phone: 800.359.7600308.237.3186

Fax: 308.389.6703E-mail: [email protected]

For more information about Chief Industries, Inc. and additional products or services visit our website.

www.agri.chiefind.com

www.chiefind.com

“We Engineer Relationships”

Chief Agri/Industrial (800) 359-7600

Page 55