csm 1000 series

CSM 1000 Series ContaminationSensor Module

Installation and Maintenance Instructions English (translation of original instructions)

Valid from series no. 0002S02042E0000277

Document no.: 3512624c

Imprint

CSM 1000 Series en 2 / 48

MoWa CSM1000 3512624c en-us 2012-11-26.doc 2012-11-23

Imprint

Publisher and responsible for the content:

HYDAC FILTER SYSTEMS GMBH

Postfach 1251

66273 Sulzbach / Saarland

Germany

Telephone: +49 (0)6897 509 01

Telefax: +49 (0)6897 509 846

E-mail: [email protected]

Homepage: www.hydac.com

Court of Registration: Saarbrücken, HRB 17216

Executive director: Mathias Dieter, Dipl.Kfm. Wolfgang Haering

Documentation Representative

Mr. Günter Harge

c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar

Telephone: ++49 (0)6897 509 1511

Telefax: ++49 (0)6897 509 1394


© HYDAC FILTER SYSTEMS GMBH

All rights reserved. No part of this work may be reproduced in any form (print, photocopy or by other means) or processed, duplicated or distributed using electronic systems without the written consent of the publisher. These documents have been created and inspected with the greatest care. However, errors cannot be ruled out completely.

All details are subject to technical modifications. Technical specifications are subject to change without notice.

Content



Content

Imprint............................................................................................................2

Documentation Representative ...................................................................2

Content ..........................................................................................................3

Preface...........................................................................................................5

Technical Support........................................................................................6

Modifications to the Product ........................................................................6

Warranty ......................................................................................................6

Using the Documentation ............................................................................7

Safety Information and Instructions............................................................8

Hazard symbols...........................................................................................8

Signal words and their meaning in the safety information and instructions ..................................................................................................8

Structure of the safety information and instructions...................................10

Observe regulatory information .................................................................10

Proper/Designated Use .............................................................................11

Improper use or use deviating from intended use......................................11

Qualifications of personnel / target group ..................................................13

Wear suitable clothing ...............................................................................14

Unpacking the CSM ....................................................................................14

Transporting the CSM ................................................................................15

Storing the CSM..........................................................................................16

Checking the Scope of Delivery ................................................................17

CSM Characteristics ...................................................................................18

CSM components........................................................................................19

Hydraulic Schematic...................................................................................20

Dimensions..................................................................................................21

Drilling template for wall mounting.............................................................22

Hydraulic Connection of the CSM .............................................................22

Hydraulic Connectors ................................................................................22

Notes on piping / hosing ............................................................................23

Suction port connection - IN ...................................................................24

Content



Return port connection - OUT ................................................................25

Leakage oil connection - LEAKAGE (only with CSM1xxx-2 ...) ..............25

Magnetic coupling (only CSM 1xxx-4…).................................................26

Electrical Connection of the CSM..............................................................27

Electrical connection of the ContaminationSensor CS1000.......................28

Electrical connection of the AquaSensor AS1000 .....................................28

Starting up the CSM....................................................................................29

Adjusting the counter balance valve.........................................................29

Required tools and measuring instruments ...............................................29

Performing Maintenance ............................................................................34

Clean the suction screen ...........................................................................35

Disposing of the CSM.................................................................................37

Errors and Troubleshooting.......................................................................37

Spare parts ..................................................................................................38

Accessories.................................................................................................41

Plugs ......................................................................................................41

Connection cable, shielded ....................................................................41

Connection cable....................................................................................41

Connection cable....................................................................................42

Customer service........................................................................................42

Technical data .............................................................................................43

Model Code..................................................................................................45

Preface

Preface

For you, as the owner of a product manufactured by us, we have produced this manual, comprising the most important instructions for its operation and maintenance.

It will acquaint you with the product and assist you in using it as intended in an optimal manner.

Keep this documentation in the vicinity of the product for immediate reference.

Note that the information on the unit's engineering contained in the documentation was that available at the time of publication.There may be deviations in technical details, figures, and dimensions as a result.

If you discover errors while reading the documentation or have additional comments or suggestions, contact us at:

HYDAC FILTER SYSTEMS GMBHTechnische DokumentationPostfach 12 5166273 Sulzbach / Saar Germany



Preface



Technical Support Contact our technical sales department if you have any questions on our product. When contacting us, please always include the model/type designation, serial no. and part-no. of the product:

Fax: +49 (0) 6897 509 - 846


Modifications to the Product We would like to point out that changes to the product (e.g. purchasing additional options, etc.) may mean that the information in the operating instructions is no longer applicable or adequate.

After modification or repair work that affects the safety of the product has been carried out on components, the product may not be returned to operation until it has been checked and released by a HYDAC technician.

Please notify us immediately of any modifications made to the product whether by you or a third party.

Warranty For the warranty provided by us, please refer to the General Terms of Sale and Delivery of HYDAC Filter Systems GmbH.

You will find these under www.hydac.com -> General terms and conditions.

http://www.hydac.com/

Preface

Using the Documentation

Note that the method described for locating specific information does not release you from your responsibility of carefully reading these instructions prior to starting the unit up for the first time and at regular intervals in the future.

What do I want to know?

I determine which topic I am looking for.

Where can I find the information I’m looking for?

The documentation has a table of contents at the beginning. There, I select the chapter I'm looking for and the corresponding page number.



Chapter description

Page number

Edition date

Document languageDocumentation no.with index/

file name

The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed.

Safety Information and Instructions


The unit was built according to the statutory provisions valid at the time of delivery and satisfies current safety requirements.

Any residual hazards are indicated by safety information and instructions and are described in the operating instructions.

Observe all safety and warning instructions attached to the unit. They must always be complete and legible.

Do not operate the unit unless all the safety devices are present.

Secure the hazardous areas which may arise between the unit and other equipment.

Maintain the unit inspection intervals prescribed by law.

Document the results in an inspection certificate and keep it until the next inspection.

Hazard symbols

These symbols are listed for all safety information and instructions in these operating instructions which indicate particular hazards to persons, property or the environment.

Observe these instructions and act with particular caution in such cases.

Pass all safety information and instructions on to other users.

General hazard

Danger due to electrical voltage / current

Danger due to operating pressure

Risk of burns due to hot surfaces

Signal words and their meaning in the safety information and




instructions

DANGER DANGER indicates a danger with a high risk and which will lead to death or serious injury if not avoided.

WARNING WARNING indicates a danger with a medium risk and which can lead to death or serious injury if not avoided.

CAUTION CAUTION indicates a danger with a low risk and which can lead to minor injury if not avoided.

NOTE NOTE indicates a danger which will lead to damage to property if not avoided.




Structure of the safety information and instructions

All warning instructions in this manual are highlighted with pictograms and signal words. The pictogram and the signal word indicate the severity of the danger.

Warning instructions listed before an activity are laid out as follows:

SIGNAL WORD

Type and source of danger

Consequence of the danger

HAZARD SYMBOL

► Measures to avert danger

Observe regulatory information

Observe the following regulatory information and guidelines:

Legal and local regulations for accident prevention

Legal and local regulations for environmental protection

Country-specific regulations, organization-specific regulations




Proper/Designated Use

Use the unit only for the application described in the following.

The ContaminationSensor module CSM was developed for the continuous monitoring of particulate contamination in hydraulic systems.

Proper or designated use of the product extends to the following:

observing all instructions contained in the instruction manual.

performing inspection and maintenance work.

Improper use or use deviating from intended use

DANGER

Danger due to unanticipated use of the unit

Bodily injury and damage to property will result when operated improperly.

► Never operate the unit in potentially explosive atmospheres.

► The unit is only to be used with permissible media.

Any use extending beyond or deviating therefrom shall not be considered intended use. HYDAC Filter Systems GmbH will assume no liability for any damage resulting from such use. The user alone, shall assume any and all associated risk

Improper use may result in hazards and/or will damage the unit. Examples of improper use:

o Operation in potentially explosive atmospheres.

o Operation with a non-approved medium.

o Operation under non-approved conditions.

o Operation when the system equipment or safety devices are defective.

o Modifications to the unit made by the user or purchaser.

o Improper monitoring of unit components that are subject to wear and tear.

o Improperly performed repair work






NOTE

Impermissible operating media

The unit will be destroyed

► The unit is only to be used with mineral oils or mineral oil-based raffinates.

NOTE

Highly contaminated fluid

The pump will become worn out / damaged.

► For long-term operation, pump only fluid with a maximum contamination of ISO 22/20/18




Qualifications of personnel / target group

Persons who work on the machine must be aware of the associated hazards when using the unit.

Operating and specialist personnel must have read and understood the operating instructions, in particular the safety information and instructions, and applicable regulations before beginning work.

The operating instructions and applicable regulations are to kept so they are accessible for operating and specialist personnel.

These operating instructions is intended for:

Operating personnel: such persons have been instructed in machine operation and are aware of potential hazards due to improper use.

Specialist personnel: such persons with corresponding specialist training and several years work experience. They are able to assess and perform the work assigned to them, they are also able to recognize potential hazards.

Activity Person Knowledge

Transport / storage Forwarding agent

Specialist personnel

Proof of knowledge of cargo securing instructions

Safe handling/operation of hoisting and lifting equipment

Hydraulic / electrical installation,

first commissioning,

maintenance,

troubleshooting,

repair,

decommissioning,

disassembly


Safe handling/use of tools

Fitting and connection of hydraulic lines and connections

Fitting and connection of electrical lines, electrical machinery, sockets, etc.

Checking the phase sequence

Product-specific knowledge

Operation

Operations control


Product-specific knowledge

Knowledge about how to handle operating media.

Knowledge about contamination due to solids and water

Disposal Specialist personnel

Proper and environmentally-friendly disposal of materials and substances

Decontamination of contaminants

Knowledge about reuse

Unpacking the CSM



Wear suitable clothing

Loose-fitting clothing increases the risk of being caught or being drawn in on rotating parts, and the risk of getting caught on protruding parts. You can be severely injured or killed.

Wear close-fitting clothing.

Do not wear any rings, chains or any other jewelry.

Wear work safety shoes.

Unpacking the CSM

The CSM is function- and leak-tested in the factory and properly packed. The connectors are closed off so that no contamination can enter the unit while it is in transit.

When receiving and unpacking the unit, check it for damage in transit.

Dispose of the packaging material in an environmentally-friendly manner.

Transporting the CSM

Transporting the CSM

Transport the CSM as described below:

Carry the unit by hand using the handle.

Transport the unit in a horizontal position on a pallet.

Support the upper part with a spacer (1). Height ~ 30 mm.

When lashing the equipment, ensure that no protruding components are lashed down.



Storing the CSM

Storing the CSM

Rinse and drain the unit completely before putting it into extended storage.

Make sure to store the CSM in a clean, dry place.

Store the unit standing up, or lying flat on a pallet.

Support the upper part with a spacer (1). Height ~ 30 mm.



Checking the Scope of Delivery

Checking the Scope of Delivery

Upon receiving the CSM check it for any damage in transit. Do not put the CSM into operation unless it is in perfect condition. Report any damages in transit to the transport company or the responsible agent immediately. Do not put the unit into operation.

The following items are supplied:

Item Qty. Designation

1 1 Contamination Sensor Modulee, CSM 1000 Series

2 1 Pressure gauge with adapter

- 1

Technical Documentation, const. of: - Operating and Maintenance Instructions CSM 1000 - Operating and Maintenance Instructions CS 1000 Series - Operating and Maintenance Instructions FluMoS light - Operating and Maintenance Instructions AS 1000 (optional)- Calibration certificate of the CS 1000



CSM Characteristics



CSM Characteristics

The gear pump sucks the oil to be analyzed and conveys it to the Contamination Sensor, in which the particulate contamination is captured by an optical sensor and analyzed according to particle size classifications and counted.

Any air bubbles contained in the oil may skew the measurement results as they, like particulate contamination, cause the measurement cell to generate signals.

The purpose of the CSM is to suppress air bubbles so that the measurement results are not skewed or only minimally impacted.

Because oil absorbs an increasing quantity of air as the pressure increases (rule of thumb: ~ 8% air per bar), the ContaminationSensor aims to achieve the greatest possible pressure. This is done using a downstream pressure relief valve.

However, pressurized air cannot be immediately dissolved in oil, consequently a path is provided for between the pump and the sensor.

With highly viscous oil and extremely high amounts of air, an air bubble can get stuck directly behind the pump so that it does not rise and flow out through the conduit. The pump is unable to pump against this pressurized air. Through the slightly opened throttle valve located in the conduit between the pump and the ContaminationSensor, the pressure can reduce and the pump starts to pump oil again.

In normal operation, only a small portion of the flow is lost at this throttle valve as the hydraulic resistance of the oil is extremely high. However, air bubbles can easily escape at this position.

CSM components

CSM components

Item Designation

1 Electric motor

2 Gear pump (with or without leakage oil connection depending on order)

3 Test point 1

4 Pressure relief valve

5 Test point 2

6 Counter balance valve

7 Choker valve (optional)

8 ContaminationSensor CS1000 series

9 Suction screen, 400 µm

10 Suction port connection (IN)

11 Return port connection (OUT)

12 AquaSensor 1000 (optional)

13 Leakage oil connection (LEAKAGE) (only with CSM1xxx-2 ...)



Hydraulic Schematic

Hydraulic Schematic

8

12

5 6 7

3

4

1

11

10

9

2

LEAKAGE

13

Item Designation

1 Electric motor

2 Gear pump (with or without leakage oil connection depending on order)

3 Test point 1

4 Pressure relief valve

5 Test point 2

6 Counter balance valve

7 Choker valve (optional)

8 ContaminationSensor CS1000 series

9 Suction screen, 400 µm

10 Suction port connection (IN)

11 Return port connection (OUT)

12 AquaSensor 1000 (optional)

13 Leakage oil connection (LEAKAGE) (only with CSM1xxx-2 ...)



Dimensions

Dimensions



Hydraulic Connection of the CSM

Drilling template for wall mounting


Hydraulic Connectors

CSM1xxx-1, CSM1xxx-4 CSM1xxx-2

IN = Suction port connection

OUT = Return port connection

LEAKAGE = Leakage oil connection






Notes on piping / hosing

In order to keep the pressure differential as low as possible, use as few threaded connections as possible.

The pressure loss in a hydraulic line depends upon:

Flow rate

kinematic viscosity

pipe dimensions

fluid density

The pressure differential can be estimated for hydraulic oils as follows:

Δp ~ 6.8 * L / d4 * Q * V * D Δp = Pressure differential in [bar]

L = pipe length [m]

d = internal pipe diameter [mm]

Q = Flow rate [l/min]

V = kinematics viscosity [mm²/s]

D = Density [kg/dm³] Mineral oil-based hydraulic fluid has a density of ~ 0.9 kg/dm³.

This applies to straight pipe runs and hydraulic oils. Additional threaded connections and pipe bends increase the pressure differential.

Keep the height difference between the pump and the oil level in the tank as minimal as possible.

Hoses must be suitable for suction pressures of at least -0.5 bar.

Constrictions in the connections and lines should be avoided. This could compromise suction output and cause cavitation.

Take note that the nominal size of the connected hoses/piping must be at least as large as the inlet port sizes.

Make sure that no tension or vibrations are carried over to the pump or filter housing when the pipes are connected. Use hoses or expansion joints if necessary.


Suction port connection - IN

NOTE

Overpressure at the suction port connection (IN)


► Note the maximum pressure on the suction port connection IN for CSM1xxx-1 = -0.4 bar - 0.5 bar for CSM1xxx-2 = -0.4 bar - 120 bar for CSM1xxx-4 = -0.4 bar - 80 bar

Make the suction-side connection with a flexible hose that is resistant to negative pressure or with pipelines. The nominal size of the connecting lines must be at least as large as the cross-section of the unit in order to prevent excessively high pressure loss.

Suction connection to the tank must be done in a manner so that it is always below the oil level.

NOTE

Severe contamination

The unit will be damaged

► Do not prime directly at the bottom of the tank

► Do not prime in the sump

► Never prime without a built-in suction screen

The greatest contamination is found on the bottom of the tank. All impurities and other particles are deposited on the bottom of the tank.

Make the suction-side connection with a flexible hose that is resistant to negative pressure or with pipelines. The nominal size of the connecting lines must be at least as large as the cross-section of the unit in order to prevent excessively high pressure loss.

Suction connection to the tank must be done in a manner so that it is always below the oil level.






Return port connection - OUT

NOTE

Return port connection (OUT) closed


► Make sure that the return port is always open

Leakage oil connection - LEAKAGE (only with CSM1xxx-2 ...)

NOTE

Leakage oil connection (LEAKAGE) closed


► Make sure that the leakage oil connection is always open.

► Note the maximum pressure of 0.5 bar at the leakage oil connection




Magnetic coupling (only CSM 1xxx-4…)

The CSM1xx0-4… is equipped with a magnetic coupling between the electric motor and the pump.

NOTE

Slipping magnetic coupling

Fluid is no longer being pumped, the magnetic coupling starts to make noises and is destroyed.

► A) Switch the unit off.

► B) Check the pump temperature. Switch the unit on only after the pump has cooled down to below 50°C.

► C) Check if the return line (OUT) is open.

► D) Check the pressure setting on the pressure gauge. Correct the pressure setting if necessary.

Electrical Connection of the CSM


DANGER

Exposed electrical components in the switch cabinet

Danger of fatal injury due to electric shock

► Any work involving the electrical system may only be done by a properly trained, certified electrician.

Compare the voltage and frequency specifications on the type label with the specifications for the available network.

The pump motor must be protected from overloading, in accordance with VDE 0113.

Check the direction of rotation of the motor by switching it on briefly (jog mode). An arrow on the ventilator hood shows the sense of rotation.

To change the direction of rotation, commutate two phases.

Depending on the network voltage, connect the motor in a star or delta connection. Check the type label on the motor to accomplish this.






Electrical connection of the ContaminationSensor CS1000

For more information, refer to the ContaminationSensor operating and maintenance instructions included.

Electrical connection of the AquaSensor AS1000

For more information, refer to the AquaSensor operating and maintenance instructions included.

Starting up the CSM

Starting up the CSM

You must adjust the counter balance valve (B) once the CSM has been connected hydraulically to the entire system with IN/OUT, and with LEAKAGE if applicable, and the electrical connection has been completed.

The counter balance valve (B) and the throttle valve (A) are completely open at the time the unit is shipped.

Adjusting the counter balance valve

Required tools and measuring instruments

Combination wrench, size 22 mm

Combination wrench, size 13 mm

Allen wrench, size 4 mm

Pressure gauge 0-60 bars, included adapter

(comes standard with the CSM)

Set the counter balance valve (B) in accordance with the following steps:




1. If available, open the choker valve (A) by turning it counterclockwise until it is completely opened.




2. Unscrew the manometer onto the test point (1).

3. Switch the CSM on.

4. Check the suction intake behavior of the pump and the oil flow.

5. If a uniform volume flow can be detected on the basis of the sound the pump is making and/or at the outlet side (OUT), then rotate the vacuum gauge (A) in clockwise direction until it is completely closed.

6. The pressure gauge at the test point

(1) shows the pressure at the inlet of the ContaminationSensor CS1000 (max. 60 bar).

7. Unscrew the head-nut from the

counter balance valve (B).




8. Release the counter-nut on the counter balance valve (B).

9. Set the pressure range for a

maximum operating medium viscosity to between 25 and 40 bar by using a size 4 Allen wrench to rotate the set screw on the counter balance valve (B).

Note that a differential in comparison with the pressure measured in Step 6 of a least 10 bar more is to be recommended.

10. Tighten the lock nut. Make sure that

the setting of the counter balance valve (B) is not changed in the process.




11. Screw the head-nut onto the counter balance valve (B) and tighten it firmly.

12. Unscrew the manometer from the

test point (1).

13. The CSM is now ready for use.



Performing Maintenance


WARNING

Operating pressure

Danger of bodily injury

► The hydraulic system must be depressurized before performing any work on the hydraulic system.

The prescribed adjustment, maintenance/servicing and inspection work is to be conducted in accordance with the respective schedules.

The unit is to be disconnected from the power supply and protected against being inadvertently switched back on when performing any maintenance, servicing, inspection or repair work.

Once maintenance work is complete, check that the safety devices are still working properly. Any screwed fittings which have been undone/removed are to be checked to see that they have been properly resecured.

24 hrs. or

daily

500 hrs. or

monthly

3000 hrs. or

twice per year

Check for leaks X

Visual check of electrical equipment X

Clean the suction strainer. X




Clean the suction screen

NOTE

Suction screen missing / operating without a suction screen


► Never operate the unit without a suction screen.

► Clean the suction screen regularly.

A suction strainer is fitted into a piece of pipe of the suction line to protect the pump from coarse contamination.

Check the suction screen immediately in the event of insufficient suction or delivery action.

To replace the suction screen, proceed as follows:

1. Open the screw plug using a size 6 Allen wrench.

2. Take out the suction screen by rotating it with a large, flat screwdriver in counterclockwise direction.




3. Clean the suction screen by washing it out and then blowing it out with compressed air.

4. Rotate the suction screen in

clockwise direction into the housing with a large, flat screwdriver.

5. Screw in the screw plug by hand and tighten it with 12 Nm.



Disposing of the CSM



Disposing of the CSM

After dismantling the unit and separating the various materials, dispose of the unit in an environmentally-friendly manner.

Errors and Troubleshooting

Error Cause(s) Remedy

No flow The pump is conveying in the wrong direction.

Check the sense of rotation of the motor and, if necessary, reverse the phases.

Shut-off device outside of the CSM in the suction or pressure line is closed.

Open all the locking features in the suction and pressure lines.

Suction strainer is clogged. Clean the suction strainer. See page 35.

Only CSM1xxx-1 / -2:

The coupling between the motor and the pump is loose or faulty.

Contact HYDAC.

Only CSM1xxx-4:

The magnetic coupling is disengaged and is slipping. Loud noise emissions.

Switch the pump off. Allow the unit to cool down. Switch the unit on again.

Contact HYDAC.

No function Not connected to power supply.

Check the electrical connection; plug, cable and socket.

For CS1000 error messages, refer to the corresponding chapter in your CS1000 operating and maintenance manual.

Spare parts

Spare parts

Make sure to indicate the entire unit designation and the serial number in accordance with the type label when ordering spare parts.



Spare parts



Spare parts

Item Description Qty Part no.

20 Handle 1 6026672

60 Part of joint 3 3135672

100 Strainer element 1 3152786

140 Motor pump assembly 1 *

150 Rubber buffer 4 606841

240 Threaded coupling 2 606304

250 Pressure relief valve 1 *

270 ContaminationSensor CS1000 1 *

320 Pressure relief valve 1 557654

330 Throttle valve 1 705426

340 AquaSensor AS 1 *

420 Type label 1 3137999

430 "Circuit diagram" sign 1 3265699

435 "STRAINER" sign 1 3490464

440 "IN" sign 1 3130347

445 "LEAKAGE" sign 1 3264852

450 "OUT" sign 1 3130551

455 "DO NOT BLOCK" sign 1 3259154

470 Connection for pressure gauge 1 6003824

480 Pressure gauge 1 606764

700 "Direction of rotation" warning sign 1 3529226



Accessories



Item Description Qty Part no.

- Installation and Maintenance Instructions 1 3512624

*) Upon request

Accessories

The CSM accessories are listed in the following.

Plugs

Part no.

Connector female with screw clamp ZBE 08 6006786

Connector female with screw clamp,

shielded ZBE 44 3281243

Connection cable, shielded

Connector female ↔ Cable ending open Length Part no.

↔ + shield 2 m ZBE 42S-02 3281220

↔ + shield 5 m ZBE 42S-05 3281239

↔ + shield 2 m ZBE 08S-02 6019455

↔ + shield 5 m ZBE 08S-05 6019456

↔ + shield 10 m ZBE 08S-10 6023102

↔ + shield 30 m ZBE 08S-30 6035063

Connection cable

Connector female ↔ Cable ending open Length Part no.

↔ 2 m ZBE 0P-02 6052697

↔ 5 m ZBE 0P-05 6052698

↔ 2 m ZBE 08-02 6006792

↔ 5 m ZBE 08-05 6006791

Customer service

Connection cable

Connector female ↔ Connector male Length Part no.

↔ 5 m ZBE 43-05 3281240

↔ 2 m ZBE 30-02 6040851

↔ 3 m ZBE 30-03 6053924

↔ 5 m ZBE 30-05 6040852

Customer service

HYDAC SERVICE GMBH Friedrichsthaler Strasse 15a, Werk 13 66540 Neunkirchen-Heinitz

Germany

Telephone: ++49 (0)681 509 883

Fax: ++49 (0)681 509 324




Technical data



Technical data

General data

Medium temperature 0 … 70°C / 32 … 158°F

Ambient temperature 0 … 40°C / 32 … 104°F

Storage temperature -40°C … 80°C / -40°F … 176°F

Relative humidity maximum 90%, non-condensing

Weight ~ 18 kg

Hydraulic data

CSM1xxx-1 - 0.4 bar … 0.5 bar

CSM1xxx-2 - 0.4 bar … 120 bar Permissible pressure at suction port connection (IN)

CSM1xxx-4 - 0.4 bar … 80 bar

Permissible pressure at leakage oil connection (LEAKAGE) CSM1xxx-2 0.5 bar maximum

Permissible pressure at return port connection (OUT)

CSM1xxx-1 CSM1xxx-2 CSM1xxx-4

5 bar maximum

Pump types Gear pump

Maximal suction height 500 mm

Sealing material NBR / FKM*

Suction port connection (IN) G ¼“

Return port connection (OUT) G ¼“

Leakage oil connection (LEAKAGE) G ¼“

CSM1xxx-1 CSM1xxx-2 10 … 3000 mm²/s Permissible operating viscosity

range CSM1xxx-4 10 … 1000 mm²/s

CSM1xxx-1 CSM1xxx-2 10 … 1000 mm²/s Permissible viscosity range for

the measurement operation CSM1xxx-4 10 … 800 mm²/s

Technical data

Hydraulic data

Total flow rate 50 Hz 60 Hz

CSM1xxx-1 ~ 90 ml/min ~ 110 ml/min



*) According to model code

Electrical data CSM1xxx-x-x-W/N/X60/O60

Voltage frequency 50 Hz 60 Hz

Voltage (delta connection) 230 V, 50 Hz, 3 Ph 265 V, 60 Hz, 3 Ph

Voltage (Star (Y-) connection) 400 V, 50 Hz, 3 Ph 460 V, 60 Hz, 3 Ph

Current consumption 1.23 A / 0.71 A 1.18 A / 0.68 A

Nominal power 0.18 kW 0.21 kW

Continuous duty rating 100% 100%

Rotation speed 1425 rpm 1710 rpm

IP class IP55 IP55

Insulation class F F

Electrical data CSM1xxx--x-x-N/AB/N60/AB60

Voltage frequency 50 Hz 60 Hz

Voltage (delta connection) 400 V, 50 Hz, 3 Ph 400 V, 60 Hz, 3 Ph

Voltage (Star (Y-) connection) 690 V, 50 Hz, 3 Ph 690 V, 60 Hz, 3 Ph

Current consumption 0.71 A / 0.41 A 0.57 A / 0.33 A

Nominal power 0.18 kW 0.18 kW

Continuous duty rating 100% 100%

Rotation speed 1425 rpm 1755 rpm

IP class IP55 IP55

Insulation class F F For other electrical versions, obtain the respective data from the type label on the electric motor.



Model Code


Model Code

CSM 1 2 2 0 - 1 - 1 W/N/X60/O60 AS

Type CSM Version 1 = 4 particle size channels Contamination code 2 = ISO4406:1999, SAE AS 4059(D) /

>4 µm(c) >6 µm(c), 14 µm(c) >21 µm(c)

3 = ISO4406:1987, NAS1638 / >2 µm >5 µm >15 µm > 25 µm ISO4406:1999, SAE AS 4059(D) / >4 µm(c) >6 µm(c), 14 µm(c) >21 µm(c), can be switched

Option 1 = without display 2 = with display Fluids 0 = based on mineral oil Hydraulic Version 1 = Gear pump, standard

2 = Gear pump, inlet pressure-stable, up to a maximum of 120 bar, with oil leakage pipe

4 = Gear pump, inlet pressure-stable, up to a maximum of 80 bar, without oil leakage pipe

Electrical Outlet 1 = 4 … 20 mA analog outlet 2 = 0 … 10 V analog outlet Supply voltage W/N/X60/O60 = 230 V, 50 Hz, 3 Ph / 265 V, 60 Hz, 3 Ph

400 V, 50 Hz, 3 Ph / 460 V 60 Hz, 3 Ph N/AB/N60/AB60 = 400 V, 50 Hz, 3 Ph / 400 V 60 Hz, 3 Ph

690 V, 50 Hz, 3 Ph / 690 V 60 Hz, 3 Ph Other voltages on request

Supplementary details Without = Series AS = with AquaSensor AS1000 HL = with HYDACLab


HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 846 (Technical Department) Fax: +49 (0) 6897 509 577 (Sales Department) Internet: www.hydac.com E-Mail: [email protected]

csm 1000 series

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