ct-r5_rrv1933

Upload: ioana-bulgariu

Post on 03-Apr-2018

213 views

Category:

Documents


0 download

TRANSCRIPT

  • 7/28/2019 CT-R5_RRV1933

    1/32

    ORDER NO

    Service

    Manual

    PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, JapanPIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.PIONEER ELECTRONIC (EUROPE) N.V . Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

    PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 501 Orchard Road, #10-00 Lane Crawford Place, Singapore 0923CCCCC PIONEER ELECTRONIC CORPORATION 1998

    STEREO CASSETTE DECK

    RRV1933

    TZZR APR. 1998 Printed in Japa

    CT-R5

    CONTENTS1. SAFETY INFORMATION.................................... 22. EXPLODED VIEWS AND PARTS LIST ............. 33. SCHEMATIC DIAGRAM................................... 114. PCB CONNECTION DIAGRAM ....................... 165. PCB PARTS LIST ............................................. 246. ADJUSTMENT.................................................. 26

    7. GENERAL INFORMATION .............................. 307.1 IC ................................................................ 30

    7.2 BLOCK DIAGRAM .................................... 38. PANEL FACILITIES AND SPECIFICATIONS

    ...................................................................32

    THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

    TypeModel

    CT-R5Power Requirement Remarks

    ZY DC power supplied from other system component

    These products are component of systems.

    This product does not operate normally by itself. Please connect it to the STEREO TUNER

    AMPLIFIER SX-R9/MY, for adjustment and operation inspection. Otherwise damage may result.

    AUTO REVERSE/FRONT LOADING MECHANISM

    STEREO CASSETTEDECK

    OPEN/CLOSE

    0

    REW FFSTOP

    1 7

    D

    R EC D OL BY

    NR

    REVERSEMODE

    Op

    REV FWD

    2 3

  • 7/28/2019 CT-R5_RRV1933

    2/32

    CT-R5

    2

    1. SAFETY INFORMATION

    1. SAFETY PRECAUTIONS The following check should be performed for thecontinued protection of the customer and serv icetechnician.

    ANY MEASUREMENTS NOT WITHIN THE LIMITS

    OUTLINED ABOVE ARE INDICATIVE OF A PO-

    TENTIAL SHOCK HAZARD AND MUST BE COR-

    RECTED BEFORE RETURNING THE APPLIANCE

    TO THE CUSTOMER.

    2. PRODUCT SAFETY NOTICEMany electrical and mechanical parts in the appli-

    ance have special safety related characteristics. Theseare oft en not evident from visual inspection nor theprotection afforded by them necessarily can be ob-tained by using replacement components rated forvoltage, wattage , etc. Replacement parts which havethese special safety characteristics are identified inthis Service Manual.

    Electrical components having such features areidentified by marking with a on the schematics andon the parts list in this Service Manual.The use of a substitute replacement component which

    does not have the same safety characteristics as thePIONEER recommended replacement one, shown inthe parts list in this Service Manual, may create shock,fire, or other hazards.

    Product Safety is continuously under review andnew instructions are issued from time to time. Forthe latest information, always consult the currentPIONEER Service Manual. A subscription to, or ad-ditional copies of, PIONEER Service Manual may beobtained at a nominal charge from PIONEER.

    LEAKAGE CURRENT CHECK

    Measure leakage current to a known earth ground(water pipe, conduit, etc.) by connecting a leakagecurrent tes ter such as Simpson Model 229-2 orequivalent between the earth ground and all exposedmetal parts of the appliance (input/output terminals,screwheads, metal overlays, control shaft, etc.). Plugthe AC line cord of the appliance directly into a 120VAC 60 Hz outlet and turn the AC power switch on. Anycurrent measured must not exceed 0.5 mA.

    (FOR USA MODEL ONLY)

    Also test with plugreversed(Using AC adapterplug as required)

    Deviceundertest

    Test all exposedmetal surfaces

    Earth ground

    Leakagecurrenttester

    Reading shouldnot be above0.5 mA

    AC Leakage Test

    This service manual is intended for qualified service technicians; it is not meant for the casual

    do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been

    trained to properly and safely repair complex products such as those covered by this manual.

    Improperly performed repairs can adversely affect the safety and reliability of the product and may

    void the warranty. If you are not qualified to perform the repair of this product properly and safely, you

    should not risk trying to do so and refer the repair to a qualified service technician.

    WARNING

    Lead in solder used in this product is l isted by the California Health and Welfare agency as a known reproductive toxicant whic h

    may cause birth defects or other reproductive harm (California Health & Safety Code, Section 25249.5).

    When servicing or handling circuit boards and other components which contain lead in solder, avoid unprotected skin contact with

    the solder. Also, when soldering do not inhale any smoke or fumes produced.

    REMARQUE

    (POUR MODLE CANADIEN SEULEMENT)

    Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les

    pices de remplacement doivent avoir la mme dsignation.

    NOTICE

    (FOR CANADIAN MODEL ONLY)

    Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts

    must be of identical designation.

  • 7/28/2019 CT-R5_RRV1933

    3/32

    CT-R5

    2. EXPLODED VIEWS AND PARTS LIST

    2.1 PACKING

    5

    4

    2

    6

    1

    3

    7

    1 Pad F AHA71992 Pad R AHA72003 Packing Case AHD76124 Operating Instructions ARE7178

    ( English/French/German/Italian/Dutch/Spanish )

    NSP 5 Warranty Card ARY7008

    6 Caution Sheet ARM70347 Mirror Mat Sheet DHL1050

    Mark No. Description Part No.

    PACKING PARTS LIST

    NOTES : Parts marked by NSP are generally unavailable because they are not in our Master Spare Parts List.

    The mark found on some component parts indicates the importance of the safety factor of the part.

    Therefore, when replacing, be sure to use parts of identical designation.

    Screw adjacent to mark on the product are used for disassembly.

  • 7/28/2019 CT-R5_RRV1933

    4/32

    CT-R5

    4

    2.2 EXTERIOR

    Mark No. Description Part No.

    13

    12

    19

    15

    15

    15

    11

    15

    76

    1615

    2

    1510

    15

    1

    3

    Refer to "2.3 FRONT PANEL ".

    17

    17

    1515

    9

    5

    148

    4

    15

    Refer to "2.4 MECHANISM

    UNIT (1/2) "

    18

    15

    1515

    Mark No. Description Part No.

    EXTERIOR SECTION PARTS LIST

    NSP 1 Chassis ANA70632 Foot AEC71143 Insulator Assy AMR7189

    NSP 4 PCB Mold AMR21155 Rear Panel ANC7686

    6 CONNECT ASSY AWZ88947 Connection Cable ADE70188 Mechanism Unit RYM12649 MAIN ASSY AWZ8891

    10 MCON ASSY AWZ8893

    11 Bonnet AZN770112 Tray Panel AAK746913 Tray Cap AAK7471

    NSP 14 Tray Seal RRW116215 Screw VBZ30P080FZK

    16 Screw BBZ30P140FMC17 Screw BBT30P080FZK18 Cord Clamper RNH-18419 Screw BBZ30P100FMC

  • 7/28/2019 CT-R5_RRV1933

    5/32

    CT-R5

    FRONT PANEL SECTION PARTS LIST

    Mark No. Description Part No.

    1

    2

    4

    9

    6(3/3)

    3(2/2) 11

    10

    11

    118

    7

    5

    6(2/3)

    6(1/3)

    3(1/2)

    2.3 FRONT PANEL

    1 Front Panel ANB71062 Panel Base AMB74613 Play Button AAD74134 FF Button AAD74145 LED Lens A AAK7472

    6 LED Lens B AAK74737 Blind Mould AZA72638 FRONT ASSY AWZ88929 Lead Card 12P ADD7073

    10 Poron Seat AEB7095

    11 Screw PPZ30P080FMC

    CutCut

    Cut Cut

    Cut Cut

    Cut Cut Cut

    6

    2

    53

    Cut limit line

    not be ferced

    out !

    Part cut

  • 7/28/2019 CT-R5_RRV1933

    6/32

    CT-R5

    6

    2.4 MECHANISM UNIT (1/2)

    19

    1

    1

    21

    14

    27

    22

    55

    32

    31

    28

    18

    20

    17

    330

    8

    28

    6 4

    30

    3

    26

    7

    25

    29

    7

    2

    9

    11

    24

    16

    23

    12

    10

    15

    13

    Refer to "2.5 MECHANISM UNIT (2/2)".

  • 7/28/2019 CT-R5_RRV1933

    7/32

    CT-R5

    Mark No. Description Part No.

    1 Screw BBZ26P050FZK2 Bearing 5 PBP-007

    3 Screw PBZ20P080FMC4 Screw PMZ20P040FZK5 Screw PPZ30P060FMC

    6 Washer WA21D040D0507 Washer WT16D040D0508 Plate RNE19379 Screw (M1.7 X 8.2-7) RBA1124

    10 Screw (M1.4 X 2BK) RBA1125

    11 Spring A RBH145112 Spring B RBH145213 Chassis 576 RNE191514 Holder Assy RNE191615 Arm-576 RNE1917

    16 Retainer RNE191817 Plate Earth RNE191918 Nut RNE192019 Tray-578 RNK226520 Flame Assy RNK2266

    21 Arm A RNK226722 Arm C RNK226823 Plate RNK226924 Arm RNK227025 Pulley C RNK2285

    26 Gear-B RNK228627 Gear Luck RNK227328 Buffer RNK2274

    29 Belt-49.2 REB1312

    30 Switch MSS-8B RSG104531 Motor PCB Assy RXM108932 C. Deck ADR2178TB RYM1260

    MECHANISM UNIT (1/2) PARTS LIST

  • 7/28/2019 CT-R5_RRV1933

    8/32

    CT-R5

    8

    2.5 MECHANISM UNIT (2/2)

    19

    34

    2

    12

    49

    42

    38

    15

    51

    7

    17

    1

    20

    29

    28

    39

    50

    43

    44

    4113

    3

    30

    47

    31

    32

    26

    52

    1

    9

    8

    24

    22

    26

    2137

    20

    48 23

    25

    32

    32

    40

    48

    10

    35

    19

    2

    5

    49

    33

    11

    51

    36

    27

    6

    1

    17

    16

    46

    18

    14

    414

    4

    1

    14

    4

    1

    45

    1

  • 7/28/2019 CT-R5_RRV1933

    9/32

    CT-R5

    1 Screw BCZ20P040FMC2 Cap Reel RNK22843 Screw S RBA11224 Screw M RBA11235 Spring-B/T R RBH1443

    6 Spring-Lever AC RBH14447 Spring-Base Head RBH14458 Spring-Cam Lock RBH14469 Spring-Arm RF RBH1447

    10 SPR-Pinch Return F RBH1448

    11 SPR-Pinch Return R RBH144912 Spring-B/T F RBH145013 Hall IC REA126214 Cushion Motor REB131115 Plate-Spring RNE1910

    16 Plate Shield RNE191117 BRKT Side RNE191218 BRKT M/T Top RNE191319 Bush Reel RNK228320 Base-Reel RNK2253

    21 Gear-Cam RNK225422 Gear-Idler RNK225523 Lever-Brake RNK225624 Arm-Cam Lock RNK225725 Arm-RF RNK2258

    26 Gear-RF RNK225927 Lever-AC RNK226028 Cap-Magnet RNK2261

    29 Plate Magnet RNK226230 PCB Control 2103 RNP1707

    31 Switch Mode RSG104432 Switch Detect RSN102633 Chassis (OS) Assy RXA175634 Chassis (HEAD) Assy RXA175735 Pinch Roller Assy (F) RXA1758

    36 Pinch Roller Assy (R) RXA175937 Flywheel (R) Assy RXA176038 Arm (PLAY) Assy RXA176139 Clutch Fast Assy RXA176340 Flywheel (F) Assy RXA1764

    41 Clutch Play Assy RXA176542 Solenoid RXP102243 Belt Sub REB130844 Belt Main REB130945 R/P Head Assy RXA1766

    46 DC Motor Assy RXM108847 Connector S13BPHKS48 Washer WA26D045D02549 Washer WA62D095D02550 Washer WT10D035D025

    51 Washer WT15D040D05052 Plate Loader RNE1939

    MECHANISM UNIT (2/2) PARTS LIST

    Mark No. Description Part No. Mark No. Description Part No.

  • 7/28/2019 CT-R5_RRV1933

    10/32

    CT-R5

    10

  • 7/28/2019 CT-R5_RRV1933

    11/32

    CT-R5

    1

    1 2 3 4

    1 2 3 4

    3. SCHEMATIC DIAGRAMNote: When ordering service parts, be sure to refer to "EXPLODED VIEWS AND PARTS LIST" or "PCB PARTS LIST".

    3.1 OVERALL SCHEMATIC DIAGRAM

    MECHANISM UNIT(RYM1264)

    MCON ASSY(AWZ8893)C

    CONNECT ASSY(AWZ8894)B

    MAIN ASSY

    (AWZ8891)A

    FRONT ASSY(AWZ8892)D

    CN201B4BPHKS

    CN202B3BPHKS

    CN106B6BPHKS

    CN403B13BPHKS

    ToTUNER

    AMPLIFIER

    ToMD

    RECORDER

  • 7/28/2019 CT-R5_RRV1933

    12/32

    CT-R5

    12

    1 2 3 4

    1 2 3 4

    3.2 MAIN ASSY

    REC/PBHEAD

    ERASEHEAD

    RXA1766

    Film

    Ceramic

    Ceramic

    Ceramic

    *

    Unmarked

    : 1SS 254

    MAIN ASSY (AWZ8891)

    MECHANISMUNIT (1/2)(RYM1264)

    PB AMP DOLBYB NR

    REC AMP

    BIAS OSC.

    REC MUTE

    PB

    LEVELL

    REC LEVEL R

    BIAS

    LEVELL

    BIAS

    LEVELR

    PB

    LEVELR

    REC LEVEL L

    A

    5V

    5V

    A

  • 7/28/2019 CT-R5_RRV1933

    13/32

    CT-R5

    1

    5 6 7 8

    5 6 7 8

    : PLAYBACK SIGNAL

    : RECORDING SIGNAL

    ALC

    MPX FILTER

    MS

    PB MUTE

    B

    CN105

    6.4V

    6.4V

    A

  • 7/28/2019 CT-R5_RRV1933

    14/32

    CT-R5

    14

    1 2 3 4

    1 2 3 4B C

    3.3 CONNECT ASSY, MCON ASSY AND FRONT ASSY

    MCON ASSY (AWZ8893)

    MECHA DRIVER

    LOADINGMOTOR

    TEST MODE

    C

    C

    CN401

    C

    CN402

    To TUNER AMPLIFIERSX-R9 CN103

    To MD RECORDER MJ-R5 CN101

    MECHANISMUNIT (2/2)(RYM1264)

    7V

    7V

  • 7/28/2019 CT-R5_RRV1933

    15/32

    CT-R5

    1

    5 6 7 8

    5 6 7 8B C D

    Q451Q458: DTC143EK

    SWITCHES:S511: STOP

    S512: REW

    S513: FFS514: FWD

    S515: REV

    S516: OPEN/CLOS

    S517: REC

    S518: DOLBY NR

    S519: REVERSE

    MODE

    : PLAYBACK SIGNAL

    : RECORDING SIGNAL

    FRONT ASSY (AWZ8892)D

    CONNECT ASSY(AWZ8894)B

    A

    CN203

    BCN103

    BCN104

    5V

    5V

    :

    CAUTION: FOR CONTINUED PROTECTIONAGAINST RISK OF FIRE.NO. AEK7009, MFD BY LITTELFUSE INK.FOR IC101 AND IC102.

  • 7/28/2019 CT-R5_RRV1933

    16/32

    CT-R5

    16

    1 2 3 4

    1 2 3 4

    4. PCB CONNECTION DIAGRAM

    A B

    4.1 MAIN ASSY , CONNECT ASSY

    A MAIN ASSY

    B CONNECT ASSY

    To MECHANISM UNIT (1/2)REC/PB HEAD

    To MECHANISM UNIT (1/2)ERASE HEAD

    ANP7205B

    Q111

    Q112 IC111

    Q101Q102

    VR332VR331

    Q201

    Q202Q102Q335

    Q334Q333Q332

    Q331

    NOTE FOR PCB DIAGRAMS:

    1. Part numbers in PCB diagrams match those in the schematicdiagrams.

    2. A comparison between the main parts of PCB and schematicdiagrams is shown below.

    Symbol in PCBDiagrams

    Symbol in SchematicDiagrams

    Part Name

    Transistor

    Transistorwith resistor

    Field effecttransistor

    B C E

    B C E

    B C E

    D G S

    B C E

    B C E B C E

    D G S D G S

    3. The parts mounted on this PCB include all necessary partsfor several destination.For further information for respective destinations, be sureto check with the schematic diagram.

    4. Viewpoint of PCB diagrams

    Resistor array

    3-terminalregulator

    CapacitorConnector

    P. C. Board Chip Part SIDE B

    SIDE A

  • 7/28/2019 CT-R5_RRV1933

    17/32

    CT-R5

    1

    5 6 7 8

    5 6 7 8A B

    SIDE A

    To MECHANISM UNIT (2/2)

    To TUNER AMPLIFIERSX-R9 CN103

    To MD RECORDER

    MJ-R5 CN101

    C CN402

    C CN401

    IC102

    VR201 VR202 VR301 VR302

    IC231 Q336 Q306 Q305

    Q253

    IC101

  • 7/28/2019 CT-R5_RRV1933

    18/32

    CT-R5

    18

    1 2 3 4

    1 2 3 4A B

    A MAIN ASSY

    B CONNECT ASSY

    Q251 Q252Q352 Q232

    Q231

    Q351

    IC251 Q353

    ANP7205B

  • 7/28/2019 CT-R5_RRV1933

    19/32

    CT-R5

    1

    5 6 7 8

    5 6 7 8BA

    SIDE B

    SIDE B

    IC201IC207Q205

    Q206

    Q203Q204

    IC301Q301Q304

  • 7/28/2019 CT-R5_RRV1933

    20/32

    CT-R5

    20

    1 2 3 4

    1 2 3 4C D

    4.2 MCON ASSY, FRONT ASSY

    B CN104

    B CN103

    D FRONT ASSY

    C MCON ASSY

    Q408

    Q410

    Q407 Q401

    Q409

  • 7/28/2019 CT-R5_RRV1933

    21/32

    CT-R5

    2

    5 6 7 8

    5 6 7 8C D

    SIDE A

    To MECHANISM UNIT (2/2)

    Q402 Q405 Q403

  • 7/28/2019 CT-R5_RRV1933

    22/32

    CT-R5

    22

    1 2 3 4

    1 2 3 4C D

    D FRONT ASSY

    C MCON ASSY

    Q451Q458 Q404 Q406 IC401

  • 7/28/2019 CT-R5_RRV1933

    23/32

    CT-R5

    2

    5 6 7 8

    5 6 7 8C D

    SIDE B

    SIDE B

    ANP7205B

  • 7/28/2019 CT-R5_RRV1933

    24/32

    CT-R5

    24

    5. PCB PARTS LIST

    Mark No. Description Part No. Mark No. Description Part No.

    LIST OF PCB ASSEMBLIESNSP TC MAIN ASSY AWM7302

    MAIN ASSY AWZ8891FRONT ASSY AWZ8892MCON ASSY AWZ8893CONNECT ASSY AWZ8894

    MAIN ASSY

    SEMICONDUCTORSIC201,IC251,IC301 BA4558F-HTIC231 CXA1101PQ334 2SB1238XQ331,Q332 2SC1815Q353 2SC2412K

    Q251,Q252,Q303,Q304 2SD2114K

    Q351,Q352 2SD2114KQ333 2SD2144SQ201,Q202 2SK373Q207, Q231,Q232 DTA124EK

    Q306, Q336 DTA124ESQ253, Q305 DTA143ESQ203- Q206, Q301, Q302 DTC114TKQ335 DTC124ESD201- D206, D251D253 1SS254

    D351- D353 1SS254

    COILS AND FILTERSL331 (OSC. COIL) ATX7002L301, L302 (10 mH) RTF1004

    L303, L304 (3.3 mH) RTF1019F351, F352 (MPX. FILTER) RTF1217

    CAPACITORSC201, C202 CCSQCH100D50C901, C902 CCSQCH101J50C233, C253 CCSQCH121J50C203, C204 CCSQSL471J50C235, C236 CEASR68M50

    C233,C234,C340 CEAT100M50C237,C238 CEAT101M10C355 CEAT220M50

    C231,C232,C251,C252 CEAT2R2M50C303, C304, C351- C318 CEAT2R2M50C309, C310 CEAT330M16

    C205, C206 CEAT330M25C209, C210, C319,C320 CEAT470M16C334, C335 CEAT470M16C353, C354 CFTYA103J50C336 CFTYA223J50

    C903,C904 CKSQYB152K50C301, C302 CKSQYB221K50C307,C308 CKSQYB272K50C338,C339 CKSQYB332K50C311,C312 CKSQYB333K25

    C313,C314 CKSQYB393K50C337 CKSQYB472K50C207,C208 CKSQYB682K50C305,C306 CKSQYB823K25

    C254 CKSQYF105Z16C333 CQHA822J2A

    RESISTORSR336 RD1/2VM111JR338 RD1/2VM161JR335 RD1/2VM4R7JR262 RD1/4PU101JR359, R360 RD1/4PU102J

    R232- R235, R319, R320 RD1/4PU103JR255 RD1/4PU222JR231 RD1/4PU433JR267, R325 RD1/4PU473JR263 RD1/4PU751J

    R215, R216, R323,R324 RD1/4PU820JVR201, VR202 (4.7 k) PCP1028VR301, VR302 (4.7 k) RCP1139VR331, VR332 (220 k) RCP1142Other Resistors RS1/10S&&&J

    OTHERSCN202 KR CONNECTOR(3P) B3B-PH-K-SCN201 KR CONNECTOR B4B-PH-K-S

    CN203 2mm CONNECTOR TUC-P17X-B1PCB BINDER VEF1040

    A

    NOTES : Parts marked by NSP are generally unavailable because they are not in our Master Spare Parts List.

    The mark found on some component parts indicates the importance of the safety factor of the part.

    Therefore, when replacing, be sure to use parts of identical designation.

    When ordering resistors, first convert resistance values into code form as shown in the following examples.

    Ex. 1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by

    J = 5%, and K = 10%).560= 56 10 1= 561................................................... RD1/4PU561 J

    47k= 47 10 3= 473 .................................................. RD1/4PU473 J

    0.5= R50 ...................................................................... RN2H50 K

    1= 1R0 ......................................................................... RS1P10K

    Ex. 2 When there are 3 effective digits (such as in high precision metal film resistors).

    5.62k= 562 10 1= 5621 ........................................... RN1/4PC5621 F

  • 7/28/2019 CT-R5_RRV1933

    25/32

    CT-R5

    2

    CONNECT ASSY

    SEMICONDUCTORSIC101,IC102 (Protector 1A) AEK7009

    IC111 BU4066BCQ102 2SB1237XQ101 2SD1858XQ111 DTA143ES

    Q112 DTC143ESD105,D111 1SS254D101,D102 MTZJ5.6BD103,D104 S5688G

    CAPACITORSC113, C114 CEAT2R2M50C101,C102 CEAT470M16C111,C112 CKSQYB103K50C103,C104 CKSQYF104Z50

    RESISTORSR105,R106 RS1/10S103JOther Resistors RD1/4PU&&&J

    OTHERSCN101 19P CONNECTOR AKP7002CN102 19P SOCKET AKP7013CN106 KR CONNECTOR B6B-PH-K-SCN103 2mm CONNECTOR TUC-P10P-B1CN104 2mm CONNECTOR TUC-P11P-B1

    CN105 2mm CONNECTOR TUC-P17P-B1PCB BINDER VEF1040

    KN101 EARTH METAL FITTING VNF1084

    MCON ASSYSEMICONDUCTORS

    IC401 PDC044AQ403,Q405 2SA1560Q407,Q408 2SB1859XQ407,Q410 2SD1859XQ402 DTA124ES

    Q401 DTC124ESQ404,Q406,Q451- Q458 DTC143EKD402,D403 1SS254

    CAPACITORSC401 CEAT471M6R3

    C402,C405,C406 CKSQYB103K50C404,C407,C408 CKSQYB471K50C403 CKSQYF105Z16

    Mark No. Description Part No.

    C

    B

    Mark No. Description Part No.

    RESISTORSAll Resistors RD1/4PU&&&J

    OTHERS

    CN404 12P FFC CONNECTOR 9607S-12FCN403 KR CONNECTOR B13B-PH-K-SCN401 2mm CONNECTOR TUC-P10X-B1CN402 2mm CONNECTOR TUC-P11X-B1

    PCB BINDER VEF1040X401 CERAMIC RESONATOR VSS1045

    ( 6.00 MHz )

    FRONT ASSY

    SEMICONDUCTORSD501 - D509 LED(RED) SLR-342VCT31

    SWITCHES AND RELAYSS511 - S519 ASG1034

    RESISTORSR504 RD1/4PU181JR501 -R503,R505,R506 RD1/4PU331JOther Resistors RS1/10S&&&J

    OTHERSCN501 12P FFC CONNECTOR 9607S-12F

    PCB BINDER VEF1040

    D

  • 7/28/2019 CT-R5_RRV1933

    26/32

  • 7/28/2019 CT-R5_RRV1933

    27/32

    CT-R5

    2

    6.2 ADJUSTMENT

    7 Adjustment Condition(1) The ground at the time of adjustment shall be W153.

    (Refer to Fig. 65).

    (2) Clean the heads and demagnetize them using a head eraser.

    (3) Set the measurement level to 0 dBV = 1 Vrms.

    (4) Use the specified tape for adjustment. Use the labeled (A) side

    of the test tape.

    NCT111 : For Tape Speed adjustment

    NCT-132X : For Playback adjustment

    STD632 : Normal blank tape

    * As the reference recording level is 250 nwb/m for NCT

    132X, the recording level will be higher by 4 dB for STD

    331B (160nwb/m). When adjusting, pay carefull attention

    to the type of tape used.

    (5) Provide yourself with the following measuring devides:

    AC millivoltmeter

    Low-frequency oscillator

    Attenuator

    Oscilloscope

    (6) Adjust both right and left channels unless otherwise specified.

    (7) Turn the DOLBY NR switch off unless otherwize specified.

    (8) Warm up the unit for several minutes before adjustment. In

    particular, be sure to warm up the unit in the REC/PLAY mode

    for 3 to 5 minutes before starting recording/playback frequency

    characteristics adjustment.

    (9) Always follow the indicated adjustment order.

    Otherwise, a complete adjustment may not be achieved.

    7 List of Adjustments

    Playback Section(1) Tape Speed Confirmation

    (2) Head Azimuth Adjustment

    (3) Playback Level Adjustment

    Recording Section(1) Recording Bias Adjustment

    (2) Recording Level Adjustment

    Note: In case of adjustment as a single unit, connect a 22 k load

    resistor to pins 16(PBR) and 18 (PBL)of CN101(CONNECT

    ASSY).

    Dolby noise reduction manufactured under license from DolbyLaboratories Licensing Corporation.DOLBY and the double-D symbol are trademarks of DolbyLaboratories Licensing Corporation.

    0 dB

    20 dB

    30s0 dB: 315 Hz, 250 nwb/m

    315 Hz

    6.3 kHz 10 kHz 315 Hz 14 kHz12.5kHz

    6.3kHz

    500Hz

    250Hz

    125Hz10 kHz 8 kHz 4 kHz 2 kHz 63 Hz 40 Hz1 kHz

    30 s 30 s 30 s 10s 10s .......................................................................................................... 10s

    Fig. 64 Test Tape NCT-132X

    Fig. 63 Frequency Characteristics

    250

    3dB

    10k12.5k

    3dB

    315Hz=0dB

    315Hz=0dB

    4dB

    PLAY BACK

    250

    3dB

    10k12.5k

    3dB 5dB

    RECORDING

  • 7/28/2019 CT-R5_RRV1933

    28/32

    CT-R5

    28

    NCT-111 (3 kHz)VR (Mechanism Unit)

    (Refer to Fig. 65)

    No. Mode Input Signal/Test Tape Adjustment Points Measurement Points Adjustment Value Remarks

    PLAY1TP R (W162)( MAIN ASSY) 3000 Hz Hz

    (1) Tape Speed Confirmation

    (1) Recording Bias Adjustment After the adjustment, caution should be exercised so as not to become under bias by checking the distortion rate.

    NCT132X test tape(Playback: 10 kHz, 20 dB)

    Head azimuthadjustment Screw

    (Fig. 65)

    Remarks

    PLAY1TP L (W161)TP R (W162)

    ( MAIN ASSY)

    Max. Playbacksignal level

    (2) Head Azimuth Adjustment This unit is equipped with auto tape selector.

    Do not switch between forward and reverse operation with the screwdriver inserted.

    +9060

    6.2.1 Playback Section

    After adjustment, apply siliconbond to the head azimuthadjustment screw.

    VR201PLAY1

    (3) Playback Level Adjustment Since this adjustment determines playback DolbyNR level, Perform it carefully.

    L ch

    R ch VR202

    TP L (W161)TP R (W162)( MAIN ASSY)

    6.2.2 Recording Section

    VR331

    REC/PAUSE

    1 Input a 315Hz signal to the AUXterminal of SX-R9.

    L ch

    R ch VR332

    TP L (W161)TP R (W162)( MAIN ASSY)

    4.2 dBV

    Input signal level 24.2 dBV

    REC=PLAY

    2Load the STD632 test tape and

    record/playback the 315Hz and

    10kHz signals. (see the Note below)

    Repeat adjustment until playback level of

    the 10kHz signal is within 0 0.5dB from

    that of the 315Hz signal.

    (2) Recording Level Adjustment

    VR301

    REC/PAUSE

    1

    L ch

    R ch VR302

    TP L (W161)TP R (W162)( MAIN ASSY)

    Input signal level 8.2 dBV

    REC=PLAY

    2STD632 test tape and record/

    playback the 315Hz signal.

    Repeat recording, playback andadjustment until playback level of the315Hz signal becomes 8.2dBV0.5dB.

    Note: Set the 10kHz input signal level to the same value as the 315Hz input signal level of step 1.

    Input a 315Hz signal to the AUXterminal of SX-R9.

    No. Mode Input Signal/Test Tape Adjustment Points MeasurementPoints

    AdjustmentValue

    RemarksNo. Mode Input Signal/Test Tape Adjustment Points MeasurementPoints

    AdjustmentValue

    NCT-132X test tape(Playback: 315 Hz, 0 dB)

    RemarksNo. Mode Input Signal/Test Tape Adjustment PointsMeasurement

    PointsAdjustment

    Value

    RemarksNo. Mode Input Signal/Test Tape Adjustment PointsMeasurement

    PointsAdjustment

    Value

    *: In case of adjustment as a single unit, enter the signal at 15P(RECR) and 19P(RECL) of CN101(CONNECT ASSY). At this time, connectan output buffer amplifier to the oscillator, and then connect a series resistor (180 ) after the impedance has become sufficiently low. (For

    MPX filter impedance matching)

    Adjustment only whenoutside the standard

  • 7/28/2019 CT-R5_RRV1933

    29/32

    CT-R5

    2

    Fig. 65 Adjustment and Measurement Points

    PB LEVEL

    REC LEVEL

    MAIN ASSY

    VR332(R ch)

    VR331(L ch)

    REV AzimuthAdjustment Screw

    Tape speed adjustment VRNOTE: Always use a ceramic

    screwdriver for adjustment.

    FWD AzimuthAdjustment Screw

    BIAS LEVEL

    Front

    VR201(L ch)

    VR202(R ch)

    VR302(R ch)

    VR301(L ch)

    MesurementPoints

    TAPE TEST POINTW161 (L ch)W153 (GND)W162 (R ch)

    MECHANISM UNIT

    Front

  • 7/28/2019 CT-R5_RRV1933

    30/32

    CT-R5

    30

    7. GENERAL INFORMATION

    7.1 IC

    7 PDC044A (IC401: MCON ASSY )

    System Micro-computer

    No. Name I/O Description

    1 TC/XMD O Switching Signal H :TC / L : MD

    2 XT OUT O L: Loading mechanism OPEN (Nch O.D.)

    3 XT IN O L: Loading mechanism CLOSE(Nch O.D.)

    4 S. CLK I System bus CLOCK

    5 XRESET I Reset

    6 NC Connected to VDD

    7 NC Not used

    8 NC Connected to VDD

    9 VSS Power supply () terminal VSS

    10 CF1 IConnected to Ceramic oscillator

    11 CF2 O ( 6 MHz)

    12 VDD Power supply (+) terminal

    13 KEY1 I key data input (A/D)

    14 KEY2 I key data input (A/D)

    15 XTEST I TEST MODE detection L: TEST IN

    16 MS I Audio signal detection for MS H: MS

    17 PULSE I Cassette mechanism Pulse input

    18 NC Not used

    19 XREC-F I FWD REC detection switch (L: ON ban)

    20 XHALF I L: Tape detection switch ON

    21 XREC-R I REV REC detection switch (L: ON ban)

    22 XCr SW I L : CrO2 detection switch ON

    23 XMODE I L: MODE detection switch ON

    24 NC Not used

    25 MOTOR O Cassette mechanism motor ON

    26 SOL O Loading mechanism Solenoid ON

    Pin Function

    No. Name I/O Description

    27 LED 8 O H: FWD

    28 LED 7 O H: REV

    29 NC Not used

    30 LED 6 O H: POWER ON

    31 LED 5 O H: DOLBY

    32 LED 4 O H: REC

    33 LED 3 O H: REPEAT

    34 LED 2 O H: A B

    35 LED 1 O H: ONEWAY

    36 SO O System bus Data OUTPUT

    37 SI I System bus Data INPUT

    38 S.REQ I/O System bus Request

    39 XOPEN I L: Tray open explicit switch ON

    40 XCLOSE I L: Tray close explicit switch ON

    41 BIAS O H: BIAS oscillation ON

    42 NC Not used

    43 XCrO2 O Switching tape type H:NORMAL / L:CrO2

    44 XREC MUTE O L: REC MUTE ON

    45 XPB/REC O Switching L: PB / H: REC

    46 XDOLON O L: DOLBY NR ON

    47 XPBMUTE O L: PB MUTE ON

    48 NC Not used

    The information shown in the list is basic information and may not

    correspond exactly to that shown in the schematic diagrams.

  • 7/28/2019 CT-R5_RRV1933

    31/32

    CT-R5

    3

    7.2 BLOCK DIAGRAM

    CT-R5

    BLOCKDIAGRAM

    DECK

    MECHA

    BIAS

    OSC

    PBEQAMP

    DOLBY-BNR

    RYM1264

    REC

    EQ

    AMP

    MOTOR

    DRIVER

    TC

    -COM

    IC401

    PDC044A

    LED

    KEY

    A/D

    TC/MD

    SELECT

    IC231

    CXA1101P

    TC

    MD

    IC111

    BU4066BC

    PB

    REC

    TO SX-R9 FROM MJ-R5

    REC

    PB

    PBMUTE

    M

    MAIN

    ASSY

    CONNECTASSY

    MCON

    ASSY

    FRON

    TASSY

    1TC/XMD

    IC201

    7

    5 1

    3

    9

    11

    16

    14

    IC301

    V+6

    KEY1-2

    LED1-8

    25

    MOTOR

    Q112

    Q111:

    PLAYBACKSIGNA

    L

    :RECORDINGS

    IGN

    AL

  • 7/28/2019 CT-R5_RRV1933

    32/32

    CT-R5

    8. PANEL FACILITIES AND SPECIFICATIONS

    7 PANEL FACILITIES

    Tracking method ................................. 4-track, 2-channel stereo

    Frequency response

    Type I (Normal) tape........................ 20 Hz 16,000 Hz 6 dB

    Type II (High/CrO2) tape ................... 20 Hz 16,000 Hz 6 dB

    (when recorded at 20 dB)

    Signal-to-Noise Ratio .......................................................... 55 dB

    (EIAJ, peak recording level, audio compensation)

    Dolby B NR ON .............................. 10 dB improvement at 5 kHz

    Wow and Flutter ..................................................... 0.07% WRMS

    External dimensions ................ 210 (W) x 75 (H) x 269.5 (D) mm

    Weight ....................................................................................2.0 kg

    Accessories

    Supplementary Operating Instructions ..................................... 1

    Warranty Card .............................................................................. 1Caution Sheet ............................................................................... 1

    NOTE:

    Specifications and design subject to possible modification without notice,

    due to improvement.

    7 SPECIFICATIONS

    1 DOLBY * B NR (Dolby B-type NR ON/OFF ) button

    / indicator

    2 Recording pause button (8) / indicator

    3 Reverse mode button / indicator

    4 Cassette tray

    5 Rewind button (1)

    6 Fast forward button ()

    7 Stop button (7)

    * Dolby noise reduction manufactured under license

    from Dolby Laboratories Licensing Corporation.

    DOLBY and the double-D symbol are trademarks

    of Dolby Laboratories Licensing Corporation.

    8 Reverse Playback button (2) / indicator

    9 Forward Playback button (3) / indicator

    0 Cassette tray Open / Close button (0)

    - POWER on / indicator

    AUTO REVERSE/FRONT LOADING MECHANISM

    STEREO CASSETTE DECK

    OPEN/CLOSE

    0

    REW FFSTOP

    1 7

    D

    REC DOLBY

    NR

    REVERSEMODE

    Op

    REV FWD

    2 3

    21 3

    4

    0 8

    9

    657-