Architectural Envelope Experts

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COMPANY INTRODUCTION

Cladtech International LLC was established in 2006. The Company has

its production facility in Ras Al Khaimah. It provides aluminum, glass,

doors and windows hightech curtain wall packages including project

management, design, production and installation complemented with

in house state of the art anodizing and powder coat finish.

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MISSIONOur mission is to provide superior solutions for Architectural Curtain

Walls and Metal Works through Research and Development, Innovative

Production Technology, State-of-the-Art equipment and highly

motivated employees, thereby sustaining our profits and creating long

term value for our investors, business partners and employees.

VISIONOur vision is to become a regional leader in modern façade

engineering, promote energy efficient and environment friendly

façade construction, whilst achieving added value to our customers

and society.

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The Facility is located in Ras Al Khaimah.

It is situated in a plot of 90,000 sqm of which:

• Covered area 40,000 sqm• Uncovered area 50,000 sqm (including workers accommodation)

The factory is split into three main different business areas:

ALUMINIUM + STEEL (CW, WINDOWS AND DOORS)16,500 m2

GLASS PROCESSING (TEMPERING, LAMINATING AND DOUBLE GLAZING) 11,660 m2

COATING(ANODIZING AND PAINTING)8,860 m2

OFFICE SPACE2,500 m2

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Design and Build Capacity

The core business of CLADTECH INTERNATIONAL is the design and manufacture of custom-made, unitized curtain wall panels each shift per month. The Aluminum Curtain Wall factory can produce more than 55,000m2 of curtain wall panels each month. From concept design to installation, each stage in the process is supervised by specialists as to provide unique integrated technology solutions for architects, engineers and developers.

• Up to 6 production lines with a capacity of 100 panels per line per shift shift per day

• Total of 600 panels per shift per day

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ORGANIZATIONAL CHART

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DIVISIONS

– ALUMINUM

– GLASS

– METALS AND CLADDING

– WINDOWS AND DOORS

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Exporting Directly From Ras Al Khaimah Port to The WorldFast, efficient cargo handling and reliable distribution are the key elements to Saqr Port’s reputation ro quality. Saqr Port is the major middle east bulk port for bulk cargoes, aggregates, oil and cereals. It has a good commercial and warehousing property portfolio which supports a thriving business community.

EXPORTATION

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OUR SERVICES

– PRODUCTION AND SUPPLY

– PROJECT MANAGEMENT

– CUSTOM DESIGN SOLUTIONS

– CONCEPT DESIGN & ENGINEERING

– VISUAL MOCK-UP

– PERFORMANCE MOCK-UP TESTING

– SITE MANAGEMENT

– ON SITE TESTING

– MAINTENANCE

– PRODUCTION OF WINDOWS AND DOORS

– COATING AND ANODIZING

– SUPERVISION ON INSTALLATION

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PRODUCT RANGE

– DOUBLE SKIN ACTIVE WALLS

– CONVENTIONAL CURTAIN WALL

– UNITIZED CURTAIN WALL

– 3D METAL STRUCTURE

– METAL CLADDING

– SPIDER WALLS

– SLIDING & CASEMENT WINDOWS, DOORS

– SHOP FRONTS, DOORS, WINDOWS, BALUSTRADES

– SKYLIGHT

– DOMES

– GRILLS & CLAUSTRAS

– BMS

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QUALITY METHODS

Incoming MaterialInspection

– Our aim to ensure our products meet the requirements of our customer.

– Failure testing

– Statistical control

– Company Quality

– Total quality control

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The area designated for Aluminium production is 16,500sqm.

The activities are:• Machining of aluminium profiles• Assembly of windows, unitized curtain wall panels and doors• Manufacturing of aluminium/ steel panels• Steel machining

Output: between 200,000 and 250,000 sqm per year with 1 shift (10 hours per 1 shift)

ALUMINUMAluminum Division

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ALUMINUM GALLERY

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SATELLITE XL 5 axes CNC machining centreDesigned for milling, drilling, thread-cutting and slotting operations, on bars or work pieces made of aluminium, PVC, light alloys in general and steel.

QUADRA Integrated CNC machining & sawing centreDesigned for milling, drilling, thread-cutting and slotting operations on bars or work pieces made of aluminium, PVC and light alloys in general• Automatic bars step loading unit• Automatic bar pushing unit• Soundproof cabin• Cut-pieces evacuation system

• Machining unit operating on 4 controlled axes

• Sawing units• Automatic storing unit• Control unit & software

The factory has the latest technology for aluminium activities.

CNC machines for the cutting and machining of the aluminium profiles. Three CNC centres are available.

All equipments are supplied by EMMEGI, one of the major companies of this sector.

Professional and trained operators are running this department.

ALUMINUMAluminum Division

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ASSEMBLY LINESTwo fully automated assembly lines and one manually’ for the production of

windows frames and unitized curtain wall panels are in place.The output capacity is 100 panels per line, shift / day.

The lines can also be used for the production of doors.

Automatic window robot machine (EMEGI Quadra XL) with the production capacity of 750 frames of windows and doors per day.

Designed for milling, drilling, thread-cutting and slotting operations, on bars or workpieces made of aluminium, PVC, light alloys in general and steel.

ALUMINUMAluminum

Division

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COMET E/P” - 4+3 CNC machining centreDesigned for milling, drilling, thread-cutting and slotting operations, on bars or workpieces made of aluminium, PVC, light alloys in general and steel.

STEEL PRODUCTIONAn area of 1,300 sqm is also designated for the production of secondary steel/steel support.

ALUMINUMAluminum Division

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USTOM DESIGN –

NITIZED INTERNATIONAL SYSTEM –

TICK SYSTEM –

ALUMINUMAluminum

Division

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Unitized CurtainWall

The main activity is the production of

Unitized Curtain Wall

The Company has at his service highly experienced technical staff people with high professionalism and consolidated worldwide experience in the industry also with good knowledge of the local market.

The Company can produce customized curtain wall or work with systems according to the requirements of the Clients.

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Unitized Curtain

Wall

Technical Department

Collaboration with other professional firms are in place.Company operations are characterized by all the activities

connected with a contract that can be summarized as follows:

• Assistance architectural design and technical research• Technical and economic tenders

• Acquisition of the contract• Design, engineering and testing

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Unitized CurtainWall

Technical Department

• Quality control

• Production

• Installation

• After sales services

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Site Installation

Unitized Curtain

Wall

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Stick SystemCurtain Wall

Cladtech International is in full agreement and coordination with all the major international system suppliers from germany, italy and france.

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Structure & ThermalCalculation

Cladtech International has established a structural team that can adapt to provide all the technical support in line with the client requirements.

In addition to our resource in RAK, we also have agreements with external design office in switzerland, italy & philippines.

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The glass production area is 11,660sqm The processes performed are:

1. Offloading and storage2. Cutting, breaking and sorting3. Arrising and tempering line4. Processing line5. Lamination and test machines6. DG line double glazing7. CNC glass processing (Bavelloni)

Most of the activities are computer controlled to guarantee maximum efficiency and minimum handling of the glass.

GLASSThe Factory

Glass Processing

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GLASS GALLERY

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Cutting process

• Glass storage• Glass loading• Storage• Cutting• Auto breaking system• Sorting system

Technical specifications:Maximum sheet size: 3210x6100mm Minimum sheet size: 2000x2450mm

Output: 1500 sqm for 1 shift (9hrs x shift)

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Arrising

Automatic arising of rectangles and shapes with straight edges.Cup wheel technology for best arising quality at low operating costs.No contact of coated surface of low-E glass.Wide application in tempered glass, laminated glass, and insulating glass manufacturing.

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Tempering line

The UGC Plus heating system incorporates a fast responding open coil heater design. Individual turbocharger units located on the outside

of the heating chamber recirculate oven air and provide individual convection control for both glass surfaces, as the radiant heating

system deposits heat according to measured pattern. Glass is heated very fast but with a level of control that provides unique glass quality.

Technical specifications:Glass size: 2600x4800mm

Glass thickness: 4mm – 19mm

Output: 1500 sqm for 1 shift(9hrs x shift)

Processing line

Double edger

A machine provides a consistent quality and high productivity.

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Heat Soak

Technical specifications:Maximum glass size: 5000x2600mmMinimum glass size: 500x250mmGlass thickness: 3mm – 25mm

Double edging line

During the glass manufacturing process with a float method some nickel sulphide inclusions can occur inside the panes. Variations in temperature increase the possibility of a spontaneous breaking of the pane when nickel sulphide is present thus causing potential damage to people, things or animals. In order to make spontaneous breakage less likely, the glass should undergo the Heat Soak Test process: the glass is maintained at a 290°C temperature for a stated period in order to force any possible breaking.

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Laminating Line

Quality architectural laminating glass machine.

Provides high quality and ever lasting laminated and multilaminated glasses with high productivity.

Output: 500 sqm stocksheets for 1 shift

DGU Processing LineHigh tech and most advanced technology for the

production of insulated glass units.

Capacity approx 2500 sqm per day.

Output: 700 sqm for 1 shift (9hrs x shift)Technical specifications:

Size: 2700x4000mmMaximum thickness: 60mm DGUMinimum thickness: 12mm DGU

Robotech sealantDouble Glazing Line

Spacerbender

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Processing line

Technical specifications:Maximum glass size: 2300mmx4000mmThickness: 3mm – 40mm

Single edger

Technical specifications:Diameter: 3mm – 25mm (Top & Bottom drill)25mm – 50mm (Top drill)

CNC Machine

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Automatic Window Robot

(EMGI Quadra XL)

Automatic Window Robot

(EMGI Quadra XL)

WINDOWS AND DOORS

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Sliding Door

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ISO Certification

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Company Certificate

Company License

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Projects

– ELITE RESIDENCE

– TAMKEEN TOWER

– DUBAI METRO

– IMPERIAL RESIDENCE

– HAIL UNIVERSITY

– JAWHARAT AL FALAK

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Project : Elite Residence

Client : Tameer Real Estate FZCO

Architect : Eng. Adnan Saffarini (EAS)

Main Contractor : Arabian Construction Co

Façade Area :61,700 m2

Scope Of Work : Unitized Curtain Wall

Installation Period : Feb 2010 – Sept 2011

Project Manager : Howard Etches

Elite Residence

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Project : Tamkeen Tower

Client : Tamkeen Real Estate Developer

Architect: Khatib & Alami

Façade Area : 46,000 m2

Scope Of Work : Unitized Curtain wall

Installation Period : July 2010 – March 2011

Project Manager : Asaad Abate

Tamkeen Tower

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Project : Metro Stations Green Line (6 stations)Red Line (4 stations)

Client : RTA

Architect : W.S Atkins

Main Contractor : Dubai Rapid link Consortium

Façade Area :11,740 m2

Scope Of Work : Fabricationdrawingsfor the Façadesystem includingmaterials procurementand fabrication.

Dubai Metro

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Project : Imperial Residences – Jumeirah Village Dubai

Client : Tameer Real Estate FZCO

Architect : Conin Incorporated Consultants

Main Contractor : ARP

Façade Area : 15,000 m2

Scope Of Work : Insulated Windows door system, stick system curtain wall

Installation Period : Dec 2009 – June 2010

Project Manager : Christoper Yuga

Imperial Residence

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Project : Ha’il University – Ha’il region

Client : Tamkeen Real Estate Developer

Architect : MHE

Main Contractor : Al Arab Contracting

Façade Area : 3,500 m2

Scope Of Work : Windows, doors, stick system curtain wall

Installation Period : July 2009 – May 2010

Project Manager : Bashar Daqqah

Hail University

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Project: Façade Area: Jawharat Al Falak- 3,500 sqm Jeddah, KSA

Client: Scope Of Work: Al Rajhi Group Windows, doors and curtain wall

Architect: Installation period: TBC July 2009- May 2010

Main Contractor: Project Manager: East & West Contracting Bong Briones

Sub-Contractor Cladtech International LLC

Jawharat Al Falak

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Glass Projects

YASSATTOWERS

STAR AL HAMRA

HOTEL

HE WAVE, Oman

TRIDENT TOWER

HURCHILL TOWER

DUBAI NTERNATIONAL

INANCIAL ENTRE

n Going Projects

ompleted Projects

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www.cladtech-int.com

Tel.: +971 7 244 61 14 • Fax: +971 7 244 61 12 • P.O. Box 6674 Ras Al Khaimah, UAE

Tel.: +966 (1) 219 05 66 • Fax: +966 (1) 293 57 52 • P.O. Box 18927 Riyadh, KSA