cubiscan-100

96
CubiScan ® 100-L Operations and Technical Manual Version 4.2 Quantronix, Inc. Cubing and Weighing Systems 380 South 200 West P.O. Box 929 Farmington, Utah 84025 U. S. A. Phone (801) 451-7000 Fax (801) 451-0502 email: [email protected]

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  • CubiScan 100-LOperations and Technical Manual

    Version 4.2

    Quantronix, Inc.Cubing and Weighing Systems

    380 South 200 WestP.O. Box 929

    Farmington, Utah 84025U. S. A.

    Phone (801) 451-7000Fax (801) 451-0502

    email: [email protected]

  • CubiScan 100-L Operations and Technical Manual

    CubiScan and the Quantronix logo are registered trademarks of Quantronix, Inc.Scanning New Dimensions, Qbit, QbitWin, and The FreightWeigh System are trademarks of Quantronix, Inc.Microsoft and Windows are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries.All other brand and product names used in this manual are trademarks or registered trademarks of their respec-tive companies.

    CubiScan software and firmware are protected by international and domestic copyrights.

    CubiScan 100 measurement products incorporate technology protected by U.S. Patent No. 5,422,861 and foreign patents.

    This document copyright 2010 by Quantronix, Inc. All rights reserved.No portion of this manual may be reproduced in any form without written permission from Quantronix, Inc. Information in this manual is subject to change without notice.

    Manual updated August 31, 2010.

    The CubiScan 100-L is to be used to determine freight charges of rigid, non-sound-absorbing, cuboidal objects only. Dimensions shown on the display are of the smallest cuboidal shape in which the object may be enclosed.

    CAUTIONThe CubiScan 100-L should only be serviced by qualified personnel.

    Observe precautions for handling electrostatic sensitive devices whensetting up or operating the CubiScan 100-L.

    WARNING Disconnect all power to the CubiScan 100-L before servicing or makingany connections.

  • FCC Compliance Statement for American Users

    This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation.

    EMI Compliance Statement for Canadian Users

    This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications.

    Le prsent appareil numrique n'met pas de bruits radiolectriques dpassant les limites applicables aux appar-eils numriques de la Classe A prescrites dans le Rglement sur le brouillage radiolectrique dict par le min-istre des Communications du Canada.

    Quantronix New Product Limited Warranty

    Statement of Warranty. Subject and according to the Terms and Conditions set forth below, Quantronix, Inc., (hereafter referred to as Quantronix) warrants to the Buyer that its new product is in accordance with Quan-tronix published specifications (or those agreed upon with Buyer in writing) at the time of sale or lease and that such product shall be free from defects in material and workmanship for a period of one year from, as applica-ble: the date of sale or the Commencement Date under a written equipment lease or rental agreement (the War-ranty Period). For purposes of this warranty, the term Buyer shall mean and refer only to the party which originallywhether from Quantronix directly, or from a distributor, agent, or reseller authorized by Quantronix purchases, or leases under a written equipment lease or rental agreement, the Quantronix product which is the subject of this warranty.

    Terms and Conditions of Warranty. This warranty is applicable exclusively to original equipment products, and components which were manufactured by Quantronix. Quantronix does not warrant, for any purpose, any part or component manufactured by another manufacturer, nor which is used or rebuilt. Quantronix obligation and liability under this warranty is expressly limited to repair or replacement (at its option) of the warranted equipment or components within the Warranty Period. A purchase of leased or rented equipment shall not start a new Warranty Period.

  • Quantronix New Product Limited Warranty (continued)

    In the event of the occurrence of a claim under this warranty, the Buyer shall have a duty to promptly notify Quantronix in writing of the nature and specifics of the claimed defect. Failure to so notify shall void this war-ranty. Any claim of a warranted defect is subject to inspection and analysis by Quantronix to conclusively iden-tify or confirm the nature and cause of failure and application of this warranty. Any defective components, mechanical or electrical, will be repaired or replaced, at the discretion and authorization of Quantronix, at Quan-tronix facilities in Utah. It shall be the Buyers responsibility to return the faulty equipment or components to Quantronix at Buyers expense. Quantronix obligation shall not include transportation charges, nor labor, mate-rial, or service charges involved in the removal, return, or installation of equipment or components.

    Except as provided herein, Quantronix shall have no other obligation or liability due to defective equipment or components. Accordingly, but without limitation, Quantronix shall not be liable for: losses, injury, or damage caused to persons or property by Quantronix products or their failure; indirect, special or consequential damages of any nature including but not limited to loss of profit, delays, or expenses, such as those arising from the use of or inability to use the products; nor any incidence of personal injury or property damage arising from the negli-gence or willful act of anyone other than itself or its employees.

    Quantronix reserves the right to incorporate improvements in material and design of its products without notice and is not obligated to incorporate the same improvements in equipment previously manufactured.

    Conditions Which Void Warranty. This agreement shall not apply to equipment or components which has/have:

    A. Been the subject of repairs or modifications not authorized by Quantronix.B. Not been operated under normal use and service according to that for which it was intended.C. Not been operated or maintained in accordance with Quantronix printed instructions.D. Been subject to misuse, negligent handling, improper installation, accident, damage by fire, submersion, or

    act of God.E. Had serial numbers altered, defaced, or removed.F. Been sold, loaned, leased, subleased, or in any other way transferred to or placed within the control of any

    party other than the Buyer.G. Been operated beyond capacity.

    THE FOREGOING IS IN LIEU OF ALL OTHER REMEDIES, GUARANTEES, LIABILITIES, OR WAR-RANTIES. QUANTRONIX MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. This statement sets forth the full extent of Quantronix liability for breach of any warranty or deficiency in connection with the sale or use of the product. No employee or representative of Quantronix is authorized to change this warranty in any way or grant any other warranty.

  • CubiScan 100-L i

    Table of Contents

    Chapter 1 Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

    Chapter 2 Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Assembling the CubiScan 100-L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

    Attaching the Side Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Routing the Height Sensor Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Attaching the Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

    Removing the Shipping Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Leveling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Connecting to a Computer or Network . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

    Connecting to a Computer (Optional) . . . . . . . . . . . . . . . . . . . . . . . . 20Connecting to a Network (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . 22

    Connecting to a Barcode Scanner (Optional) . . . . . . . . . . . . . . . . . . . . . . 23Connecting Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Turning On the CubiScan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Installing Qbit for Windows (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . 26Setup Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

    Chapter 3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Cubing and Weighing Using Qbit for Windows . . . . . . . . . . . . . . . . . . . . 30Cubing and Weighing Using the Control Panel . . . . . . . . . . . . . . . . . . . . 30Measuring Odd-Shaped Packages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

  • Table of Contents

    ii CubiScan 100-L

    Chapter 4 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35Calibrating Using the Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

    Preparing the CubiScan for Calibration . . . . . . . . . . . . . . . . . . . . . . .37Calibrating the Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39Calibrating the Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43Preparing for Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

    Chapter 5 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47Cleaning the Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48Removing the Controller Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

    Chapter 6 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51No Response When You Turn Power On . . . . . . . . . . . . . . . . . . . . . . . . .52Readings Are Not Accurate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52Computer Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53Control Panel Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

    Timeout Error 01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54Length, Width, Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

    Other Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

    Appendix A Communications Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57Serial (RS-232-C) Cable Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . .57Ethernet (TCP/IP) Cable Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . .58CubiScan 100-L Command Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

    Continuous Measure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60Dimension Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62Dimension Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63Factor Toggle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64Location Id/City Code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65

  • Table of Contents

    CubiScan 100-L iii

    Measure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66Scale Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72Weight Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74Zero. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

    TCP/IP Communications Setup Command Set . . . . . . . . . . . . . . . . . . . . 76Set Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76Read Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78Set IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79Read IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80Set Subnet Mask . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81Read Subnet Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Set Gateway Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84Read Gateway Address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

    Appendix B Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

  • iv CubiScan 100-L

    Table of Illustrations

    Figure 1 CubiScan 100-L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2Figure 2 CubiScan 100-L Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Figure 3 CubiScan 100-L Assembly Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9Figure 4 Side Panels Aligned (not attached) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Figure 5 Side Panels Attached . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12Figure 6 Routing the Height Sensor Cable Between the Side Panels . . . . . . . . . . . . . .13Figure 8 Attaching the Height (Top) Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Figure 7 Attaching the Length (Left) and Width (Right) Sensors . . . . . . . . . . . . . . . . .15Figure 9 Shipping Bolt Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16Figure 10 Leveling Legs Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17Figure 11 Leveling Bubble Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18Figure 12 Leveling Bubble Close-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18Figure 13 Serial Cable Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Figure 14 Ethernet Cable Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22Figure 15 Barcode Scanner Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Figure 16 CubiScan 100-L Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31Figure 17 Controller DIP Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38Figure 18 Calibration Cube Placement for Length Sensor. . . . . . . . . . . . . . . . . . . . . . . .40Figure 19 Calibration Cube Placement for Width Sensor . . . . . . . . . . . . . . . . . . . . . . . .41Figure 20 Calibration Cube Placement for Height Sensor . . . . . . . . . . . . . . . . . . . . . . . .42Figure 21 Removing the Controller Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

  • CubiScan 100-L 1

    Chapter 1Product Description

    The CubiScan 100-L is a precision volume measuring and weigh-ing instrument for use in applications in which precise weighing and measuring is required.

    The CubiScan 100-L design is unique because it combines parcel dimensional measuring and weighing into one operation. The col-lected data are formatted and transmitted to a PC computer or multi-plexor via the CubiScan 100-L RS-232-C serial port. The CubiScan 100-L may also be interfaced with other host systems via a standard 10-BaseT Ethernet TCP/IP port (contact Quantronix for details). The collected data are also displayed on the control panel.

    An additional RS-232-C port is provided for connection to a bar-code scanner (contact Quantronix for information on supported scanners).

    The CubiScan 100-L has three sensors (ultrasonic transducers) that determine the length, width, and height of an object placed on its measuring surface. The object is simultaneously weighed by a pre-cision aluminum load cell. The load cell and sensors are controlled by a proprietary Quantronix controller. The controller, load cell, and support circuitry are located in the base of the CubiScan 100-L.

    The CubiScan 100-L has been designed for use in industrial envi-ronments. The load cell, frame, and sensor housings are made of forged and machined aluminum.

    The CubiScan 100-L is easy to assemble, set up, operate, and main-tain. Its simple design and extreme accuracy coupled with intelli-

  • Product Description

    2 CubiScan 100-L

    gent, self-contained circuitry make the CubiScan 100-L a valuable weighing/measuring tool.

    The CubiScan 100-L was calibrated at the factory, but may require recalibration due to handling during shipping. Complete calibration instructions for the CubiScan 100-L are provided in Chapter 4 Cal-ibration.

    Figure 1CubiScan 100-L

  • Product Description Specifications

    CubiScan 100-L 3

    Specifications

    Electrical

    Voltage: 95 250 VAC, 47 63 Hz

    Current: 1.5 A maximum current draw, 1.0 A typical

    Power Supply: External switching+12 V @ 3.0 A

    Measuring Capacities

    Minimum Package Dimensions: 0.5 x 0.5 x 0.5 in(1.3 x 1.3 x 1.3 cm)

    Maximum Package Dimensions: 24 x 24 x 36 in(60 x 60 x 91 cm)

    Dimension Increment: 0.1 in (0.2 cm)

    Maximum Package Weight: 100 lb (45 kg)

    Weight Increment: .05 lb (.02 kg)

    Environmental

    Operating Temperature: 40 to 104 F(5 to 40 C)

    Humidity: 0 to 90% non-condensing

  • Specifications Product Description

    4 CubiScan 100-L

    Physical

    Measuring Surface: 24 x 24 in (60 x 60 cm)

    Total Footprint Required: 30 x 30 in (76 x 76 cm)

    Height: 46 in (117 cm)

    Shipping Weight: 70 lb (32 kg)

    Net Weight: 57 lb (26 kg)

    Shipping Dimensions: 34 x 46.5 x 8.5 in

    Outputs

    Two (2) EIA RS-232-C serial communications portsSee Appendix A for communications protocol.

    10-BaseT Ethernet TCP/IP portSee Appendix A for communications protocol and setup parame-ters. Qbit for Windows, QbitTCP software can be used to con-figure (through the RS-232-C port) the CubiScan 100-L for TCP/IP communication. Contact Quantronix for information.

    Load Cell

    The load cell is made of forged, machined and anodized aluminum,environmentally sealed up to IP65 levels Dual bridge 350 Ohm strain gage. The standard net capacity is 100 lb (45 kg)

  • CubiScan 100-L 5

    Chapter 2Setup

    This chapter provides instructions for assembling and setting up the CubiScan 100-L. Perform the steps to set up the CubiScan in the following order:

    Unpack the CubiScan (page 6) Place the CubiScan where you will be using it (page 7) Assemble the CubiScan (page 8) Remove the shipping bolts (page 16) Level the CubiScan (page 17) Connect the CubiScan to a computer or network (optional)

    (page 19) Connect the CubiScan to a barcode scanner (optional) (page 23) Connect power to the CubiScan and place the sound dampening

    cover and base cover on the base (page 24) Turn on the CubiScan 100-L (page 25) Install the Qbit for Windows PC control software (optional)

    (page 26)

  • Unpacking Setup

    6 CubiScan 100-L

    Unpacking

    Examine the container and the CubiScan 100-L carefully for any damage. If, after unpacking, you discover any damage to the Cubi-Scan 100-L, contact the carrier immediately.

    The CubiScan is shipped in a single container with all components. Refer to Figure 2 and the list below it to identify the components.

    A BaseB Side panels (right side panel has standoffs, left side panel has

    wrap-around edge)C Base coverD Blue sound dampening padE (3) sensors in aluminum housings with mounting screws

    Figure 2CubiScan 100-L Components

    B

    A

    CD

    F

    G

    E

    HI

  • Setup Placement

    CubiScan 100-L 7

    F AC power adapter, AC power cord, and RS-232 communica-tions cable

    G Calibration blockH Qbit software CD (optional)I Operations and Technical Manual (this manual)

    Accessories and tools packed with the CubiScan 100-L include the following:

    (6) M5 x 0.8 x 14 screws (for sensor mounting)(6) M5 split washers (for sensor mounting)(6) 10-32 x 1/4 screws (for vertical edge panel mounting)2.5 mm allen wrench4.0 mm Allen wrench5.0 mm Allen wrench6.0 mm Allen wrench1/8" Allen wrench12" x 5" x 3.6" calibration cube

    If any of the components or accessories are missing or defective, contact Quantronix or your system integrator.

    NOTE A power strip (not included) is recommended for turning power off and on.

    Placement

    The CubiScan 100-L is designed to be operated in a warehouse environment; however, for proper operation the following condi-tions should be met if possible.

    Do not subject the CubiScan to extremes in temperature or humidity. Locate the CubiScan as far from open freight doors as possible. Heaters or air conditioners should not blow directly on the CubiScan.

  • Assembling the CubiScan 100-L Setup

    8 CubiScan 100-L

    Protect the CubiScan from static electricity, especially the con-trol panel.

    Place the CubiScan on a flat, sturdy surface as free from vibra-tion as possible. Excess vibration can reduce the accuracy of the CubiScan 100-L scale.

    The CubiScan's platform is free-floatingit is resting on a spring (load cell). Maintain a minimum of one-inch clearance at the back and sides of the CubiScan. Do not rest objects against or set objects on the CubiScan when not in use.

    If a computer is used, place it as close to the CubiScan as possi-ble. The operator needs to use the keyboard or mouse on the computer while cubing and weighing packages using the Cubi-Scan 100-L.

    Orient the CubiScan so the control panel faces the operator.

    Assembling the CubiScan 100-L

    This section provides instructions for assembling the CubiScan 100-L by taking the following steps:

    Attach the side panels to the base (page 9). Route the height sensor cable through the corner channel where

    the right and left panels meet (page 12). Attach the sensors to the frame (page 14). Connect the RJ-45 connectors on the sensor cables to the sensors

    (page 14).

  • Setup Assembling the CubiScan 100-L

    CubiScan 100-L 9

    Attaching the Side PanelsThe left and right side are determined when facing the front of the CubiScan. The left side panel as a wrap-around edge and the right side panel has standoffs that extend from the edge. Each side panel has five tapered holes that align with the mounting screws. Figure 4, on the next page, shows the panels aligned but not attached. Figure 5, on page 12, shows the panels attached.

    Figure 3CubiScan 100-L Assembly Overview

  • Assembling the CubiScan 100-L Setup

    10 CubiScan 100-L

    NOTE Do not remove the five mounting screws along each side of the CubiScan base.

    Take the following steps to attach the two side panels to the Cubi-Scan 100-L base.

    1. Align the tapered holes along the right side panels bottom edge with the five mounting screws on the right side (when facing the front of the CubiScan) of the CubiScan base.

    Figure 4Side Panels Aligned (not attached)

    Left side panelRight side panel

    Mounting screwTapered hole

  • Setup Assembling the CubiScan 100-L

    CubiScan 100-L 11

    2. Push the panel into place so that the widest part of the holes are over the screws, and let the screws slide into the narrow part of the holes.

    3. Using the 5.0 mm Allen wrench, tighten all of the screws except the one closest to the front (you will tighten it later).

    4. Align the tapered holes along the left side panels bottom edge with the five mounting screws on the left side (when facing the front of the CubiScan) of the CubiScan base. The back edge of the panel will wrap around the back edge of the right panel.

    5. Push the panel into place so that the widest part of the holes are over the screws, and let the screws slide into the narrow part of the holes.

    6. Using the 5.0 mm Allen wrench, tighten all of the screws except the one closest to the front (you will tighten it later).

    NOTE Do not attach the six screws that hold the side panels together at the back. You will attach them later.

  • Assembling the CubiScan 100-L Setup

    12 CubiScan 100-L

    Routing the Height Sensor CableThe height sensor cable (gray cable with an RJ-45 connector) is coiled and tied inside the base frame. Do the following to route the cable to the top of the CubiScan.

    1. Untie the cable and route the end of it through the hole in the back corner of the base.

    Figure 5Side Panels Attached

  • Setup Assembling the CubiScan 100-L

    CubiScan 100-L 13

    2. Moving to the outside of the CubiScan, pull the length of the cable out through the hole.

    NOTE Do not pull the cable too tightly. Because the height sensor cable crosses between the scale platform and the base, if the cable is too tight, the resulting tension may restrict scale movement.

    The screws that hold the two panels together should not be attached. If they are, you need to remove them.

    3. Slip the cable between the panels into the channel that is formed at the corner (see Figure 6).

    Figure 6Routing the Height Sensor Cable Between the Side Panels

  • Assembling the CubiScan 100-L Setup

    14 CubiScan 100-L

    4. Route enough of the cable through the channel so the connector extends from the top. Use a tie or bend the cable to keep it from falling back into the channel. Do not apply pressure to the other end of the cable.

    5. Attach the six 10-32 x 1/4" screws to the back corner where the two panels come together. Verify that the cable is free and the connector still extends from the top, and then tighten the screws.

    Attaching the SensorsThough the height, width, and length sensors are each the same type of sensor, they have been calibrated to position. The height sensor is labeled Top, the length sensor is labeled Left, and the width sensor is labeled Right. Take the following steps to attach the three sensors to the CubiScan frame.

    1. Place the width sensor, labeled Right, on the right, front cor-ner of the base (see Figure 7). You will need to push the side panel out slightly to place the sensor in the correct position. If you tightened the front-most screw, you need to loosen it.

    2. Align the threaded holes in the bottom of the sensor casing with the holes in the base frame.

    3. Insert the M5 hex-head screws with split washers up through the frame and thread them into the sensor casing.

    4. Attach the length sensor, labeled Left, on the left front corner, in the same manner.

    CAUTION Do not touch the gold foil screens on the front of the sensors.

  • Setup Assembling the CubiScan 100-L

    CubiScan 100-L 15

    5. Place the height sensor, labeled Top, at the top of the corner where the side panels meet (see Figure 8), and align the screw holes.

    Figure 7Attaching the Length (Left) and Width (Right) Sensors

    Figure 8Attaching the Height (Top) Sensor

    Length sensor

    Width sensor

  • Removing the Shipping Bolts Setup

    16 CubiScan 100-L

    6. Insert the M5 hex-head screws with split washers through the holes in the back of the corner, and thread them into the sensor casing.

    7. Connect the RJ-45 connector at each sensor location to the con-nector on the back of the sensor.

    8. Tighten the front screws that hold the side panels to the base, and verify that all screws are securely tightened.

    Removing the Shipping Bolts

    Three to five shipping bolts are located on the CubiScan base to anchor the load cell to the base during shipping. The shipping bolts are fastened through the frame arm and the base leg. The pointers in Figure 9 show the bolt locations.

    Figure 9Shipping Bolt Locations

  • Setup Leveling

    CubiScan 100-L 17

    1. After the CubiScan is assembled, use the 6.0 mm Allen wrench to remove the shipping bolts.

    2. Proceed to the next section for information on leveling the CubiScan. Do not place the sound dampening pad and base cover on the base until you have leveled the CubiScan and con-nected all cables, as described in the following sections.

    NOTE The bolts protect the load cell from damage during shipment. Retain the shipping bolts and reattach them if you move the CubiScan or ship it to a different location.

    Leveling

    After assembling the CubiScan and removing the shipping bolts, take the following steps to level the CubiScan base.

    1. Locate the five leveling legs under the base. Their positions are indicated by the pointers in Figure 10 below.

    Figure 10Leveling Legs Positions

  • Leveling Setup

    18 CubiScan 100-L

    2. Figure 11 shows the location of the leveling bubble. Look at the leveling bubble and determine if the CubiScan 100-L is level.

    A close-up of the bubble level is shown below.

    Figure 11Leveling Bubble Location

    Figure 12Leveling Bubble Close-up

  • Setup Connecting to a Computer or Network

    CubiScan 100-L 19

    3. If the base is not level, adjust the legs up or down until the bub-ble is centered in or touching the center circle of the level. To adjust the height of a leg, lift the base slightly and turn the threaded leg. Looking toward the leg, turn it clockwise to lower it and counterclockwise to raise it.

    NOTE When you are finished leveling the CubiScan, verify that all five of the CubiScan's legs are resting on the supporting surface. If the CubiScan does not sit flat, it may wobble or vibrate during measure-ment, which can cause errors.

    4. Proceed to the following sections for information on connecting a computer (optional), a barcode scanner (optional), and power to the CubiScan. Do not place the sound dampening pad and base cover on the base until you have connected all cables.

    Connecting to a Computer or Network

    To operate the CubiScan 100-L, you can connect it to a computer or a network, or you can use the control panel, as follows:

    Connect it to a PC or compatible computer through the RS-232-C serial port on the back of the control panel. Use the Qbit for Windows software on the computer to run the CubiScan 100-L.

    Connect it to a host system via a standard 10-BaseT Ethernet TCP/IP port. You can use Qbit for Windows software to config-ure the CubiScan through the RS-232-C port for TCP/IP com-munication (QbitTCP) and to run the CubiScan from a worksta-tion. Contact Quantronix for information on available software. Or, refer to Appendix A Communications Protocol on page 57 for command protocol and setup parameters.

  • Connecting to a Computer or Network Setup

    20 CubiScan 100-L

    Operate the CubiScan without a computer using the control panel. Refer to Cubing and Weighing Using the Control Panel on page 30 for information.

    NOTE If you are not going to connect the CubiScan to a computer or net-work, proceed to page 24 for information on connecting power.

    Connecting to a Computer (Optional)To connect the CubiScan 100-L to a computer, do the following.

    1. Place the computer in its permanent location, generally close to the CubiScan. (Refer to Placement on page 7 for informa-tion.)

    2. Route the RS-232 serial communications cable (supplied) through the opening in the base so it cannot be crushed, bent, or pulled loose.

    3. The CubiScan controller is located just behind the control panel at the front of the base. Connect one end of the serial cable to the computer serial connector on the back of the CubiScan con-troller, as shown below.

    CAUTION Disconnect power from the CubiScan 100-L and the computerbefore connecting them.

  • Setup Connecting to a Computer or Network

    CubiScan 100-L 21

    4. Locate a free serial (communications) port on the back of your computer. Determine whether the port is 9-pin or 25-pin. Refer to your computer's documentation, if necessary, to identify the ports.

    5. Connect the other end of the serial communications cable to your computer's serial port. If the port is 9-pin, connect the serial cable directly to the serial port. If it is 25-pin, use a 25-pin to 9-pin adapter (not supplied).

    6. To secure the serial cable, tighten the screws (two on each con-nector) at both ends of the cable. It is important that the cable be secure.

    For information on the serial cable pin-outs, refer to Serial (RS-232-C) Cable Pin Assignments on page 57.

    Figure 13Serial Cable Connector

    Computer Barcode Scanner Load CellEthernet

    Power

    WidthSensor

    HeightSensor

    LengthSensor

  • Connecting to a Computer or Network Setup

    22 CubiScan 100-L

    Connecting to a Network (Optional)You can connect the CubiScan 100-L to a network through a stan-dard 10-BaseT Ethernet TCP/IP port. You will need a standard Ethernet cable with RJ-45 connectors (see Ethernet (TCP/IP) Cable Pin Assignments on page 58). The network host device determines whether a straight-through or crossover cable is required. Consult your network administrator, if necessary, to deter-mine your local cabling requirements.

    Do the following to connect the CubiScan 100-L to a network:

    1. Route the Ethernet cable under the base so it cannot be crushed, bent, or pulled loose.

    2. The CubiScan controller is located just behind the control panel at the front of the base. Connect one end of the Ethernet cable to the Ethernet connector on the back of the CubiScan controller, as shown below. Push the connector in until it latches. There should be an audible snap when the connector latches.

    Figure 14Ethernet Cable Connector

    Computer Barcode Scanner Load CellEthernet

    Power

    WidthSensor

    HeightSensor

    LengthSensor

  • Setup Connecting to a Barcode Scanner (Optional)

    CubiScan 100-L 23

    3. Insert the RJ-45 connector on the other end of the cable into the network socket and push until it latches.

    For information on the Ethernet cable pin-outs, refer to Ether-net (TCP/IP) Cable Pin Assignments on page 58.

    4. Use Quantronix QbitTCP software to configure the Cubiscan 100-L (through the RS-232-C port) for TCP/IP communication, or refer to Appendix A Communications Protocol on page 57 for information on the TCP/IP command protocol and setup parameters. Contact Quantronix if you need additional assis-tance.

    When it is turned on, the CubiScan 100-L will recognize the cable connection and, if configured correctly, will respond to a connection request from the host.

    NOTE You can also connect the CubiScan 100-L directly to a computer through a 10-BaseT Ethernet TCP/IP port via a standard Ethernet cable. A crossover cable is required.

    Connecting to a Barcode Scanner (Optional)

    The CubiScan 100-L has an additional RS-232-C port for connec-tion to a barcode scanner. Contact Quantronix for details on sup-ported scanners. To connect the CubiScan to a barcode scanner, do the following.

    1. Route the RS-232 serial communications cable from the bar-code scanner under the CubiScan base so it cannot be crushed, bent, or pulled loose.

  • Connecting Power Setup

    24 CubiScan 100-L

    2. The CubiScan controller is located just behind the control panel at the front of the base. Connect the free end of the serial cable to the barcode scanner connector on the back of the CubiScan controller, as shown below.

    3. To secure the serial cable, tighten the screws on the cable con-nector. It is important that the cable be secure.

    For information on the serial cable pin-outs, refer to Serial (RS-232-C) Cable Pin Assignments on page 57.

    Connecting Power

    The CubiScan 100-L uses an external AC power adapter. Take the following steps to connect power to the CubiScan.

    Figure 15Barcode Scanner Connector

    Computer Barcode Scanner Load CellEthernet

    Power

    WidthSensor

    HeightSensor

    LengthSensor

  • Setup Turning On the CubiScan

    CubiScan 100-L 25

    1. Locate the AC power adapter, which is bundled inside the Cubi-Scan base. The DC power cord from the power adapter is attached to the controller box.

    2. Locate the AC power cord (supplied), and connect it to the AC power adapter.

    3. Route the AC power cord under the CubiScan base so it cannot be crushed, bent, or pulled loose.

    4. Connect the other end of the AC power cord to a standard power strip equipped with an ON/OFF switch.

    5. Place the blue sound dampening pad and then the black base cover on the top of the base. When properly inserted, the cover should rest flush with the edge of the base.

    6. Use the power strip switch to turn the CubiScan on and off (see Turning On the CubiScan on the next page).

    NOTE A power strip with surge protection is recommended.

    If you are using a computer, you can plug the computer into the same power strip so that they will both be powered on at the same time. The CubiScan should be powered on before running the Qbit for Windows program to cube and weigh packages.

    Turning On the CubiScan

    Specific procedures must be followed each time you turn on the CubiScan 100-L, as follows:

    1. Make sure there are no packages or other objects on the Cubi-Scan platform.

  • Installing Qbit for Windows (Optional) Setup

    26 CubiScan 100-L

    2. Turn on the CubiScan 100-L via the power strip (see Connect-ing Power on page 24).

    The CubiScan performs self-calibration and diagnostic proce-dures that take about 5 seconds. Do not touch the CubiScan platform during these 5 seconds.

    Installing Qbit for Windows (Optional)A CD-ROM is provided containing the applicable version(s) of the Qbit for Windows software program, which can be used to operate the CubiScan 100-L, as follows:

    QbitWin orQbitWin with FTP

    QbitWin is the basic Qbit for Windows application. QbitWin with FTP includes the QbitFTP utility to create an output file for FTP dis-tribution.

    QbitWMS orQbitWMS with FTP

    QbitWMS (Warehouse Measurement System) is the Qbit for Win-dows software for warehouse measurement applications. QbitWMS with FTP includes the QbitFTP utility to create an output file for FTP distribution.

    QbitEST QbitEST (Emulation Screen Transfer) is a Qbit for Windows appli-cation for the CubiScan 100-L that connects to a host session and transfers measurements to predefined host field locations.

    QbitTCP QbitTCP is a Qbit for Windows application for configuring the Cubiscan 100-L (through the RS-232-C port) for TCP/IP communi-cation.

    The Qbit for Windows User Guide, located on the CD-ROM, pro-vides instructions for installing and using Qbit for Windows. You can also download the user guide from the Quantronix Web site at www.cubiscan.com.

  • Setup Setup Checklist

    CubiScan 100-L 27

    Setup Checklist

    Before using the CubiScan 100-L for the first time, verify the fol-lowing:

    Have the CubiScan 100-L and the computer (if applicable) been placed in the proper operating environment? (page 7)

    Has the CubiScan been fully assembled? (page 8)

    Have the three sensors been attached to the CubiScan, and have the sensor cables been connected to the sensors? (page 14)

    Have all screws, bolts, and nuts been tightened?

    Have the shipping bolts been removed? (page 16)

    Has the base of the CubiScan been leveled? (page 17)

    Is the CubiScan free moving? The CubiScan should not be pushed up against a wall and no object, cable, etc., should be resting on it or against it.

    Has the serial communications or RJ-45 cable been attached to the CubiScan 100-L and the computer or network (if applica-ble)? (page 19)

    (Optional) Has the barcode scanner been connected properly? (page 23)

    Has the AC power adapter been connected correctly? (page 24)

    If you are using Qbit for Windows to operate the CubiScan 100-L, has the software been copied onto your computer's hard-disk drive? (Refer to the Qbit for Windows User Guide for information.)

  • Setup Checklist Setup

    28 CubiScan 100-L

    Does the CubiScan require recalibration? The CubiScan 100-L was calibrated at the factory, but may require recalibration due to handling during shipping. Refer to page 35 for information on calibrating the CubiScan 100-L. If you are using Qbit for Windows software, check the status of the CubiScan before operating it. Refer to the Qbit for Windows User Guide for information on checking the CubiScans status.

  • CubiScan 100-L 29

    Chapter 3Operation

    This chapter provides instructions for operating the CubiScan 100-L.

    NOTE The platform of the CubiScan should be kept clean and free of objects that are not being measured.

    Before You Begin

    Follow the procedures below to turn on the CubiScan. The Cubi-Scan should be turned on before you start Qbit for Windows (if applicable).

    1. Make sure there are no packages or objects on the CubiScan platform.

    2. Turn on the CubiScan 100-L via the power strip. The CubiScan performs self-calibration and diagnostic procedures that take about 5 seconds. Do not touch the CubiScan platform during these 5 seconds.

    NOTE Do not lean on or touch the CubiScan platform or the package while a package is being cubed and weighed. Any kind of contact with the platform during the measurement process can alter the weight or sensor reading.

  • Cubing and Weighing Using Qbit for Windows Operation

    30 CubiScan 100-L

    NOTE You should occasionally verify that the zero settings on the Cubi-Scan are correct. To do this, take a measurement with nothing on the scale and see if all values recorded are either zero or the tare value (if the tare option is enabled). The CubiScan's empty weight and measurements can be reset to zero (zeroed) at any time (refer to the Qbit for Windows User Guide or to zero on page 32).

    Cubing and Weighing Using Qbit for Windows

    Refer to the Qbit for Windows User Guide for instructions on cubing and weighing and other functions in Qbit for Windows. The Qbit for Windows User Guide is provided on CD-ROM or you can download it from the Quantronix Web site at www.cubiscan.com.

    NOTE For information on measuring odd shaped packages, refer to Mea-suring Odd-Shaped Packages on page 33.

    Cubing and Weighing Using the Control Panel

    All controls and displays for the CubiScan 100-L are located on the control panel at the front of the base. If a computer is not connected, you can use the control panel to cube and weigh packages. Measure-

    CAUTION

    While the CubiScan has overload protection, objects heavier than100 pounds (45 kg) should not be placed on the platform.Overloading the scale or shock loading (dropping a heavy objecton the scale) can cause permanent zero shift, making the scaleinoperable.

  • Operation Cubing and Weighing Using the Control Panel

    CubiScan 100-L 31

    ments and weight cannot be recorded; they are displayed on the con-trol panel.

    NOTE If you have not already done so, remove the thin protective film that covers the CubiScan control panel. Peel it back from one of the cor-ners using your fingernail, and then pull it off.

    WEIGHT This displays the measured weight in pounds (lb) or kilograms (kg) as selected.

    LENGTHWIDTH

    HEIGHT

    These display the measured dimensions in inches (in) or centimeters (cm) as selected.

    DIM-WEIGHT This displays the dimensional weight in pounds (lb) or kilograms (kg) as selected.

    DIM-FACTOR This displays the dimensional factor currently being used to calcu-late the dimensional weight.

    zero (Indicator) This indicates that the scale platform is empty and ready to receive a package. This indicator must be lit before you can place a package on the platform. When you place a package on the platform, the indicator goes off.

    Figure 16CubiScan 100-L Control Panel

  • Cubing and Weighing Using the Control Panel Operation

    32 CubiScan 100-L

    Press this key before you place a package on the platform to change the weight and dimensional weight from pounds to kilograms and vice versa.

    Press this key before you place a package on the platform to change the dimensional weight factor from domestic to international stan-dard values and vice versa.

    Following are the dimensional weight factors used by the CubiScan.

    Press this key before you place a package on the platform to change the length, width, and height from inches to centimeters and vice versa.

    zero Press this key to reset the scale to zero (make sure the scale is empty).

    msr Press this key to display the weight and dimensions of the object on platform.

    Take the following steps to cube and weigh a package using the con-trol panel to control the CubiScan.

    1. Verify that the CubiScan platform is empty. The zero indicator should be lit, and 0.00 should be displayed in the WEIGHT window. The rest of the display should be clear.

    2. Place the package or object to be cubed and weighed on the platform and slide it against the back corner until it is in contact with both side panels. The zero indicator light goes out.

    lbkg------

    domintl

    ------------

    Dimensional Factor Domestic InternationalCubic inches per pound 194 166Cubic inches per kilogram 428 366Cubic centimeters per pound 3179 2720Cubic centimeters per kilogram 7009 5997

    incm--------

  • Operation Measuring Odd-Shaped Packages

    CubiScan 100-L 33

    NOTE Do not lean on or touch the CubiScan platform or the package while a package is being cubed and weighed. Any kind of contact with the platform during the measurement process can alter the weight or sensor reading.

    3. Press . The weight, length, width, height, and dim-weight of the package are displayed.

    4. Remove the package from the platform. Wait for the zero indi-cator to light before placing the next package on the platform.

    If the zero indicator does not light, it means that the scale needs to be zeroed. To zero the scale, make sure that the platform is free of all objects, then press .

    Measuring Odd-Shaped Packages

    The CubiScan 100-L is designed to measure dimensions on cube-like packages (packages that are square or rectangular) with a distinct width, length, and height. Packages that have odd shapes or irregular surfaces may be measured using the CubiScan 100-L; however, the dimensions will be determined by the closest straight edge or corner and may not accurately represent the actual width, height, and length of the package.

    When measuring objects with irregular or porous surfaces that do not reliably reflect sound, it may be necessary to place a rigid sheet of plastic or metal against the irregular side or sides so the sensors can record the dimensions. For example, when measuring books, a rigid sheet should be placed against the paper edge of the books.

    NOTE If rigid sheets are used when measuring objects, tare values should be entered to compensate for the thickness and weight of the sheet. Set tare values using the Options function on the Tools menu of Qbit for Windows (refer to the Qbit for Windows User Guide).

  • Measuring Odd-Shaped Packages Operation

    34 CubiScan 100-L

    NOTES

  • CubiScan 100-L 35

    Chapter 4Calibration

    This chapter provides instructions for calibrating the CubiScan 100-L. The CubiScan 100-L is calibrated at the factory; however, some circumstances in which recalibration may be required include the following:

    Calibrate the CubiScan 100-L if you have problems cubing and weighing after assembly and setup.

    Calibrate the CubiScan if it is subjected to any type of mechani-cal shock or collision with a heavy object.

    Calibrate the CubiScan as part of a regular maintenance sched-ule. If the CubiScan is used heavily, scale calibration should be performed monthly and sensor calibration yearly.

    NOTE If an error message appears during calibration, power the Cubi-Scan off and back on and start calibration over (refer to Computer Error Messages on page 53 or Control Panel Error Messages on page 54 for more information).

    Before You Begin

    Before calibrating the CubiScan 100-L, remove all packages or other material from the platform, and blow any dust off the sensor screens. Refer to page 48 for information on cleaning the sensors.

  • Calibrating Using the Control Panel Calibration

    36 CubiScan 100-L

    To perform the calibration, you will need the following:

    Official test weight in the range of 50100 pounds (2545 kg) (it is recommended that you calibrate with the maximum weight)

    12" x 5" x 3.6" calibration cube, supplied with the CubiScan (remove the wrapping from the calibration cube before use)

    NOTE The calibration cube should be kept clean and undamagedyou will need it each time you calibrate the CubiScan 100-L.

    The sensors and the scale (load cell) are calibrated separately.

    Calibrating Using the Control Panel

    NOTE The following sections provide instructions for sensor and scale cal-ibration using the CubiScan's control panel. For instructions on calibrating the CubiScan using Qbit for Windows, refer to the Qbit for Windows User Guide.

    All controls and displays for the CubiScan 100-L are located on the control panel at the front of the base. For information on the con-trols and indicators, refer to Cubing and Weighing Using the Control Panel on page 30.

    If a computer is not connected, you can use the control panel to cal-ibrate the sensors and the scale.

    NOTE In calibration mode, the weight/dimension units (lb/kg, in/cm) are automatically set to those last used to weigh and measure a pack-age. If the units are in question, you may want to turn on the Cubi-Scan before calibrating it to determine the settings, and change them if necessary.

  • Calibration Calibrating Using the Control Panel

    CubiScan 100-L 37

    Preparing the CubiScan for CalibrationTo prepare the CubiScan 100-L for calibration, proceed as follows.

    1. Turn off the power switch (on the power strip), and disconnect the power cord from the power strip.

    2. Remove the base cover from the CubiScan base. The cover is recessed and can simply be lifted out.

    3. Remove the blue sound dampening pad.

    4. Place the cover and blue pad in a safe location where they will not get stepped on or bent.

    5. Locate the controller box (the metal box directly behind the control panel) inside the base, and remove its cover by remov-ing the four screws (one at each edge) and sliding it back. Be careful not to press the cover against any of the cables within the base.

    6. Locate the DIP switch inside the controller box, as shown below, and locate switch number 6 on the DIP switch.

  • Calibrating Using the Control Panel Calibration

    38 CubiScan 100-L

    7. Use the tip of a pen or pencil or similar device to move switch 6 to the closed position. (One side of the DIP switch is labeled OPEN.)

    8. Slide the cover back into place over the controller box, but do not attach the screws yet.

    9. Place the sound dampening pad and base cover back on the base of the CubiScan.

    10. Plug the power cord back into the power strip, and turn it on.

    After running self-diagnostics (about five seconds), the CubiScan 100-L is in calibration mode.

    Figure 17Controller DIP Switch

  • Calibration Calibrating Using the Control Panel

    CubiScan 100-L 39

    In calibration mode, the weight/dimension units (lb/kg, in/cm) are automatically set to those last used to weigh and measure a package. Indicators on the control panel show the current settings.

    A zero is displayed in the DIM-FACTOR window to indicate that the CubiScan is in calibration mode.

    Calibrating the SensorsYou will need the 12" x 5" x 3.6" calibration cube, supplied with the CubiScan, to calibrate the sensors. Remove the wrapping from the calibration cube before using it.

    To calibrate the sensors using the control panel, proceed as follows.

    1. If you calibrated the scale first, turn the power to the CubiScan off and on, then wait about five seconds for self-diagnostics to finish before calibrating the sensors.

    2. Make certain that the CubiScan platform is free of all objects.

    3. Press on the control panel. The LENGTH, WIDTH, and HEIGHT windows display 0.0, and the DIM-FACTOR window displays a command code of 1.

    4. Make sure there is nothing on the CubiScan platform, and press .

    Do not disturb the CubiScan until the LENGTH window dis-plays 12.0, and the DIM-FACTOR window displays a com-mand code of 2.

    5. Place the calibration cube on the platform and slide it against the back corner until it is in contact with both side panels with the 12" side against the left side panel (when looking from the front) as shown below.

    incm--------

  • Calibrating Using the Control Panel Calibration

    40 CubiScan 100-L

    6. Press . The WIDTH window displays 12.0.

    7. Turn the calibration cube so that the 12" side is against the right side panel (make certain it is touching both side panels), as shown below.

    Figure 18Calibration Cube Placement for Length Sensor

  • Calibration Calibrating Using the Control Panel

    CubiScan 100-L 41

    8. Press . The HEIGHT window displays 12.0.

    9. Turn the calibration cube so that it is standing on its end in the corner with the 12" side perpendicular to the platform (make certain the calibration cube is touching both side panels), as shown below.

    Figure 19Calibration Cube Placement for Width Sensor

  • Calibrating Using the Control Panel Calibration

    42 CubiScan 100-L

    10. Press . The LENGTH, WIDTH, and HEIGHT windows should all be blank. This completes sensor calibration.

    If you need to calibrate the scale, refer to the next section for instructions. To prepare the CubiScan for operation, refer to page 44 for instructions.

    Figure 20Calibration Cube Placement for Height Sensor

  • Calibration Calibrating Using the Control Panel

    CubiScan 100-L 43

    Calibrating the ScaleTo calibrate the CubiScan scale, you need an official test weight in the range of 50100 pounds (2545 kg) (it is recommended that you calibrate with the maximum weight).

    IMPORTANT: Do not begin scale calibration until you have the test weight. Calibrating without an accurate known weight (within .01 of a lb/kg) can make all future weight readings inaccurate.

    Take the following steps to calibrate the CubiScan scale.

    NOTE When calibrating the scale, the CubiScan must be stable with no movement of the platform such as that caused by vibration or air movement.

    1. If you calibrated the sensors first, turn the CubiScan off and on, then wait about five seconds for self-diagnostics to finish before calibrating the scale.

    2. Make certain that the CubiScan platform is free of all objects.

    3. Press on the control panel. After a short processing delay, the WEIGHT window displays 0.00, and the DIM-FACTOR window displays a command code of 11.

    4. Make sure there is nothing on the CubiScan platform, and press .

    Do not disturb the CubiScan until the WEIGHT window dis-plays the calibration weight (the weight of the last test weight used to calibrate the scale).

    5. If the calibration weight displayed matches the test weight you are using, proceed to the next step.

    If not, change the displayed weight as follows:

    lbkg------

  • Calibrating Using the Control Panel Calibration

    44 CubiScan 100-L

    First, locate the cursor ( _ ) in the DIM-WEIGHT window (under one of the calibration weight digits). The cursor position determines which digit can be changed. If necessary, move the

    cursor to a different digit by pressing to move to the left

    or to move to the right. To increase the amount of the digit

    at the cursor, press ; to decrease the digit, press .

    6. Place the test weight on the CubiScan platform, and push it into the corner (exact positioning is not required). Allow the scale to completely stabilize.

    7. Press . The test weight value is displayed in the WEIGHT window, and the CubiScan calibrates the scale based on the test weight. This completes scale calibration.

    If you need to calibrate the sensors, refer to page 39 for instructions. To prepare the scale for operation, refer to the section below for instructions.

    Preparing for OperationTo return the CubiScan to operation mode after calibration, proceed as follows.

    1. Turn off the power switch (on the power strip), and disconnect the power cord from the power strip.

    2. Remove the base cover and blue sound dampening pad from the CubiScan base.

    3. Slide the controller box cover off to expose the DIP switch. Be careful not to press the cover against any of the cables in the base.

    lbkg------

    domintl

    ------------

    incm--------

  • Calibration Calibrating Using the Control Panel

    CubiScan 100-L 45

    4. Use the tip of a pen or pencil or similar device to move switch 6 on the DIP switch back to the open position.

    5. Slide the cover back into place over the controller box, and reat-tach the screws.

    6. Place the sound dampening pad and base cover back on the base of the CubiScan.

    7. Plug the power cord back into the power strip, and turn it on.

  • Calibrating Using the Control Panel Calibration

    46 CubiScan 100-L

    NOTES

  • CubiScan 100-L 47

    Chapter 5Maintenance

    This chapter provides information on the care and maintenance of the CubiScan 100-L. Routine maintenance and careful handling will help keep the CubiScan 100-L in good operating condition and pre-vent service calls or repairs.

    Precautions

    The CubiScan should not be subjected to extremes in temperature or humidity, nor should it be subjected to excessive vibration. For environmental recommendations, see Placement on page 7.

    Do not put packages on the platform that are known to be over 100 pounds (45 kg). All objects, especially heavy ones, should be placed on the platform gently. Shock loading will occur if an object is dropped or thrown onto the platform. This puts unnecessary and potentially damaging pressure on the load cell.

    The CubiScan has been designed to accept overload without dam-age. However, rough handling and abuse, over time, can cause the load cell to lose much of its spring action. In addition, severe shock loading can cause permanent zero shift, making the scale inopera-ble.

  • Cleaning the Sensors Maintenance

    48 CubiScan 100-L

    Cleaning the Sensors

    The sensors should be kept clean. While dust normally won't inter-fere with sensor operation, they should be cleaned routinely to pre-vent the possibility of interference. To clean, gently blow dust from the gold foil surface.

    Removing the Controller Box

    If you suspect a problem with the CubiScan 100-L controller, first review the Troubleshooting chapter and take any recommended action. If the problem persists, contact Quantronix Technical Assis-tance at (801) 451-7000 for assistance.

    If Quantronix recommends removing the controller box and return-ing it for service, proceed as follows.

    1. Turn off the power switch (on the power strip), and disconnect the power cord from the power strip.

    2. Remove the base cover from the CubiScan base. The cover is recessed and can simply be lifted out.

    3. Remove the blue sound dampening pad.

    4. Place the cover and blue pad in a safe location where they will not get stepped on or bent.

    CAUTIONThe gold foil screen on the front of the sensor is delicate. Do notuse high pressure air or water lines to clean the surface of the goldfoil and do not touch it with fingers, tools, or brushes. Doing somay result in damage.

  • Maintenance Removing the Controller Box

    CubiScan 100-L 49

    5. Locate the controller box (the metal box directly behind the control panel) inside the base.

    6. Disconnect all connectors that are attached to the controller box, as follows:

    To remove a sensor connector, press the tab on the connector to release it, and pull it straight out.

    To remove the Ethernet cable connector, press the tab on the connector to release it, and pull it straight out.

    To remove the load cell connector, turn the screws to loosen the connector, and pull it straight out.

    To remove the power connector, take hold of the connector close to the panel, and pull it straight out using even pressure.

    To remove a serial cable, loosen the screws (with a screw-driver if necessary), and pull the cable connector out using even pressure.

    7. Remove the four Allen head screws on the corners of the con-troller box mounting plate using the 2.5 mm Allen wrench. The control panel is in the center of the mounting plate, and the mounting plate is attached to the front of the CubiScan base.

  • Removing the Controller Box Maintenance

    50 CubiScan 100-L

    8. Verify that all cables have been removed from the controller box, then pull the box out through the front panel.

    Figure 21Removing the Controller Box

  • CubiScan 100-L 51

    Chapter 6Troubleshooting

    This chapter provides assistance in identifying and solving common problems with the CubiScan 100-L. If you encounter problems not covered in this chapter, or if a defect is suspected, contact your sys-tem integrator or call Quantronix Technical Assistance at (801) 451-7000 for assistance.

    After installation, most problems are caused either by incorrect cabling or because the system setup is not correct. If you are having problems with the CubiScan 100-L, first verify that all cables attached to the controller box inside the base (serial communica-tions cables, sensor cables, power cord, Ethernet cable, load cell cable) are fully seated and secure (locking rings, clips, or screws). Then, verify that the setup is correct. For information on Setup, refer to the Configuring QbitXXX chapter in the Qbit for Windows User Guide.

    Problems with your computer may affect operation of the CubiScan 100-L system. If you have trouble starting Qbit for Windows or if you encounter problems with your computer (including computer related error messages), refer to your computer manual or contact your computer representative or dealer for assistance.

    Frequent computer errors may be caused by dust or static electricity. It is important that your computer be kept as clean and static free as possible. Consult your computer manual for information.

    If problems continue, review the following sections for more infor-mation.

  • No Response When You Turn Power On Troubleshooting

    52 CubiScan 100-L

    No Response When You Turn Power On

    If there is no response when you power on the CubiScan 100-L, do the following:

    1. Verify that the power strip is live and that the AC power cord is properly and securely connected to the power adapter and to the power strip.

    2. Verify that the DC power cord is securely connected to the power connector on the back of the CubiScan.

    Readings Are Not Accurate

    If you suspect that the CubiScan 100-L readings are inaccurate, do the following:

    1. Zero the scale by making sure the platform is free of all objects and then selecting Zero from the toolbar or Tools menu in Qbit for Windows. (If a computer is not connected, press on the control panel.)

    If the CubiScan does not return to zero or is slow to return to zero, level the CubiScan and make certain that all five leveling legs are resting on the supporting surface. Refer to Assembling the CubiScan 100-L on page 8 for more information.

    2. Move the CubiScan if it is located close to open freight doors or where hot air is blowing on it. Extreme changes in temperature and humidity can affect the accuracy of the CubiScan 100-L. Refer to Placement on page 7 for information.

    3. Recalibrate the CubiScan. Refer to page 35 for instructions.

  • Troubleshooting Computer Error Messages

    CubiScan 100-L 53

    Computer Error Messages

    The following error messages generated by Qbit for Windows indi-cate a communications problem between the CubiScan and the com-puter.

    No Communicationswith CubiScan

    This message indicates that no communication is taking place between the computer and the CubiScan 100-L.

    TransmissionError

    This message indicates that erroneous data or garbled data is being sent from the CubiScan.

    If you receive one of these messages, verify the following.

    1. Is the CubiScan turned on and securely connected to power?

    2. Is the serial cable or Ethernet cable connected to both the Cubi-Scan and the computer or network, and are both connections secure?

    3. (Computer connection) Is the serial cable connected to the com-puter at either the COM1 or COM2 port?

    4. (Computer connection) Is the Com Port in the Options dialog box (Tools menu) configured for the correct port?

    5. (Network connection) Is the Cubiscan 100-L properly config-ured for TCP/IP communication? (QbitTCP software is used to configure the CubiScan through the RS-232-C port.)

    6. Is there a problem with the CubiScan 100-L? Perform the Status function in Qbit for Windows to check the status of the Cubi-Scan.

    7. Is there a problem with the computer or network? Refer to your computer manual for information on troubleshooting the com-puter, or contact your network administrator.

  • Control Panel Error Messages Troubleshooting

    54 CubiScan 100-L

    Control Panel Error Messages

    Several predefined error codes are programmed into the CubiScan 100-L and, if a computer is not connected, may be displayed to identify specific errors. All errors are identified by a 2-digit code, which is displayed on the control panel in the display window appropriate for the message.

    Error codes may appear occasionally during operation. This does not necessarily indicate a problem with the CubiScan. The first time an error code occurs, ignore it and redo the measurement. If the error code is displayed again immediately or frequently, review the sections below for information on specific codes.

    NOTE If an error message appears during calibration, power the Cubi-Scan off and back on and start calibration over.

    Timeout Error 01If error code 01 is displayed in any window on the control panel, it may imply a problem that can be easily corrected. If, after following the suggestions below, the error code continues to be displayed, contact Quantronix for assistance.

    Length, Width,Height

    If timeout error 01 appears in the LENGTH, WIDTH, or HEIGHT window, it indicates that no communication is taking place between the sensor and the controller. The error code will appear in the dis-play window (length, width, height) of the sensor that is at fault. Consider the following.

    1. Verify that the sensor connector has not been disconnected.

    2. Inspect the sensor cable for damage. Replace the sensor cable if it is damaged.

  • Troubleshooting Control Panel Error Messages

    CubiScan 100-L 55

    3. The sensor may be defective. Replace the sensor or contact Quantronix.

    Weight If timeout error 01 appears in the WEIGHT window, it indicates that no communication is taking place between the load cell and the con-troller. Consider the following.

    1. Verify that the load cell connector has not been disconnected.

    2. The load cell or its cabling may be defective or damaged. Inspect and replace the load cell if suspect, or contact Quan-tronix.

    Other Error CodesIf any of the following error codes appear in any display window on the control panel repeatedly, make note of the error code and contact Quantronix for assistance.

    -02- Zero error-03- Load cell dead weight-04- Load cell weight total-05- Load cell dead weight query-06- Load cell weight total query-07- Load cell dead weight set-08- Load cell weight total set-09- Tare-10- Transmit device data-11- Calibrate-12- Measure signal value-13- Configure output format-14- Internal analog to digital rate-15- Amplifier signal filter-16- Amplifier signal selection-17- Corrective function switch-18- Automatic calibration switch-19- Restart

  • Control Panel Error Messages Troubleshooting

    56 CubiScan 100-L

    -20- Set password-21- Define Password-22- External Interrupt

  • CubiScan 100-L 57

    Appendix ACommunications Protocol

    This appendix contains the cable pin assignments and command set description for the interface between the CubiScan 100-L and a host computer via a serial RS-232 connection as well as for the interface between the CubiScan 100-L and a network via an Ethernet TCP/IP connection.

    CubiScan 100-L Command Set on page 59 lists the commands in the CubiScan 100-L command set used for cubing and weighing and to set up the CubiScan for cubing and weighing. TCP/IP Commu-nications Setup Command Set on page 76 lists the commands used to set up the CubiScan for TCP/IP communications with a network.

    Serial (RS-232-C) Cable Pin Assignments The CubiScan 100-L serial ports use the EIA RS-232-C communi-cations protocol. The data are serially transmitted ASCII characters.

    The following table shows the serial connector pin assignments. All other pins are not connected.

    RS-232-C Male DB 9-Pin AssignmentsPin Signal Description

    Pin 2 RXD Commands from the host computerPin 3 TXD Data from the controller unit to the hostPin 5 SGND Signal ground (DB-9 connector)

  • Ethernet (TCP/IP) Cable Pin Assignments Communications Protocol

    58 CubiScan 100-L

    The following table shows the parameters for asynchronous com-munications through the RS-232 serial cable.

    Ethernet (TCP/IP) Cable Pin AssignmentsThe CubiScan 100-L Ethernet port uses the 10-BaseT TCP/IP com-munications protocol. The following table shows the Ethernet RJ-45 connector pin assignments.

    AsynchronousCommunication ParametersBaud Rate 9600Parity NoneData Bits 8Start Bits 1Stop Bits 1

    RJ-45 Connector Pin Assignments

    Pin Signal Description

    1 TD+ Transmit Data

    2 TD- Transmit Data

    3 RD+ Receive Data

    4 NC No Connection

    5 NC No Connection

    6 RD- Receive Data

    7 NC No Connection

    8 NC No Connection

  • Communications Protocol CubiScan 100-L Command Set

    CubiScan 100-L 59

    CubiScan 100-L Command Set

    This section describes the commands recognized by the CubiScan 100-L to cube and weigh packages and to set up the CubiScan for cubing and weighing (dimension units, factor toggle, calibration, zero, and so on).

    All command packets begin with an STX (start of text) and end with a LF (line feed). Each command has a Command field and an optional Data field. For example:

    All commands receive either an Acknowledge response (ACK), or a Negative Acknowledge response (NACK). An ACK has an A in the third character position and may include a data field. A NACK has an N in the third character position, indicating that an error occurred. For example:

    ACK: NACK:

    The CubiScan responds with a question mark NACK to any unrec-ognized command. For example:

    When a NACK is sent by the CubiScan, the operation associated with that command is aborted due to the error.

    The CubiScan 100-L recognizes the following commands from the command set for both a serial and Ethernet connection.

  • CubiScan 100-L Command Set Communications Protocol

    60 CubiScan 100-L

    Continuous MeasureThis command toggles on or off a continuous measure mode. The readings transmitted are Length, Height, Width, and Weight. Both dimensions and counts are transmitted.

    Pos Len Description Type Range ASCIICommand Format

    1 1 Start of Text Control (STX) 02h2 1 Continuous Msr. Com. Alpha (C) 43h3 1 End of Text Control (ETX) 03h4 1 Carriage Return Control (CR) 0Dh5 1 Line Feed Control (LF) 0Ah

    Acknowledge Format1 1 Start of Text Control (STX) 02h2 1 Measure Command Alpha (M) 4Dh3 1 Acknowledge Alpha (A) 41h4 1 CubiScan/Host Originated Alpha (C/H) 43h or 48h5 6 City Code Alpha 000000-ZZZZZZ11 1 Comma Alpha (,) 2Ch12 1 Length Identifier Alpha (L) 4C13 5 Length Numeric 000.0-999.9*18 1 Comma Alpha (,) 2Ch19 1 Width Identifier Alpha (W) 57h20 5 Width Numeric 000.0-999.9*25 1 Comma Alpha (,) 2Ch26 1 Height Identifier Alpha (H) 48h27 5 Height Numeric 000.0-999.9*32 1 Comma Alpha (,) 2Ch33 1 Dimension Unit Alpha (E/M) 45h or 4Dh

  • Communications Protocol CubiScan 100-L Command Set

    CubiScan 100-L 61

    * This field may contain underscores, dashes, or overscores indicat-ing an under, unstable, or over error condition, respectively.

    34 1 Comma Alpha (,) 2Ch35 1 Weight Identifier Alpha (K) 4Bh36 6 Weight Numeric 000.00-999.99* 42 1 Comma Alpha (,) 2Ch43 1 Dim. Wgt. Identifier Alpha (D) 44h44 6 Dim. Weight Numeric 000.00-999.99*50 1 Comma Alpha (,) 2Ch51 1 Wgt./Dim.Wgt Unit Alpha (E/M) 45h or 4Dh52 1 Comma Alpha (,) 2Ch53 1 Factor Identifier Alpha (F) 46h54 4 Factor Numeric 0000-9999 58 1 Comma Alpha (,) 2Ch59 1 Domestic/Int'l. Unit Alpha (D/I) 44h or 49h60 1 End of Text Control (ETX) 03h61 1 Carriage Return Control (CR) 0Dh62 1 Line Feed Control (LF) 0Ah

    Negative Acknowledge Format1 1 Start of Text Control (STX) 02h2 1 Measure Command Alpha (M) 4Dh3 1 Neg. Acknowledge Alpha (N) 4Eh4 1 CubiScan/Host Originated Alpha (C/H) 43h or 48h

    5 1 Corner Sensor / Measure / Zero Error Alpha (C/M/Z)43h or 4Dh or 5Ah

    6 1 End of Text Control (ETX) 03h7 1 Carriage Return Control (CR) 0Dh8 1 Line Feed Control (LF) 0Ah

    Pos Len Description Type Range ASCII

  • CubiScan 100-L Command Set Communications Protocol

    62 CubiScan 100-L

    Dimension CalibrationThis function is required when one of the sensors is replaced or moved, when a new controller is installed, or for routine calibration. This command causes the CubiScan to reply with a dimension cali-bration code each time it is issued. This command must be issued FIVE times to complete sensor calibration. Dimension calibration codes are defined below.

    Pos Len Description Type Range ASCIICommand Format

    1 1 Start of Text Control (STX) 02h2 1 Dim.Calibration Alpha (D) 44h3 1 End of Text Control (ETX) 03h4 1 Carriage Return Control (CR) 0Dh5 1 Line Feed Control (LF) 0Ah

    Acknowledge Format1 1 Start of Text Control (STX) 02h2 1 Dim. Calibration Alpha (D) 44h3 1 Acknowledge Alpha (A) 41h4 2 Identifier Numeric (00-99)6 1 End of Text Control (ETX) 03h7 1 Carriage Return Control (CR) 0Dh8 1 Line Feed Control (LF) 0Ah

    Negative Acknowledge Format1 1 Start of Text Control (STX) 02h2 1 Dim. Calibration Alpha (D) 44h3 1 Neg. Acknowledge Alpha (N) 4Eh4 1 End of Text Control (ETX) 03h5 1 Carriage Return Control (CR) 0Dh6 1 Line Feed Control (LF) 0Ah

  • Communications Protocol CubiScan 100-L Command Set

    CubiScan 100-L 63

    Dimension Calibration Code Descriptions:

    DA01 Clear the CubiScanDA02 Place 12" Target facing LEFTDA03 Place 12" Target facing RIGHTDA04 Place 12" Target facing UPDA05 Dimension Calibration Complete

    Dimension UnitsThis command is used to set the dimension units to either English (inches) or metric (centimeters) mode.

    Pos Len Description Type Range ASCIICommand Format

    1 1 Start of Text Control (STX) 02h2 1 Dim. Unit Command Alpha (") 22h3 1 English or Metric Alpha (E/M) 45h or 4Dh4 1 End of Text Control (ETX) 03h5 1 Carriage Return Control (CR) 0Dh6 1 Line Feed Control (LF) 0Ah

    Acknowledge Format1 1 Start of Text Control (STX) 02h2 1 Dim. Unit Command Alpha (") 22h3 1 Acknowledge Alpha (A) 41h4 1 End of Text Control (ETX) 03h5 1 Carriage Return Control (CR) 0Dh6 1 Line Feed Control (LF) 0Ah

    Negative Acknowledge Format1 1 Start of Text Control (STX) 02h2 1 Dim. Unit Command Alpha (") 22h

  • CubiScan 100-L Command Set Communications Protocol

    64 CubiScan 100-L

    Factor ToggleThis command is used to set the dimensional factor to either domes-tic or international.

    3 1 Neg. Acknowledge Alpha (N) 4Eh4 1 End of Text Control (ETX) 03h5 1 Carriage Return Control (CR) 0Dh6 1 Line Feed Control (LF) 0Ah

    Pos Len Description Type Range ASCII

    Pos Len Description Type Range ASCIICommand Format

    1 1 Start of Text Control (STX) 02h2 1 Fact. Toggle Command Alpha (F) 46h3 1 Dom. / Int'l Alpha (D/I) 44h or 49h4 1 End of Text Control (ETX) 03h5 1 Carriage Return Control (CR) 0Dh6 1 Line Feed Control (LF) 0Ah

    Acknowledge Format1 1 Start of Text Control (STX) 02h2 1 Fact. Toggle Command Alpha (F) 46h3 1 Acknowledge Alpha (A) 41h4 1 End of Text Control (ETX) 03h5 1 Carriage Return Control (CR) 0Dh6 1 Line Feed Control (LF) 0Ah

    Negative Acknowledge Format1 1 Start of Text Control (STX) 02h2 1 Fact. Toggle Command Alpha (F) 46h3 1 Neg. Acknowledge Alpha (N) 4Eh

  • Communications Protocol CubiScan 100-L Command Set

    CubiScan 100-L 65

    Location Id/City CodeThis command is used to set the CubiScan location identification. This data is stored in permanent memory and need only be set once for each CubiScan 100-L.

    4 1 End of Text Control (ETX) 03h5 1 Carriage Return Control (CR) 0Dh6 1 Line Feed Control (LF) 0Ah

    Pos Len Description Type Range ASCII

    Pos Len Description Type Range ASCIICommand Format

    1 1 Start of Text Control (STX) 02h2 1 Location Id. Command Alpha (L) 4Ch3 6 City Code Alpha 000000-ZZZZZ9 1 End of Text Control (ETX) 03h

    10 1 Carriage Return Control (CR) 0Dh11 1 Line Feed Control (LF) 0Ah

    Acknowledge Format1 1 Start of Text Control (STX) 02h2 1 Location Id. Command Alpha (L) 4Ch3 1 Acknowledge Alpha (A) 41h4 1 End of Text Control (ETX) 03h5 1 Carriage Return Control (CR) 0Dh6 1 Line Feed Control (LF) 0Ah

    Negative Acknowledge Format1 1 Start of Text Control (STX) 02h2 1 Location Id. Command Alpha (L) 4Ch3 1 Neg. Acknowledge Alpha (N) 4Eh

  • CubiScan 100-L Command Set Communications Protocol

    66 CubiScan 100-L

    MeasureReceipt of this command causes the CubiScan to measure and weigh the package in the measuring field. The CubiScan immedi-ately formats the data collected and transmits it to the host com-puter.

    4 1 End of Text Control (ETX) 03h5 1 Carriage Return Control (CR) 0Dh6 1 Line Feed Control (LF) 0Ah

    Pos Len Description Type Range ASCII

    Pos Len Description Type Range ASCIICommand Format

    1 1 Start of Text Control (STX) 02h2 1 Measure Command Alpha (M) 4Dh3 1 End of Text Control (ETX) 03h4 1 Carriage Return Control (CR) 0Dh5 1 Line Feed Control (LF) 0Ah

    Acknowledge Format1 1 Start of Text Control (STX) 02h2 1 Measure Command Alpha (M) 4Dh3 1 Acknowledge Alpha (A) 41h4 1 CubiScan/Host Originated Alpha (C/H) 43h or 48h5 6 City Code Alpha 000000-ZZZZZZ

    11 1 Comma Alpha (,) 2Ch12 1 Length Identifier Alpha (L) 4C13 5 Length Numeric 000.0-999.9*18 1 Comma Alpha (,) 2Ch19 1 Width Identifier Alpha (W) 57h

  • Communications Protocol CubiScan 100-L Command Set

    CubiScan 100-L 67

    20 5 Width Numeric 000.0-999.9*25 1 Comma Alpha (,) 2Ch26 1 Height Identifier Alpha (H) 48h27 5 Height Numeric 000.0-999.9*32 1 Comma Alpha (,) 2Ch33 1 Dimension Unit Alpha (E/M) 45h or 4Dh34 1 Comma Alpha (,) 2Ch35 1 Weight Identifier Alpha (K) 4Bh36 6 Weight Numeric 000.00-999.99*42 1 Comma Alpha (,) 2Ch43 1 Dim. Wgt. Identifier Alpha (D) 44h44 6 Dim. Weight Numeric 000.00-999.99*50 1 Comma Alpha (,) 2Ch51 1 Wgt./Dim.Wgt Unit Alpha (E/M) 45h or 4Dh52 1 Comma Alpha (,) 2Ch53 1 Factor Identifier Alpha (F) 46h54 4 Factor Numeric 0000-999958 1 Comma Alpha (,) 2Ch59 1 Domestic/Int'l. Unit Alpha (D/I) 44h or 49h60 1 End of Text Control (ETX) 03h61 1 Carriage Return Control (CR) 0Dh62 1 Line Feed Control (LF) 0Ah

    Negative Acknowledge Format1 1 Start of Text Control (STX) 02h2 1 Measure Command Alpha (M) 4Dh3 1 Neg. Acknowledge Alpha (N) 4Eh4 1 CubiScan/Host Originated Alpha (C/H) 43h or 48h

    Pos Len Description Type Range ASCII

  • CubiScan 100-L Command Set Communications Protocol

    68 CubiScan 100-L

    * This field may contain underscores, dashes, or tildes indicating an under, unstable, or over error condition, respectively. Leading spaces (20h) will be used when the actual data does not fill the entire field.

    Scale CalibrationThis function is required when the load cell is replaced, when a new controller is installed, or for routine calibration. This command causes the CubiScan to reply with a scale calibration code. This command must be issued THREE times to complete scale calibra-tion. Scale calibration codes are defined below.

    5 1 Corner Sensor / Measure / Zero Error Alpha (C/M/Z) 43h or 4Dh

    6 1 End of Text Control (ETX) 03h7 1 Carriage Return Control (CR) 0Dh8 1 Line Feed Control (LF) 0Ah

    Pos Len Description Type Range ASCII

    Pos Len Description Type Range ASCIICommand Format

    1 1 Start of Text Control (STX) 02h2 1 Scale Calibration Alpha (S) 53h3 6 Test Weight Value Numeric 050.00-100.009 1 End of Text Control (ETX) 03h

    10 1 Carriage Return Control (CR) 0Dh11 1 Line Feed Control (LF) 0Ah

    Acknowledge Format1 1 Start of Text Control (STX) 02h2 1 Scale Calibration Alpha (S) 53h3 1 Acknowledge Alpha (A) 41h

  • Communications Protocol CubiScan 100-L Command Set

    CubiScan 100-L 69

    Scale Calibration Code Descriptions:

    SA01 Clear the CubiScanSA02 Place Test Weight in CornerSA03 Scale Calibration Complete

    Test

    This command causes the CubiScan to reply with an error code. A response of TA00 means that the CubiScan is ready and responding to transmissions from the host. If the host receives no response from the control unit after sending this command, an error condition exists in the communications between the host and controller.

    4 2 Identifier Numeric (00-99)6 1 End of Text Control (ETX) 03h7 1 Carriage Return Control (CR) 0Dh8 1 Line Feed Control (LF) 0Ah

    Negative Acknowledge Format1 1 Start of Text Control (STX) 02h2 1 Scale Calibration Alpha (S) 53h3 1 Neg. Acknowledge Alpha (N) 4Eh4 1 End of Text Control (ETX) 03h5 1 Carriage Return Control (CR) 0Dh6 1 Line Feed Control (LF) 0Ah

    Pos Len Description Type Range ASCII

    Pos Len Description Type Range ASCIICommand Format

    1 1 Start of Text Control (STX) 02h2 1 Self Test Command Alpha (T) 54h

  • CubiScan 100-L Command Set Communications Protocol

    70 CubiScan 100-L

    UnitsThis command causes the CubiScan to report its current modes of operation.

    3 1 End of Text Control (ETX) 03h4 1 Carriage Return Control (CR) 0Dh5 1 Line Feed Control (LF) 0Ah

    Acknowledge Format1 1 Start of Text Control (STX) 02h2 1 Self Test Command Alpha (T) 54h3 1 Acknowledge Alpha (A) 41h4 2 Identifier Numeric (00-99)6 1 End of Text Control (ETX) 03h7 1 Carriage Return Control (CR) 0Dh8 1 Line Feed Control (LF) 0Ah

    Negative Acknowledge Format1 1 Start of Text Control (STX) 02h2 1 Self Test Command Alpha (T) 54h3 1 Neg. Acknowledge Alpha (N) 4Eh4 1 End of Text Control (ETX) 03h5 1 Carriage Return Control (CR) 0Dh6 1 Line Feed Control (LF) 0Ah

    Pos Len Description Type Range ASCII

    Pos Len Description Type Range ASCIICommand Format

    1 1 Start of Text Control (STX) 02h2 1 Values Command Alpha (U) 55h3 1 End of Text Control (ETX) 03h

  • Communications Protocol CubiScan 100-L Command Set

    CubiScan 100-L 71

    4 1 Carriage Return Control (CR) 0Dh5 1 Line Feed Control (LF) 0Ah

    Acknowledge Format1 1 Start of Text Control (STX) 02h2 1 Units Command Alpha (U) 55h3 1 Acknowledge Alpha (A) 41h4 1 Dimension Units Alpha (E/M) 45h or 4Dh5 1 Weight Units Alpha (E/M 45h or 4Dh6 1 Factor Units Alpha (D/I) 44h or 49h7 4 Dimensional Factor Numeric 0000-9999

    11 6 Location Id./City Code Alpha 000000-ZZZZZZ17 1 End of Text Control (ETX) 03h18 1 Carriage Return Control (CR) 0Dh19 1 Line Feed Control (LF) 0Ah

    Negative Acknowledge Format1 1 Start of Text Control (STX) 02h2 1 Units Command Alpha (U) 55h3 1 Neg. Acknowledge Alpha (N) 4Eh4 1 End of Text Control (ETX) 03h5 1 Carriage Return Control (CR) 0Dh6 1 Line Feed Control (LF) 0Ah

    Pos Len Description Type Range ASCII

  • CubiScan 100-L Command Set Communications Protocol

    72 CubiScan 100-L

    ValuesThis command causes the CubiScan to report all of its internal parameters. This is useful for troubleshooting.

    Pos Len Description Type Range ASCIICommand Format

    1 1 Start of Text Control (STX) 02h2 1 Values Command Alpha (V) 56h3 1 End of Text Control (ETX) 03h4 1 Carriage Return Control (CR) 0Dh5 1 Line Feed Control (LF) 0Ah

    Acknowledge Format1 1 Start of Text Control (STX) 02h2 1 Values Command Alpha (V) 56h3 1 Acknowledge Alpha (A) 41h4 4 Length DBW Numeric 00.0-99.98 1 Comma Alpha (,) 2Ch9 4 Width DBW Numeric 00.0-99.9

    13 1 Comma Alpha (,) 2Ch14 4 Height DBW Numeric 00.0-99.918 1 Comma Alpha (,) 2Ch19 4 Length CPI Numeric 0000-999923 1 Comma Alpha (,) 2Ch24 4 Width CPI Numeric 0000-999928 1 Comma Alpha (,) 2Ch29 4 Height CPI Numeric 0000-999933 1 Comma Alpha (,) 2Ch34 4 Length Blanking Numeric 0.00-9.9938 1 Comma Alpha (,) 2Ch

  • Communications Protocol CubiScan 100-L Command Set

    CubiScan 100-L 73

    39 4 Width Blanking Numeric 0.00-9.9943 1 Comma Alpha (,) 2Ch44 4 Height Blanking Numeric 0.00-9.9948 1 Comma Alpha (,) 2Ch49 4 Length Gain Numeric 00.0-99.953 1 Comma Alpha (,) 2Ch54 4 Width Gain Numeric 00.0-99.958 1 Comma Alpha (,) 2Ch59 4 Height Gain Numeric 00.0-99.963 1 Comma Alpha (,) 2Ch64 2 Length Pulses Numeric 00-9966 1 Comma Alpha (,) 2Ch67 2 Width Pulses Numeric 00-9969 1 Comma Alpha (,) 2Ch70 2 Height Pulses Numeric 00-9972 1 Comma Alpha (,) 2Ch73 3 Length Wait Time Numeric 000-99976 1 Comma Alpha (,) 2Ch77 3 Width Wait Time Numeric 000-99980 1 Comma Alpha (,) 2Ch81 3 Height Wait Time Numeric 000-99984 1 Comma Alpha (,) 2Ch85 4 Model Number Alpha 50 / 100L89 1 Comma Alpha (,) 2Ch

    90 3 Scale Capacity - English Numeric 000-999 50=10,20,30100=100,150,20193 1 Comma Alpha (,) 2Ch94 5 Firmware Version Alpha 0.000-9.999

    Pos Len Description Type Range ASCII

  • CubiScan 100-L Command Set Communications Protocol

    74 CubiScan 100-L

    Weight UnitsThis command is used to set the weight units to either English (pounds) or metric (kilograms) mode.

    99 28 Future Growth Alpha Space 0h127 1 End of Text Control (ETX) 03h128 1 Carriage Return Control (CR) 0Dh129 1 Line Feed Control (LF) 0Ah

    Negative Acknowledge Format1 1 Start of Text Control (STX) 02h2 1 Values Command Alph