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Beam Interlock System MPP Internal Review B. Puccio 17-18 th June 2010

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Current Status. ● Stable system ♦ Intensively used (~1000 emergency dumps since Nov.09) ♦ Get confidence thanks to Operational tests (see next slide) ♦ No false dump. ♦ High availability, except for: ■ VME-bus controller board failures ( same problem with BI crates) - PowerPoint PPT Presentation

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Page 1: Current Status

Beam Interlock SystemMPP Internal ReviewB. Puccio 17-18th June 2010

Page 2: Current Status

CERN

Bruno PUCCIO (TE/MPE) Machine Protection Panel - Internal review - 17-18 th June 2010 2

Current Status● Stable system

♦ Intensively used (~1000 emergency dumps since Nov.09)

♦ Get confidence thanks to Operational tests (see next slide)

♦ No false dump

♦ High availability, except for:

■ VME-bus controller board failures (same problem with BI crates)

BE/CO is aware of this issue. A solution/cure is expected…

■ few failures with redundant PSU installed in CIBU Thanks to redundancy, never lead to a

beam operation disruption.

■ 3 failures with redundant PSU of the VME crateAlways a primary side fault, together with

a permanent short

=> open the circuit breaker.

Unfortunately, only one UPS “reglette” is installed in each BIC’s racks; in other words: our redundancy is useless!

No immediate solution. Waiting for feedback from BE/CO & Elcotron…

Page 3: Current Status

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Bruno PUCCIO (TE/MPE) Machine Protection Panel - Internal review - 17-18 th June 2010 3

Radiation issues?● Controllers are installed in: CCR, SR3, SR7, UA (23,27,43,47,63,67,83,87), UJ33, TZ76, US15, USC55 and UJ56

♦ UJ56 case: a move to USC55 is already scheduled (shutdown 2012?)

(re-commissioning has to performed)

♦ Other cases: still waiting for R2E inputs (a move to the surface is technically possible; simply a question of

cost..)

● CIBUs are always installed in the User Systems’ racks.

The most critical cases are UJ14, UJ16, RRs,…

♦ If User System equipment is moved, CIBU will be obviously moved.

♦ Irradiation tests performed: the CIBU is most likely less sensitive than the host Equipment.

♦ Thanks to redundancy, SEU will not compromise safety but obviously could provoke a beam dump.

Page 4: Current Status

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Bruno PUCCIO (TE/MPE) Machine Protection Panel - Internal review - 17-18 th June 2010 4

Operational TestsPre-Operation checks (launched by Beam Sequencer)

configuration verification and integrity check

During Operation (DiaMon application)

fault diagnosis

and

monitoring

Post-Operation checks (included in PM )

response analysis

Page 5: Current Status

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Bruno PUCCIO (TE/MPE) Machine Protection Panel - Internal review - 17-18 th June 2010 5

In order to avoid blind failure, the User_Permit signal changes must be

regularly checked ð Automated Tests

Automated Test of CIBU connections (1/2)

Connections could be tested from end-to end

recovered “good as new”

But only from the input connectors...

BIS design allows 100% Online test coverage:

Page 6: Current Status

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Bruno PUCCIO (TE/MPE) Machine Protection Panel - Internal review - 17-18 th June 2010 6

Automated Test of CIBU connections (2/2)

● Already available with only:♦ BLM and BTV systems♦ PIC, WIC and FMCM

● Required for:♦ Collimation (Environmental parameters)♦ Collimation (Motor positions) ♦ Vacuum♦ Experiments (detector parts)♦ Experimental Magnets

● FESA property (for VME based system) and PVSS framework (for PLC based system) are both available

MI team is willing to help but it’s up to the User System team to implement

the functionality and write the code.

Page 7: Current Status

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Bruno PUCCIO (TE/MPE) Machine Protection Panel - Internal review - 17-18 th June 2010 7

Safe Beam Flag and Unmasking....

As an additional safety level,

what about the “removal” of the masks?

YESFALSE

It has been foreseen to force

the Safe Beam Flag to FALSE

before the ramp…

(could be implemented without difficulty)

Page 8: Current Status

CERN

Bruno PUCCIO (TE/MPE) Machine Protection Panel - Internal review - 17-18 th June 2010 8

● Stable HW system despite few availability issues:

Summary

Not related to BIC boards; under investigation with help of BE/CO.

● Monitoring and Test SW in operation:- Pre-Operational checks recently integrated in LHC Beam Sequencer- Post-Operational checks are included in PM analysis- BIS Java application and Diamon application both give on-line diagnosis- CIBU Automated tests increase the level of confidence:

To be done by the User System teamPartially implemented; need MPP recommendation for (re)activating the “process”

Waiting for a decision...

● Radiation issues? will be only related to machine availability move of BIC in UJ56 already scheduled; for the other locations: we will follow R2E advices

● Masks removed before the ramp?

Page 9: Current Status

CERN

Bruno PUCCIO (TE/MPE) Machine Protection Panel - Internal review - 17-18 th June 2010Bruno PUCCIO 9Machine Protection Panel - Internal review - 17-18 th June 2010

CERN

Fin

Thank you for your attention

Page 10: Current Status

CERN

Bruno PUCCIO (TE/MPE) Machine Protection Panel - Internal review - 17-18 th June 2010 10

Spare slides

Spare slides

Page 11: Current Status

CERN

Bruno PUCCIO (TE/MPE) Machine Protection Panel - Internal review - 17-18 th June 2010 11

Key element of PM analysisThanks to the different gathered History Buffers:- Identification of the beam dump source - Reconstruction to the sequence of events that has led to the beam dump

Page 12: Current Status

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Bruno PUCCIO (TE/MPE) Machine Protection Panel - Internal review - 17-18 th June 2010 1212

CIBU Test Layout

Java Application

FESA interface

User System’s Hardware

CIBU

Beam Interlock Controller

FESA interface

BIS Data Base

LSA Data Base

SET the CIBUTEST property(from User System FESA class)

Force B output Force A output

User_Permit_A input

User_Permit_A output

User_Permit_B output

Read A Read B

JAVA Application

CMW

ADigitalParameter

BDigitalParameter

TestDigitalParameter

ReturnWordStatus

GENERIC SCRIPT

USER_PERMIT_A USER_PERMIT_B Test

Front End (PLC, ...)

CIBU

PVSS

Common interface

User application

(User configuration via a XML file)

PVSS framework (supplied by EN/ICE)

Simplified layout