Custom Composite and Plastic Molding

C E R T I F I E D / A P P R O V E D / C O M P L I A N T

F F 6

www.arvaninc.com

• Established in 1955 Arvan has been serving the aerospace, automotive, and consumer industries as

a manufacturer of plastic parts by injection, compression, and transfer molding

• QPL'd manufacturer of military standards and specials

• Arvan products are completely manufactured and assembled in the USA at our Los Angeles factory

• DFARS, ROHS, and FAA compliant/approved

• D6-82479 quality approved and D1-4426 approved for Boeing

• ISO 9001 and AS9100 certified

• Arvan’s continued success is due to both technical competence and a commitment to quality from

beginning to end

• Customers include Boeing, FACC, Spirit Aerosystems, Mitsubishi Heavy Industries

About Us

Our Vision • Our vision is to be the global leader in the effective manufacture and design of molded

components and finished assemblies serving our customers in the aerospace, automotive, and consumer markets through innovation, on-time delivery and benchmark quality.

• Customers: As a contract manufacturer, our team focuseson meeting the needs of our customers by maintainingconstant communication, being proactive, and bringing yourprojects to life

• Employees: Continually foster a great work environmentwhere employees are recognized for their contribution

• Productivity: On time, every time

Aircraft Winglets

Aircraft Trailing Edge Panels

Terminal Boards

Pulleys

Installed Parts

-Brackets-Aircraft Winglet Internals -Antennas

Custom/Specials

-Terminal Blocks-Terminal Lugs -Cover Assemblies-Insulating Strips

Electrical

-Idler Pulleys -Flight Control Pulleys -Cargo Door Counterbalance Cam Pulleys

Pulleys

Products

MoldingCompression• Our Compression / Transfer

Presses from 100 to 3,300 tons• Presses are capable of

molding parts up to 5’x 8’

Injection Molding• Our 55 ton to 185 ton Injection

Presses will mold various engineering plastics such as ULTEM, PEEK and nylon

• Shot capacity 25 oz.; 36” x 36” platens

TONS PISTON STROKE Max Mold Size150 14" 14" 18"x24"150 14" 14" 18"x18"250 17 3/4" 22" 25"x31 1/2"250 17 3/4" 22" 25"x31 1/2"350 20" 24" 24"x34"

200 16" 24 1/2"x18 1/2"80 10" 12" 16"x10"80 10" 12" 14"x14"200 16" 18" 32"x26"150 20" 40" 54"x42"300 18" 25 1/2"x18"100 9 3/4" 12" 18"x14"

125 16" 18 1/2"x12 1/2"

3300 47 1/2" 36" 86"x54" 89"x52"

Injection Presses50 12"x18"185 20"x30"

Compression & Injection Molding• Thermoplastic

• ABS• POM, Acetate (Delrin) • PA, Nylon • PEEK • PC, Polycarbonate • PEI (ULTEM)

• Thermosets • Lytex• Diallyl Phthalates• Vinylester

• With Glass or Carbon Fiber • Epoxy

• With Glass or Carbon Fiber • Phenolic • Melamine• Polyester• Alkyd

Electrical Components• Arvan offers a full line of electrical component parts that meet commercial and

military specifications: • Terminal Boards/Blocks• Terminal Lugs• Insulating Strips • Bus Bars • Terminal Covers • Cover Assemblies• Knobs

Pulleys• Arvan's engineers are dedicated to providing the most

innovative technology possible. We are continually developing and testing new components as well as extending the limits of performance. Thus, every pulley produced embodies built-in innovations that make a difference, giving Arvan’s clients the leading edge.

• Arvan's CAD/CAM computer predicts the maximum deflection to determine the optimal cross section, grooving and bearing size of each new pulley under severe loading conditions.

Custom/Specials• Arvan provides extensive services and custom molding tailored to customer's

requirements. With its advanced equipment, over 25 years of experience in transfer, compression, and injection molding. In addition to thermoforming and its strong engineering team, Arvan is prepared to fulfill your specific needs.

Engineering Services• Arvan can build to print any part or assembly• Arvan can offer manufacturability suggestions during the

design concept phase• Specialization in conversions from metallic to

composite/plastic molded parts• Arvan is in close association with local suppliers, can

design and develop tooling for your part or assembly• Arvan can qualify our facility to your specifications• Arvan can develop and qualify our processes to your

specifications

FACC Case Study • Arvan is one of the few manufacturers with the expertise and qualification in molding parts

• Arvan lead the way in qualifying Class 2 Lytex• Experience in supplying winglet components on 737-300 and 737-800• Parts requested were spec BAC526 made from Lytex • Met with FACC in Austria to facilitate negotiation phase with ease• Broke down cost and lead time with absolute transparency• During production, bypassed machining parts after molding which provided significant cost

savings • Arvan was able to evade challenges due to extensive experience with unique contours and materials

• Opened up our facility during trials phase and walked FACC through process step-by-step • Delivered products on time and on budget • Fostered business relationship that continues today

Quality Approvals and Uses Quality Approvals(ISO9001, AS9100, AS9102, AS9101,

ARP9013, DFARS 252.225-7014 ALT 1, FAA Part 21, Dodd Frank Act, Executive Order (EO) 13224, NDAA FY2012 Sec

818 Counterfeit, RoHS, REACH)

Custom Parts(ASQR 01, D6-82479,D1-4426,

MSJ4000, Spirit Delegated, TAVAD P3)

Electrical Components

(FAA Part 21, NDAA FY2012 Sec 818 Counterfeit)

Pulleys (DLA QPL 7034, FAA Part 21)

Military Applications

Missile and drone parts, wings, nose cones, fuel tanks, telecommunications: folding satellite antenna

Aviation, land vehicles, marine, locomotive, communications and missile applications

Aviation flight control

Commercial Applications

Aviation exteriors, interiors, engine components, sporting goods, automotive, locomotive, communications, as well as other [custom] applications

Automotive,aviation, locomotive, communications. Any application where terminal linking may be required

Aviation flight control, manufacturing, fixture applications for testing, entertainment industry

Government Applications

Aerospace, special/custom applications Nuclear generator power linking, special/custom applications

Aviation flight control (Air Force 1), special/custom applications

Consumer Applications

TV trays, chairs, electronic goods(casings), furniture

Clothes dryers, ovens, speakers, alarm systems

Inspection Capabilities• CATIA Modeling, SolidWorks, AutoCAD, PC-DMIS; VERISURF Inspection

software • Diverse equipment ranging from CNC machining, composite molding presses

to state of the art CAD/CAM systems • Inspection capabilities, including, air micrometers and CMM inspection of parts

up to 9’ diameter • Specialized Inspection

• High-pot electrical testing• TINIUS OLSEN Tensile Testing • Pulley Endurance Testing • Rockwell Hardness Testing • Durometer testing for plastics

Differentiation Points • Specialization in taking concepts and rendering them into tangible molded

parts • Ability to mold a wide range of products for various applications in the aerospace,

automotive, freight, marine, and manufacturing industries • Ability to mold using a number of different materials and composites

• Stringent quality practices, acquiescing to the aerospace industry’s precise specifications • Our core competency has always consisted of manufacturing our products to meet the strict

requirements of the aerospace industry • Translation of our precise aerospace specifications provides excellent products for other

industries and applications