cutwater 30 owners manual · fuel system, engine, generator & webasto furnace 16 d6 volvo 435...

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CUTWATER 30 OWNERS MANUAL

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Page 1: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

CUTWATER 30OWNERS MANUAL

Page 2: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

TABLE OF CONTENTS

2

Table Of Contents ........................................................................................................ 2Congratulations ........................................................................................................... 3Safety .......................................................................................................................... 3Symbol Glossary ........................................................................................................... 4Specifications (Subject To Change Without Notice) .................................................................. 5Equipment Location ..................................................................................................... 6

Starboard Fittings .................................................................................................. 6Port Fittings ........................................................................................................... 7Main Cabin Top Deck Components ....................................................................... 8Stern Components ................................................................................................. 9Fuse Location & Values .......................................................................................... 10Main Cabin And Cockpit Lights ............................................................................. 12Battery Compartment ............................................................................................ 13Power Distribution Center ..................................................................................... 14AC Distribution Panel, Rotary Switch & DV Volt Meter ............................................ 15Fuel System, Engine, Generator & Webasto Furnace .............................................. 16Webasto Furnace .................................................................................................. 17Air Conditioning System ........................................................................................ 18Generator ............................................................................................................. 19Solar Panel ............................................................................................................ 20Shore Power .......................................................................................................... 21Closed Engine Cooling System .............................................................................. 22Sea Strainer System ............................................................................................... 23Raw Water Wash Down ......................................................................................... 24Fresh Water Plumbing System ................................................................................ 25Shower Sump ........................................................................................................ 26Bilge Pump System ................................................................................................ 27Waste System ........................................................................................................ 28Mast Set Up And Takedown .................................................................................. 29Cutwater 30 Wiring Schematic (Acc. 1) ................................................................. 30Cutwater 30 Wiring Schematic (Acc. 2) ................................................................. 31Cutwater 30 Wiring Schematic (Acc. 3) ................................................................. 32Cutwater 30 Wiring Schematic (Lighting) .............................................................. 33Cutwater 30 Wiring Schematic (P.D.P.) ................................................................... 34

Working Deck .............................................................................................................. 35Care And Maintenance ................................................................................................ 36

Example Of A Preparation For The Road Checklist .................................................. 36Example Of A Spring Pre-Launch Checklist ............................................................. 37Example Of Winter Storage Checklist .................................................................... 38

Reference Material ....................................................................................................... 39Contacts ...................................................................................................................... 40Notes ........................................................................................................................... 41

Page 3: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

3

CONGRATULATIONS

The Cutwater family has a passion for boating. We are committed to continuous process improvement in all areas that affect our customer’s satisfaction with our products and providing great customer service.

SAFETY

Safety is always a concern at Cutwater. Please read all manuals to ensure that equip-ment is used in a safe manner. We highly recommend attendance in a Coast Guard approved boating safety course. Such courses are available from the Coast Guard directly or from boating organizations. Owners should have annual inspections to ensure that all safety equipment is current.

Page 4: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

STD

OPT

SYMBOL GLOSSARY

4

Attention! – Important Operating or Maintenance Instructions

Attention! – Electrical Shock Hazard

Fresh Water

Black Water

Fuel

Standard Equipment

Optional Equipment

Hints

Page 5: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

5

C30

C30 SPORT TOP

C30 COMMAND BRIDGE

SPECIFICATIONS

(Subject to Change Without Notice)

LOA molded ..................................................................................30’ - 0” 9.14 mLOA rigged (with swim platform & pulpit) ......................................34’ – 4” 10.46 mBridge clearance (mast folded) .......................................................9’ - 9” 2.97 mHeight on trailer .............................................................................13’ - 2” 4.01 mBeam .............................................................................................10’ - 0” 3.05 mDraft ..............................................................................................2’ - 5” .73 mFuel capacity ..................................................................................180 U.S. Gal 681.4 LWater capacity ...............................................................................80 U.S. Gal 302.8 LHolding tank capacity ....................................................................40 U.S. Gal 151.4 LWeight dry .....................................................................................10,200 lbs 4,626 kgEngine ...........................................................................................D6 Volvo 435 H.P. Diesel

LOA molded ..................................................................................30’ - 0” 9.14 mLOA rigged (with swim platform & pulpit) ......................................34’ – 4” 10.46 mBridge clearance (mast folded) .......................................................9’ - 9” 2.97 mHeight on trailer .............................................................................13’ - 2” 4.01 mBeam .............................................................................................10’ - 0” 3.05 mDraft ..............................................................................................2’ - 5” .73 mFuel capacity ..................................................................................180 U.S. Gal 681.4 LWater capacity ...............................................................................80 U.S. Gal 302.8 LHolding tank capacity ....................................................................40 U.S. Gal 151.4 LWeight dry .....................................................................................10,200 lbs 4,626 kgEngine ...........................................................................................D6 Volvo 435 H.P. Diesel

LOA molded ..................................................................................30’ - 0” 9.14 mLOA rigged (with swim platform & pulpit) ......................................34’ – 4” 10.46 mBridge clearance (bridge folded) .....................................................9’ - 9” 2.97 mHeight on trailer .............................................................................13’ - 2” 4.01 mBeam .............................................................................................10’ - 0” 3.05 mDraft ..............................................................................................2’ - 5” .73 mFuel capacity ..................................................................................180 U.S. Gal 681.4 LWater capacity ...............................................................................80 U.S. Gal 302.8 LHolding tank capacity ....................................................................40 U.S. Gal 151.4 LWeight dry .....................................................................................10,980 lbs 4,980 kgEngine ...........................................................................................D6 Volvo 435 H.P. Diesel

Page 6: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

EQUIPMENT LOCATION

6

STARBOARD FITTINGS

1 2 3 4 5 6 7 8 10 11

Keep all vents, drains and exhausts clear of any obstructions to ensure proper performance of each system.

9

➊ Aft Bilge

➋ Forward Bilge

➌ Keel Drain Plug

➍ Diesel Fill

➎ Fuel Vent

➏ Waste Vent

➐ Waste Pump Out

➑ Head Sink Drain

➒ Macerator

➓ Docking Lights

Bow Thruster

➍➎ ➏

➊➋➑

Page 7: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

7

PORT FITTINGS

1 2 3 5 6 7 9 10

4 8 11

Keep all vents, drains and exhausts clear of any obstructions to ensure proper performance of each system.

➊ Docking Lights

➋ Anchor Locker Drain

➌ Shower Sump

➍ Air Conditioner Drain

➎ Galley Sink Drain

➏ Freshwater Fill

➐ Freshwater Vent

➑ Generator Exhaust

➒ Bow Thruster

➓ Engine Exhaust

Webasto Heater Exhaust

➑➒ ➓

➌➍➍ ➎

Page 8: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

MAIN CABIN TOP DECK COMPONENTS

8

1 2 3 6 7

4 5 8

➊ Searchlight

➋ Horn

➌ Digital TV Antennae (satellite ready - not included)

➍ Radar

➎ XM-Weather Antennae

➏ Anchor Light

➐ Port Navigation Light

➑ Solar Panel

Sedan

Sport Top

Command Bridge

Page 9: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

9

STERN COMPONENTS

1 2 4 5 6 7 8 9 10

➊ Courtesy Lights

➋ Cockpit Drains

➌ Underwater Lights

➍ Prop Zinc

➎ Stern Thruster

➏ Swim Platform Retractable Ladder

➐ Trim Tabs

➑ Prop

➒ Rudder

➓ Dunnage Box

➋ ➋

➎➌ ➌

➐ ➐

3

Page 10: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

FUSE LOCATION & VALUES

10

The dash fuse blocks are located behind the hinged mirror located inside of the bathroom. Fuses are automotive blade type and all values are shown in amps.

Dash Fuse Block #1 Dash Fuse Block #2

Navigation

PANEL (4 Switch)

Bilge Pump (#1)

LPG Controller

VHFTV #1 Head Lights

PANEL (8 Switch)

Bilge Pump (#2)

Seat Sensor

HeaterTV #2 Wine Cooler

PANEL (8 Switch)

Bilge Alarm

StereoTV Antenna 12V Outlet (V-Berth)

Head Stereo AmpLight Switch (V-berth) Shower Pump

Trim Tabs12V Outlet (Dinette) 12V Outlet (Dash)

Screen (Option)

Radar (Option)

Screen (Option)Webasto Heater

AIS (Option)

Network (Option)

Page 11: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

11

Thruster Battery

Engine Battery

FUSE LOCATIONS AND VALUES CONTINUED

These four blocks and fuses are located in the Quarter Berth aft storage area.

The bilge pumps operate automatically with electronic fl oat switches when all switchesand breakers are in the OFF position.

However, the BILGE PUMP and BILGE PUMP2 will run continuously once their switches are placed in the on position. Monitor the outfl ow accordingly. Do not run when dry.

Thruster Battery and Engine Battery fuse blocks are energized even when the battery switch is off.

Bilge Pump (#1)

LPG Controller

CO Monitor (#1)

Volt Meter (Battery #2)

Bilge Pump (#2)

Seat Sensor

Optional: Bridge

12V Outlet (Bridge)

Switch Panel (Bridge)

Screen (Option)

CO Monitor (#2)

Hatch Switch

Bilge Alarm Volt Meter (Battery #3)

PDP

Downrigger (Star) Autopilot Pump

Downrigger (Port) Washdown Pump

12V Outlet (Qtr Berth) Fresh Water Pump

Refrigerator Cabin Lights

Refrigerator (Aft) Misc. Lights

Panel (4 Switch) Spotlight

Page 12: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

12

MAIN CABIN AND COCKPIT LIGHTS

Courtesy Light Switch

V-Berth Light Switch

Cabin Light Switch

Head Light Switch

Under Matress Light Switch

➊ Courtesy Lights ✓➋ Deck Aft Lights ✓➌ Cabin Lights ✓➍ V-Berth Lights ✓➎ V-Berth Bed Lights ✓➏ Head Lights ✓➐ Under Matress Lights ✓

Courtesy Light Switch

V-Berth Light Switch

Cabin Light Switch

Head Light Switch

Chart Light Switch

➊ Courtesy Lights ✓➋ Deck Aft Lights ✓➌ Chart Lights ✓➍ Cabin Lights ✓➎ V-Berth Lights ✓➏ V-Berth Bed Lights ✓➐ Head Light ✓

➌ Switch➌ Dimmer Switch ➏ Switch

➊ ➋ Switch

➍➍

➍➍

➍ ➍

➎ Switch

➊➊

➊ ➊

➌ Switch

➌ ➌

➌➌

➌➌

➌➋

➏➌

➐ ➐

Page 13: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

13

BATTERY COMPARTMENT

13

(4) House Batteries, (1) Engine Battery, (1) Thruster Battery (generator shares), Inverter/Charger Inverter Fuse (150 AMP), Inverter/Charger Cutoff Switch (Group 27, 1 each - start battery, 5 each - deep cycle batteries)

Inverter Switch

Inverter Fuse

Inverter/Charger

3

2

11

11

Batteries

1 = House2 = Engine3 = Thruster

AGM (4) House Batteries, (1) Engine Battery, (1) Thruster Battery (generator shares), Inverter/Charger Inverter Fuse (150 AMP), Inverter/Charger Cutoff Switch (Group 31, 6 each - start/deep cycle batteries)

AGM batteries required for boats with solar panel.

Page 14: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

POWER DISTRIBUTION CENTER

14

The parallel switch should always remain in the off position. While in the on position, the house and engine batteries will be combined as one for emergency start only.

Located in the starboard cockpit step.House, Engine, Thrusters and Crossover switch

HOUSESWITCH

ENGINESWITCH

BOW THRUSTER

SWITCH

PARALLELSWITCH

STERN THRUSTER

SWITCH

50A FUSE BLOCK

BREAKER

150A DASH

BREAKER

CHARGING RELAY

CHARGING RELAY

STER

N T

HR

UST

ER

250

AM

P A

NL

FUSE

BO

W T

HR

UST

ER

250

AM

P A

NL

FUSE

If the house bank drops below 10.8v you must reset the charging relay by switching on the parallel while the engine is running.

Page 15: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

15

AC DISTRIBUTION PANEL, ROTARY SWITCH & DC VOLT METER

AC Rotary Selector Switch. Available with Generator

The AC Rotary Switch Selector Switch will determine which source of incoming 120 Volt power to use for your AC Distribution Panel.

AC Distribution Panel

AC Distribution Panelwith optional Air Conditioning

and/or Generator

Inverter Bus

Inverter BusAC Distribution Panel

Standard

15A MICROWAVE

15A

15A

25A

GALLEYOUTLETS

OUTLETSFORWARD

SALONOUTLETS

20A

15A

25A

15A ACCESSORY

AIRRELAY

AFTAIR

FWDAIR

15A

15A

15A

15A ACCESSORY

ACCESSORY

ACCESSORY

ACCESSORY

25A ACCESSORY

15A

25A

WATERHEATER

20A

ICEMAKER

COOKTOP

OVEN

15A MICROWAVE

15A

15A

25A

GALLEYOUTLETS

OUTLETSFORWARD

SALONOUTLETS

30A

ELCI

AC MAIN1

15A

20A

15A

15A ACCESSORY

WATERHEATER

ICEMAKER

ACCESSORY

30A

ELCI

AC MAIN2

30A

ELCI

AC MAIN1

DC VOLTS

DC VOLTS

AC VOLTS

AC VOLTS

BATTERYBANK

BATTERYBANK

123

123

12V BATTERY MONITOR

1 = House2 = Engine

3 = Thruster

WATER

FE

Page 16: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE

16

D6 Volvo 435 H.P. Diesel

Generator 5.0 KW Onan, Webasto Furnace

There is a secondary on engine fuel fi lter that is not shown on this drawing. You will be able to fi nd information about this fi lter in the diesel engine manual supplied with your boat.

Fuel shutoff and all fuel fi lters are located on the Fuel Management Board, port side of engine room.

Fuel management boardFillWebasto P/Webasto P/Webasto P V

Engine pick upEngine return

VentGenerator return (opt.)Generator pick up (opt.)

EngineGenerator

feedGenerator

shutoff(off position)

Engineshutoff

(off position)

Generatorfilter

Enginefilter

Enginefeed

Page 17: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

17

WEBASTO FURNACE

Webasto furnace is located under access panel below range.The controller is located at the quarter berth power management center.The pump is in the salon floor hatch compartment.

Webasto Furnace

Fuel Pump / Filter

Heat Vent

Heat Vent

Exhaust

Page 18: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

18

AIR CONDITIONING SYSTEM

Air Conditioning System

Air Conditioner Pump

Air Conditioner Sea Strainer

Air Conditioner Thru-Hull

Raw Water Discharge

Air Conditioner V-Berth 12kw

Air Conditioner Dislpaylocated at Power ManagementControl Center

Shower Sump Box

Condensate Drain

Air Conditioner Dislpay V-Berth

Air Conditioner Salon 16kwAccess from mid cabin

Page 19: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

19

GENERATOR

Generator 5.0 KW Onan*Generator will start off of thruster battery #3

Generator Fuel ReturnGenerator Fuel Pickup

Generator

Exhaust

Water Lock

Silencer

Generator Fuel Filter

Fuel Shut Off

Page 20: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

20

SOLAR PANEL

Solar panel 140 watt, with control panel

• The solar panel is designed to provide charging to the house & engine batteries. 90% of its charge is dedicated to the house battery and 10% is dedicated to the engine battery.

• The green light on the solar display indicates proper operation.

• The solar controller is located at the power management control center.

• Boats with solar panel require AGM battery upgrade.

• The solar controller is located at the power management control center.

• Boats with solar panel require AGM battery upgrade.

• The solar controller is located at the power management control center.

• Boats with solar panel require AGM battery upgrade.

Engine Battery

Thruster Battery

Solar Panel

Solar Controller

House Batteries 3 211

11

Page 21: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

21

SHORE POWER LAYOUT

Shore Power

Inverter Fuse

+-

Rotary Switch

Shore Power Inlet

Inverter/Charger

AC Panel/ELCI Breaker

Inverter Switch

(OPT) Second Shore Power Inlet for A/C

Page 22: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

22

CLOSED ENGINE COOLING SYSTEM

Provides alternate heating system for the Fresh Water Heater and provides primary heating source for the Forced Air Cabin Heater. This system is also designed to provide cooling to the internal components of your engine. Please refer to your engine operations manual for more information.

Cabin Heater

Engine

Shut Off ValvesWaterHeater

Page 23: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

23

SEA STRAINER SYSTEM

Multi Port Sea Strainer for Marine Toilet and Raw Water Washdown

Head

Raw water washdown

Page 24: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

24

RAW WATER WASH DOWN

Johnson Aqua Jet 5.2 GPM

• The raw water washdown pump and all components shown are accessible from the rear of the engine compartment.

Page 25: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

25

FRESH WATER PLUMBING SYSTEM

60 Gallon Fresh Water Tank, 11 Gallon Water Heater, 4.0 GPM Fresh Water Pump.

Galley sink hotGalley sink cold

Fresh water pump

Shower mixercold & hot

Transom showercold & hot

Head sink hot

Head sink cold

WaterHeater

Tank

Fresh water fill

Tank vent

Page 26: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

26

SHOWER SUMP

12V, 800 GPH (Sump should be inspected for debris on a regular basis if shower is used frequently.)

ShowerSump

• The shower sump box is located underneath the center removable teak and holly fl oor.

Page 27: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

27

BILGE PUMP SYSTEM

The bilge pumps operate automatically with electronic fl oat switches when all switchesand breakers are in the OFF position.

However, the BILGE PUMP and BILGE PUMP2 will run continuously once their switches are placed in the on position. Monitor the outfl ow accordingly. Do not run when dry.

12V 1000GPH

2High Bilge Alarm

Aft Bilge Pump

Forward Bilge Pump

One Way Check Valve

1

Page 28: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

28

WASTE SYSTEM WITH MACERATOR PUMP

Waste tank fill level can be monitored by checking the electronic display in the head compartment. Green = Empty, Yellow = Half, Red = Full. Pump out can be done with the macerator or standard dockside pump out.

40 Gallon Tank with Macerator Pump Out (Opt.), Standard Dockside Pump Out, and Vent

Waste tank pump out stations are widely available. Please follow the directions carefully for the pump out equipment you are using to avoid damage to the waste system.

Boat owner is responsible for following all applicable laws when using the maceratorsystem to pump out into the surrounding waters.

Macerator out (optional)

Macerator

Waste tank vent

Pump out

Pump

Marine Head

Sea strainer

Shut Off Valve

Page 29: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

29

MAST SET UP AND TAKEDOWN

SEDAN AND SPORT

MAST SET UP PROCEDURE1. Remove the two black plastic wing nuts from the mast base.2. While supporting the mast, remove the pin in the support bar.3. Raise the mast to its full extension and ensure that it fits correctly over the mounting studs on the roof

mounting plate.4. Secure the stainless steel retaining bar in the appropriate rubber clip attached to the hard top.5. Attach the two black plastic wing nuts to the mounting studs and hand tighten securely.

MAST TAKE DOWN PROCEDURE1. Remove the two black plastic wing nuts from the mast base mounting studs.2. Carefully lower the mast onto the stainless steel support bar and attach retaining pin.3. Attach the black plastic wing nuts back onto the screws on the mast mounting plate and secure them

for storage by hand tightening.4. Recommend securing the mast with a tie down.

COMMAND BRIDGE

MAST SET UP PROCEDURE1. Remove retainer clip from bottom end of support plate.2. Using support pole, push mast into the upright position and secure with retaining clip to fitting on solar panel

support bar.3. Attach mast sides to port and starboard aft seat backs with retaining clips.4. Attach port and starboard forward support arms to seat fittings with retaining clips.

MAST TAKE DOWN PROCEDURE1. Detach port and starboard forward support arms from seat fittings.2. Detach mast sides from port and starboard aft seat backs.3. Release mast fittings from solar panel support bar and lower.4. Install retainer clip on bottom end of support plate.

BRIDGE SET UPAlways transport boat with Moving Bridge in the down position resting on support blocks and secured with provided ratchet strap. Helm seat should always be removed and stowed in main cabin.

To set Moving Bridge to upright position - remove ratchet strap - at that time the bridge should easily be lifted into the upright position. Move stainless support legs into retention blocks and flop latch into place to secure support legs.

To set bridge back into the transport position - disengage retention latches pull support legs aft and push bridge down to contact support blocks - secure with ratchet strap.

Page 30: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

CUTWATER 30 WIRING SCHEMATIC (ACC. 1)

30

+12VGNDDash Fuse Block #1

10A+ -

30A

ORG/WHT 16 YEL 16

To Lighting SchematicRED 10

M

M

5A

5A

RED 10

RED 10

RED 16RED 16

Horn

Subpanel8 Switch

Wiper

Wiper

TV #27.5A

TV - see MFR SchematicYEL 16GRY/PUR 16

TV #17.5A

TV - see MFR SchematicYEL 16PUR/GRY 16

TV Antenna1A

TV Antenna - see MFR Schematic YEL 16

20A YEL 10ORG/WHT 1012V Outlet(Dinette) 12V

RED 10

-12V

PUR/WHT 16DefrostFans

3A M

MYEL 16

RED 10 Thruster Wireless Remote -see MFR Schematic

YEL 16ThrusterWirelessRemote

RED 165A

(Port)

(Stbd)

SpeedController

SpeedControllerRED 16

RED 16

YEL 16

YEL 16

BLU/BLU 16

BLU/BLU 16

Wiper Park

Wiper Park

Bilge Pump(#1)

5A

5A

RED/BRN 16

PUR/BRN 16

To Acc. #2 Schematic

To Acc. #2 Schematic30ASubpanel

8 Switch

Chart LT

Nav LT

YEL 1020A

M

Macerator

BRN 10MaceratorPump

To Lighting SchematicRED 10

RED 10

RED 10

RED 10

RED 10

Subpanel4 Switch

(Dash)

30A To Lighting SchematicRED 10Dock LT

Head (Toilet) - see MFR Schematic YEL 10RED/BLK 10Head(Toilet)

25A

M

Head Pump

YEL 10BRN 10

Diesel Heater - see MFR SchematicYEL 10ORG/PNK 10Diesel

Heater20A

To Lighting SchematicLT Switch(V-berth)

+12VBridge Fuse Block

20A YEL 10ORG/WHT 1012V Outlet(Bridge) 12V

Horn10A

RED 10Nav/Anchor LT10A

RED 10

Subpanel4 Switch(Bridge)

20ATo Lighting Schematic

RED 10Deck LT10A

To Subpanel 8 Switch

To Lighting Schematic

To Subpanel 4 Switch (Bridge)

To Lighting Schematic

PUR/GRY 16

HeadPump

Bilge Pump(#2)

Page 31: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

31

CUTWATER 30 WIRING SCHEMATIC (ACC. 2)

+12VDash Fuse Block #2 GND

Trim Tab - see MFR SchematicORG 1020A YEL 10Trim Tabs

Head LT To Lighting Schematic

ORG/GRY 10 YEL 10Heater Heater - see MFR Schematic

YEL 16ORG 16

15A

RED 16

OFF

YEL 10ORG 10 Wine Cooler - see MFR SchematicWineCooler

Stereo Deck - see MFR Schematic3A YEL 16RED/WHT 16Stereo

12V20A YEL 10ORG/WHT 10

20A YEL 10ORG/WHT 10 12V

12V Outlet(Dash)

12V Outlet(V-berth)

10A YEL 16RED/GRY 16Stereo Amp Stereo Amp - see MFR Schematic

VHF Radio - see MFR Schematic YEL 16RED 16VHF7.5A

ShowerPump

10AMBRN/ORG 10

ShowerPump

YEL 10

-12V

10A

LF(in)

RF(in)

LR(out)

RR(out)

MLF(in)

MRF(in)

MLR(out)

MRR(out)

BL(out)

BR(out)

StereoMemory

15ATo House Battery

WHT/YEL 16

Bilge Pump(#2)

Bilge Pump(#1)

MTo Acc. #1 Schematic

BilgePump+12V

Thruster BatteryFuse Block

5A

5A

MTo Acc. #1 Schematic

BilgePump

BRN/RED 16

BRN/BLU 16

YEL 16

YEL 16

3A RED/GRN 16Voltmeter

CO Monitor(#1)

3ACO Monitor - see MFR Schematic YEL 16RED/BLK 16

BilgeAlarm

WHT/BLK 16 Bilge Alarm - see MFR Schematic YEL 16

BRN/WHT 16

WHT/BRN 16

AB

C

3A

CO Monitor(#2)

3ACO Monitor - see MFR Schematic

YEL 16RED/BLK 16

To Acc. #3 Schematic

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CUTWATER 30 WIRING SCHEMATIC (ACC. 3)

32

+12VPDP Fuse Block

20A MBRN 10 YEL 10

GND

Washdown

Washdown

20A12VRED/PUR 10

12V Outlet(Quarter

Berth)

YEL 10

RED 10

AB

C

ORG 16WaterGauge

YEL 16

10A M

WaterPump

YEL 10BRN/YEL 10FreshWater

Pressure

Cabin LT To Lighting Schematic

Misc LT To Lighting Schematic

Spotlight To Lighting Schematic

20ARefrigerator - see MFR SchematicORG/PUR 10 YEL 10Refrigerator

Downrigger - see MFR SchematicRED/WHT 1040A YEL 10Downrigger(Stbd)

YEL 10RED/WHT 10 Downrigger - see MFR Schematic40ADownrigger

(Port)

-12V

Description of unit12V

AB

C

+ -

Level Sensor

Breaker Light

Float Switch FuseHorn

Prompt toOutlet

SwitchSPST

SwitchSPST

Off-(On)

Unit

SwitchDPDT

Speaker

MMotor

SYMBOL KEY

SwitchDPST

AutopilotPump

40AAutopilot - see MFR Schematic YEL 10BRN/BLK 10

20ARefrigerator - see MFR SchematicORG 10 YEL 10Refrigerator

(Aft)

BRN/YEL 10

YEL 16

Subpanel4 Switch

(Deck)To Lighting Schematic

EngineHatch

(Switch)

20A RED 10 Engine Hatch Lift - seeMFR Schematic

Stove(Switch)

1A ORG/BLK 16 Stove - see MFR Schematic YEL 16

YEL 16WHT/ORG 16

+12VEngine Battery

Fuse Block

Volt-meter

3A RED/BLU 16Voltmeter YEL 16

3ARED/PUR 16 To House Battery

SeatSensor

1A RED 16 Seat Sensor Relay -see MFR Schematic

Seat Sensor - seeMFR Schematic

Seat Sensor - seeMFR Schematic

ORG 16

ORG 16

Signal #1

Signal #2

To Acc. #2 Schematic

Propane Sensor -see MFR

Schematic

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33

CUTWATER 30 WIRING SCHEMATIC (LIGHTING)

+12V GND

30ATo Acc. #1 Schematic

YEL 16

10 A

Cabin LT

Nav/Inst

AC/DC Panel Light - see MFRSchematic

CompassAnchor YEL 16

YEL 16

YEL 16

GRY/RED 16

GRY/BLK 16

RED 10

Chart LT

Misc LT10A

YEL 16

Dash Fuse Block #1

BLU/BRN 16

Subpanel8 Switch

(Helm)

RED 10

Wipers (Port & Stbd)

Bilge Pump (#2)

RED 10 To Acc. #1-2 Schematic

Horn

BLU/RED 16

YEL 16

10A

V-berth LT

To Acc. #1-2 SchematicRED 10

Bilge Pump (#1)

Head LT10A YEL 16BLU/PUR 16

Deck LTYEL 16

BLU/BLK 16

Porch LT10A

RED 10 YEL 16PUR/RED 16

PUR/YEL 16

-12V

RED 10

RED 10 Macerator

Subpanel8 Switch

(Helm)

Spot Light Wireless Remote -see MFR Schematic

YEL 16

To Acc. #1 Schematic

Nav

To Acc. #1 SchematicRED 10

30A

10AYEL 16BLU/YEL 16

YEL 16

YEL 16

10A WHT/BLU 16 BLU/WHT 16

Rope LT BLU/ORG 16

+12VDash Fuse Block #2

Subpanel4 Switch

(Helm)

30A Thruster Wireless RemoteRED 10 To Acc. #1 SchematicDefrost FansRED 10 To Acc. #1 Schematic

Dock LT RED 1010 A

YEL 16

+12VPDP Fuse Block

BLU/PNK 16

Search Light - see MFRSchematic

10A ORG 16 YEL 16Search LT

QuarterBerth LT

ORG/PUR 16 YEL 16

Subpanel4 Switch

(Deck)

20A

Underwater LT

RED 1010A

10ARED 10 YEL 16GRY/BLU 16

To Acc. #1Schematic

To Acc. #1Schematic

Page 34: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

CUTWATER 30 WIRING SCHEMATIC (P.D.P.)

34

50A

150A

CHARGER/INVERTER

See Charger/InverterMFR Schematics forwire and fuse size.

To AC Panel

HOUSE HOUSETHRUSTERS ENGINE

GENERATOR

- +

To AC Panel

To Generator Control Panel

BUSSGND

To Quarter Berth Fuse Block

To Windlass Relay1 RED

6 RED

STARTER

To Engine Schematic

+-

3 21

2

2

2

+

1 RED

1 RED

4 RED

4YE

L

2/O RED

2/O RED

2/O RED2/O RED

2/O RED

See ThrusterMFR Schematicfor fuse sizes.

To Thruster

To Thruster

1 RED

1 RED

1 RED

1 RED

3/O YEL

3/O RED

3/O

RED

3/O

YEL

3/O

YEL

3/O

RED

3/O YEL3/O YEL

3/O YEL

HOUSE

SWITCH

ENGINE

SWITCH

BOWTHRUSTER

SWITCH

INVERTER

SWITCH

CHARGE RELAY CHARGE RELAY

STERNTHRUSTER

SWITCH

SWITCH

PARALLEL3/O

RED

2/O RED

2/O RED1/O YEL

2/O YEL

2/O RED300A

3/O

RED

3/O

RED

3/O RED

3/O RED

6 REDTo Quarter Berth Engine Fuse Block

3/O RED

6 REDTo Quarter Berth Thruster Fuse Block

To Engine Ground3/O YEL

1 YEL

Aft

6 YEL

6 YEL

Helm

Helm

To Windlass Relay

To Dash Fuse Blocks

6 RED

6 RED

6 RED

To Fuse Block #2

To Fuse Block #1

50A6 RED 1 REDTo Bridge Fuse Block

See GeneratorMFR Schematics.

Page 35: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

35

WORKING DECK

Sedan Command Bridge

Page 36: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

CARE AND MAINTENANCE

The following checklists are examples and are not all inclusive and are provided only as a guide. Please customize to your personal needs. Consult your engine and trailer user manuals for additional information.

TOW VEHICLE – PRIOR TO USE

£ Test Lights.£ Check brakes.£ Check tire pressure and condition.£ Check hitch related electrical connections.

TRAILER – PRIOR TO USE

£ Check registration£ Check rollers and bed rails.£ Check wheel bearings and lubricate as required.£ Check winch.£ Test electrical connection and lights.£ Check tire pressure and condition.£ Check safety chains.£ Check boat straps.£ Check braking system.£ Check hitch for proper connection and lock down.£ Install safety chains (cross under hitch).£ Remove tire blocks.

BOAT – PRIOR TO USE WITH TRAILER

£ Lower mast.£ Lower VHF antenna.£ Secure the Bimini awning frame.£ Raise and secure swim platform ladder.£ Set all switches and breakers to the OFF position, Including Thruster/Windlass cutoff switch£ Close and secure all windows, ports and vents.£ Lock cabin.£ Center rudder.£ Remove Drain Plug

EXAMPLE OF A PREPARATION FOR THE ROAD CHECKLIST

36

Page 37: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

37

EXAMPLE OF A SPRING PRE-LAUNCH CHECKLIST

CLEANING

£ Remove debris from scuppers and scupper drains.£ Clean hull using a mild biodegradable detergent and then wax.£ Clean topsides and decks using a mild biodegradable detergent and then wax.£ Clean and polish all bright work.£ Clean and oil teak.£ Clean windows, ports, and hatches.£ Clean bimini cover.£ Check and clean anchor, rode, and anchor storage compartment.

INSPECTION

£ Check Drain Plug£ Check spare parts and tools and replace as necessary.£ Check wiper blades.£ Check swim platform.£ Inspect and test trim tabs.£ Check condition of bottom paint.£ Check windlass.£ Verify electronics for correct operation.£ Check all inside and outside lights.£ Macerator shut off valve in proper position and secured.£ Inspect and verify position of all sea cocks and shut off valves.£ Check alarms for proper operation.£ Check fluid levels.

SAFETY EQUIPMENT

£ Sound signaling device.£ Check flares and their expiration dates.£ Check personal flotation devices.£ Check fire extinguishers and their fill dates.£ First aid kits.£ Throw cushions.

GALLEY

£ Check stove for proper operation.£ Check everyday utensil stock.

DOCUMENTS

£ Registration sticker.£ Insurance papers and Passports.£ Boat Inspection sticker.£ Charts and float plan forms.

Page 38: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

EXAMPLE OF WINTER STORAGE CHECKLIST

GENERAL MAINTENANCE

£ Fill Fuel Tank and add a fuel stabilizer.£ Empty and clean black water tank.£ Empty fresh water tank, winterize – use a non-toxic antifreeze per manufacturer’s directions. Ensure to

cycle through all lines, water heater, shower sump box and transom shower.£ Winterize black water tank as necessary based on weather and cycle through macerator pump and pump

out line.£ Check bilge area for oil and for proper operation£ Check zincs and replace as necessary.£ Check and clean water strainer.£ Clear barnacles and debris from hull fittings.£ Trickle charge batteries every 30-60 days.£ Vent boat to prevent mildew.£ Check trailer tire pressure and condition.£ Check trailer braking system.£ Check trailer bearings.£ Remove Drain Plug.£ Turn off all battery cutoff switches.

ENGINE

£ Check raw water impeller.£ Winterize sea strainer and all raw water lines outside of closed cooling system.£ Flush sea strainer system with fresh water.£ Check all fluid levels.£ Check all hose fittings.£ Check engine maintenance requirements.£ Inspect and verify position of all sea cocks and shut off valves.

GALLEY

£ Empty, clean and freshen refrigerator.£ Remove all dry food from storage.

Generator

£ Winterize generator sea strainer and all lines outside of closed cooling system.

Air Conditioning

£ Winterize all raw water cooling lines by cycling through all lines until it exits port side thru-hulls.

Cutwater Boats recommends that to ensure proper winterization and to protect your valuable asset that you have an authorized dealer perform all winterization and service procedures.

38

Page 39: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

39

REFERENCE MATERIAL

The following table contains a list of reference materials provided by Cutwater that are con-tained under separate manuals.

EQUIPMENT ORIGINAL MANUFACTURER

Navigation System Garmin

Engine C30 Volvo D6 435 H.P., gear model ZF 15 HS80 AE

Furnace, diesel Webasto

Trim Tabs Bennett

Thrusters Side Power

Search Light ITT

Raw Water Wash Down Johnson Pump

Water Pump Johnson Pump

Heater Heater Craft

Water Heater Webasto Isotemp

Refrigerator Nova Kool

Compass Ritchie

Power Cord Furion

Kitchen Faucet Scandvik

Head Faucet Scandvik

Sea Strainer Marine Hardware

Battery Charger/Inverter (Pro Mariner)

AC Rotary Switch Blue Sea

AC Distribution Panel Blue Sea

DC Distribution Panel Blue Sea

Steering System Ultraflex

Windlass Lewmar

Generator Onan 5.0 kw

Air Conditioner Webasto FCF Series

Page 40: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

40

CONTACTS

Customer Service

Andrew Custis Customer Service Manager

Phone 253-839-5213

[email protected]

Web Site

www.Cutwaterboats.com

Page 41: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

41

NOTES

Page 42: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

42

All rights reserved. Reproduction or translation by any means in whole or in part is not permitted without

written authorization from Cutwater. The information contained herein is correct to the best of Cutwater

knowledge and the contents may change without notice and without incurring obligation. 111016

Page 43: CUTWATER 30 OWNERS MANUAL · FUEL SYSTEM, ENGINE, GENERATOR & WEBASTO FURNACE 16 D6 Volvo 435 H.P. Diesel Generator 5.0 KW Onan, Webasto Furnace There is a secondary on engine fuel

43

17341 Tye St. S.E Monroe, Washington 98272

Phone 800.349.7198 Fax 866.408.9516

cutwaterboats.com