cyclonaire moves material from truck or rail and throughout · pdf file ·...

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EXAMPLES OF MA TERIALS CONVEYED From Acetylene Black to Zircon Sand, Cyclonaire’s efficient material handling equipment pneumatically conveys hundreds of material types – thereby serving multiple industries. Whether you want to transfer material, bag it, unload it, or convey it over long distances, Cyclonaire has the process equipment to meet your needs. Acetylene Black Activated Carbon Aeromycin Alumina Alumina Hydrate Alumina Oxide Alumina Trihydrate Aluminum Fluoride Aluminum Powder Aluminum Silicate Aluminum Trihydrate Amorphous Silica Anthracite Coal Antimony Oxide Arsenic Trioxide Barite Barium Carbonate Bauxite Bentonite Clay Bisphenolic Acid Bubble Gum Burnt Lime Calcium Carbonate Carbon Carbon Black Carbon Black Powder Carbon Black Prills Catalyst Cement Cement Kiln Dust Ceramic Dust Ceramic Powder Charcoal Dust Clay Clay Lathe Turnings Clinker Dust Coal Coal Dust Coke Coke Fines Coke Flour Copper Chloride Copper Powder Corn Corn Flour Corn Meal Corn Starch Corncob Grits Cryolite Dust Dextrose Diamond Ore Diatomaceous Earth Dibutylotin Difluoride Dicalcium Phosphate Dolomite Lime Dried Sewage Pellets Dust EPS Beads EPS Dust Feather Meal Feed Grain Fines Feed Premix Feldspar Ferro Oxide Flour Fluorspar Fly Ash Foundry Bond Foundry Sand Fullers Earth Fumed Silica Glass Grinding Sludge Glyphosate (Wet) Grain Dust Granulated Limestone Graphite Grechic Ground Glass Ground Titanian Slag Gypsum Hydroquinone Hydrated Lime Hydrated Alumina Hydrated Lime Dust Hydrocete Iron Oxide Iron Powder Isophthalic Acid Kaolin Clay Lactose Land Plaster Lead Oxide Lime Lime Dust Limestone Liquin Sulfinate Magnesite Magnesium Oxide Magnesium Powder Magnesium Silicate Manganese Dioxide Manganese Oxide MBT Catalyst Metal Silicone Molecular Sieve Molybdic Oxide Nickel Powder Oat Hulls Oxides Paraformaldehyde Peanuts Pebble Lime Pentasulfide Perlite Perlite Ore Petroleum Coke Phosphates Plaster of Paris Plastic Powders Plastic Pellets Polyethylene Polymer Polypropylene Polypropylene Powder Polystyrene Pellets Polyvinylchloride Portland Cement Potato Starch Potassium Nitrate Precipator Dust Precipitated Silica Pulverized Lime PVC Pellets PVC Resin Quicklime Red Iron Granules Refinery Sludge Regrind Plastic Resin Beads Resin Pellets Resin Powders Roaster Ore Rouge Rye Salts Sands Sludge Shale Silica Flour Silica Sand Silicon Dioxide Slag Soda Ash Sodium Bicarbonate Sodium Carbonate Sodium Fluoride Sodium Sulphate Sodium Triphosphate Soy Flakes Soy Grits Soybean Powder Soybean Hulls Starch Stone Dust Sugar Talc Terephthalic Acid Titanium Dioxide Toner TPA Urea Prills Vitamin A Powder Wheat Flake Wheat Flour Wheat Germ Whiting Wood Ash Zeodent Zeofree Zeolite Zinc Oxide Zircon Sand For more information about the types of materials conveyed, product photographs, dimensional drawings, specifications, or a project estimate, contact: 2922 North Division Avenue • PO Box 366 • York, NE 68467-0366 (402) 362-2000 [email protected] (800) 445-0730 www.cyclonaire.com CORPORATION PNEUMATIC CONVEYING SYSTEMS Cyclonaire moves material from truck or rail and throughout your plant for a complete integrated process. CONVEYING POWERFUL SOLUTIONS ® ® TO INNOVATE… 7 10 12 13 14 15 16 17 1 2 3 4 5 6 8 9 11 80241_Cyclonaire Prod flyer_QX6 1/17/08 9:19 PM Page 1

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Page 1: Cyclonaire moves material from truck or rail and throughout · PDF file · 2013-07-30Clinker Dust Coal Coal Dust Coke Coke Fines Coke Flour ... Cyclonaire’s propriety components

EXAMPLES OF MATERIALS CONVEYED

From Acetylene Black to Zircon Sand, Cyclonaire’s efficient material handling equipment pneumatically conveyshundreds of material types – thereby serving multiple industries. Whether you want to transfer material, bag it,

unload it, or convey it over long distances, Cyclonaire has the process equipment to meet your needs.

Acetylene BlackActivated CarbonAeromycinAluminaAlumina HydrateAlumina OxideAlumina TrihydrateAluminum FluorideAluminum PowderAluminum SilicateAluminum TrihydrateAmorphous SilicaAnthracite CoalAntimony OxideArsenic TrioxideBariteBarium CarbonateBauxiteBentonite ClayBisphenolic AcidBubble GumBurnt LimeCalcium CarbonateCarbonCarbon BlackCarbon Black PowderCarbon Black PrillsCatalystCement Cement Kiln DustCeramic Dust

Ceramic PowderCharcoal DustClayClay Lathe TurningsClinker DustCoalCoal DustCokeCoke FinesCoke FlourCopper ChlorideCopper PowderCornCorn FlourCorn MealCorn StarchCorncob GritsCryolite DustDextroseDiamond OreDiatomaceous EarthDibutylotin DifluorideDicalcium PhosphateDolomite LimeDried Sewage PelletsDustEPS BeadsEPS DustFeather MealFeed Grain FinesFeed Premix

FeldsparFerro OxideFlourFluorsparFly AshFoundry BondFoundry SandFullers EarthFumed SilicaGlass Grinding SludgeGlyphosate (Wet)Grain DustGranulated LimestoneGraphiteGrechicGround GlassGround Titanian SlagGypsumHydroquinoneHydrated LimeHydrated AluminaHydrated Lime DustHydroceteIron OxideIron PowderIsophthalic AcidKaolin ClayLactoseLand PlasterLead OxideLime

Lime DustLimestoneLiquin SulfinateMagnesiteMagnesium OxideMagnesium PowderMagnesium SilicateManganese DioxideManganese OxideMBT CatalystMetal SiliconeMolecular SieveMolybdic OxideNickel PowderOat HullsOxidesParaformaldehydePeanutsPebble LimePentasulfidePerlitePerlite OrePetroleum CokePhosphatesPlaster of ParisPlastic PowdersPlastic PelletsPolyethylenePolymerPolypropylenePolypropylene Powder

Polystyrene PelletsPolyvinylchloridePortland CementPotato StarchPotassium NitratePrecipator DustPrecipitated SilicaPulverized LimePVC PelletsPVC ResinQuicklimeRed Iron GranulesRefinery SludgeRegrind PlasticResin BeadsResin PelletsResin PowdersRoaster OreRougeRyeSaltsSandsSludgeShaleSilica FlourSilica SandSilicon DioxideSlagSoda AshSodium BicarbonateSodium Carbonate

Sodium FluorideSodium SulphateSodium TriphosphateSoy FlakesSoy GritsSoybean PowderSoybean HullsStarchStone DustSugarTalcTerephthalic AcidTitanium DioxideTonerTPAUrea PrillsVitamin A PowderWheat FlakeWheat FlourWheat GermWhitingWood AshZeodentZeofreeZeoliteZinc OxideZircon Sand

For more information about the types of materials conveyed, product photographs, dimensional drawings, specifications,

or a project estimate, contact:

2922 North Division Avenue • PO Box 366 • York, NE 68467-0366

(402) 362-2000 [email protected] (800) 445-0730

www.cyclonaire.com

C O R P O R A T I O N

PNEUMATIC CONVEYING SYSTEMS

Cyclonaire moves material from truck or rail and throughout your plant for a complete integrated process.

CONVEYING POWERFUL SOLUTIONS

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®

TO INNOVATE…

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Page 2: Cyclonaire moves material from truck or rail and throughout · PDF file · 2013-07-30Clinker Dust Coal Coal Dust Coke Coke Fines Coke Flour ... Cyclonaire’s propriety components

Filter ReceiverQuality, custom built, and speciallymatched for Dilute Phase conveying.Automatic timer for pulse jet reverse air flow for material reclaim.

Blower Package/Vacuum Pump

Designed and specially matched toDilute Phase conveying. Provides a

dependable and economical air supply with premium inlet and

exhaust silencers. Custom engineered for elevation and

temperature requirements.

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Rotary AirlockUse for any free-flowing materials.Custom rotor types to suit variousapplications and materials – powders, granules, and pellets.

Discharge AdapterFor smooth transition from the

rotary feeder to the convey line.

CB SeriesAdds weigh batching and blending

of two or more materials to thefunctionality and application

of the HC Series.

C SeriesIncluding Portable ConveyorsGravity or vacuum loaded, efficient, andversatile. Designed for portability indiverse applications. Vacuum load fromone or more sources. Optional load cellsadd weighing/batching capabilities.

DPG SeriesIncluding Dual DPG Conveyors

Gravity load, top or bottom discharge offers low-velocity

conveying and high material-to-airratios. For transferring powdered,

granular, or pelletized products.

Convey Line InjectorPatented solutions to improve

high-pressure dense phase slug flow in the convey line.

CYCLONAIRE COMPONENTSCyclonaire’s propriety components and accessories enhance your pneumatic conveying system or

complete it. Components are available as a single unit or grouped together to form a complete system.

Ball Diverter ValveFor high-pressure, high-temperature conveying. Redirects material flow andextends the range of the pneumatic system when variable angle divergenceand convergence flow is required.

Pinch Diverter ValveSuited for medium and high-pressure conveying, the convergence or divergenceangle can be made to match system requirements. Excellent for abrasive materials.

Sight GlassHeavy-duty flanged sight glasses assistset up and troubleshooting of systemsby permitting visual observation ofmaterial flow.

Dust Collector / Bin VentProvide excellent filtration at destinationpoints such as bins, hoppers, and silos. Sizes to match any application. Automatictimers clean the filter media with efficientpulse jet reverse air flow.

VibraPad™ Discharge AeratorsA combination of vibration and aeration, inducingflows from hoppers and silos in non-free flowingmaterials that tend to bridge or pack.

Bulk Bag UnloaderSizes to match all types of bulk bags. Large variety of options available to suit your application.

CycloLift™

Railcar / truck connectors make unloading hopper-bottom railcars easier. Connectors install easily between existing tracks; pneumatic lifters extend to elevate the boot for mating with the hopper; rubber seals on the adapter plate minimize product leakage.

Turbo-InductorUnloads bulk materials from pneumatic trailers and railcars at high rates and overlong distances. Self-contained systems,custom-built to accommodate applications.

C&C Dust ReclaimPreserve air quality and conserve material by capturing product dust from silo-filling operations and automatically returning it directly to the source silo. Convenient servicing from ground level.

Air Shoot™

A low-pressure, air-activated gravity conveyor that moves fluidizable materialon a near horizontal plane – ideal forsource and destination points with limited headroom.

ControlsCustomized control options for individualunits or integrated systems. Options available for software and hardware for single machines, as well as for systems integrating several machines into a singlecontrol architecture.

PortoVeyor™

Provide efficient pneumatic transfer ofmaterial from bulk bags into silos that are normally serviced by pneumatic trailers or railcars. Make delivering bagged product to storage silos easy.

M I S S I O NCyclonaire Corporation will aggressively strive to enhance its position as a leader in technologyand service in the markets we serve. We willfocus our resources to build long-standing andmeaningful relationships with our customers,employees, sales organizations, and suppliers.

HV SeriesDesigned for low abrasion and low dusting

materials such as plastic pellets. Multipleapplications – railcar / truck and bulk bag

unloading to in-plant transfer. Special valving design for improved efficiency.

HC SeriesIncluding Portable HC ConveyorsHigh capacity for fluidizable, abrasivematerials. Unique side inlet for faster loading. Integral dust separator toreduce component wear is included.

CycloLok®

Economical solution for low-volumetransfers or reclaim of material fromdust collectors or precipitators. Well suited for highly abrasivematerials and harsh environments.

DPV SeriesPatented system to vacuum load products from silos, truck, or railcars. Top or bottom discharge. Less headroom is required and pits are eliminated.

DENSEPHASE CONVEYING

SEMI-DENSEPHASE CONVEYING

DILUTEPHASE CONVEYING

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DILUTEPHASE CONVEYING

3,500 - 6,000 FEET PER MINUTEDilute phase conveying is characterized by apositive displacement blower, usually in therange of 2-10 PSIG, with a rotary feeder fordispensing material into the air stream. Dilutephase uses high-velocity, low-pressure air. It is most effective when degradation andabrasion are not limiting factors.

SEMI-DENSEPHASE CONVEYING

1,500 - 3,500 FEET PER MINUTECyclonaire’s unique Semi-Dense phasetechnology offers lower material velocitiesthan conventional dilute phase systems. The conveyor is vacuum or gravity filled, then pressurized – conveying the material to the destination. Our technology uses a proprietary venturi to create the vacuum for loading the conveyor. Using this approachallows material to be vacuum loaded withoutthe use of filters.

www.cyclonaire.com

a leading manufacturer of bulk material handling systems and controls – for practical,cost-effective dry bulk handling solutions.Whether it is a simple dust-reclaim system or a complex process, the flexibility and reliabilityof Cyclonaire equipment will maximize youroperation’s productivity and profitability.

Cyclonairespecializes in pneumatic conveying – services range from concept engineering and projectmanagement to start-up supervision. We makevacuum, pressure, and vacuum/pressure systems, individual conveyors, and related components to provide conveying solutions for all pneumatically transportable materialsfrom A to Z.

Qualityin all respects, is built into each project we handle. Our custom-built systems tailored to suit your specifications will help you comply with today’s regulations without compromisingeffectiveness. Whatever your industry,Cyclonaire has the experience and dependableproducts that deliver exactly what you need.

GF SeriesDesigned for high-capacity transfers with a range of capabilities up to 100+TPH. Gravity-loaded unit used medium-pressure blower air to convey material.Excellent replacement for worn outrotary valves.

Bag Dump StationProvides a clean workspace for the handling of bags. Minimizes dust and spillage.

Bulk Bag FillerFills any free-flowing dry material withcustomizable bag sizes. Custom featuresare available.

FlexFlite™

Versatile tool for conveying a wide rangeof dry solids over distances up to 100 feet.Easy-to-operate, easy-to-clean units areideal for use with bags, bins, hoppers, orweigh stations.

TransloaderDual-purpose, load-and-discharge units use a diesel-driven positive displacementblower to move dry bulk materials fromrailcars to pressure discharge trailers forreliable delivery to plant sites.

DENSEPHASE CONVEYING

100 - 1,000 FEET PER MINUTEDense phase is often the most efficient way to pneumatically transport dry materials.Using high-pressure air, it achieves highersolids-to-air ratios and minimized degradationand abrasive wear by conveying slow moving,tightly packed slugs.

www.cyclonaire.com

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Experience • Innovative • Quality Service • Technology

PNEUMATIC CONVEYING SYSTEMS PNEUMATIC CONVEYING SYSTEMS

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Companies worldwide come to

Cyclonaire

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