cylinder head motorcycle engineering (021) overhaul cylinder head (sk-kd – 04)
TRANSCRIPT
![Page 1: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/1.jpg)
Cylinder Head
Motorcycle Engineering (021) Overhaul Cylinder Head
(SK-KD – 04)
![Page 2: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/2.jpg)
Teknologi dan Rekayasa2
Target of Lesson
Student can know function of head cylinder
Student can know cylinder head component
Student can overhoul head cylinder
Student can do cylinder head maintenance
![Page 3: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/3.jpg)
Teknologi dan Rekayasa3
Cylinder Head Function
Place of valve mechanism
Place of intake system
Place of combustion chamber
![Page 4: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/4.jpg)
Teknologi dan Rekayasa4
Cylinder Head Construction
![Page 5: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/5.jpg)
Teknologi dan Rekayasa5
Symbol
Apply Grease
Apply Silicone Grease
Apply Moly Paste
Apply Bond
![Page 6: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/6.jpg)
Teknologi dan Rekayasa6
Remove the camshaft sprocket cover (3)
Cylinder Head Disassembly
![Page 7: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/7.jpg)
Teknologi dan Rekayasa7
Remove the valve timing inspection plug (1) and generator cover plug (2)
Cylinder Head Disassembly
![Page 8: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/8.jpg)
Teknologi dan Rekayasa8
Place the piston at top compression
Cylinder Head Disassembly
Engine Rotate Top Compression Sign Top Compression Sign at Sprocket
![Page 9: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/9.jpg)
Teknologi dan Rekayasa9
Remove tensioner
Cylinder Head Disassembly
![Page 10: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/10.jpg)
Teknologi dan Rekayasa10
Remove chamshaft sprocket (3)
Cylinder Head Disassembly
![Page 11: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/11.jpg)
Teknologi dan Rekayasa11
Remove cylinder head nut (1 & 2)
Cylinder Head Disassembly
![Page 12: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/12.jpg)
Teknologi dan Rekayasa12
Remove valve inspection caps (2)
Cylinder Head Disassembly
![Page 13: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/13.jpg)
Teknologi dan Rekayasa13
Remove rocker arm bolt (4)
Cylinder Head Disassembly
![Page 14: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/14.jpg)
Teknologi dan Rekayasa14
Remove rocker arm (5) and ring (6)
Cylinder Head Disassembly
![Page 15: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/15.jpg)
Teknologi dan Rekayasa15
Remove camshaft (7)
Cylinder Head Disassembly
![Page 16: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/16.jpg)
Teknologi dan Rekayasa16
Remove valve (8)
Cylinder Head Disassembly
![Page 17: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/17.jpg)
Teknologi dan Rekayasa17
Remove valve stem seal (12)
Cylinder Head Disassembly
![Page 18: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/18.jpg)
Teknologi dan Rekayasa18
Rocker arm shaft Inspection
Cylinder Head Component Inspection
![Page 19: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/19.jpg)
Teknologi dan Rekayasa19
Rocker arm Inspection
Cylinder Head Component Inspection
![Page 20: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/20.jpg)
Teknologi dan Rekayasa20
Flatness surface of cylinder head inspection
Cylinder Head Component Inspection
![Page 21: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/21.jpg)
Teknologi dan Rekayasa21
Valve head thickness inspection
Cylinder Head Component Inspection
![Page 22: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/22.jpg)
Teknologi dan Rekayasa22
Valve run out inspection
Cylinder Head Component Inspection
![Page 23: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/23.jpg)
Teknologi dan Rekayasa23
Cylinder Head Component Inspection
Valve rod inspection
![Page 24: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/24.jpg)
Teknologi dan Rekayasa24
Cylinder Head Component Inspection
Valve spring inspection
![Page 25: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/25.jpg)
Teknologi dan Rekayasa25
Cylinder Head Component Inspection
Chamshaft bearing inspection
![Page 26: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/26.jpg)
Teknologi dan Rekayasa26
Camshaft sprocket inspection
Cylinder Head Component Inspection
![Page 27: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/27.jpg)
Teknologi dan Rekayasa27
Cam chain tensioner inspection
Cylinder Head Component Inspection
![Page 28: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/28.jpg)
Teknologi dan Rekayasa28
Valve guide change
Cylinder Head Component Inspection
![Page 29: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/29.jpg)
Teknologi dan Rekayasa29
Cylinder Head Assembly
Valve Assembly
![Page 30: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/30.jpg)
Teknologi dan Rekayasa30
Cylinder Head Assembly
Chamshaft Assembly
![Page 31: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/31.jpg)
Teknologi dan Rekayasa31
Cylinder Head Assembly
Rocker Arm Assembly
![Page 32: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/32.jpg)
Teknologi dan Rekayasa32
Cylinder Head Assembly
Rocker Arm Shaft Assembly
![Page 33: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/33.jpg)
Teknologi dan Rekayasa33
Cylinder Head Assembly
Valve Inspection Caps Assembly
![Page 34: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/34.jpg)
Teknologi dan Rekayasa34
Cylinder Head Assembly
Cam Chain Tensioner Assembly
![Page 35: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/35.jpg)
Teknologi dan Rekayasa35
Cylinder Head Assembly
Place The Piston at Top Compression
![Page 36: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/36.jpg)
Teknologi dan Rekayasa36
Cylinder Head Assembly
Camshaft Sprocket Assembly
![Page 37: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/37.jpg)
Teknologi dan Rekayasa37
Cylinder Head Assembly
Decompression Assembly
![Page 38: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/38.jpg)
Teknologi dan Rekayasa38
Cylinder Head Assembly
Tensioner Assembly (2)
![Page 39: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/39.jpg)
Teknologi dan Rekayasa39
Cylinder Head Assembly
Checking After Assembly
![Page 40: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/40.jpg)
Teknologi dan Rekayasa40
Cylinder Head Assembly
Cylinder Head Left Side Cover Assembly (1)
![Page 41: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)](https://reader036.vdocuments.net/reader036/viewer/2022062314/56649dce5503460f94ac2491/html5/thumbnails/41.jpg)
Teknologi dan Rekayasa41