dangote fabrication work volumne- ccr_convection modules

7/26/2019 Dangote Fabrication Work Volumne- CCR_Convection Modules

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JNK HEATERS CO. LTD.

UNIT: CCR HEATER 152/FF/1001A/B & 152-FF-1002A/B, 1003A/B Rev: 00

CO!ONENT: C"#ve$%"# "'()e* + N"* D%e: 0-02-201

1. I#%"'($%"#:

This doument defines the scope of work for procurement, fabrication, modularization, material

handling (Raw and completed modules) for CCR He%e C"#ve$%"#

CCR Heater-Charge Heater (1!-""-1##1$%&) and 'o-1% 'o-! nterheater (1!-""-1##!$%&, 1##$%&)

2. Reee#$e D#*/ D"$(4e#%*

S. N". D#/ D"$(4e#% N" D# D"$(4e#% T%)e Rev

*+ ocuments

1 $-1!-#-!-#1## &

! $-1!-#-!-#1#1 .eneral $rrangement of +ongitudinal /ection &

$-1!-#-!-#1#! .eneral $rrangement of Cross /ection- &

$-1!-#-!-#1# .eneral $rrangement of Cross /ection- &

$-1!-#-!-#1# .eneral $rrangement of Cross /ection- &

0 $-1!-#-!-#1# .eneral $rrangement of lans- $

2 $-1!-#-!-#1#0 .eneral $rrangement of lans- &

3 $-1!-#-!-#1#2 .eneral $rrangement of lans- $

4 $-1!-#-!-#1#3 .eneral $rrangement of lans-5 &

1# $-1!-#-!-#1#4 .eneral $rrangement of lans-5 &

11 $-1!-#-!-#11# .eneral $rrangement of lans-5 &

1! $-1!-#-!-#111 .eneral $rrangement of /tack and lans &

1 $-1!-#-!-#11! ntermediate Tube /heet 6 Tube /heet &racket &

1 $-1!-#-!-11 etails of Radiant Tube /pacers $

1 $-1!-#-!-#11 /tr 7ember Configuration "rame etail - &



13 0-12-###1

14 0-12-###!

!# 0-12-### /tandard /pecification of Coil 8ork for "ired Heater

!1 0-20-###1

!! $ -444-#-!-/-1! #

!/tandard /teel +adder etails

! 2-12-#01 /tandard /teel Handrail etails

! 2-12-#0 /tandard /teel /tair etails

!0/tandard /pecification of 7 !

!2 ainting /pecification $

!3 nspection and Test lan for /teel /tructure "abrication $

!4 nspection and Test lan for Coil 8orks $

# $ppro9ed /upplier +ist $

DANC

"oundation +oading lan

/tandard /pecification for *:ecution of "ired Heaters 6 $H /;stem

/tandard /pecification for /teel 8ork of "ired Heater 6 $H /;stem

/tandard /pecification "or *rection <f *=uipment 6

7achiner; "or "ired Heaters

/tandard /pecification "or >ualit; Checks "or"abrication *rection $nd *:ecution <f "ired Heaters

2-12-#2-12-#

0-31-###10-31-###!





CO!ONENT: C"#ve$%"# "'()e* + N"* D%e: 0-02-201

DANC

3. 7(#%(4 " 8"9

S. N". I%e4 De*$%"# %e) UO7(#%(4 O 8"9

!% A !% B

1 7T 3! 3! 10

! 7T 104 104 4

$1#0 .r & 1!3 1!3 3!0

$ !! 0# 0# 1!3#

$1#0 .r& ! ! 3

0 $ !! !# !# #

2 $ !! ! ! 3

3 $1#0 .r& # # 3#

4 Refractor; $nchors //1#% # 'os 11 11 !1#4

1# Chain +ink C/ />7 1 1 #3

11 nstrument 'ozzles !?%? //1#% # 'os !## !## ##

1! Retainer lates //1#%# 7T ! !

1 +ifting and Transportation /teel /!2@R 7T ! ! #

N"%e*

1 Three () numbers of Con9ection 7odules are in art $A

;. S$"e " "'()<%"#

"'()e D4e#*"#*L 8 H "'()e 8e=%

+44 +44 +44 +T A">

C"#ve$%"# "'()e 1 3525? ;1 ;513 300 2 $ssembl

C"#ve$%"# "'()e 2 3;012 ;1 3@;2 2?5 2 $ssembl

1512 10020 2?0 55 2 7odular

N"%e*:

1 Con9ection /upporting /tructure to be fabricated in "rames and loose beamsA

! latforms to be dispatched in panels along with gratings installedA

T"%)+AB

/teel /tructure - /ide anels, *T/, Header&o:, doors, &reeching Roof, Take off duct tillstack base

.rade /!2@Rconforming to

*'1##!

/teel /tructure - latforms, Handrails,+adders, <pen /tructure (Con9ectionsupprting), <pen /tructure (/tack/upporting), Header supports

Coil 8orks -Con9ection Coils Coils ? 3A0 $8

8i

Coil 8orks -Con9ection Coils Coils ? 3A0 $8

8i

Coil 8orks -Con9ection 7anifold 0? /ch 10#

8i

Coil 8orks -Con9ection 7anifold 1#? /ch 10#

8i

Coil 8orks -Con9ection 7anifold 1!? /ch 10#

8i

Coil 8orks -Con9ection 7anifold !#? /ch 1#

8i

N" ""'()e*

C"#ve$%"#/ S%$9 B*e"'()e 3





CO!ONENT: C"#ve$%"# "'()e* + N"* D%e: 0-02-201

DANC

.ratings shall be "7

C"4"#e#%* %" e #$)('e' # "'()e #' S$"e S)%

S. N".I%e4 De*$%"#

S$"e " S()FI D%e

JNK e#'"

1 *ngineering etails rawings B

!

B

Tube /upport Castings - T/ B

Header &o: B

Con9ection Coils Coils B

0 Con9ection 7anifold B

2 Refractor; $nchors /uppl; B

3 Refractor; $nchors 8elding B

3 /ide 8all, *nd 8all% *T/ and Roof Refractor; B

4 Header &o: Refractor; B

1# $ll oors B

11 nstrument nozzles including flanges 6 fittings B

1! nstruments B

1 /upport /tructure for Transportation B

1 +ifting .ear for 7odule Handling B

1 +ifting /teel B

1067 for @ob Completion till load out on ship B

12 *nabling /teel B

Vendor to refer attached drawings for Complete module details. Above mentioned list is n

All works (Fabrication & nstallation! re"uired for completion of the #ob shall be Vendor$s sc

5. Work Schedule

1. %verall eliver' for all )odules * 1+ )onths

Con9ection Casing /tructure - /ide 8alls, &reeching,*T/, *nd 8alls, retainer plates including 7aterial suppl;





CO!ONENT: C"#ve$%"# "'()e* + N"* D%e: 0-02-201

DANC

CONECTION SECTION



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dangote fabrication work volumne- ccr_convection modules

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