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Page 1: DCN: 7951 2005 Map - UNT Digital Library

DCN: 7951

Page 2: DCN: 7951 2005 Map - UNT Digital Library

ANAD Present Site Map

DCN: 7951

Page 3: DCN: 7951 2005 Map - UNT Digital Library

ANAD Post BRAC 2005 Site Map

BRAC Aug 2005

DCN: 7951

Page 4: DCN: 7951 2005 Map - UNT Digital Library

Military Value

Ft. Bliss

Ft. Lewis

Ft. Hood

Ft. StewartlHA AF

Ft. Bragg

Yuma PG

Ft. Carson

Dugway PG

Ft. Benning

White Sands MR

Ft. Wainwright

Ft. Knox

Ft. Riley

Ft. Cambell

Ft. Drum

Ft. Polk

Ft. Irwin

Aberdeen PG

Ft. Sill

Schofield Barracks

Ft. Huachuca

Ft. AP Hill

Ft. Dix

Ft. McCoy

Anniston AD Ft. Jackson

McAlester AAP

Ft. Rucker

Ft. Richardson

Redstone Arsenal

Hawthorne AD

Crane AAP

Ft. Eustis

Ft. Gordon

Ft. Leonard Wood

37 & Tobyhanna AD

38 1 Ft. Belroir

Letterkenny AD

3+ 40 Red River AD

I3 I Ft. Sam Houston

45 1 Bluegrass AD

46 I F;er Reed

Picatinny Arsenal

Watervliet Arsenal

Ft. Meade

Ft. Monmouth

Ft. McPherson

MOT Sunny Point

Ft. Detrick

Milan AAP

West Point

Pine Bluff Arsenal

Ft. McNair

Ft. Myer

Lake City AAP

Corpus Christi AD

Scranton AAP

Radford AAP

Holston AAP

Tripler AMC

Small ArmslPersonal Weapons

Engines/Transmissions

Combat Vehicles

Other Components

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Page 5: DCN: 7951 2005 Map - UNT Digital Library

BRAC 2005 Recommendations

BRAC Aug 2005

4

ANAD - Gain

ANAD - Gain

ANAD - Gain

ANAD - Loss

ANAD - Loss

VOL I Ind- 7

VOL I Ind- 4

VOL l Navy-6

VOL l S&S-5,

VOL XI-32

VOL l S&S-14,

VOL XI-22

Vehicles, Construction Equipment, Depot FleetlField Support, Engines and Transmissions, Fabrication and Manufacturing, and Fire Control Systems and Components, and Other from Red River Army Depot, TX.

(2.1) Relocate the depot maintenance of Combat Vehicles and Other from RIA, IL (JMTC).

(3.1) Relocate the depot maintenance of Other Components from Naval Weapons Station Seal Beach, CA.

(4.1) Consolidate depot maintenance of Engines, Transmissions, Other Components and Small ArmsIPersonal Weapons from Marine Corps Logistics Base Barstow, CA.

(5.1) Disestablish the storage and distribution functions for tires; packaged petroleum, oils, and lubricants; and compressed gases.

(6.1) Consolidates the supply, storage, & distribution functions and associated inventories of the Defense Distribution Depot Anniston, AL, with all other supply, storage, and distribution functions and inventories that exist at Anniston Army Depot to support depot operations, maintenance, and production; Retains the minimum necessary supply, storage, and distribution functions and inventories required to support Anniston Army Depot, and to serve as a wholesale Forward Distribution Point; and

(6.2) Relocates all other wholesale storage and distribution functions and associated inventories to the Warner Robbins Strategic Distribution Platform (USMC).

975

119

2

25

- 1

-9 0

DIRECT JOB

IMPACT (COBRA)

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Center of Industrial and Technical

Excellence BRAC 05 recognizes Anniston Army Depot as a designated DoD Center of Industrial and Technical Excellence (CITE) for the inclusive commodity of ground combat vehicles (track and wheel) and all associated Depot Level Reparable components. This transformational process reduces duplication of capabilities into a robust multi-functional maintenance center that capitalize on the best business practices of DoD's Industrial Base and the ability to partner with civilian industry to achieve maximum utilization of existing capacity of both while achieving the most favorable economic efficiencies for all of DoD.

Authority for CITE designation is 10 USC Section 2474

BRAC Aug 2005

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Page 7: DCN: 7951 2005 Map - UNT Digital Library

Total Workload

Million

6 1 0 0

BRAC Aug 2005

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1 Combat Vehicle dl Programs

1 + MIA1 AIM 130 I25 179

QI 4 MIA1 OVERHAUL 68 64 149

+ M60Al AVLB 13 23 21 1

ABV (*..st& B-her vehicle) 3 I 1 + M I 13 FOV Partner 97 92 356

' 4 Main Battle Tank 24 18

4 4 FAASV 16 52 36

1 4 MI09 Paladin 3 20 31

4 4 MI98 Howitzer 6 18 16

rl TOTAL 603 650 1,323

BRAC Aug 2005

rl

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Combat Vehicles

I I

BRAC Aug 2005

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1 Combat Vehicle Capacity 4 Millions of DLH

- RRAD Current ANAD Current ANAD, RRAD ANAD After

Current BRAC 05

H 1.5 Shifts Added By BRAC 05 Other New Powe&ain Facility I 501 Complex I 102 Pilot Facility

H Current ANAD tifi Current RRAD

BRAC Aug 2005

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COMPONENT

High Speed Banked Turns

I I BRAC Aug 2005

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- USMC Identifies MIA2 Turrets with DU Armor

- Army -Excess MIA2 Turrets + USMC

- USMUANAD Team Retroflt MIA2 mrrets to MlAl Configuration

- 3 7krret.s Proof of Principle (POP)

- ANAD Engineered & Performed Conversion to Standard Configuration of the USMC Fleet

- Test Fire and Validation Complete July 2005

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ehicle Machining Only Fixed Assets In Bldg. 400

+ Full CNC Control 7 Axis of + 3,572 cubic yards of Movement concrete

+ 70 Ft Travel Length + 82,884 feet (1 5.7 miles) of reinforced steel + Capability to work 2 M I

Hulls Simultaneously

BRAC Aug 2005

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L4

d ANAD Welding

Program

+ ANAD Welders are Certified in 25 d Different Welding Classifications

Q + 35 certified Ballistic Welders

4 + 140 certified Journeymen Welders

+ State of the art X-ray facility capable of J accommodating complete M I Vehicle

rl + 450 KV X-ray system can X-ray up to 4 Inches of steel

1 + Classified Armor Repair Facility

1 + 157 graduates since 2001

d + Skills include: welders, machinists, mechanics

4 + Revitalization has decreased average 4 age of workforce from 48 to 43

BRAC Aug 2005

1

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Commonality Between OSV and Bradley Turret

Digital Electronic Control Unit (DECA) 4 Traverse Drive Assembly

7

Elevation Drive Assembly -

Turret Distribution Box 7

Gunner's Hand Station

Commander's Hand Station

Traverse Bearing 7

Slip Ring Assembly

Weapons Control Box I

Turret Control Box I

I

Turret Gyro Assembly I 1 Tank Thermal Sight (TTS) I J

OSV - Opposing Surrogate Vehicle BRAC Aug 2005

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1

dl Close Proximitv of 1 Anniston Army bepot 4 and BAE Partners

BRAC Aug 2005

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BAE Partnering Initiatives

FAASV

PALADIN

BRADLEY

BRAC Aug 2005

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Systems Transferred From RRAD in

BRAC 95

4 M9ACE

4 M113A2APC

4 M113A3APC

4 M58 Wolf Smoke Generator

4 M577A2 Command Post Carrier

4 M I 064 Self Propelled I 20 MM Mortar

4 MI068 Command Post

+ M548 Cargo Carrier

M981 Fire Support Team Vehicle

4 Opposing Surrogate Vehicle (OSV)

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An MSS Topples the Saddam Statue in Central Baghdad

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'IC Lalra RvenC Ttrnaformed Bay Style Opentlon ta Bolaaae Qna Pleee Flew

- Rcdrced Cycle n m e From 82 Days to 52 Days

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Marine Corps Workload

BRAC Aug 2005

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Small Arms Programs

+ Launcher Grenade M203 1,573 2,890 1,059 10

+ Launcher Grenade 30 20 300 7

+ MG CAL5O M2 FLEX 644 1,587 6,308 6

+ MG CAL 50 M2 HB FIXED 150 1,057 1,000 7

+ MTTRI 7.62 MM MI22 630 1,702 71 5 4

+ MT 'TRI CAL 50 M3 412 1,415 656 4

+ M16A2 Rifle 9,467 22,430 20,832 7

+ M4 Carbine 427 6

+ M4A1 Carbine 1,388 6

+ Squad Auto Wpn 1,009 2,038 2,647 12

+ Pistol 9MM 2,898 15,269 3,311 21

+ M240 220 7

+ M240B 200 457 345 9

+ M240C 149 867 7

+ MG Grenade MK19 240 10

+ MC MK19 Grenade Launcher 87 10

TOTAL 17,013 49,014 39,927 BRAG Aug 2005

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Joint Service Small Arms

FY 05 Workload

+ Grenade Launcher M203

+ MC MK19 GRND LNCHR

+ MG GRENAD MK19 MOD

+ MG CAL 50 M2 FLEX

+ MG Mini MI34

+ Rifle GUU5P

+ Squad Auto Weapon

+ Grenade Launcher I

BRAC Aug 2005

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ommonality of M230 and M242 Bushmaster Chain Guns

There is 70 Percent Commonality of Parts Between the 25 MM M242 Bushmaster and the 30 MM M230 Weapons

Receiver assembly

Barrel assembly

BRAC Aug 2005

Feeder assembly

Rate Of fire

4 625 Rounds Per Minute

4 200 Rounds Per Minute

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HMMWV Armor Survivability Kit

+ Design and Prototype Assist to Army Research Lab (ARL)

+ Design Input + Materials Testing and Determination + Kit Incorporation into HMMWV Configuration + TDP Recommendations ... B ~ l . . B m m ~ B s l ~ . l ~ B I O - I I m b l I 1 1 1 B I t m ~ a B B n s s l I O - I I ~ I O - I I m m B B B m ~ ~

+ Production Total ANAD Quantity 4,445

+ In-Theater Installation Support HMMWV Service Center - Balad

Forward Repair Activity - Arifjan, Kuwait

BRAC Aug 2005

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Q HMMWV 1 Armor Survivability Kit

Ballistic Glass Survives I Multiple Hits From Small Arms Fire

Ballistic Glass Takes Single Hit From 7.62 Round I

BRAC Aug 2005

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World Wide Support In Sunoort o f

operati6n Iraqi Freedom . . .

+ Arifjan, Kuwait Forward Repair Activity

6 Arifjan, Kuwait Reset Assessment Team

+ Camp Casey, Korea Armored Vehicle Launcher Bridge (AVLB) 10120 Inspection

+ Yuma Proving Ground Train Personnel on Mortar Bi-podlMortar Carrier Operation

+ Camp Stanley, TX Special Mission

Ft Hood, TX AVLB Inspect & Repair (National Guard Flying Squad)

+ Ft Hood, TX AVLB lnspect & Repair (Army Flying Squad)

+ Ft Knox, KY Turbine Engine & Full Up Power Pack Support

+ Afghanistan Set Up Add-On Armor Activity

BRAC Aug 2005

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Combat Vehicle Systems Before and After BRAC

I Future

I BRAC 05

BRAC 95*

I PRE 95

* BRAC Workload Transitioned in 2.5 Years

Without lmpa To Readiness

PRE 95 BRAC 95 BRAC05 Future BRAC Aug 2005

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BRAC 95

Combat Systems

I 3 ~ 2 APC

M113A3 APC

M58 Wolf Smoke Generator

M577A2 Command Post carrier

MI064 Self Propelled 120 MM Mortar

1 M I 068 Command Post I 1 M548 Carno Carrier I

M981 Fire Support Team Vehicle

Opposing Surrogate Vehicle (OSV)

M9 Armored Combat Earthmover I M I 09A6 Self propelled Artillery

M99A2 Field artillery Ammunition Support Vehicle

M I 98 Towed Artillery

M I 19 Towed Artillery I 1 MI02 Towed Artillery 1

BRAC Aug

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BRAC 95

Combat Vehicle Engines

MI13 6V53T Glow Plug PaladinIFAASV 8V71 T PaladinIFAASV 8V71 T Electronic

903 Cummins

BRAC Aug 2005

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Combat Vehicle Transmissions

BRAC 95

1 M 1 13 X200-4B

1 M9 ACE Clark 3610-2

I M9 ACE Steer Unit

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P Military Construction 1 (MCA) Project:

Powertrain Facility

il Upon Completion of the New Powertrain Complex, Existing Facilities Used to Repair Reciprocating Engines Will Be

d Available for Other Industrial Uses

dl

1 BRAC Aug 2005

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Engine Workload

- U1

2000 Z

8 . 8 8 8 8 8 8 8 8 8 8 . 8 -

CURRENT CAPACITY

1500

2500 cn Q) s .-

BRAC Aug 2005

I 8 8 8 8 8 8 8 D . 8 I 8 8 8 8 W 8 8 8 m m 8 8 8 8 8 m m D m 8 8 8 8 8 m m D W 8 m 8 8 D 8 8 W D m m m D m D 8 D m 8 8 8 8 8 m 8 8 8 8 8 D n

CAPACITY AFTER NEW POWERTRAIN FACILITY

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ANAD Engine Dvnamometer

d

Capability

ANAD Currently Has 14 Engine Dynamometer Stands

5 Dynamometers Capable of Testing up to 1500 HP

4 Dynamometers Capable of Testing up to 1200 HP

5 Dynamometers Capable of Testing up to 500 HP

The New Powertrain Facility will Provide 6 Additional

Dynamometers for Testing up to 1050 HP

BRAC Aug 2005

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ANAD Transmission Testing Capabilities

CD 850-6A Cross Drive Transmission Test Stand

200-4 Cross Drive Transmission Test Stand

TI41 0-4 Cross Drive Transmission Test Stands (2 each)

1 100-38 Cross Drive Transmission Test Stands (2 each)

1 100-38 HSU Steer Unit Test Stand

TG411-4 Cross Drive Transmission Test Stands (2 each)

M9ACE In-Line Transmission Test Stand

M9ACE Steer Unit Test Stand

+ TX-100 In-Line Transmission Test Stand

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M1 ABRAMS X1100-3B

TRANSMISSION Input Drive ~isassembly$t Cleaning 1 Assembly I

Similar I I

omponent Measurin

Component I isassembl* Cleaning )J. Measuring k~eassernbl# Test)

To Include Bearings

Hydraulic Valve isa assembly-# Cleaning -# ~eassembly+ Test

Assemblies

, Machining - &Weld

Reassembly

A

Final Test

Containerize Fl

BRAC Aug 2005

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BRADLEY HMPT 500-3 TRANSMISSION

Input Drive & Weld

I ( Assembly 1- I

Hydraulic Valve

1 I Assemblies I I

BRAC Aug 2005

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J BRAC 4 Recommendation for

2.2 MDLHs of Capacity

BRAC Aug 2005

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4 Combat Vehicle 4 Transition

Production in 1 Existing

Facilities

rl New Construction

4 Full

d Production Capability

1

rl Existing Facilities Identified For Pilot Overhaul and Low Rate

1 Production

BRAC Aug 2005

I1

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Combat Vehicle Capacity Millions of DLH

RRAD Current ANAD Current ANAD, RRAD ANAD After Current BRAC 05

W 1.5 Shifts W Added By BRAC 05

Ofher New Powedrain Facility 1 501 Complex 1 102 Pilot Facility

Current ANAD iii Current RRAD

BRAC Aug 2005

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Anniston Army Depot Concept Drawing for Rubber Manufacturing Facility

Roadwheels FLUIDIZED

MANUFACTURING

BRAC Aug 2005

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Rubber Products Transition

Pilot and Certification

Construction

Transition

Full Production Capability

+ Existing Facilities Identified For Pilot And Certification

BRAC Aug 2005

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I BAE I Anniston, AL I Trackshoes I 1 Goodyear I Gadsden, AL 1 Auto Tires I I Lineville, AL

Carlisle Tire & Wheel

LawnIGarden Tires, Agricultural Tires I

Hoover Hanes

Associated Rubber

Bowdon, GA LawnlGarden Tires, Agricultural Tire, Custom Mixing

Tallapoosa, GA

Tallapoosa, GA

Custom Mixing

Custom Mixing

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Conclusion

+ ANAD Can Successfully Transition B 05 Workload with I NO Degradation of Support To The Warfighter

+ Proven Ability to Successfully Transition Work (BRAC 95)

+ Available Skills, Facilities, and Equipment (Except System - Unique) For Interim Accommodation of Work Until B Construction Complete

NO Substantial Barriers To Successful li

Transition + Capacity + Environmental + Rubber Plantlcertification + Bradley Transmission

Supporting the Warfighter Today

BRAC Aug 2005

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Environment

+ Sole Source Aquifer

+ Characteristics of Sole Source Aquifer

+ Not Designated by EPA

+ Work Practices Prevent Future Deterioration

+ Endangered Species Not Effected by BRAC Work Load

+ Tennessee Yellow Eyed Grass - 2 Colonies

+ Industrial Waste Treatment Plant

+ Military Construction Project Required

+ Environmental Permits

+ ADEM Sees No Problems with Planned Timeline

+ NEPA Documentation

+ Eight to Ten Months to Complete after Funding

BRAC Aug 2005

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J Partnerships 1

Combat Vehicle Sustainment Support Contract + M88 + M9ACE + Paladin + FAASV

MI13 Family of Vehicles (FOV) /'

BRAC Aug 2005

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Workforce Revitalization

ANAD Workforce Average a e is falling a w ile

Education Level is Climbing

005

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On-Board Strength Historv

# of Employees

- I FY89 1 FY90 ( FY91 ( FY92 I FY93 1 FY94 / FY95 / FY96 I FY97 I FY98 I FY99 I FYOO I FYO1 I FY02 I FY03 1 FY04 1 FY05 (

fl Military 51 35 28 9 9 10 9 4 3 3 4 60 57 57 246 129 51

11 Contractor 90 84 89 '109 185 239 198 159 754 937 1405 1044 871 1181 1409 1326 1738

ITenan t 178 167 157 634 542 501 468 504 499 504 503 567 556 568 603 586 675 ,

P

1 Permanent 4383 4128 3979 3480 3366 3218 3070 2621 2625 2626 2579 2360 2459 2545 2822 1 3288 3452 1

As of 30 June 65

BRAC Aug 2005

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J

1 ANAD

Business Metrics P Revenue, Expense, NOR, DLH's a

BRAC Aug 2005

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Accommodation Plan

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