decentral energy concepts with sunny island
TRANSCRIPT
SMA Solar Technology AG Be a solar expertDecentral Energy Concepts with Sunny Island
SMA Solar Technology AG
> Escape routes> Meeting point in case of a fire alarm> Toilets> Smoking area> Please mute your cell phones or switch them off> Badges> Cafeteria
> Solar Academy contact data> Phone: +49 (0)561-9522-4884 > E-Mail: [email protected]
> Download areas:> http://www.SMA.de/handout> http://www.sma.de/en/products/off-gridinverters.html> http://www.sma.de/en/service/downloads.html
Organizational Matters
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Agenda (Day 1 and 2)
1. Introduction2. Project Kooki3. Components & Functions4. Installation5. Communication6. Dimensioning
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Introduction SMA Off-Grid concepts
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Off-Grid solution
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DC Coupling
> Connection of PV array and load via a DC power bus
PV array Load
DC power busCharge
controller
Example 2: Solar home system (with battery)
DC power bus
Battery
Example 1: DC water pump (without battery)
DC power busPV array Load
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AC Coupling
> Connection of sources and loads via an AC bus
PV array
PV inverter
LoadSource
AC power bus
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Example 1: PV inverter feeds an AC power bus (typical for utility connected systems)
SMA Solar Technology AG
AC Coupling
> Connection of PV array and load via an AC power busExample 2: SMA off-grid systems (micro grid/mini grid)
Load
PV array
PV inverter Battery inverter
Battery
AC power bus
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Advantages of AC Coupling:
> Independent energy supply (self-sufficient)> Free choice of power sources and loads (flexible)> Simple to expand even after many years (expandable)> Large distance between components possible (decentralized)
Load
PV array
PV inverter Battery inverter
Battery
AC power bus
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Battery Inverter Sunny Island, the Manager of the Off-Grid System
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Product Portfolio
Nominal AC-Output at 25 ºC
11Remena 20130801-10
MC-Box-6 MC-Box-12 MC-Box-36
30Min.AC-Output at 25 ºC
6 12 36
48 96 kW288
36 72 kW216
55 110 kW328
1Min. AC-Output at 25 ºC
SI 6.0H SI 8.0H
6,0
4,6
6,8 (5 Min)
8,0
6,0
9,1 (5 Min)
SMA Solar Technology AG
Application Examples
> Sunny Island forms and controls the stand-alone grid (battery, generator and load management)> PV array and PV inverter supply the stand-alone grid (AC-coupled) with electricity> Battery stores electricity> Self-sufficiency period depends on battery capacity
Straight Off-Grid System PV array
PV inverter
Battery
Load
Battery inverter
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Application Examples
> Sunny Island forms and controls the stand-alone grid (battery, generator and load management)> PV array and PV inverter supply the stand-alone grid (AC-coupled) with electricity> Battery stores electricity> When the battery is empty, the combustion generator supplies the loads and charges the battery (grid-
forming)13Island-EN112811
Off-Grid System and Combustion Generator PV array
PV inverter
Battery
Load
Battery inverterCombustion generator
SMA Solar Technology AG
Application Examples
> Sunny Island forms and controls the stand-alone grid (battery, generator and load management)> PV array and PV inverter supply the stand-alone grid (AC-coupled) with electricity> Battery stores electricity> When the battery is empty, the public grid supplies the loads and charges the battery.
Off-Grid System and Public Grid
Battery inverter
LoadPublic grid
PV inverter
PV array
Battery
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> In normal operation, the public grid supplies the loads and charges the battery> If the grid fails, the Sunny Island forms a stand-alone grid after a maximum of 30 ms, and supplies the
loads> Hold-up time depends on battery capacity
Straight Backup System
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Power distribution grid
Battery inverter
Battery
Load
Application Examples
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Kooki – Electrification project in Uganda
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Vocational school Kooki
> Africa, Uganda, Nkooko subcountry, Kooki*> Approx. 500 pupils> Requirements specification:
30 Lamps (36W x 3 h/day )20 PC (200W x 6 h/day)1 Water pump (2368W x 2 h/day)1 Refrigerator (120W x 12 h/day)
> V Grid= 230/400V, f Grid= 50Hz, P Max = 5,5 kW/ 13 min
> Enlargement option> Energy sources
> PV array (80%)> Combustion generator (20%)
* 0°28’08’’N, 31°53’05’’ O
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Engineering
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0
1000
2000
3000
4000
5000
6000
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
SpitzenlastMittellastGrundlast
Calculated Load Curve
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Power [W]
Outdoor lightingRefrigeratorIndoor lighting
PC room
Hours [h]
P Max Peak load
Medium load
Base load
SMA Solar Technology AG
Month Air temperature
Relative humidity
Daily solar radiation- horizontal
Atmosphericpressure
Wind speed
Earth temperature
Heatingdegree-days
Coolingdegree-days
°C % kWh/m2/d kPa m/s °C °C-d °C-dJanuary 22.1 59.3% 5.57 88.2 3.3 22.7 0 375February 22.8 57.2% 5.79 88.2 3.5 23.6 0 361March 22.0 70.3% 5.53 88.2 3.5 22.9 0 376April 21.1 79.1% 5.20 88.2 3.4 21.7 0 337May 21.0 74.9% 5.00 88.4 3.3 21.2 0 343June 21.5 62.7% 4.89 88.5 3.5 21.9 0 342July 21.9 55.1% 4.91 88.5 3.3 22.7 0 362August 22.1 59.6% 4.99 88.5 3.3 23.1 0 369September 21.4 70.9% 5.15 88.4 3.3 22.2 0 342October 20.6 79.9% 4.80 88.3 3.3 21.3 0 333November 20.5 79.1% 4.78 88.3 3.1 20.9 0 319December 21.0 70.1% 5.18 88.3 3.0 21.2 0 345
Annual 21.5 68.2% 5.15 88.3 3.3 22.1 0 4204
Solar radiation
Source: http://eosweb.larc.nasa.gov/sse/RETScreen/
Month Air temperature
Relative humidity
Daily solar radiation- horizontal
Atmosphericpressure
Wind speed
Earth temperature
Heatingdegree-days
Coolingdegree-days
°C % kWh/m2/d kPa m/s °C °C-d °C-dJanuary 22.1 59.3% 5.57 88.2 3.3 22.7 0 375February 22.8 57.2% 5.79 88.2 3.5 23.6 0 361March 22.0 70.3% 5.53 88.2 3.5 22.9 0 376April 21.1 79.1% 5.20 88.2 3.4 21.7 0 337May 21.0 74.9% 5.00 88.4 3.3 21.2 0 343June 21.5 62.7% 4.89 88.5 3.5 21.9 0 342July 21.9 55.1% 4.91 88.5 3.3 22.7 0 362August 22.1 59.6% 4.99 88.5 3.3 23.1 0 369September 21.4 70.9% 5.15 88.4 3.3 22.2 0 342October 20.6 79.9% 4.80 88.3 3.3 21.3 0 333November 20.5 79.1% 4.78 88.3 3.1 20.9 0 319December 21.0 70.1% 5.18 88.3 3.0 21.2 0 345
Annual 21.5 68.2% 5.15 88.3 3.3 22.1 0 4204
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Bi-directional Battery Inverter
Nominal AC-Output at 25 ºC
21Remena 20130801-10
MC-Box-6 MC-Box-12 MC-Box-36
30Min.AC-Output at 25 ºC
6 12 36
48 96 kW288
36 72 kW216
55 110 kW328
1Min. AC-Output at 25 ºC
SI 6.0H SI 8.0H
6,0
4,6
6,8 (5 Min)
8,0
6,0
9,1 (5 Min)
SI 2224Out of production
2,9
2,2
3,8
SMA Solar Technology AG
Battery
5,03,8 11,01,2
Max. Weight Length Width Height
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Battery Cables and DC Fuse
> BatFuse B.03> LV/HRC fuses: 125A (I SI2224 =90A)> Line: 050165 NSGAFÖ-U 01x6
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Battery Cables and DC Fuse
> BatFuse B.03> LV/HRC fuses: 125A (I SI2224 =90A)> Line: 050165 NSGAFÖ-U 01x6
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PV panel
> PV panel SW 180> 60 polycrystalline cells> DC connector MC Type 4
11,05,03,81,2
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Sunny Boy String Inverter
5,03,8 11,0
Sunny Boy Sunny Boy TL-20 Sunny Mini Central
1,2
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Sunny Design PV Plant Planning Software
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Combustion Generator
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Schematic of a three phase Off-Grid System
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3x SI2224 - SMA 57 x SW180 - Solarworld + 108m mounting rails for PV system
1x SRC-01 - SMA 3x SB4000TL – 20 - SMA
1x BatFuse B.03 - SMA 1x sub-distribution (complete)
12x battery OPzV 1200 - Hoppecke 1x switch box for generator
1x HX 7500 T approx. 1000 cable tiesapprox. 100 cable marksapprox. 20m cable channel – made in Uganda incl. 30x mountingsapprox. 30m NYM-J 1x16mm² (grounding)approx. 240m 4mm² PV cableapprox. 30m NYY-J 3×2.5mm²approx. 150m NYY-J 5×2.5mm²approx. 21m NSGAFÖ-U 35 mm²
List of Material
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Planning the Installation
> Planning the installation> Logistics> Calculation of quantities> Reserve material> Transport (customs, times, weather, organization on
site)> Tools> Food provisions
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Installation of the PV Array
> Measure orientation of modules> Measure roof pitch> Check roof structure> Install cooling system> Comply with workplace safety> Read and comply with installation manual> Integrate metal structures in equipotential
bonding> Check electrical connections> Check polarity> Check open-circuit voltage
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Installation of the PV Inverters
> Read and observe the installation manual> Provide a sheltered, cool installation site> Ensure good ventilation> Only install on firm, non-inflammable foundation> Only use permitted mounting angles> Only perform work on disconnected device> Minimize DC and AC cable losses> Each PV inverter needs its own miniature circuit-
breaker (in the PV sub-distribution)> Set to off-grid mode
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Installation of the Power Distribution
> Comply with local regulations/provisions, e.g.:> DIN VDE 0100-510, IEC 60364-5-51 :
Erection of low-voltage electrical equipment> DIN VDE 0510, DIN EN 50272-2 : Safety
requirements for battery systems> Calculation of the electrical circuits and their fusing
(EN 60204)> Take necessary personal protection measures
(RCD, equipotential bonding, etc.)> Activate load shedding (optional)
> Possibly limit power by means of smaller miniature circuit-breakers
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Installation of the Battery
> Read and observe the installation manual> Use insulated tools> Provide a clean and dry battery room> Clean contacts of poles and connectors> Observe ventilation conditions> Floor load and electrolytic resistance to be observed (regional regulations)
> Protect screw connections from corrosion35Island-EN112811
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Installation of the Bi-directional Battery Inverter
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Installation of the Combustion Generator
> Read and observe the installation manual> Regional service> Optimize running times> Fuel supply
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Absolute necessity a high IP classification (International Protection)
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IP classification - IP 54
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Components & Functions
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Components & Functions
AC 2 AC1
Public Grid Battery PV array Wind turbinesystems
Hydro-electricsystems
Consumption
Gas/Diesel Generator
Bi-directionalBattery Inverter
PV Inverter Windy Boy Hydro Boy Load
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PV Array in Off-Grid System
> Off-grid PV modules to be used ideally with Sunny Island Charger 50
> On-grid PV modules to be used ideally with Sunny Boy or Sunny Mini Central
Off-grid PV modules On-grid PV modules42Island-EN112811
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PV Inverters in Off-Grid Systems
> SMA PV inverters can be used in off-grid systems *
> All Sunny Boys with transformer
> All Sunny Boys without transformer
> All Sunny Mini Centrals
> All Sunny Tripower 10000-17000 TL-10
> All Sunny Tripower 5000-9000 TL-20
* Observe special requirements in off-grid operation: set to off-grid mode
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Installer*****
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Sunny Boy Inverter Off-Grid setting> Sunny Data Control 3.x + USB service cable
> Sunny Data Control: free PC software for use on an existing PC to configure the PV inverter
> Establish connection via the USB service cable for communication between PV inverter and PC
> Security level - user authentication
> Set parameter to "Off-Grid“Sunny Data Control
USB service cable
Off-Grid Setting (Option 1)
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Installer
*****
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Off-Grid Setting (Option 1)
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Off-Grid Setting (Option 2)
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> Web browser + WebBox + RS485
> Configuration with ordinary internet browser(e.g. Internet Explorer)
> Establish communication connections between PC/WebBox/PV inverter
> Data transmission via RS485 bus
> Select "Parameter"
> Enter “Installer/Grid Guard code”, then set parameter to "Off-Grid”
WebBox
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Off-Grid Setting (Option 2)
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Off-Grid Setting (Option 3)
> Sunny Explorer
> Activate Bluetooth connection on the same NetID
> Establish communication connection between PC and PV inverter via Sunny Explorer
> Select "Settings"
> Enter “Installer/Grid Guard code” , then set “Default/Cntry Set" " parameter to "Off-grid"
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Off-Grid Setting (Option 4)
> Rotary switch
> Screwdriver (2.5mm)
> Example: "Off-Grid German" = E1
> Setting via rotary switch is only possible in the first 10 hours of grid feed
Sunny Boy XXXXTL-20
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Battery Technology
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Battery in an Off-Grid System
> Energy storage is one of the core issues concerning the use of solar energy in Off-Grid systems> The most prevalent form of electric power storage in Off-Grid systems is the lead-acid battery> A lead-acid battery is capable of storing electrical energy as chemical energy (reversible)
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H2SO4 + 2H2O --> 2 H3O+ + SO42-
Lead Electrode
(Minus pole)
Lead Electrodecoated with lead oxide
(Plus Pole)
SMA Solar Technology AG
Battery in an Off-Grid System
> The purpose of the battery is to ensure that the supply and demand of energy are always in balance> All Sunny Island systems require a battery> It is one of the most important components in an Off-Grid system
Sunny Island
Battery
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Battery in an Off-Grid System
> Overcharging or deep discharging of the battery will shorten its service life> SMA battery management can help prevent battery damage> SMA battery management prolongs the service life of the battery
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Battery damage: Condition: Countermeasures:Corrosion Irreversible Avoid overcharging
Sulfation Irreversible Avoid deep discharging
Acid stratification Reversible Gas loading and"mechanical" circulation
Cell divergenceVoltages (V)
Reversible Selective overcharging andevenly distributed thermal load
Siltation Irreversible Avoid deep discharging,Avoid overcharging
Desiccation Irreversible Avoid overcharging
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Battery life time
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Battery design life time
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Battery Design> A battery consists of multiple single cells with a nominal voltage of 2 V each.> In a block design, the single cells are housed inside a shared enclosure and serially connected to a
block on the inside (cf. AGM block)
> A starter battery is not suitable for off-grid systems (due to its design)
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Battery Design> In large-scale Off-Grid systems, the battery is usually designed as single cells due to excess weight.
These cells are almost always serially connected to each other during installation> 6, 12 or 24 cells in a row (battery voltage: 12, 24 or 48 V)
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VRLA /OPzV
Valve Regulated Lead Acid:Closed lead-acid batteries with electrolyte fixed in gel or glass mat in all standard designs currently on the market (e.g., OPzV)
FLA /OPzS
Flooded Lead Acid:Closed lead-acid batteries with liquid electrolyte in all designs currently on the market (e.g., OPzS).
NiCd / FNC
Nickel Cadmium:Closed nickel cadmium batteries with pocket-type plate or fiber plate design
Battery Type
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Positive tubular plate
OPzS Battery
> Tubular plates envelope grid bars and are electrolyte-permeable.
> The protective sleeve holds the active material mechanically in place in the intermediate spaces and also limits the emission of fine particles from the active material
> Tubular plates are very rigid and ensure a very high cycle stability for the battery
> OPzS batteries that contain liquid electrolyte are manufactured as a non-separable unit with enclosure in a closed design
> The filler-plugs may only be opened for the purpose of checking and refilling the electrolyte
Stationary tubular plates special (OPzS)59Island-EN112811
Negative grid plate
SMA Solar Technology AG
Positive tubular plate
OPzV Battery
> Tubular plates*envelope grid bars and are electrolyte-permeable.
> The protective sleeve holds the active material mechanically in place in the intermediate spaces and also limits the emission of fine particles from the active material
> Tubular plates are extremely rigid and ensure a very high cycle stability for the battery
> OPzV - Batteries with gel electrolyte do not need filler-plugs since water refilling is not necessary under normal conditions of use. This is why they are designed as closed batteries and equipped with safety valves
> OPzV - batteries are low maintenance
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Negative grid plate
Stationary tubular plates closed (OPzV)
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Battery Capacity
> The capacity C n of a battery refers to the amount of electricity that, under the respective discharging conditions, can be drawn until the battery is fully discharged.
C n = I n * t n
C nI nt n
: Nominal capacity: Constant discharge current: Discharge time
> C n is determined by the geometry and number of parallel connected cells> C n is not a constant; it varies depending on the temperature, the discharge voltage and, most
importantly, the discharge current I n
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Discharge Time
0
200
400
600
800
1000
1200
1400
1600
5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
Avail
able
capa
cityi
n Ah
Discharge time in h
Battery 10 OPzS 1250
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Battery Capacity> The nominal capacity is always relative to the discharge time that C n refers to
Type C100/1.85 VAh
C50/1.85 VAh
C24/1.83 VAh
C10/1.80 VAh
C5/1.77 VAh
Max. weightkg
Length Lmm
Width Bmm
Height Hmm
Fig.
4 OPzV solar.power 250 250.0 225.0 225.6 207.0 188.5 20.0 105 208 420 A
5 OPzV solar.power 310 310.0 285.0 278.4 259.0 235.5 24.0 126 208 420 A
6 OPzV solar.power 370 370.0 340.0 336.0 310.0 283.0 28.0 147 208 420 A
5 OPzV solar.power 420 440.0 440.0 436.8 391.0 347.0 31.0 126 208 535 A
6 OPzV solar.power 520 560.0 530.0 525.6 469.0 416.0 37.0 147 208 535 A
7 OPzV solar.power 620 660.0 620.0 612.0 548.0 484.5 42.0 168 208 535 A
6 OPzV solar.power 750 810.0 745.0 739.2 682.0 595.0 50.0 147 208 710 A
8 OPzV solar.power 1000 1080.0 995.0 981.6 910.0 795.0 68.0 215 193 710 B
10 OPzV solar.power 1250 1350.0 1245.0 1228.8 1140.0 990.0 82.0 215 235 710 B
12 OPzV solar.power 1500 1570.0 1490.0 1476.0 1370.0 1190.0 97.0 215 277 710 B
12 OPzV solar.power 1700 1720.0 1675.0 1658.4 1520.0 1275.0 120.0 215 277 840 B
16 OPzV solar.power 2300 2320.0 2235.0 2210.4 2030.0 1695.0 165.0 215 400 815 C
20 OPzV solar.power 2900 2930.0 2795.0 2760.0 2540.0 2125.0 200.0 215 490 815 D
24 OPzV solar.power 3500 3540.0 3350.0 3312.0 3050.0 2545.0 240.0 215 580 815 D
C100,C50, C24, C10, nd C5 = capacity at 100, 50, 24, 10 and 5 hours of discharge time
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Battery Capacity in Sunny Island System
> The battery capacity in a Sunny Island must be indicated as the nominal capacity for a ten hour discharge rate C10 ("221.02 NomBatCpy" parameter)
> If this rated capacity is not specified in the battery manufacturer's data sheet, it can be estimated based on the data for other discharging times as follows:
C10 C1/0.61C10 C5/0.88C10 C10C10 C20/1.09C10 C100/1.25C10 C120/1.28
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Battery Terms
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SOC State of Charge:The state of charge refers to the percentage amount of battery capacity that is currently available
DOD Depth of Discharge:The depth of discharge is an alternative method for displaying the state of charge of a battery. DOD can be indicated as a percentage or in units of ampere-hour
SOHState of Health:The state of health of a battery refers to the percentage amount of usable capacity relative to rated capacity C n
Total number ofbattery cycles A battery cycle is the complete cycle of charging and discharging of a battery
SMA Solar Technology AG
Battery Terms
> Only when a cell is new its usable capacity will match the rated capacity specified by the battery manufacturer
> (e.g., rated capacity 1000 Ah a C 10 and 20 ºC)
2 V2 V
1000 Ah 1000 Ah
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Cell condition:"Used"
Battery Terms: SOH
Cell condition:"New"
0%
100%Nominal capacity
0%
90%current, max.
Capacity
> As a battery ages, its usable capacity may temporarily or permanently drop by a significant margin
(new )(used )
capacity Nominal capacity max.Current SOH
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0%
100%
SOC
0%
100%
SOC
Cell condition:"Used"
Cell condition:"New"
Battery Terms: SOH and SOC
> The Sunny Island can use a self-adapting procedure to determine the state of health.> Required time: approx. 4 to 8 weeks
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0%
100%
SOC
0%
100%
SOC
Cell condition:"Used"
Cell condition:"New"
Battery Terms: DOD and SOC
SOC
DOD
0%
100%
SOC
DOD
100%
0%
SOCDOD100% )x.capacity(currentma
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0%
100%
SOC
0%
100%
SOC
Battery Terms: Maximum Depth of Discharge
SOC
DOD
0%
100%
SOC
DOD
0%
100%
SOC
DOD
0%
100%
0%
100%
SOC
DOD
0%
MinMax)x.capacity(currentma SOCDOD100%
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Cell condition:"Used"
Cell condition:"New"
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Service life in cycles
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Battery Temperature
> The battery temperature is taken into consideration when the charging voltage is calculated> The present capacity for the Sunny Island is automatically adjusted for the current temperature
Battery temperature sensor
-1.00 % /ºC for lead-acid batteries -0.75 % /ºC for NiCd batteries
Rated temperature 20 ºC
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Charging Voltage
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Ambient temperature
Charging voltage in relation to ambient temperature(continous battery power supply)
Charg
ingvo
ltage
per c
ell
SMA Solar Technology AG
State of Charge Determination
> The Sunny Island has a very precise internal state of charge calculation ("120.01 BatSoc" display value) that is based on three different methods of calculation:
> 1. Ampere hour balancing> 2. Recalibration via battery voltage (at night)> 3. Calculation of self-discharges and charge losses caused by
gassing> Both the ampere hour balancing and recalibration via battery
voltage methods will automatically adapt themselves to the connected battery over time (approx. 4 to 8 weeks)
> If other loads or generators are connected to the battery, then an external battery current sensor (shunt) must be connected to allow the proper functioning of the state of charge calculation
Ah Ah
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Charge control
Boost charge
Full charge
Equalization charge
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Boost Charge(U0 Phase)
Full Charge(U0 Phase)
Equalization Charge(U0 Phase)
Float Charge(U Phase)
Silent Mode(Ruhephase)
Charging ProcessCh
arg
ing
Pha
ses
Manuell
3 2
2
54
76
4 4
explanations:1: If BatVtg = BatChrgVtg 2: after time CycTmEqu (#225.05)3: after time CycTmFul (#225.04)4: if AptTmRmg = 0 (#120.04)5: if SOC < 70 % (#120.01)6: only with Grid, after time SilentTmFlo (#224.02)7: only with Grid, after time SilentTmMax (#224.03)
I-Phase
1
Charging Process
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Battery Management Operating Modes
> Optimized for use with NiCd and lead-acid batteries
> Operating mode AUTO:> Automatic determination of required operating parameters
> New operating modes have been integrated for accommodating "special storage technologies":> Operating mode OFF:
> Manual specification of SOC> Disconnection when under- or overvoltage detected
> Operating mode BASIC:> State of charge indicator via I-Batt balancing> Upper U limit is determined, lower U limit is set manually
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Battery Preservation Mode
Level 1: "223.05 BatPro1Soc" parameter For example: SOC limit < 20%
4W 4W
0h 6h 12h 18h 24h
BatPro1TmStp BatPro1TmStp
Standby Operation Standby
> The battery preservation mode is designed to prevent, to the greatest degree possible, any deep discharge of the battery when the energy supply is low, thus avoiding total system failure and battery damage.
> The first level is used to switch the inverter to standby mode when there is no urgent need for power (e.g., at night). For example: only if SOC limit is < 20%
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Battery Preservation Mode
Level 2: "223.03 BatPro2TmStr" parameter. For example: 8 a.m.
Energy supply
Charging the battery
4W 4W
0h 6h 12h 18h 24h
BatPro2TmStp BatPro2TmStr
Standby Regular starts Standby
> The second level of the battery preservation mode ensures that the inverter regularly starts every two hours during the time window when a supply of energy is expected and then attempts to charge the battery from the AC side. For PV plants, the time window is daytime.
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Automatic shutdown
Battery Preservation Mode
Level 3: "223.07 BatPro3Soc" parameter. For example: SOC limit < 10%
0 W
0h 6h 12h 18h 24h
> The third level ensures that the battery is protected from deep discharging and associated damage> The inverter is completely shutdown for this purpose> "Last protective function„
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> Regular maintenance and care increases the reliability and service life of your battery system
> Document all maintenance work and measurement resultsthey may be necessary for future warranty claims
> Semi-yearly maintenance work> Measure the voltage of the battery system in trickle charge mode> Measure the individual voltages of the cells/blocks in trickle charge
mode> Measure the electrolyte density of a few cells/blocks> Measure the electrolyte temperature of a few cells/blocks> Check/balance the electrolyte level of the cells> Measure the room temperature
Battery Care
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SMA Solar Technology AG
> Regular maintenance and care increases the reliability and service life of your battery system
> Document all maintenance work and measurement results,they may be necessary for future warranty claims
> Yearly maintenance work> All maintenance and inspection work performed during the semi-yearly
interval> Visual inspection of all screw and cable connections> Check all screw connections using a torque wrench> Visual inspection of the battery frame or battery cabinets> Check the ventilation and exhaust system> Check all components associated with the battery
> Never clean with a feather duster or synthetic fiber cloth
Battery Care
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Damage caused by poor maintenance
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> Observe all applicable guidelines and regulations regarding battery systems (e.g., DIN VDE 0510)
> Observe all applicable standards regarding cable wiring at installation site (e.g., DIN VDE 0298-4)
> Open wiring (E, F, G), not buried or placed in armored conduits
> Short-circuit proof and double insulation> Avoid tangling of cables> Adequate cable cross section> Proper polarity of connections> Battery cables should be as short as possible> Observe maximum currents and mechanical loads
Battery Cables
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SMA Solar Technology AG
> Given an AC output of 8400 W and a battery voltage of 41 V, for example, a current of 205 A would flow through the battery cable (!)
> The current flowing through the battery cable causes a loss in power and a drop in voltage for every meter of battery cable
Example:
Cable cross-section Power loss Voltage drop
35 mm² 12 W/m 90 mV/m
50 mm² 8.5 W/m 60 mV/m
70 mm² 6 W/m 45 mV/m
Battery Cable Routing
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> Wire/Cable Sizing as per Local Regulations (e.g., DIN VDE 0100)
> Other considerations:> Mechanical loads> Power loss> Voltage drop
Wire Sizing
86Island-EN112811
Source: generalcables.es
SMA Solar Technology AG
> Wire/Cable Sizing as per Local Regulations (e.g., DIN VDE 0100)
> Other considerations:> Mechanical loads> Power loss> Voltage drop
> Auxiliary resources such as “cabledimensioning.xls"
Wire Sizing/ Cabledimensioning
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SMA Solar Technology AG
> The battery cable resistance is the ohmic resistance from the battery to the input of the Sunny Island (master)
> Specify the battery lead resistance (BatWirRes) in the "221# Battery Property" menu
Battery Lead Resistance
][ Al ρR m
mm²Ω 0,0018ρ *
cable3 ) 3 (fuse ) 2 (cable1 ) ( 1 RR RR
1m ΩR fuse ) (
R = Battery lead resistance in Ω
ρ = Specific resistance Cu
l = Conductor length [m]
A = Conductor cross-section [mm²]
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SMA Solar Technology AG
> Separate fuse as close to the battery as possible
> Install a suitable fuse according to the maximum specified DC currents.
> For large short-circuit currents, a thermal fuse is absolutely essential (BatFuse)
> e.g., OPzV, 200 Ah, I maxBatt≈ 5089 A> e.g., NiCd, 68 Ah, I maxBatt≈ 3000 A> e.g., OPzS, I maxBatt≈ capacity [Ah] x 20 [A]> For very large cells, the actual value (+)
deviates from the calculated value more and more
DC Line Fuse
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SMA Solar Technology AG
BatFuse
> As an external DC fuse, the BatFuse secures the battery connection cables and enables DC disconnection (without load)
90Island-EN112811
Load sheddingcontactor
BatFuse-B.03
Battery
Sunny Island Charger
Sunny Island
Line Protection ofSIC 40 e.g. 63 A circuit breaker
SMA Solar Technology AG
BatFuse
> All-pole fusing near by the battery> NH (low voltage high power) fuse> Inclusive fuse link + spare fuse> ‚Always‘ necessary
> BatFuse-B.01> For one Sunny Island (AC, one phase)
> BatFuse-B.03> For three Sunny Island (Commercial installation)
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SMA Solar Technology AG
> Several options for controlling internal and external processes
> two relays integrated in the Sunny Island (potential-free contacts)
> Relay function as contact > Configuration: In menu #241
> 241.01 Rly1Op> 241.02 Rly2Op
> Functions/contactor/fault controlling> Functions: load shedding and generator request at
master
Multi-Function Relay
NC
NO
C
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SMA Solar Technology AG
Relay Functions: (Excerpt)Function / Settings: Meaning: Function Description:
Off Relay remains permanently switched off (deactivated)
On Relay remains permanently switched on (e.g. relay function test during commissioning)
AutoGn Automatic generator requestGenerator is automatically connected due to set criteria (see section 14.1.5 "Automatic Generator Operation" (page 112))zugeschaltet
AutoLodExt Automatic load shedding depending onan external source
Automatic connection/disconnection of loads. Connecting only if the device is connected to an external source (e.g. generator) or if the absorption phase is active
AutoLodSoc1 Auto LoadShedding Soc1 Automatic connection/disconnection of loads. Connecting only if SOC limit 1 has exceeded the set value again
AutoLodSoc2 Auto LoadShedding Soc2 Automatic load disconnection. Connecting only if SOC limit 2 has exceeded the set value again
Tm1 Timer 1 (time-controlled switching of relay 1) Programmable time (timer) (once, daily, weekly) with duty cycle
Tm2 Timer 2 (time-controlled switching of relay 2) Programmable time (timer) (once, daily, weekly) with duty cycle
ExtPwrDer The off-grid inverter controls additional loads in order to put excess energy to practical use
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> Internal relay switches on (e.g.) an external power contactor (load shedding contactor)> Safety function prior to deep discharge of battery
Load Management: Load Shedding
AC power contactor
DC power contactor
Lowenergy generation
Fully discharged battery
High energy demand
High energy demand
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Load Management: Load Shedding
> Example: The load-shedding function should not be active at night (from 6.00pm to 6.00am) if possible, as the battery may be discharged by up to SOC= 30% before the load-shedding contactor is connected
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Load Shedding Contactors
> For different power ranges> 20A, 45A, 65A and 95A
> 12, 24 und 48 V DC> 3-Pole Contactor> All loads should be connected with a
contactor (danger of battery discharging in spite of load shedding)
> However, selective load shedding of only one load group is possible
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> Through the off-grid frequency, the Sunny Island can limit the output power of the PV and wind inverters so as to prevent battery overload
Generator Management: Power Adjustment via Frequency
f= 50 Hz
Lowenergy demand
Fully charged battery Highenergy generation
f= (50+∆f) Hz
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Frequency Shift Power Control
> No additional communication necessary> A rising grid frequency lowers the energy output of the Sunny Boys
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SMA Solar Technology AG
> The Sunny Island supports the integration of external energy sources
> The integration of the combustion generator or the power distribution grid takes place via the AC-2 terminal
> Integration can be one-phase or three-phase > Depending on the battery state of charge or the load
power, a combustion generator can be started and stopped
> Important points for the Sunny Island:> Quality (I/V); insert I-loop if required> Grid-forming or parallel to the grid> Manual start or remote start> Remote start with one or two contacts
Generator Management
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> In this case, the Sunny Island does not have the option of starting the generator> By monitoring the generator input (AC-2), the Sunny Island can determine whether the voltage and
frequency of the generator are within the set limits, then synchronize and connect
Manual Generator Start
100Island-EN112811
Generator that cannot be started remotely
Sunny Island
Island grid
Generator
SMA Solar Technology AG
> In this case, the Sunny Island has the option of starting the generator. It requests the generator using the GnReq signal
> If the generator voltage and frequency are within the set limits, the device is synchronized and switched on following the warm up time (#233/12)
Automatic Generator Start
101Island-EN112811
Generator that can be started remotely
GnReq signalSunny Island
Island grid
SMA Solar Technology AG
Automatic Generator Start
> Example: If possible, the combustion generator should not run at night. From 6.00am to 6.00pm, the generator is started with an SOC= 40%. From 6.00pm to 6.00am, the battery may be discharged to 30% before the generator starts
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Sunny Island Charger SIC50
> The universally usable Sunny Island Charger from SMA> Its broad DC input voltage range makes sensible system configuration possible for almost all PV
modules> Thanks to the integrated MPP tracking system, the charger guarantees an energy yield between 15 to
30% higher than that of conventional charge controllers
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SMA Solar Technology AG
DC Coupling with SIC
> For 12/24/48 V off-grid systems (630/1250/2100W)
> Parallel connection of up to four devices> BMS for OPzS and OPzV> Part of SMA communication bus> Efficiency > 98% 50
55
60
65
70
75
80
85
90
95
100
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400
PPV in W
eta
in %
C-Muster@70V
C-Muster@85V
C-Muster@100V
Battery
Sunny Island
PV array
Sunny Island Charger
Sunny Boy
Generator Load
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SMA Solar Technology AG
Technical Data SI Charger
105Island-EN112811
SMA Solar Technology AG
Measuring Shunt
> Separate measuring shunt for battery current measurement on the DC side> Use with DC generators or DC loads, the Sunny Island cannot measure internal power accurately and
the battery’s charge state is not precisely determined otherwise> 200 and 600 A available> The measuring shunt must be looped around the negative pole of the battery> Use intrinsically safe and twisted cables> Compatible with Sunny Island 6.0H, 8.0H
106Island-EN112811
Sunny IslandDC -
BatteryDC -
BatCur +BatCur -
SMA Solar Technology AG
> The Multicluster Boxes allow easy installation of off-grid systems from 30 to 300 kW> For this purpose, between two and twelve three-phase clusters consisting of three SI 5048 or 6.0H and
8.0H mixed can be connected in parallel> The Multicluster Boxes were specially developed as AC distribution centers for connecting generators
and for supplying loads
Multicluster Box
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SMA Solar Technology AG
Three Phase Sunny Island Systems
Nominal AC-Output at 25 ºC
108Remena 20130801-10
MC-Box-6 MC-Box-12 MC-Box-36
30Min.AC-Output at 25 ºC
6 12 36
48 96 kW288
36 72 kW216
55 110 kW328
1Min. AC-Output at 25 ºC
SI 6.0H SI 8.0H
6,0
4,6
6,8 (5 Min)
8,0
6,0
9,1 (5 Min)
SMA Solar Technology AG
Multicluster Box
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SMA Solar Technology AG
Technical Data MC-Box
110Island-EN112811
SMA Solar Technology AG
Technical Data MC-Box
111Island-EN112811
SMA Solar Technology AG
> Communication lines allow communication (synchronization) between the Sunny Island and the Multicluster Box
Interior View of the Multicluster Box 6
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SMA Solar Technology AG
Multiclusterbox
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SMA Solar Technology AG
Installation
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SMA Solar Technology AG
Background: Preventing damage to plants and people due to the effects of lightning> Protection against direct lightning strikes (external lightning
protection)> Protecting the plant components through OVP measures (interior
lightning protection)> A grounding arrangement for all grounding tasks (lightning
protection, protective grounding, and functional grounding)> Lightning protection is a topic for experts. A plant that has been
planned incorrectly cannot prevent the effects of lightning
Lightning Protection in an Off-Grid System
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Lightning Protection Process
> Creation of a lightning protection concept> Quantitative evaluation of the economic benefit of protective measures> Acceptable risk of personal injury> Calculation of a lightning protection system via the following process:
> Plasma ball process> Protection angle process> Mesh process
Protection angle
Shadow line
15°
Lightning rodRadius of plasma ball according to protection class
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Insert the extractortool to open theterminal clamp.
Remove thevaristor.
The pole with thesmall loop (crimp) must be fitted toterminal whenreplacing the varistor.
> Three SPD* classes:> SPD type I (coarse protection). The lightning current carrying
capability is designed for a direct lightning strike> SPD type II (medium protection). Lower lightning current
carrying capability for the indirect effects of lightning> SPD type III (fine protection). Protection for sensitive
electronic devices from impact by lightning striking far away
> To achieve functioning lightning protection, the SPD must be used in a coordinated manner. The power must be transferred to the type I surge protector prior to the type II surge protector overloading.
* Surge protective device
OVP (Division: PV-INV)
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SMA Solar Technology AG
> The module racks and module frame are to be integrated in the equipotential bonding
> Observe manufacturer standards, guidelines etc. (e.g.: VDE 011/400)
> It is sensible to have type II surge protectors in the generator connection box on the DC side and at every input of the inverter
DC OVP (Division: PV-INV)
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SMA Solar Technology AG
> Type I surge protectors at the exterior supply lines on the AC side, and type II surge protectors for inverters are an effective means of protection against overvoltages
AC Overvoltage Protection
119Island-EN112811
TN-S System
SMA Solar Technology AG
> Please observe the regulations at the installation location, e.g. DIN VDE 0100-540 orIEC 60364-4-41:2005
> Reduces potential difference> Protective equipotential bonding
> Grounding measures(deep, strip, and surface ground electrodes)
> Not a real lightning protection measure
> Required for TN, TT, and IT systems> E.g.: 10Ω at RGround (200 Ωm) through
> 4 lance ground electrodes every 6 m> 40 m strip ground electrodes 25x4 mm> 20 m ring ground electrodes 20 mm
Equipotential Bonding
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> The permissible current for a cable depends on the following criteria:> Temperature resistance of the insulation> Conductor cross-section and number of conductors> Ambient temperature> Routing method> Cluster of lines with the same cable path> Operating voltage
> Wet room line NYM: Routing at and in plaster, "protected" areas
> Underground cable NYY: Routing outdoors or underground, "mechanically stressed" areas
AC Lines
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SMA Solar Technology AG
> Please observe the regulations at the installation location, e.g. DIN VDE 0100-430 or EN 60898
> Protection of line conductor insulation against overcurrents> Fuse elements vs. miniature circuit-breakers (circuit breakers)
> Sustainability/replacement parts> Trip-free mechanism in machines
> Observe characteristics and SMA information
Protecting Against Overload
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> Please observe the regulations at the installation location, e.g. DIN VDE 0100 or EN 60601-1
> R Iso = dangerous touch currents (AC= 10mA)> Leakage currents should flow via protective conductors
(equipotential bonding)> Use residual current device (RCD)> Switch-off values
> U L ≤ 50 V ~> t ≤ 0.4 s [at 230 V~ up to 32 A]
> I Leak ≤ 3.5 mA ~ [home]
Protecting Against Touch Currents
123Island-EN112811
SMA Solar Technology AG
AC 1/ AC2 connection for a 3 phase system
Potential equalisation
Master (L1) Slave 2 (L3)Slave 1 (L2)
Gas generator Load
Necessaryconnection!
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Parameter SI5048(Firmware Vx_xx,01.08.2006)
Unit Default Description Master Slave1 Slave2 Slave3
QCG - NEW SYSTEM:
01#Sys 1phase 1SI PV Cluster configuration set 1phase 3SI OG
02#DevType Master Device address (type) Master Slave1 Slave2
210# Inverter Settings:01#Country ROW Country Switch X X X02#CnvVtgNom V 230.0 Nominal inverter voltage X X X03#CnvVhrgCurMax A 20.0 Maximum AC charging current X X X04#CnvFrqNom Hz 50.0 Inverter nominal frequency X X X05#FrqDrp Hz/kW 0.28 Frequency droop (PF) X X X
06#VtgDrp V/kVAr -3.80 Voltage droop (QV) X X X
07#CnvVtgMin V 184.0 Minimum inverter voltage X X X08#CnvVtMax V 264.5 Maximum inverter voltage X X X09#CnvFrqMin Hz 47.50 Minimum inverter frequency X X X
10#CnvFrqMax 50.20 Maximum inverter frequency X X X
221# Battery Property:
01#BatTyp VRLA Battery type FLLA X X X02#BatCpyNom Ah 100 Nominal battery capacity (C10) 1200 X X X03#BatVtgNom V 48.0 Nominal battery voltage X X X04#BatChrgCurMax A Limit of battery charging current 360 X X X05#BatTmpMax degC 40 Maximum battery temperature X X X
06#BatTmpStr degC 35 Restarting temperature of battery after stop because of overtemperature X X X
07#BatVtgMax V 65.0 Maximum battery voltage X X X
08#BatVtgMin V 35.0 Minimum battery voltage X X X
222# Battery Charge Mode:01#AptTmBoos min 120 Absorption time at normal charge02#AptTmFul h 5.0 Absorption time at full charge X X X03#AptTmEqu h 10.0 Absorption time at equalizing charge X X X04#CycTmFul d 14 Cycle time at full charge X X X05#CycTmEqu d 180 Cycle time at equalizing charge X X X06#ChrgVtBoost V 2.40 Setpoint of cell voltage at normal charge X X X07#ChrgVtgFul V 2.40 Setpoint of cell voltage at full charge 2.41 X X X
08#ChrgVtgEqu V 2.40 Setpoint of cell voltage at equalizing charge X X X
09#ChrgVtgFlo V 2.25 Setpoint of cell voltage at floating charge X X X
10#BatTmpCps mV/degC 4 Battery temperature compensation X X X
Parameter Adjustment
> Project specific
> Create documentation
> Protect data (SD card)
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Communication in Island Systems
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SMA Solar Technology AG
> Sunny Island 5048 and Sunny Remote Control can file firmware, parameters, and measurement data on an MMC/SD card
> Measurement data from the battery, inverter, sources, and loads are stored cyclically
> Events and errors only stored when they occur> Stored data can be processed using common table
calculation programs > The installer must ground himself/herself before inserting or
removing the MMC/SD card at the Sunny Island enclosure (ESD protection!)
MMC/SD Card
Sunny Island 5048
Sunny Remote Control
MMC/SD card
127Island-EN112811
SMA Solar Technology AG
Data/information
Analyses/solutions
MMC/SD cardSunny Remote ControlMMC/SD card
> Always use the MMC/SD card for storing data and events. This way, SMA can help you quickly in the event of a fault. Send the data via the Internet or by post
> When the Sunny Island starts up or when the MMC/SD card is inserted, the Sunny Island searches for special update files on the card. If it finds such files, it performs an update when it is on standby
MMC/SD Card
128Island-EN112811
SMA Solar Technology AG
Storing the Current Measurement Values
> Measurement data capture on SD card in Sunny Island> Easy to analyze (customer and SMA service)
TimeStamp TotBatCur (Avg) InvVtg (Min) InvVtg (Max) InvVtg (Avg) InvVtgSlv1 (Min) InvVtgSlv1 (Max) InvVtgSlv1 (Avg) InvVtgSlv2 (Min) InvVtgSlv2 (Max) InvVtgSlv2 (Avg) InvFrq (Min) InvFrq (Max)2010-07-27 16:47 -18.1 229.3 230.5 229.8 229.5 230.2 229.9 225.3 230.7 229.7 46.8 472010-07-27 17:02 19 229.8 230.3 229.9 227.9 230.5 229.8 229.1 230.3 229.9 47 472010-07-27 17:17 19.5 229.7 230.4 229.8 229.3 230.6 229.8 228.9 230.6 229.9 47 472010-07-27 17:32 40.2 229.4 230.4 229.8 229.7 230.7 229.9 229.1 231.1 229.8 46.8 472010-07-27 17:47 23.2 229.7 230.3 229.9 229.1 230.4 229.8 228.6 231 229.8 46.8 472010-07-27 18:02 21.7 229.8 230.2 229.9 229.3 230.1 229.8 228.4 230.9 229.8 46.8 472010-07-27 18:17 23.3 229.8 230.3 229.9 229.8 230.2 229.9 229.5 230.4 229.8 47 502010-07-27 18:32 31.3 229.8 230.2 229.9 229.5 230.2 229.9 229.2 230.9 229.8 49.8 502010-07-27 18:47 22.5 229.8 230.1 229.9 228.8 230.2 229.9 229.6 230.3 229.8 50 502010-07-27 19:02 68.4 229.9 230.2 229.9 229.8 230.4 229.9 227.9 230.3 229.8 50 502010-07-27 19:17 54.7 230 230.1 230 229.7 230.1 229.9 229.2 230.8 229.8 50 502010-07-27 19:32 86.7 229.4 230.3 229.9 227.7 230.4 229.8 227.7 230.8 229.7 49.8 50.12010-07-27 19:47 36.8 229.9 230.2 230 229.8 230.3 229.9 229.6 230.4 229.8 50 502010-07-27 20:02 29.9 229.7 230.1 229.9 229.5 230.1 229.9 229.4 230.8 229.8 50 502010-07-27 20:17 34.1 229.9 230.1 229.9 229.9 230.2 229.9 229.1 230.7 229.7 50 502010-07-27 20:32 32.7 229.9 230.1 229.9 229.7 230.3 229.9 229.6 230.5 229.8 50 502010-07-27 20:47 32.1 229.9 230.1 230 229.6 230.2 230 229.6 230.5 229.8 50 502010-07-27 21:02 32.7 229.9 230.1 229.9 229.8 230.2 229.9 229.6 230.8 229.8 50 502010-07-27 21:17 41.9 229.9 230.1 230 229.7 230.4 229.9 221.8 230.7 229.8 50 502010-07-27 21:32 54.1 229.9 230.1 229.9 229.1 230.3 229.9 229.8 230.2 229.9 50 502010-07-27 21:47 52.3 229.9 230.1 229.9 229.9 230.1 229.9 229.8 230.3 229.9 50 502010-07-27 22:02 39.8 229.9 230.1 229.9 229.7 230.2 229.9 229.8 230.4 229.9 50 502010-07-27 22:17 35 229.9 230.1 229.9 229.7 230.3 229.9 229.3 230.7 229.8 50 502010-07-27 22:32 32.3 229.9 230.1 229.9 229.1 230.3 229.9 229.1 230.8 229.8 50 502010-07-27 22:47 28.5 229.9 230.1 229.9 229.3 230.3 229.9 229.4 230.7 229.8 50 502010-07-27 23:02 23.2 229.9 230.1 229.9 229.3 230.1 229.9 229.9 230.1 229.9 50 502010-07-27 23:17 24.1 229.9 230.1 229.9 229.3 230.3 229.9 229.8 230.1 229.9 50 502010-07-27 23:32 21.2 230 230.1 230 229.7 230.1 229.9 229.9 230.1 229.9 50 502010-07-27 23:47 22.5 229.9 230.1 230 229.4 230.3 229.9 229.7 230.3 229.9 50 502010-07-28 00:02 33.2 225 230.1 229.9 226.7 230.1 229.9 225.7 230.1 229.8 49.2 502010-07-28 00:17 135.1 230 230.1 230 230 230.1 230 229.9 230.1 229.9 50 502010-07-28 00:32 135.1 229.9 230.1 229.9 228.5 230.1 229.9 229.9 230.1 229.9 50 502010-07-28 00:47 131.6 229.9 230.1 229.9 230 230.1 230 229.9 230.1 229.9 50 502010-07-28 01:02 129.8 229.9 230.1 230 228.8 230 230 229.9 230.1 229.9 50 502010-07-28 01:17 131.8 229.9 230.1 229.9 227.9 230.1 229.9 229.9 230.1 229.9 50 502010-07-28 01:32 131.7 229.9 230.1 229.9 229.8 230.1 229.9 229.5 230.1 229.9 50 502010-07-28 01:47 137.3 229.8 230.1 229.9 228.5 230.1 229.9 217.8 230.4 229.9 50 502010-07-28 02:02 136.9 229.9 230.4 229.9 227.7 231.2 229.9 229.9 230.5 229.9 50 50.32010-07-28 02:17 33.5 230 230 230 229 230.4 229.9 229.9 230.1 229.9 50 502010-07-28 02:32 17.7 229.9 230.1 229.9 229.9 230.1 229.9 229.8 231.2 229.9 49.8 50.12010-07-28 02:47 15.8 230 230.1 230 228.8 230.2 229.9 229.9 230.2 229.9 50 502010-07-28 03:02 13.3 229.9 230.1 229.9 229.6 230.1 229.9 229.8 230.2 229.9 50 50
129Island-EN112811
SMA Solar Technology AG
Storing the Diagnosis Information
> Measurement data capture on SD card in Sunny Island> Easy to analyze (customer and SMA service)
TimeStamp Type Text Diag HsTmp (Max) HsTmpSlv1 (Max) HsTmpSlv2 (Max) HsTmpSlv3 (Max) TrfTmp (Max)2010-10-13 21:59 E 402 GNAUTOSTP - Automatic generator stop due to user-defined criteria (battery state of charge2010-10-13 21:59 E 605 RLY1SL2OFF - Relay 1 on slave 2 off2010-10-13 22:04 E 601 RLY1OFF - Relay 1 off2010-10-14 00:00 E 618 RLY2ON - Relay 2 closed2010-10-14 02:00 E 617 RLY2OFF - Relay 2 open2010-10-14 08:13 E 205 BMSFULL - State change, battery charging algorithm for full charge2010-10-14 10:00 E 401 GNAUTOSTR - Automatic generator start due to user-defined criteria (battery state of charge2010-10-14 10:00 E 602 RLY1ON - Relay 1 on2010-10-14 10:01 E 606 RLY1SL2ON - Relay 1 on slave 2 on2010-10-14 10:01 E 104 RUNEXTGN - Operating on the generator (at external input)2010-10-14 17:49 E 203 BMSFLOAT - State change, battery charging algorithm for float charge2010-10-14 17:49 E 402 GNAUTOSTP - Automatic generator stop due to user-defined criteria (battery state of charge2010-10-14 17:49 E 605 RLY1SL2OFF - Relay 1 on slave 2 off2010-10-14 17:54 E 601 RLY1OFF - Relay 1 off2010-10-15 00:00 E 618 RLY2ON - Relay 2 closed2010-10-15 01:01 E 204 BMSBOOST - State change, battery charging algorithm for boost charge2010-10-15 01:58 E 401 GNAUTOSTR - Automatic generator start due to user-defined criteria (battery state of charge2010-10-15 01:58 E 602 RLY1ON - Relay 1 on2010-10-15 02:00 E 617 RLY2OFF - Relay 2 open2010-10-15 02:00 E 606 RLY1SL2ON - Relay 1 on slave 2 on2010-10-15 02:00 E 104 RUNEXTGN - Operating on the generator (at external input)2010-10-15 04:56 E 402 GNAUTOSTP - Automatic generator stop due to user-defined criteria (battery state of charge2010-10-15 04:56 E 605 RLY1SL2OFF - Relay 1 on slave 2 off2010-10-15 05:01 E 601 RLY1OFF - Relay 1 off2010-10-15 15:28 E 401 GNAUTOSTR - Automatic generator start due to user-defined criteria (battery state of charge2010-10-15 15:28 E 602 RLY1ON - Relay 1 on2010-10-15 15:29 E 606 RLY1SL2ON - Relay 1 on slave 2 on2010-10-15 15:29 E 104 RUNEXTGN - Operating on the generator (at external input)2010-10-15 19:11 E 402 GNAUTOSTP - Automatic generator stop due to user-defined criteria (battery state of charge2010-10-15 19:11 E 605 RLY1SL2OFF - Relay 1 on slave 2 off2010-10-15 19:16 E 601 RLY1OFF - Relay 1 off2010-10-16 00:00 E 618 RLY2ON - Relay 2 closed2010-10-16 02:00 E 617 RLY2OFF - Relay 2 open2010-10-16 14:58 E 401 GNAUTOSTR - Automatic generator start due to user-defined criteria (battery state of charge2010-10-16 14:58 E 602 RLY1ON - Relay 1 on2010-10-16 15:00 E 104 RUNEXTGN - Operating on the generator (at external input)2010-10-16 15:00 E 606 RLY1SL2ON - Relay 1 on slave 2 on2010-10-16 18:08 E 402 GNAUTOSTP - Automatic generator stop due to user-defined criteria (battery state of charge2010-10-16 18:09 E 605 RLY1SL2OFF - Relay 1 on slave 2 off2010-10-16 18:13 E 601 RLY1OFF - Relay 1 off2010-10-17 00:00 E 618 RLY2ON - Relay 2 closed
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Storing the Diagnosis Information
0
10
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40
50
60
70
80
BatTmp (Max) degC
BatSoc (Avg) %
BatVtg (Min) V
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Communication
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RS485 – Wiring
Cabling recommendations> Cross-section: min. 2 x 2 x 0.22 mm², or min. 2 x 2 x AWG 24; shielded> Twisted pair lines (twisted pair)> UV resistant (for outdoor use only)> SMA order reference: COMCAB-OUTxxx or COMCAB-Inxxx> Observe ESD protection!
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Sunny WebBox
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SUNNY PORTAL (www.sunnyportal.com)
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XXX.XXX.XXX.XXXXXX.XXX.XXX.XXXXXX.XXX.XXX.XXXXXX.XXX.XXX.XXX
Remote Accsess Sunny WebBox
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Dimensioning
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1. Dimensioning Questionnaire
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Project Data
> Use the specific yield instead of insolation for an estimation> E PV : Specific yield kWh/a/kWp (worst case!)
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Demand of Energy
> E a : Average consumption kWh/a
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Typical daily load curve
> P max : 30 min max. AC Consumption at 25ºC141Island-EN112811
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Electric Data
Battery Gas generator PV Wind CHP142Island-EN112811
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Which Bi-directional Inverter?
Nominal AC-Output at 25 ºC
143Remena 20130801-10
MC-Box-6 MC-Box-12 MC-Box-36
30Min.AC-Output at 25 ºC
6 12 36
48 96 kW288
36 72 kW216
55 110 kW328
1Min. AC-Output at 25 ºC
SI 6.0H SI 8.0H
6,0
4,6
6,8 (5 Min)
8,0
6,0
9,1 (5 Min)
SMA Solar Technology AG
N SI Number of Sunny Islands
P max Maximum AC power of usage for less than 30 minutes and at 25 ºC [kW]
P SI-30 Maximum AC power of the Sunny Island for 30 minutes and at 25ºC [kW]
2.1 Number of Sunny Islands
P SI-30
P max
30SIPmaxP
SIN
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C 10 Battery capacity for 10-hour discharge E a Average power consumption [kWh/a]
η Batt Average battery efficiency P d Maximum deep discharge
U Batt Battery voltage [48V] N d Autonomous time [d]
Ea
3. Which Battery Capacity (C10)?
C 10
[Ah]*BattUdPBattη
d/365 )NaE (
10C
η Batt = 80 – 90%
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Bridging timeN d (days)
Battery type Battery cost
Backup (good grid) 0.5 OPzV ~ 260 €/kWh
Backup (bad grid) 1.0 OPzV ~ 280 €/kWh
System with PV 4.0 OPzS ~ 200 €/kWh
System with PV + diesel 2.0 OPzS ~ 200 €/kWh
System with water turbine 0.5 OPzS ~ 200 €/kWh
Recommended Values N d
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Recommended Values P d
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Sunny Island Battery Capacity
The rated capacity is always related to the discharge time on which the nominal capacity Cn is based. The parameter "221.02 NomBatCpy" is to be entered as the nominal capacity for a ten hour discharge (C10)
Type C100/1.85 VAh
C50/1.85 VAh
C24/1.83 VAh
C10/1.80 VAh
C5/1.77 VAh
Max. weightkg
Length Lmm
Width Bmm
Height Hmm
Fig.
4 OPzV solar.power 250 250.0 225.0 225.6 207.0 188.5 20.0 105 208 420 A
5 OPzV solar.power 310 310.0 285.0 278.4 259.0 235.5 24.0 126 208 420 A
6 OPzV solar.power 370 370.0 340.0 336.0 310.0 283.0 28.0 147 208 420 A
5 OPzV solar.power 420 440.0 440.0 436.8 391.0 347.0 31.0 126 208 535 A
6 OPzV solar.power 520 560.0 530.0 525.6 469.0 416.0 37.0 147 208 535 A
7 OPzV solar.power 620 660.0 620.0 612.0 548.0 484.5 42.0 168 208 535 A
6 OPzV solar.power 750 810.0 745.0 739.2 682.0 595.0 50.0 147 208 710 A
8 OPzV solar.power 1000 1080.0 995.0 981.6 910.0 795.0 68.0 215 193 710 B
10 OPzV solar.power 1250 1350.0 1245.0 1228.8 1140.0 990.0 82.0 215 235 710 B
12 OPzV solar.power 1500 1570.0 1490.0 1476.0 1370.0 1190.0 97.0 215 277 710 B
12 OPzV solar.power 1700 1720.0 1675.0 1658.4 1520.0 1275.0 120.0 215 277 840 B
16 OPzV solar.power 2300 2320.0 2235.0 2210.4 2030.0 1695.0 165.0 215 400 815 C
20 OPzV solar.power 2900 2930.0 2795.0 2760.0 2540.0 2125.0 200.0 215 490 815 D
24 OPzV solar.power 3500 3540.0 3350.0 3312.0 3050.0 2545.0 240.0 215 580 815 D
C100,C50, C24, C10, and C5 = capacity for 100, 50, 24, 10 and 5 hour discharge
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PPV PV array capacity in kWp E a Average power consumption [kWh/a]
SF Solar fraction η System System efficiency
EPV Specific energy yield [kWh/a/kWp]
[kWp]η*ESF*EPSystemPV
aPV
4. Which PV Array Capacity PPV?
PPV
Ea
η System ≈ 70%
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Specific yield EPV
Source: DGS
kWh/m²x anno
kWh/kWp
20001700
17001450
14001200
1100930
800680
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Specific energy yield (EPV) kWh/a/kWp
Solar fraction (SF)
Germany 800 – 900 50 – 70%
Southern Europe 1300 – 1450 60 – 90%
Africa 1450 – 1700 60 – 100%
Saudi Arabia 1800 – 2000 70 – 100%
Solar Irradiation in kWh/kWp/a
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Solar radiation kWh/m2/d
http://eosweb.larc.nasa.gov/sse/RETScreen/
Month Air temperature
Relative humidity
Daily solar radiation -horizontal
Atmospheric pressure Wind speed Earth
temperature Heating
degree-days Cooling
degree-days
°C % kWh/m2/d kPa m/s °C °C-d °C-dJanuary 22.1 59.3% 5.57 88.2 3.3 22.7 0 375February 22.8 57.2% 5.79 88.2 3.5 23.6 0 361March 22.0 70.3% 5.53 88.2 3.5 22.9 0 376April 21.1 79.1% 5.20 88.2 3.4 21.7 0 337May 21.0 74.9% 5.00 88.4 3.3 21.2 0 343June 21.5 62.7% 4.89 88.5 3.5 21.9 0 342July 21.9 55.1% 4.91 88.5 3.3 22.7 0 362August 22.1 59.6% 4.99 88.5 3.3 23.1 0 369September 21.4 70.9% 5.15 88.4 3.3 22.2 0 342October 20.6 79.9% 4.80 88.3 3.3 21.3 0 333November 20.5 79.1% 4.78 88.3 3.1 20.9 0 319December 21.0 70.1% 5.18 88.3 3.0 21.2 0 345
Annual 21.5 68.2% 5.15 88.3 3.3 22.1 0 4204
Lowest radiation = worst case!152Island-EN112811
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5. Which inverter?
5.0 kW3.8 11.0
Sunny Boy Sunny Boy TL-20 Sunny Mini Central
1.2
Sunny Boy
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5. 1 Sunny Design
> Worldwide choice of location> Use of high-resolution meteorological data> Database with all common PV modules> System design made easy
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P SI Continuous AC power of the Sunny Island [W]
P SB Continuous AC power of the Sunny Boy [W]
5. 2 Selection Criterion for PV Inverter
P SBP SI
SISB P2P
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P SI Continous AC power of the Sunny Island [W]
P Gen Continuous AC power of the combustion generator [W]
6. Which Combustion Generator Capacity?
P GenP SI
0.8 P SI < P Gen < 1.2 P SI
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Let‘s be realisicand try the impossible!
Let‘s be realisicand try the impossible!