decentralized servo technology for a more efficient panel metal … · 2015-12-21 · • pm...
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Decentralized Servo Technology
for a more efficient panel
metal bending
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The project leader
Fabio Massari
Senior Sales & Key Account Manager,
Kollmorgen Italy
at Kollmorgen since 2000
KOLLMORGEN is a leading provider of integrated automation and drive
systems along with corresponding components for machine builders all
over the world.
With more than 70 years of Motion Control Design and application
experience and deep knowledge of constructing standards and special
solutions, Kollmorgen supplies solutions that stand out in terms of
performance, quality, reliability and ease of use.
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Tijuana
Santa BarbaraRadford
Brno
Milan
Düsseldorf
Zurigo
Gothenburg
Tianjin
Beijing
Shanghai
Tokyo
Nagoya
Marengo
Fond du Lac
Hong Kong
Sao Paulo
Istanbul
Kollmorgen & Thomson global
Mumbai
Seongnam-city
Application Centers
Design & Manufacturing
Global HQ
Kristianstad
UK
France
Barcelona
Stuttgart
Seoul
Osaka
Singapore
Bohemia
AmherstSan José Wolfschlungen
ThomsonKollmorgen
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Kollmorgen Core Competencies
Industrial
Automation
Automatic
Vehicle
Automatic
Guided
Vehicle
AGV Controls
Solutions
• System Software
• Vehicle Hardware
• Vehicle Software
• Navigation
• Design Tools
• Service Tools
Power
TransmissionMotorsDrivesControls
• Gearboxes
• Actuators
• Linear Units
• Linear Guides
• Ball screws
• PM Brushless
• Stepper
• Direct Drive Rotary
• Direct Drive Linear
• Specialty Motors
• Servo / PMAC
• Servo / AC
Induction
• Multi-axis
• Single-axis
• PLC
• Programming tools
• Remote
diagnostics
• Field service tools
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Industries & Target Markets Industrial Automation
FOOD & BEVERAGE
Drives with absolute reliability and a
special hygiene design with FDA
approved materials to drastically
reduce cleaning times.
ROBOTICS
Synchronous servo motors specifically
optimized for handling technology and
robotics provide more output in less
space.
PACKAGING & CONVERTINGProduction with precisely reproducible
quality, highest throughput, and
flexibility.
MEDICAL
Drives and controls for secure and
precise medical diagnostics and
clinical therapy. Certified to EU
Directive RoHS and medical device
standard IEC 60601.
METAL FORMING
Highly-precise drives for the hygienic
design industry provide perfect quality
and higher output with minimal waste.
DA1
Diapositiva 5
DA1 prendere foto dal sitoElisabetta.Redaelli; 02/11/2015
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Product portfolio Industrial Automation
AKM Washdown
Servo Motor
AKM Washdown
Food Servo Motor
AKMH Stainless
Servo Motor
CDDR Direct Drive
AKD Servo Drive
AKMServo Motor
ICLinear
Direct Drive
AKT Advanced Kollmorgen Terminals
KCM Energy Storage Device
KSM Safety Solutions
KBM Frameless
Direct Drive
AKM Gearmotor
AKD-N Distributed Servo Amplifier
AKD PDMM programmable Servo DriveHMI user interface
Planetary Gearheads: VTRUE, XTRUE, AquaTRUE PLA Actuators Sliding Systems Linear Guides & Screws
CONTROLS
DRIVES
MOTORS
TRANSMISSIONS
CONNECTIONS
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Product portfolio AGV
SOFTWARE HARDWARE
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Customer’s requirements
� A simplified machine design
� A modular concept & production
� A strong reduction in energy consumption
Target -30%
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AKD-N Decentralized Servo Drives
Removed from the cabinet and installed
straight to the machine: with decentralized
servo regulators AKD-N we reduced cabinet
space and at the same time ensure smarter
automation with 80% fewer cables.
The Advantages
• More compact machines by reducing the size of the control
cabinet
• Lower power consumption reducing the power of the air
conditioning device inside the cabinet
• Quicker commissioning times and reduction of the
connections mistake by, significantly, reduction of cables
installation
• Maximum levels of freedom when selecting motors
• Modular Machine Design due to daisy chain cabling
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KBM Frameless Direct Drive Motor
KBM series reveal their full strength when
space is really tight into the machines. They
save lots of space because they can be
assembled directly on the drive axis. In many
applications there is no need for the gears at
all.
� Replaced conventional motor and custom
gear head
� 20% energy consumption reduction plus
30% improvement in duty cycle
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AKD-N distribute solution: advantages
The new series of Kollmorgen AKD-N
reduces costs at all stages of design,
production and after-sales.
SPACE REDUCTION
for the cabling inside the machine:
In a decentralized solution, of 1 power module centralized AKD-C in the electric
servo controllers and 7 decentralized into
two groups with three and four axes, the
distance of the cables laid between the
motor and the regulator takes only 40
meters
a saving of 140 meters =
approximately 71%
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AKD-N distribute solution: advantages
a saving of 140 meters,
approximately 71%
New
Patented hybrid cable: the smallest diameter
cable available in the market, only 11mm
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AKD-N distribute solution: advantages
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Output = Gained 1.8 Kw / hour
(decrease from 6,3 Kw to 4,5 Kw) = -28%
AKD-N distribute solution: advantages
Fewer connectors save additional time when ng and
installing, which leads to a reduction in expenditures
of 30%.
(Cost reductions ranging from 3.5% for smaller Salvagnini
machinery up to 10% in systems with higher performance
and a higher number of axes).
Since decades Salvagnini Maschinenbau main
focus on new design has been a constant
improvement towards a reduction in energy
consumption
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P2lean by Salvagnini Maschinenbau
Dr. Wolfgang Kunze,
Managing & Technical Director Salvagnini Maschinenbau
Alberto Favalessa,
Managing Director Kollmorgen IT & CH
at the «P2lean» presentation (Euroblech 2014)
WORLD PREMIÈRE
After the great success
production increased by 50%
Conversion of «P» machine line into
«Lean» concept, immediately started
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INTERNATIONAL PRESS
Great success in the Italian, Austrian, German, French,
UK, Czech, Turkish, US, Indian press
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Contact: Kollmorgen S.r.l.
Largo Brughetti 1/B2
20813 Bovisio Masciago (MB)
Italy
Phone: +39 0362 594260
Fax: +39 0362 594263
Mail: [email protected]
Visit us: www.kollmorgen.com/it
THANK YOU!