decimin control systems pvt ltd · m/s decimin control systems pvt. ltd. was founded by mr ashok...

Decimin Control Systems Pvt LtdReg. Office: Pushpa Heights, 1st Floor, Bibwewadi Corner, Pune- 411037T: 020-65240896 I E: [email protected] I Web: www.decimin.com

mailto:[email protected]

http://www.decimin.com/

Introduction to

Decimin Control Systems

Decimin…

The Specialist in Noise Control Products & Systems

Customized manufacturing and supply of Noise Control Products and Systems

Innovative and Efficient Products

Design suitable for Indian Conditions

Turn-key Solutions

Company Profile

Established in June 2005

Design of Acoustic Products

Manufacturing & Supplying Acoustic Products

Installation Services on Turnkey

Noise Measurements & Surveys

Decimin products reliably comply to meet the noise pollution control limits stipulated by various statutory bodies such as CPCB, IMO and other such establishments

Year Progress

2005

M/S Decimin Control Systems Pvt. Ltd. was founded by Mr Ashok Atre, Chairman, of Transparent Group ofCompanies. The Transparent Group companies are leaders in the Thermal Products, Boilers and powergeneration systems. This is a Private Limited Company, registered under Companies Act in India, with nineShare holders.Manufacturing of Engine Exhaust Silencers begins.

2006Major product indigenization for Indian Naval Patrol & Warships undertaken. Company delivers first set ofproducts by year end.

2007 Product line expanded for sound-proofing of the Engine House and Engine Test Bed applications.

2009 New Product manufacturing - ME Exhaust Systems for Marine / Shipping Applications starts.

2010 New Product manufacturing – Gas Turbine Exhaust Systems starts. Product Line added with Vent Silencers.

2011 New manufacturing facility at Lonand starts operations.

2012The company office and Lonand factory is certified for ISO 9001 : 2008 for “Design, Manufacture, Supply & Installation of Noise Control Systems Including Silencers, Acoustic Enclosures & Marine Exhaust System”

2014 Orders for Marine Exhaust System from Pipavav Shipyard and L&T Shipbuilding

Background

ISO 9001:2008 Certified

Managing Director

Sales & Marketing

Quality DeptOperations Dept

Finance & Admin Dept Technical Dept

Decimin – Board of Directors

Mr. A. D. Atre, M Tech (IIT Bombay) Founder Director, Promoter & Chairman

Mr. R. H. Kulkarni, B Tech (LIT Nagpur), Managing Director

Mr. A. D. Sahasrabuddhe, PhD (Noise Control – IISc Bangalore) ,Director

Ms. V. A. Joshi, MSc Physics (Mumbai University) , Director

Mr. P. S. Mujumdar, BSc Chemistry (Mumbai University), Director

Mr. A. G. Palkar, Chartered Accountant (Director TESPL), Director

BOARD OF DIRECTORS

Organization Structure

Infrastructure

Office InfrastructureTwo offices with capacity of 2000 Sq. feet

Computer system with internal network (LAN) including 1 server, 18 PCs and 3 Laptops, 4 inkjet LAN printers with A4 size printing and 1 Printer with A3 size printing

Design Software:•3 Copies of Auto CAD LT 2013 & 3 Copies of LT 2011•2 Copies of Solidworks by Dassault Systems •Technical calculation tools including acoustic equipment dimensioning tools, configured design tools, costing tools

Infrastructure

Factory Infrastructure:

Production facility at MIDC Lonand, Dist: Satara (75 km from Pune)

One metal Fabrication workshop of 1200 m2 (approx 13000 ft2)including raw materials, consumables and different metal processingmachines

Set of following equipments• Plasma Cutting machine up-to 15mm thickness• Bending / rolling machine (electrical operation) up-to 10mm thickness• 8 semi-automatic welding sets• Electrically Operated Travelling (EOT) crane 5T capacity• Pneumatic compressor (8 bar capacity)• Pneumatic test (up-to 2bar) set-up.

Infrastructure

Measuring and Testing Instruments

Noise Measuring Instruments•1 No of Bruel & Kjaer (B&K) make sound analyzer with software and calibrator •3 Nos of Lutron make sound meter

1 No of Digital DFT meter

Decimin Factory

Human Resources

Internal and Contractual Resources at Office and Factory

Pune office + Lonand Works

Graduate Engineers

Diploma Engineers

Commercial officers

Skilled manpowerSkilled

Welders

Semi-skilled

manpower

Marketing + Projects

4 1 1

Design & Drafting 1 2 1

Manufacturing & Site job

2 1 3 3 20

Quality + Vendor 1 1 1

Purchase + Finance

1 2

Admin + HR 2

Third Party Inspection Agencies

Sr. No.

Third Party Name Customer Name Product Inspected

1 American bureau of Shipping (ABS) Hindustan Shipyard. ME Exhaust Systems

2 ABS Industrial Verification (I) Pvt. Ltd. Mazagon Dock Limited. GT & GTG Uptake Systems

3 Indian Register of Shipping (IRS)Hindustan Shipyard Limited, Solas Marine, GmmcoLimited, Yanmar India.

ME Exhaust Systems , Engine Exhaust Silencers

4 Germanischer Lloyd (GL)BG Exploration & Production India Limited

Acoustic Enclosure

5 Engineers India Limited (EIL)Clarke Energy India Pvt. Ltd.( BCPL Assam)

Acoustic Enclosure

6 Bureau Veritas (BV) Thermax Limited Vent Silencers

7 SGS India Pvt. Ltd. Larsen & Toubro Limited Vent Silencers

8 Velosi Certification Services (I) Pvt. Ltd. Mazagon Dock Limited Fix & Sliding Supports

9 Warship Overseaing Team (WOT) Mazagon Dock Limited Acoustic Enclosure

10 TUV India Decimin ISO 9001:2008

• Power generation

• Power House acoustic

• Gas Turbine Applications

• Automobile, Marine

•Oil & Energy

Business areas

Service

• Vent / blow-down Silencer

• Exhaust Gas Silencer

• Exhaust stack / chimney

• Acoustic door / Window

• Engine House Acoustic

• Acoustic Enclosure / Canopy

• Containerised DG sets

Products & Solutions

Decimin-Products & Services

Decimin Offers

Noise Seal®

Silencieux®Decimator®

Visper® Tranquille®

Lobel®

Engine Exhaust Silencer

Acoustic Enclosures, Gen-

sets, Canopies

Acoustic Doors

Acoustic Barriers ISO Containerized Gen-set

Gas Turbine Inlet-Outlet System

Decimin-Registered Trade Marks

VisperTM Exhaust Silencers

VisperTM Exhaust Gas Silencer

Main Features

Designed for low back pressure

Optimized acoustical design

Mean attenuation range (given for sound spectrum at 125Hz)

Standard range from NB 50 to NB 600

4 performance levels to choose from

Thermal blanket not required

Engines with VisperTM Exhaust Silencer


KOEL Engine 8.1MW Silencer



Cummins Engine 2x500kW & 2x1000kWSS 316L Silencer

MTU Engine 2.7MW Silencer with Spark Arrester


Clarke Energy 2.4MW Silencer



Clarke Energy (GE) – Nagarjuna Site Installation


Customers

Customer Feedback


Vent/Blow Down Silencers

Vent/Blow Down Silencer

Designed to reduce venting noise produced by..

Safety valve

Relief / Startup valve

Blow-down tank

Boiler

Snort valve

Ejector etc.

Typical Applications

Power Plants (New or Replacement)

HRSG & Combustion boiler

Waste-to-Energy plants

Co-generation - CHP

Combined Cycle Plant – CCP

Heavy industries

Compressors

Petrochemical Industries, etc



Silencer Installation- RIL

GT Exhaust Silencer- JBF, Dubai


GT Stack Silencer


Silencer Installation- Thermax


Silencer Installation- Thermax

Bypass Silencer


Vent Silencer- TESPL


Installations

EHA & Enclosures

EHA & Enclosures

Construction : Metal Sheet Steel / Stainless Steel self-supported

Operation : Fixed / Removable / Sliding type panels

Type : Off-Base / On-Base design

Trademark : Tranquille

Access : Single / Double leaf door, Cutouts, Penetrations, etc

Options : Pneumatic / Electrical assist operation for doors,

Ventilation system with Louvers

Finish : GI finish / Liquid Painted

Performance : 15, 25, 35, 50 dB(A) insertion Loss

Construction : Metal Sheet Steel with Mineral Wool

Operation : Removable / Fixed type

Finish : Powder coated

Optional : Utility struts, Cable trays for cable running, Light Fixing arrangement

Junction Box / Control Box fixing arrangement, etc

Enclosures/ Canopy

Wall & Ceiling Treatment

EHA & Enclosures

Construction : Metal Sheet Steel / Wooden

Orientation : LH / RH opening

Trademark : Noise Seal

Operation : Hinged / Sliding

Leaves : Single / Double Leaf

Performance : STC 34 to STC 57

Construction : Safety Glass sealed unit + Frame

Operation : Fixed / Sliding type

Trademark : Noise Seal

Finish : Powder coated

Performance : STC 34 to STC 57

Construction : Metal Sheet Steel / Stainless Steel

Operation : Fixed type

Depth : 300 / 600mm or Custom Design

Finish : GI finish / Liquid Painted

Performance : Custom Built

Acoustic Door

Acoustic Windows

Acoustic Louvers

EHA & Enclosures

Modular Enclosures- MDL

EHA & Enclosures

Modular Enclosures- Navneet Publications Ltd

Modular Enclosures- Sherry Papers

EHA & Enclosures

EHA & Enclosures

Modular Enclosures- Clarke Energy (GE)

EHA & Enclosures

Modular Enclosures

Shree Cement Turbine Enclosure

Atlas Copco Test Setup Enclosure

EHA & Enclosures

Modular Enclosures- Clarke Energy (BCPL, Assam)

Customized Solution: Enclosure with CO2 Suppression System

EHA & Enclosures

Modular Enclosures- Turbomeca Turbochargers

EHA- Hero Motors, Manesar

Hero Motors5 MW Engine

HNG Float Glass

EHA & Enclosures

EHA- Clarke Energy (ONGC)

EHA & Enclosures

Customers

EHA & Enclosures

Test Beds

Test Beds- Mahindra & Mahindra, Igatpuri

Test Beds

Test Beds- Bajaj Auto Ltd, Pune

Test Beds

Test Beds

Test Beds- John Deere, Pune

Test Beds- KOEL

Test Beds

28 Test Beds

Test Beds- Mitsubishi

Test Beds

7+1 Test Beds

Customers

Test Beds

Marine Systems

Main Engine (ME Exhaust System) & Diesel Gen-Set (DG Exhaust System)

Silencer with Spark Arrestor+ Exhaust Cooling system+ SS Metal Bellows+ Anti-Vibration Mounts & Suspenders+ Closing device / Flap Valve+ Inlet & Outlet ducting+ SS Hardware & Non-asbestos Gaskets+ Bulk-head penetrations+ Thermal Insulation with AL Facing

MOC : Stainless Steel (SS304/321/316 alloys), Carbon SteelCertified : ABS / IRS / other Class as option

Marine Includes

Marine Systems

Certified by

American Bureau of Shipping & M/s Indian Register of Shipping

Main Engine Exhaust System -

Exhaust Silencer + Spark Arrestor

Water Injection Ring

Flap Valve / Closing Device

Metal Expansion Bellow

Inlet & Outlet Ducting, etc


Marine Systems

MTU Engine

2.7 MW Engine with Spark Arrester

Marine Systems

Exhaust Ducting & Silencer Insulation

Thermal Insulation withCloth Outer Skin

Thermal Insulation with Metal

Marine Systems

Mock Assembly

Mock Assembled SS Silencer + Ducting + Bellows + Flap Valve

Marine Systems

Marine Systems

GT and GTG Systems

Marine Systems

Marine Anti-Vibration Mounts

• All metal stabilizer (pendulum mount)

• U profile for welding

• Suitable for applications

Pipe-line Elastic mounting

As stabilizer for absorption of thermal expansion

• All metal damper

• Galvanized steel plate with Screws and spring ring

• suitable for engines, pumps, Generators,

exhaust-pipes, Boilers, etc.

Marine Systems

Customers

Acoustic Container

- 15dB (A) to 50 dB (A) attenuation,

-Standard ISO container 20', 30', 40‘ or "High Cube",

- Power Generating Unit 150 to 2500 kVAapplication, compressor, co-generation module,

- Integrated solution : container with inlet and exhaust,

- PLUG and PLAY :

* installation of the power unit,

* power cabling

* delivery on site

Sound-proofed Container

Sound-proofed Container

Thank You

decimin control systems pvt ltd · m/s decimin control systems pvt. ltd. was founded by mr ashok...

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