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Decommissioning Report For Curtiss-Wright Electro-Mechanical Corporation Survey Sections 2, 5, and 7 (Buildings 4, 5, 5D and 5F) Prepared For: Curtiss-Wright Electro-Mechanical Corporation 1000 Cheswick Road Cheswick, PA Prepared By: ENERCON Services, Inc. 4499 Old William Penn Highway Murrysville, PA 15668 January 17, 2006

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  • Decommissioning ReportFor Curtiss-Wright Electro-Mechanical Corporation

    Survey Sections 2, 5, and 7(Buildings 4, 5, 5D and 5F)

    Prepared For:

    Curtiss-Wright Electro-Mechanical Corporation1000 Cheswick Road

    Cheswick, PA

    Prepared By:

    ENERCON Services, Inc.4499 Old William Penn Highway

    Murrysville, PA 15668

    January 17, 2006

  • H:\PROJECT 04\Curtiss Wright Decommissioning\Report No. 1\Report No.1 Final.doc

    Decommissioning ReportFor Curtiss-Wright Electro-Mechanical Corporation

    Survey Sections 2, 5, and 7(Buildings 4, 5, 5D and 5F)

    Table of Contents

    Page

    1.0 Background Information 1

    1.1 Facility Description 11.2 Ownership 11.3 Current Operations and Licensing 11.4 Objective and Scope of this Report 2

    2.0 Site History (1953 to 1996) 3

    2.1 Westinghouse Operations (1953 to 1972) 32.1.1 Government Contracts 4

    2.1.1.1 Buildings 4 and 5 (Navy Nuclear Activities) 42.1.1.2 Buildings 4 and 5 (Astro-Nuclear Activities) 52.1.1.3 Building 5A (excluding the East Mezzanine) 52.1.1.4 Building 5C 5

    2.1.2 Commercial Nuclear Fuel Operations Under NRC License SNM-338 52.1.2.1 Building 5A (East Mezzanine) 62.1.2.2 Building 5B 62.1.2.3 Building 5D 72.1.2.4 Building 5E 7

    2.1.3 Plutonium Fuels Development Under NRC License SNM-1120 72.2 Remediation Activities – 1972 and 1973 82.3 Unrestricted Use Operations (1973 – 1990’s) 92.4 Remediation Activities – 1980’s and 1990’s 92.5 Building 5F Construction - 1988 92.6 Resumption of Remedial Activities (1996) 9

    3.0 Decommissioning Activities (1996 to Present) 10

    3.1 Site Area Identification 103.2 Decommissioning Summary 11

    4.0 Final Status Survey Overview 12

    4.1 Identity of Potential Contaminants and Release Guidelines 124.2 Unrestricted Release Criteria 124.3 FSS Objectives 134.4 Management Approach 134.5 Instrumentation 14

    4.5.1 Instrument Calibration 154.5.2 Pre-Operational Checks 154.5.3 Minimum Detectable Activity Calculation 154.5.4 Instrument Efficiency 16

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    Decommissioning ReportFor Curtiss-Wright Electro-Mechanical Corporation

    Survey Sections 2, 5, and 7(Buildings 4, 5, 5D and 5F)

    4.5.5 Instrument Models 164.5.5.1 Eberline ESP-2 Gas Proportional Detector 164.5.5.2 Tennelec Model LB5100 164.5.5.3 Ludlum Model 19 µR Meter 164.5.5.4 Eberline E-520 174.5.5.5 Eberline E-140 174.5.5.6 Eberline PRM-7 174.5.5.7 Ludlum 2221 Floor Monitor 174.5.5.8 Bicron Micro-rem 174.5.5.9 Other Instrumentation 17

    4.5.6 Repairs and Maintenance 184.5.7 Operational Documentation 18

    4.6 Survey Procedures 184.6.1 Area Classification 184.6.2 Survey Requirements 20

    4.6.2.1 Class 1 Areas (unaffected) 204.6.2.2 Class 4 Areas (unaffected) 20

    4.6.3 Reference Grids 214.6.3.1 Inside Buildings 21

    4.6.4 Measurement and Sampling 224.7 Background Level Determination 224.8 FSS Data Collection 224.9 Data Interpretation 224.10 Records 234.11 Quality Assurance 23

    5.0 Final Status Survey Evaluation 24

    6.0 Final Status Survey Results 26

    6.1 Section 2 (Buildings 4 and 5) 266.1.1 Unit 2-1 and 2-2 Release Status Determination 266.1.2 Unit 2-3 Release Status Determination 276.1.3 Unit 2-4, 2-20, and 2-21 Release Status Determination 276.1.4 Unit 2-5 and 2-6 Release Status Determination 286.1.5 Unit 2-7 Release Status Determination 286.1.6 Unit 2-8 Release Status Determination 296.1.7 Unit 2-9 Release Status Determination 296.1.8 Unit 2-10 Release Status Determination 296.1.9 Unit 2-11 Release Status Determination 306.1.10 Unit 2-12 Release Status Determination 306.1.11 Unit 2-13 Release Status Determination 316.1.12 Unit 2-14 Release Status Determination 316.1.13 Unit 2-15 Release Status Determination 316.1.14 Unit 2-16 Release Status Determination 326.1.15 Unit 2-17 Release Status Determination 326.1.16 Unit 2-18 Release Status Determination 336.1.17 Unit 2-19 Release Status Determination 33

  • H:\PROJECT 04\Curtiss Wright Decommissioning\Report No. 1\Report No.1 Final.doc

    Decommissioning ReportFor Curtiss-Wright Electro-Mechanical Corporation

    Survey Sections 2, 5, and 7(Buildings 4, 5, 5D and 5F)

    6.1.18 Unit 2-22 Release Status Determination 336.1.19 Unit 2-24 Release Status Determination 34

    6.2 Section 5 (Building 5D) 346.2.1 Unit 5-1 Release Status Determination 356.2.2 Unit 5-2 and 5-3 Release Status Determination 356.2.3 Unit 5-4 Release Status Determination 356.2.4 Unit 5-5 Release Status Determination 366.2.5 Unit 5-6 Release Status Determination 366.2.6 Unit 5-7 Release Status Determination 376.2.7 Unit 5-8 and 5-9 Release Status Determination 376.2.8 Unit 5-10 Release Status Determination 376.2.9 Unit 5-11 Release Status Determination 386.2.10 Unit 5-12 Release Status Determination 386.2.11 Unit 5-13 Release Status Determination 386.2.12 Unit 5-14 Release Status Determination 396.2.13 Unit 5-15 Release Status Determination 396.2.14 Unit 5-16 Release Status Determination 406.2.15 Unit 5-17 Release Status Determination 406.2.16 Unit 5-18 Release Status Determination 406.2.17 Unit 5-19 and 5-20 Release Status Determination 41

    6.3 Section 7 (Building 5F) 41

    7.0 References 43

    Figures

    Figure 1 – Site MapFigure 2 – First Level Survey Unit Identification MapFigure 3 - Second Level Survey Unit Identification MapFigure 4 – Unit 3-4 DetailsFigure 5 – Unit 5-9 and Unit 5-19 DetailsFigure 6 – Unit 3-9 DetailsFigure 7 – Unit 3-10 Details

    Appendices

    Appendix A – Decommissioning Summary Table, Sections 2, 5 and 7Appendix B – PhotographsAppendix C – Section 2 Statistical Analysis and Survey DataAppendix D – Section 5 Statistical Analysis and Survey DataAppendix E – Section 7 Statistical Analysis and Survey Data

  • 1

    H:\PROJECT 04\Curtiss Wright Decommissioning\Report No. 1\Report No.1 Final.doc

    Decommissioning ReportFor Curtiss-Wright Electro-Mechanical Corporation

    Survey Sections 2, 5, and 7(Buildings 4, 5, 5D and 5F)

    1.0 Background Information

    1.1 Facility Description

    The Curtiss-Wright Electro-Mechanical Corporation (CW-EMD) is engaged in radiological

    decommissioning activities at their Cheswick site (the site) to address legacy issues associated

    with past manufacturing processes. This multi-building complex (Figure 1) is situated on a tract

    of approximately 110 acres located in Harmar Township on a plateau one mile northwest of the

    Borough of Cheswick, Pennsylvania. The site is one mile from the Allegheny River at an

    elevation 200 feet above river level. The site, originally owned and operated by Westinghouse

    Electric Corporation (Westinghouse), was acquired by CW-EMD in 2002 after a series of

    ownership changes that began in 1995.

    1.2 Ownership

    Westinghouse owned and operated the site from 1953 until 1995 when they acquired and changed

    their name to CBS. Viacom, Inc. (Viacom) acquired CBS in 1999 and became the owner of the

    site. Viacom retained site ownership until March 22, 1999 when Viacom sold the site to BNFL

    Nuclear Services Inc. (BNFL) and Morrison Knudsen, which later changed its name to

    Washington Group International, Inc. (WGI). WGI/BNFL retained ownership as a division of

    their Westinghouse Government Services Company subsidiary until October 28, 2002 when

    Curtiss-Wright Corporation acquired the site from WGI/BNFL. CW-EMD, a subsidiary of the

    Curtiss-Wright Corporation, currently owns and operates the site.

    1.3 Current Operations and Licensing

    CW-EMD develops, designs and supplies advanced electro-mechanical solutions for the Navy,

    including motors, generators and secondary propulsors. CW-EMD also manufactures reactor

    coolant pumps, seals, motors, control rod drive mechanisms, subsea pumping systems, and

    hazardous waste pumping systems for the nuclear utility industry. To support these activities, the

    site currently maintains two production-oriented Nuclear Regulatory Commission (NRC)

    licenses. NRC License 37-05809-01 pertains to motor remanufacture activities conducted in

    Buildings 10, 11, and 12, and portions of Buildings 4 (Disassembly & Reassembly) and 7, and

    NRC License 37-05809-02 pertains to radiography operations conducted primarily in the

    exposure cubicle located in the eastern portion of Building 2.

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    Decommissioning ReportFor Curtiss-Wright Electro-Mechanical Corporation

    Survey Sections 2, 5, and 7(Buildings 4, 5, 5D and 5F)

    In addition to manufacturing operations, CW-EMD has implemented in past years, and continues

    to pursue, a site decommissioning program to address legacy issues associated with past fuel

    fabrication operations. To support these activities, CW-EMD maintains a third NRC license,

    SNM-1120. Although originally established for Plutonium Fuel Development Lab (PFDL)

    operations that ceased in the early 1980’s, SNM-1120 now serves as a possession only license for

    residual contamination from historic uranium fuel fabrication operations conducted in

    Buildings 4, 5, 5A, 5B, 5C, 5D and 5E. Potential contamination that may be present on

    accessible site grounds or those located beneath building structures would also be managed under

    SNM-1120.

    1.4 Objective and Scope of this Report

    Some of the manufacturing activities conducted from the early 1950’s to the 1970’s involved the

    use of enriched U-235 in specific areas of the site. Throughout the various ownership transitions,

    significant time and expense has been expended to clearly delineate the historic manufacturing

    activities conducted at the site. These activities included, but may not have been limited to:

    • fuel fabrication for the U.S Navy,• fuel fabrication for the Department of Defense (DOD),• commercial fuel operations, and• radiography operations (various locations throughout the site used over time).

    To address residual legacy issues associated with these and potentially other past activities,

    radiological decommissioning activities have occurred on site intermittently since the early

    1970’s. This has facilitated reuse and renovation of the facility. This is the first of a series of

    reports that will be generated to present the results of the decommissioning activities that have

    occurred on site since the last progress report was submitted on December 10, 1993. This report

    presents the results of decommissioning surveys in Buildings 4, 5, 5D, and 5F. These areas were

    classified as unaffected building areas. The information in this report provides justification for

    release of these areas for unrestricted use. It is anticipated that these areas can be removed from

    NRC License SNM-1120 upon review and approval by the NRC.

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    Decommissioning ReportFor Curtiss-Wright Electro-Mechanical Corporation

    Survey Sections 2, 5, and 7(Buildings 4, 5, 5D and 5F)

    2.0 Site History (1953 to 1996)

    A historical description of the site has been developed based on radiological survey findings,

    review of historical documents and drawings and interviews with employees. The historical

    information presented is not all-inclusive. However, it provides the best available reconstruction

    of activities from the data available.

    2.1 Westinghouse Operations (1953 to 1972)

    From 1953 through 1972, Westinghouse conducted both radiological and non-radiological

    activities on site to support nuclear power development for both government and commercial

    entities. Two main Westinghouse divisions occupied the facility during this time period. The

    Atomic Equipment Division (AED) was involved in new equipment manufacturing, and the

    Atomic Fuel Division (AFD) was involved in nuclear fuel fabrication using various enrichments

    of U-235. AED operations were separate and distinct from AFD operations. AED operations

    were conducted in Buildings 1, 2, 2A, 2B, 2C, 2D, 2E, and 3. AFD operations occupied

    Buildings 4, 5, 5A, 5B, 5C, 5D, 5E, 6, and 8. Buildings 6 and 8 were successfully

    decommissioned and razed in 1982 and 1983, respectively. In addition, the existing Building 5F

    was constructed on the site of the former waste treatment area, known as the monitor pit, used by

    AFD. Existing operational areas previously associated with the AFD are the subject of this

    report.

    AFD conducted nuclear fuel fabrication operations under the authority of United States

    Government contracts, NRC License SNM-338, and NRC License SNM-1120. Government

    contracts with the Navy authorized Navy fuel fabrication, and government contracts with the

    DOD subsequently authorized Astro-nuclear fuel fabrication for the Nuclear Engine for Rocket

    Vehicle Application (NERVA) project. SNM-338 authorized commercial nuclear fuel

    operations, and SNM-1120 authorized the operation of the PFDL (former Building 8).

    Operational activities conducted by Westinghouse under government contracts, SNM-338 and

    SNM-1120 are described in the following subsections.

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    Decommissioning ReportFor Curtiss-Wright Electro-Mechanical Corporation

    Survey Sections 2, 5, and 7(Buildings 4, 5, 5D and 5F)

    2.1.1 Government Contracts

    Navy fuel fabrication using high-enriched uranium began in 1957 with initial fabrication of naval

    reactor cores and components and continued until 1966/67 when naval reactor core fabrication

    activities ceased. Areas occupied by naval reactor core fabrication activities were subsequently

    utilized for Astro-nuclear operations as space became available. Astro-nuclear operations, also

    using high-enriched uranium, began in 1963 and were ultimately terminated in 1972.

    Buildings 4, 5, 5A (excluding the East Mezzanine), and 5C were the primary locations for these

    government contract fuel activities with the bulk of the non-encapsulated fuel activities conducted

    in Building 5C. Astro-nuclear activities, including core fabrication, also occurred in Building 6

    from 1963 to 1972. Building 6 was ultimately razed in 1982. Although technically different

    operations, residual contamination associated with Navy fuel fabrication and Astro-nuclear

    operations are similar. Both utilized highly enriched U-235.

    2.1.1.1 Buildings 4 and 5 (Navy Nuclear Activities)

    The nature of the activities conducted in Building 4 is unclear, particularly with respect to the

    piping system. Through scoping surveys, it was established that Building 4 activities did not

    result in general contamination of the building. However, residual radioactivity was detected in

    the piping system in this area. The lack of general contamination may have been due to the form

    of the fuel at that stage of the process or the absence of radioactive material at that stage of the

    process. A metallurgical lab was located in the low bay portion of Building 4 south of the large

    high bay manufacturing area. Whether or not radioactive materials were utilized in this portion of

    Building 4 is uncertain. A change room was also located in this low bay portion of Building 4.

    Employees utilizing this area presumably worked on clad fuel thus suggesting that no

    contamination was expected to be found.

    Building 5 activities included the fabrication of fuel. This included sintering processes, grinding,

    and cutting, which generated uranium-containing residues that ultimately entered the drainage

    systems. The majority of operations may have been conducted on clad fuel as deduced from the

    lack of dispersible contamination found on surface structures.

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    Decommissioning ReportFor Curtiss-Wright Electro-Mechanical Corporation

    Survey Sections 2, 5, and 7(Buildings 4, 5, 5D and 5F)

    2.1.1.2 Buildings 4 and 5 (Astro-Nuclear Activities)

    Astro-nuclear operations involved the design, fabrication, and assembly of nuclear reactors

    intended for space nuclear propulsion applications. The fuel elements for the NERVA nuclear

    rocket engine were designed, fabricated, and assembled at the Cheswick site. The fuel elements

    were then shipped to the Westinghouse facility in Large, PA where they were assembled into a

    core. The core was then tested at yet another site. Fuel elements for the NERVA reactor, made

    of graphite and uranium, were produced at the site using highly enriched uranium in the form of

    oxides and metals. The exact distribution of operations among existing site structures and the

    former Building 6, a separate and distinct structure razed in 1982, is unknown.

    2.1.1.3 Building 5A (excluding the East Mezzanine)

    Over the years, both naval fuel operations and Astro-nuclear operations occupied Building 5A

    excluding the East Mezzanine, which housed a chemistry laboratory associated with commercial

    AFD activities. Both Navy and Astro-nuclear fuel operations required the possession of highly

    enriched U-235. Distinction between the two different operations in this area is not readily

    available. The types of equipment and processes that formerly occupied Building 5A during the

    fuel fabrication time period included fuel storage, presses, blenders, mills, and engraving tables.

    Bathroom facilities and locker rooms were also housed in Building 5A. Both clean and

    contaminated change room facilities were situated in this area. Operational support equipment,

    including heating, ventilation and air conditioning and transformers, were most likely positioned

    on the west mezzanine of Building 5A.

    2.1.1.4 Building 5C

    Building 5C was added on as an extension to the exterior of Building 5A. Building 5C was the

    predominant location for the fabrication of a prototype-designed fuel called “new fuel for long

    life”. This was a special Knolls Atomic Power Lab design prototype for Navy cores. The bulk of

    this activity involved non-encapsulated highly enriched uranium. The bulk of the non-

    encapsulated work at the facility was conducted in this area.

    2.1.2 Commercial Nuclear Fuel Operations Under NRC License SNM-338

    NRC License SNM-338 permitted the fabrication of enriched Uranium fuel for commercial

    nuclear power plants in the form of oxides. The uranium used in commercial nuclear fuel

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    Decommissioning ReportFor Curtiss-Wright Electro-Mechanical Corporation

    Survey Sections 2, 5, and 7(Buildings 4, 5, 5D and 5F)

    fabrication was received in the form of oxide powders, then processed and fabricated into fuel

    assemblies for the nuclear power industry. This license was terminated 1972 and the operation

    was relocated to Columbia, South Carolina.

    Commercial nuclear fuel operations conducted under this license were associated with

    Building 5A (East Mezzanine), Building 5B, and Building 5E, which were all built specifically

    for commercial low enriched nuclear fuel fabrication. Building 5D was also associated with

    commercial operations; however, Building 5D was devoid of loose contamination issues, because

    it was used for fuel rod loading operations. Residual contaminants associated with commercial

    operations include surface building contamination as well as internal deposition in drain lines.

    2.1.2.1 Building 5A (East Mezzanine)

    The East Mezzanine of Building 5A housed the chemistry lab associated with commercial AFD

    activities. Indications suggest that low enriched uranium was the primary isotope processed in

    this laboratory.

    2.1.2.2 Building 5B

    Commercial nuclear fuel operations began with the arrival of Uranium oxide powder. This

    material was then processed and pelletized. The uranium may have had an isotopic composition

    varying from depleted to low enriched (3-5%). Building 5B was the main location for

    commercial nuclear fuel operations and contained a variety of equipment and processes to

    support commercial nuclear fuel fabrication including two pellet lines and a metal fuel line.

    Table 2-1 lists the types of operations previously conducted in this area as described on facility

    drawings.

    Table 2-1. Historical Operations Conducted in Building 5B

    Pellet Lines Metal Fuel Line

    Powder storage Cleaning and pickling

    Green pellet storage Welder

    Pre-sinter pellet storage Press brace

    Sinter Furnaces Heat roll furnace

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    Decommissioning ReportFor Curtiss-Wright Electro-Mechanical Corporation

    Survey Sections 2, 5, and 7(Buildings 4, 5, 5D and 5F)

    Pellet Lines Metal Fuel Line

    Presses Milling machine

    Grinders Powder press

    Plugging Hot roll mill

    Loading Roller level

    Desiccators Blending and mixing

    Eight Ovens Shear

    Pellet line areas were sectioned off atthe south end for the rod loading area.

    Melt area

    Stamping press

    2.1.2.3 Building 5D

    Building 5D was constructed for commercial fuel operations using encapsulated fuel. Upon

    arrival in Building 5D, the fuel pellets had already been loaded into the fuel rods and the rods

    were cleaned and released. No processing of powder or pellets was conducted in this area of the

    facility. Load lines were located adjacent to the Building 5B pellet lines to permit transfer of

    encapsulated fuel rods to Building 5D. Specific areas of Building 5D were segregated for

    annealing, pickling and corrosion testing activities. Assembly line areas were also identified on

    original plant layout drawings. The two-story eastern portion of the facility was utilized as office

    space for AFD.

    2.1.2.4 Building 5E

    Only minimal information has been recovered regarding the activities conducted in Building 5E.

    This area is noted as containing a storage and scrap recovery section, birdcage storage, and

    solvent extraction processes. No further details regarding these processes were available.

    2.1.3 Plutonium Fuels Development Under NRC License SNM-1120

    Operation of the PFDL began in 1969 under NRC License SNM-1120 and ceased in the early

    1980’s. SNM-1120 authorized possession of plutonium in Building 8, which was successfully

    decontaminated and razed in 1983. Although the building is gone in every sense, SNM-1120 was

    not terminated. Rather, the license was modified to reflect the possession-only of U-235 that was

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    Decommissioning ReportFor Curtiss-Wright Electro-Mechanical Corporation

    Survey Sections 2, 5, and 7(Buildings 4, 5, 5D and 5F)

    determined to be residual from government contract activities and terminated License SNM-338

    activities.

    2.2 Remediation Activities – 1972 and 1973

    Decontamination activities occurred on site in 1972 and 1973 as described in two reports

    prepared by Applied Health Physics, Inc. (AHP). The first report, issued on August 16, 1972

    indicated that Buildings 5, 5A, 5B, 6, 6A, and 6B were acceptable for unrestricted occupancy.

    Decontamination and subsequent survey work described in this report was completed between

    April 27, 1972 and August 16, 1972 under Westinghouse Purchase Order No. 59-FZM-24077.

    Radiological Safety Certificate No. 7208-008 was issued to attest to the successful completion of

    this contract.

    The second AHP report submitted April 11, 1973 under Purchase Order No. 54-DC-154799,

    described additional activities completed in Building 5B associated with the Monitor Pit and the

    Chemistry Lab. This work was completed under Purchase Order No. 548-B-165038 between

    November 8, 1972 and February 8, 1973. Radiological Safety Certificate No. 7305-012 was

    issued to attest to the successful completion of this contract.

    As indicated in the AHP reports, the contracts involved decontamination of the Astro-Nuclear

    Core Operations Facility, which at the time included Buildings 5 and 5A, and the Commercial

    Operations Facility, Building 5B. Decontamination began with the use of high power vacuum

    cleaning units with absolute filters for both wet and dry pick-up. Residual surface contamination

    was then removed using several decontamination techniques, including, special hot detergent

    foam, steam-detergent rinse, scrub or other manual techniques followed by rinse and by vacuum

    removal of contaminated liquids.

    The April 11, 1973 report noted that some areas were not included in the decontamination

    process. These excluded areas consisted of drain lines, surfaces under paint and surfaces under

    tile. The decontamination reports submitted by contractors detailed the cleaning of the facilities

    in question and provided survey data and unconditional releases. No exterior soils were involved

    in the work completed in 1972 and 1973.

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    Decommissioning ReportFor Curtiss-Wright Electro-Mechanical Corporation

    Survey Sections 2, 5, and 7(Buildings 4, 5, 5D and 5F)

    2.3 Unrestricted Use Operations (1973 – 1990’s)

    From 1973 forward, the site facilities were deemed to be available for unrestricted use. Site

    management utilized the various building areas without restriction in a number of different

    operational aspects until approximately 1996 when additional radiological surveys uncovered low

    levels of radiological contamination.

    2.4 Remediation Activities – 1980’s and 1990’s

    Decontamination efforts also occurred in the 1980’s. This work involved site grounds exterior

    and west of Buildings 5B, 5E and 5D. This project was completed in the early 1990’s. The

    decontamination and decommissioning report to the NRC delineating the activities taken and

    final survey status was submitted by A.J. Nardi on December 10, 1993 (Document No. RS-93-

    056).

    No further remediation efforts exterior and adjacent to the existing manufacturing facility were

    planned at the site after the conclusion of this exterior site grounds work. The extent of the

    interior areas that exceeded the criteria was not evident until renovation of the facility interiors

    began in 1996.

    2.5 Building 5F Construction - 1988

    Building 5F was constructed in 1988 after all remediation activities in the area were concluded.

    Building 5F was included in this Decommissioning Report because of its proximity to areas that

    had been remediated.

    2.6 Resumption of Remedial Activities (1996)

    Renovation of building interiors began in 1996. As a result of an equipment relocation task, floor

    space in Building 5A that had been occupied for years was now accessible. Radiation surveys

    were conducted at the proposed relocation area based solely on the known history of the facility.

    On Monday, July 8, 1996, low levels of radioactive contamination were discovered under the

    floor tiles in the Maintenance Storage Area at this location. The resulting positive indications

    resulted in the initiation of the ongoing remediation activities.

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    Decommissioning ReportFor Curtiss-Wright Electro-Mechanical Corporation

    Survey Sections 2, 5, and 7(Buildings 4, 5, 5D and 5F)

    3.0 Decommissioning Activities (1996 to Present)

    Beginning in 1996, the site initiated a program of site decommissioning activities based on the

    unexpected survey findings in Building 5A. Under this program, site areas associated with past

    fuel manufacturing activities were designated for investigation and decontamination (if

    necessary). Necessary decontamination work was accomplished in a piecemeal fashion as space

    became available. Space became available when process lines became obsolete and were

    dismantled. Final Status Surveys (FSS) for both affected and unaffected areas of the site

    followed on the heels of decommissioning activities. Proceeding in this manner, significant

    progress has been made since 1996 in decontaminating areas affected by past manufacturing

    activities. This work has been accomplished while maintaining an active manufacturing facility.

    3.1 Site Area Identification

    Figures 2 through 7 show all site areas involved in the decommissioning process since 1996.

    Figure 2 shows lower level areas, Figure 3 shows second level areas, and Figures 4 through 7

    provide additional details for specific areas. Plant areas involved in the decommissioning process

    are identified on the figures according to section, survey unit, and sub-unit. For example, a plant

    area identified as 5-11-1 would refer to Section 5, Unit 11, Sub-unit 1.

    Section numbers were assigned to various areas based on distinguishing features such as

    operational history, types of fuel, and type of remediation activity; and survey unit and sub-unit

    designations are associated with the FSS phase of the Decommissioning Process. Section

    numbers are summarized in Table 3–1.

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    Decommissioning ReportFor Curtiss-Wright Electro-Mechanical Corporation

    Survey Sections 2, 5, and 7(Buildings 4, 5, 5D and 5F)

    Table 3-1. Section Numbers Assigned to Plant Areas

    SurveySection Location/Description Distinguishing Features

    1 Outside Areas Soil remediation

    2 Building 4 & 5 Navy and Astro-nuclear fuel fabrication areas. Usedhighly enriched U-235.

    3 Building 5A and 5C Navy and Astro-nuclear fuel fabrication areas. Usedhighly enriched U-235. Non-encapsulated fuel activities.

    4 Building 5B and 5E Commercial fuel fabrication areas. Low enriched U-235.

    5 Building 5D Commercial fuel fabrication areas. Low enriched U-235.Encapsulated fuel.

    6 All Drain Lines Residual contamination from various sections.

    7 Building 5F Newer building constructed after AFD activities hadceased. Built on former wastewater treatment area.

    Only Survey Sections 2, 5, and 7 are addressed in this report.

    3.2 Decommissioning Summary

    Appendix A presents a Decommissioning Summary Table for Sections 2, 5, and 7 that provides

    an overview of each unaffected building area involved in the decommissioning process since

    1996. Data includes descriptions of original building construction; past uses; conditions at the

    time of FSS; reconstruction/remodeling activities since FSS; current use; and outstanding issues

    associated with each area. Photographs referenced in the table are included in Appendix B.

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    Decommissioning ReportFor Curtiss-Wright Electro-Mechanical Corporation

    Survey Sections 2, 5, and 7(Buildings 4, 5, 5D and 5F)

    4.0 Final Status Survey Overview

    4.1 Identity of Potential Contaminants and Release Guidelines

    Table 4-1 defines the typical U-235 enrichments associated with each unaffected building.

    Table 4-1. Typical U-235 Enrichment Associated With Unaffected Buildings

    Building U-235 Enrichment

    Buildings 4/5 High

    Building 5D Low

    Building 5F Not Applicable

    4.2 Unrestricted Release Criteria

    This report verifies that unrestricted release criteria have been met for certain areas of the facility

    and summarizes the unrestricted release status for specific areas of the facility that are known to

    require FSS. Building surfaces have been evaluated against the following unrestricted release

    criteria:

    • Fixed alpha activity does not exceed an average of 5,000 disintegrations per minute per 100square centimeters (dpm/100 cm2) above background when averaged over 1 square meter(m2) (Reference 3).

    • Fixed beta/gamma activity does not exceed an average of 5,000 dpm/100 cm2 abovebackground when averaged over 1 m2. (Reference 3).

    • Removable alpha activity does not exceed 1,000 dpm/100 cm2 above background at anylocation. (Reference 3).

    • Removable beta/gamma activity does not exceed 1,000 dpm/100 cm2 above background atany location. (Reference 3).

    • Gamma exposure rate of 5 microrem per hour (µR/hr) above background at 1 meter from asurface averaged over a 10 m2 for inside lower surfaces. (Walls and ceilings were notsurveyed for gamma exposure in accordance with Westinghouse environmental cleanupprocedures.) (Reference 4).

    • In unaffected areas, fixed and removable activity must not exceed 25% of the guideline value.These limits are 1,250 dpm/100 cm2 above background for both fixed alpha and beta-gamma

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    activity and 250 dpm/100 cm2 above background for removable alpha and beta-gammaactivity. (Reference 5).

    4.3 FSS Objectives

    The purpose of the FSS activities is to demonstrate that the radiological conditions at the site

    satisfy the NRC guidelines and that certain areas of the site can, therefore, be released from

    licensing restrictions to allow future use without radiological controls. For the purpose of this

    demonstration, each survey unit was independently evaluated. The objective of the survey was to

    demonstrate at a 95% minimum level of confidence that the license release conditions have been

    met.

    4.4 Management Approach

    The present day management at the site has fully supported efforts by the Health Physics (HP)

    Staff to remediate and/or survey known areas of uranium contamination. Throughout a variety of

    plant renovation projects, access has been granted and funding provided towards a variety of

    remediation projects since 1996. The presence of uranium contamination on, in, or under active

    commercial manufacturing areas limited the ability to conduct one massive decontamination

    effort. Cooperation between manufacturing and the HP staff has resulted in the completion of

    significant remediation tasks with minimal impact on the daily operations of the current facility's

    product lines.

    The HP staff at the site maintains overall responsibility and authority for the remediation

    activities. Qualified remediation workers and HP technicians work under the direction of the site

    HP staff. The site staff presents the overall plan for remediation. Cooperative discussions

    between the associated parties result in a cost efficient approach to decommissioning while

    adhering to all applicable health, safety and radiation protection guidelines. Guidance

    documentation issued by the NRC has been utilized as a basis for development of the final survey

    methodology and associated documentation. All survey methods and quality assurance/quality

    control activities are subject to review by the CW-EMD staff that maintains final approval,

    authority and responsibility for work conducted under NRC licenses.

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    4.5 Instrumentation

    Instruments were selected that would provide an adequate response to radiation and demonstrate

    compliance with the accepted release criteria. Minimum detectable activity (MDA) values were

    calculated for each model. The MDA was calculated using formulae contained within

    NUREG/CR-5849 and shown in Section 4.5.3. The background rate and detector efficiency used

    in the MDA were calculated during the calibration of each instrument. Table 4-2 shows the

    instrument models selected and summarizes the typical background counts in counts per minute

    (cpm), typical detector efficiency, and a typical MDA for each instrument model. Other

    objectives in selecting instruments include special features such as digital displays to provide a

    more accurate reading than conventional analog displays.

    Table 4-2. Summary of Instrumentation Used for Decommissioning

    Instrument Model Typical BackgroundRateTypical Efficiency

    %Average MDA

    (above background)Tennelec LB5100Alpha (Scaler) 0.4 cpm 29.8% 8 dpm/100 cm

    2

    Tennelec LB5100Beta (Scaler) 2.0 cpm 23.5% 20 dpm/100 cm

    2

    Eberline ESP-2 Alpha(Scaler) 3 cpm 22.6% 48 dpm/100 cm

    2

    Eberline ESP-2 Beta(Scaler) 260 cpm 33.3 % 233 dpm/100 cm

    2

    Eberline ESP-2 Beta(Scan) 260 cpm 33.3 % 2,339 dpm/100 cm

    2

    Ludlum 2221 FloorMonitor (Scan) 1,369 cpm 28.1% 3,368 dpm/100 cm

    2

    Eberline E-520(Ratemeter) 11.3 µR/hr N/A Background

    Eberline E-140(Ratemeter) 16.3 µR/hr N/A Background

    Eberline ESP-2Beta/Gamma(Ratemeter)

    12.8 µR/hr N/A Background

    Ludlum Model 19(Ratemeter) 10.1 µR/hr N/A Background

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    100A

    *E*t

    t*B65.4+71.2=MDA r

    Instrument Model Typical BackgroundRateTypical Efficiency

    %Average MDA

    (above background)Eberline PRM-7(ratemeter) 5.7 µR/hr N/A Background

    Bicron Microrem(ratemeter) 4.1 µR/hr N/A Background

    4.5.1 Instrument Calibration

    All survey instrumentation used to collect FSS data was calibrated according to established

    calibration procedures maintained on site. Calibration certificates for all meters are maintained at

    the CW-EMD facility.

    4.5.2 Pre-Operational Checks

    Background readings for counting instruments were determined daily prior to use. Each day that

    an instrument was used, it received an operational check that consisted of a background reading

    (observed cpm for ratemeters or a 10-minute static count for scalers) and a count of a known

    check source (observed cpm for ratemeters and a 1-minute static count for scalers). The source

    check was performed to ensure that a meter was operating within 20% of the calibrated

    efficiency. An instrument that approached its calibration due date or failed the source check was

    re-calibrated. Any instrument that used a direct current battery also received a daily battery check

    before operation. If a battery check failed, an equivalent battery was installed and the instrument

    rechecked before operation. Any inappropriate response resulted in the instrument being taken

    out of service and sent to the qualified vendor for calibration and/or maintenance.

    4.5.3 Minimum Detectable Activity Calculation

    Background readings and calibration efficiencies were used to evaluate the MDA for each

    instrument model. The formulae and/or functions used in the spreadsheet are detailed as follows:

    MDA

    Scaler instruments:

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    Scanning instruments:

    Where:

    MDA = minimum detectable activity level in disintegrations/minute/detector area

    Br = Background rate in counts per unit time (cpm)

    t = Count time (scaler)

    E = Detector efficiency in counts per disintegration

    A = Effective detector area in cm2

    4.5.4 Instrument Efficiency

    The efficiency of the detection capabilities for each instrument group was calculated by dividing

    the source count rate by the calibrated dpm value of an appropriate calibration source.

    4.5.5 Instrument Models

    4.5.5.1 Eberline ESP-2 Gas Proportional Detector

    This is a scaler/ratemeter instrument coupled with a gas proportional detector with a 100 cm2

    probe area used for all types of surveys. This instrument type was mainly used to collect alpha

    and beta measurements. One meter was modified to record beta/gamma contact radiation levels.

    4.5.5.2 Tennelec Model LB5100

    This is a scaler instrument used for counting alpha and beta wipe samples.

    4.5.5.3 Ludlum Model 19 µR Meter

    This is a ratemeter instrument with a built-in 1” x 1” NaI gamma scintillator that was used for

    exposure rate surveys of work areas, waste materials, and containers. It was generally accepted

    that the MDA of this instrument is equivalent to its background readings.

    100*

    *3AE

    BMDA r=

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    4.5.5.4 Eberline E-520

    This is a ratemeter instrument with a scintillation probe used for beta/gamma detection. It was

    also used to pinpoint the source of high gamma readings to assist in the remediation process. It

    was generally accepted that the MDA of this instrument is equivalent to its background readings.

    4.5.5.5 Eberline E-140

    This is a ratemeter instrument with a scintillation probe used for beta/gamma detection. It was

    also used to pinpoint the source of high gamma readings to assist in the remediation process. It

    was generally accepted that the MDA of this instrument is equivalent to its background readings.

    4.5.5.6 Eberline PRM-7

    The Eberline PRM-7 is a gamma dose rate meter that was used for exposure rate surveys of work

    areas, waste materials, and containers. It was generally accepted that the MDA of this instrument

    is equivalent to its background readings.

    4.5.5.7 Ludlum 2221 Floor Monitor

    This is a scaler/ratemeter gas proportional instrument used to perform large area measurements.

    It was used to perform beta floor scans at the facility.

    4.5.5.8 Bicron Micro-rem

    The Bicron micro-rem meter is a tissue-equivalent organic scintillator that responds to incident

    gamma radiation and reads out directly in dose equivalent units. This instrument was used for

    exposure rate surveys of work areas, waste materials, and containers. It was generally accepted

    that the MDA of this instrument is equivalent to its background readings.

    4.5.5.9 Other Instrumentation

    Other instrumentation have been used for scoping and characterization purposes at the Cheswick

    facility. Complete inventory lists and calibration records for all facility instrumentation are

    maintained at the facility.

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    4.5.6 Repairs and Maintenance

    Periodic maintenance was performed by the instrumentation calibration and repair technicians as

    recommended by the manufacturer. Instruments were stored in a secure location away from

    radioactive contamination.

    4.5.7 Operational Documentation

    Instrument performance, calibration, and maintenance records are maintained at the CW-EMD

    facility.

    4.6 Survey Procedures

    Survey planning and procedures were in accordance with the environmental clean-up procedures

    and guidelines maintained on site, which are based on the “Manual for Conducting Radiological

    Surveys in Support of License Termination”, NUREG/CR-5849. Procedures are briefly

    described in this section.

    4.6.1 Area Classification

    Area classification was performed considering that all areas of the site did not have the same

    potential for residual contamination and did not need the same level of survey coverage to

    achieve the established release criteria. Classification allowed areas with higher potential for

    contamination to receive a higher degree of survey effort. For purposes of establishing the

    sampling and measurement frequency and pattern, NUREG/CR-5849 uses two classifications,

    affected and unaffected.

    Affected areas are areas with potential or known radioactive contamination based on plant

    operating history or preliminary radiological surveys. This includes areas where radioactive

    materials were used and/or stored, where spills or unusual occurrences may have resulted in the

    spread of contamination and areas immediately surrounding or adjacent to these locations.

    Unaffected areas are areas not classified as affected. Based on the site historical information and

    scoping survey data, unaffected areas were not expected to contain residual radioactivity.

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    The CW-EMD classification system is based on NUREG/CR 5849. However, additional care

    was taken to ensure that areas identified as unaffected were not actually affected areas. The CW-

    EMD classification system is summarized in Table 4-3:

    Table 4-3. CW-EMD Area Classification System

    CW-EMDClassification CW-EMD Description

    CorrespondingNUREG 5849Classification

    1 Office, administrative, and plant operational areas wherehistorical information indicates that no radioactivematerial (RAM) had ever been used or stored.

    Unaffected

    2 Office, administrative, and plant areas where historicalinformation indicates that no RAM had ever been usedor stored, but is uncertain.

    Unaffected

    3 Office, administrative, and plant areas where historicalinformation indicates that only sealed RAM may havebeen used or stored.

    Unaffected

    4 Office, administrative, and plant areas where historicalinformation indicates that unsealed RAM may havebeen used or stored.

    Unaffected

    5 Areas where measurements indicate the presence ofcontamination

    Affected

    As the final survey progressed, an area’s classification could change based on accumulated

    survey data. Table 4-4 lists the classifications pertaining to each unaffected site section.

    Table 4-4. Section Classifications

    SurveySection Location/Description CW-EMD Classification

    2 Buildings 4 and 5 1 and 4

    5 Buildings 5D 1 and 4

    7 Building 5F 1

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    4.6.2 Survey Requirements

    Only Class 1 and 4 areas are addressed in this report. Measurement and sampling requirements

    for these classifications were developed with reference to NUREG/CR-5849 and the release

    criteria described in Section 4.2. Survey requirements are summarized in the following

    subsections.

    4.6.2.1 Class 1 Areas (unaffected)

    Class 1 areas were surveyed according to the following procedure:

    A. Maximum unit size is usually one floor or any part thereof

    B. At a minimum of 30 identifiable points, collect the following data:• Alpha 1 minute count• Beta 1 minute count• Beta scan 1 m2 around survey point• 1 – 100 cm2 smear (count for alpha and beta)• Gamma at 1 meter in µR/hr (floor only)

    C. Additional surveys as required based upon results of initial 30 point survey

    D. Additional surveys as requested by supervision

    4.6.2.2 Class 4 Areas (unaffected)

    Class 4 areas were surveyed according to the following procedure:

    A. Maximum unit size is 300 m2 (floor area)

    B. At a minimum of 30 identifiable lower surface points and 30 upper surface points,collect the following data:• Alpha 1 minute count• Beta 1 minute count• Beta scan 1 m2 around survey point• 1 – 100 cm2 smear (count for alpha and beta)

    C. At a minimum of 30 identifiable lower surface points• Gamma at 1 meter in µR/hr (floor only)

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    D. A floor scan of 50% is required

    E. Additional surveys as required based upon results of initial 30 point survey

    F. Additional surveys as requested by supervision

    4.6.3 Reference Grids

    Grid systems were established at the site to facilitate systematic selection of measuring/sampling

    locations, to provide a mechanism for referencing a measurement/sample back to a specific

    location so that the same survey point can be relocated, and to provide a convenient means for

    determining average activity levels. A grid consists of a system of intersecting lines, referenced

    to a fixed site location or benchmark. Typically, the grid lines are arranged in a perpendicular

    pattern, dividing the survey location into squares of equal area.

    4.6.3.1 Inside Buildings

    Inside the buildings at the site, grid patterns are identified using a Cartesian coordinate system

    (x,y) where 0,0 is the northwest-most corner of the floor for each unit or sub-unit and the lower

    left-hand corner of any wall in a unit or sub-unit. On floors, the x-axis runs east-west and the y-

    axis runs north-south. On walls, the x-axis runs left and right, and the y-axis runs up and down.

    Normally, the x coordinate will be positive and the y coordinate will be negative for floors while

    the x and y coordinates will typically be positive for walls. All measurements are in meters. The

    0,0 floor-coordinate was typically a vertical support column or a room corner. Ceiling surfaces

    utilized a superimposition of the floor grid system to readily identify survey locations. For

    example, grid location 1, -2 on the ceiling was directly above grid location 1, –2 on the floor.

    To facilitate survey design and assure that the number of survey data points from an area is

    sufficient to enable statistical evaluation, areas are divided into survey units that have common

    history, other common characteristics, or are naturally distinguishable from other portions of the

    site. Survey units could combine adjacent rooms or areas that have the same contamination

    potential. To account for the possibility of combining adjacent rooms or areas into a unit, sub-

    unit designations were used. A sub-unit is the smallest unique area of a unit having the same

    potential for contamination. Typically, a sub-unit was a room within a survey unit that had a

    distinct grid system.

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    The location of any grid can be located by identifying the Section number, Unit number, and Sub-

    unit number for that grid. Typical nomenclature is as follows:

    Section # - Survey Unit # - Sub-unit #

    Where:Section Number = 1 through 7 as identified aboveSurvey Unit Number = 1 through x (where x varies by section)Sub-unit Number = 1 through y (where y varies by unit)

    For example, Sub-unit 3-13-2 is in Section 3, Unit 13, Sub-unit 2.

    4.6.4 Measurement and Sampling

    Scans, contact surveys, and removable contamination surveys were performed according to

    environmental clean-up guidelines maintained at the CW-EMD site. Gamma exposure rate

    measurements were taken at a distance of approximately one meter from floor surfaces.

    4.7 Background Level Determination

    Instrument background readings were taken each day and were used to adjust the FSS data.

    Background measurements were taken in an unaffected area similar to or adjacent to the area to

    be surveyed. This method was used to most accurately account for the background radiological

    condition of each survey unit.

    4.8 FSS Data Collection

    Data collection for FSS of the facility was compiled from June 1996 through the date of report

    issuance. Surveys were completed by qualified HP technicians in accordance with environmental

    cleanup procedures maintained on site. The procedures were issued to the HP technicians to

    assist in performing FSS.

    4.9 Data Interpretation

    Data conversions and evaluations were performed following the guidance in NUREG/CR-5849.

    Measurement data were converted to units of dpm/100 cm2 (surface activity), and mR/hr or µR/hr

    (exposure rates) for comparison with guidelines. Data for each survey unit were tested against

    the confidence level objective (95%).

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    4.10 Records

    All sample and original survey data have been archived at the site.

    4.11 Quality Assurance

    Data entry of information from the completed survey forms was performed at ENERCON

    Services, Inc.'s office. A spreadsheet was created in Microsoft Excel 97 for use as a master

    database of survey locations. Data from survey forms previously entered into Excel was pasted

    directly into the master database. A data entry specialist entered the information recorded on the

    hand-written forms into the spreadsheet. During the process of data entry, the specialist verified

    the completeness of each form and identified any surveys requiring clarification or additional

    information. Any surveys identified during this process were reviewed with the HP staff and

    corrected. These surveys were then placed back into the review and data entry process for

    completion. A separate accuracy review of the entered data was conducted by an independent

    reviewer. All handwritten surveys were reviewed, any discrepancies found were investigated,

    and the entry was corrected.

    The spreadsheets were reviewed for calculation errors by an independent reviewer familiar with

    the necessary calculations and formulae utilized in the data analysis process. When the

    calculations were verified as accurate, the spreadsheets were considered accurate and only

    reviewed if calculations or formulae changed. These spreadsheets were then used as templates

    for the data analysis, thus reducing the possibility of human error in the performance of

    calculations.

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    5.0 Final Status Survey Evaluation

    FSS data from Sections 2, 5, and 7 was evaluated relative to the release criteria described in

    Section 4.2. This included organization of collected data into data sets, and analysis of each data

    set using methods described in NUREG/CR-5849.

    FSS data was first grouped by unit, sub-unit, and surface type (i.e. floor, ceiling and walls). Sub-

    units are rooms within survey units that have distinct grid systems. For comparison with

    guideline values, FSS data was further organized into data sets that met size criteria described in

    NUREG/CR-5849. Each data set includes fixed alpha activity, fixed beta activity, removable

    alpha activity, removable beta activity, and gamma exposure measurements (floor only). Each

    data set from each unit was evaluated using three statistical tests. An area that passed the three

    statistical tests was considered to have met the unrestricted release criteria for the facility.

    In the first test, individual measurements were directly compared to the guideline value of 5,000

    dpm/100 cm2 using a Microsoft Excel 97© (or later) spreadsheet. If the elevated activity of an

    area was between 5,000 and 15,000 dpm/100 cm2 (the hot-spot limit), additional testing would be

    required to assure that the average surface activity level within the contiguous 1 m2 area

    containing the elevated area is less than the guideline value. Residual activity exceeding the

    15,000 dpm/100 cm2 limit would require remediation and follow-up surveys.

    The second test was confirmation that the data met the guidelines at the 95% confidence level.

    For this test the means and standard deviations of each data set were determined for each

    radiological parameter. These values were used along with the actual number of individual

    measurements, a false positive probability of 5%, and a false negative value of 10%, to determine

    a value of µα according to the appropriate formula in NUREG/CR-5849. This value was then

    compared to the guideline value. If the value of µα was less than the guideline, the area being

    tested met the guideline at a 95% confidence level.

    Finally, the size of the data set was checked to determine if it was of sufficient size to

    demonstrate compliance. The number of data points required was determined using the

    appropriate formula in NUREG/CR-5849 along with the guideline value, the data set mean value,

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    and the standard deviation. If the number of data points were less than required, then additional

    measurements would be required to demonstrate compliance.

    An additional test was performed for unaffected areas. For these areas, all individual

    measurements were checked to determine if the values were less than 25% of the guideline.

    When the data sets for a unit were determined to pass each of these statistical tests, the unit met

    the release criteria. When the data sets failed to pass the statistical tests, the cause of the data set

    failure was noted.

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    6.0 Final Status Survey Results

    This section provides detailed descriptions of the results of the FSS activities for Site Sections 2,

    5, and 7, and provides a release status determination for each survey unit. A release status

    determination was made for each survey unit based on a review of available data and the results

    of statistical analyses when appropriate. Statistical analyses were performed in accordance with

    guidelines provided in NUREG/CR-5849 in the evaluation of Sections 2, 5, and 7. Appendices C

    through E contain supporting information such as FSS data and statistical analyses.

    6.1 Section 2 (Buildings 4 and 5)

    All surfaces in Section 2 were considered Class 4 unaffected areas except Unit 2-24. Unit 2-24

    was identified as Class 1, because no historical information suggests that activity would be

    present in this area. Section 2 includes 23 survey units identified as Units 2-1 through 2-22, and

    Unit 2-24. The designation 2-23 was not used. For release status determination, surfaces within

    units were organized into data sets. Each data set was statistically analyzed to verify that it met

    the release criteria and survey requirements for Class 4 (or Class 1 for Sub-unit 2-24) unaffected

    areas. Each unit was evaluated independently to determine release status. If a unit did not possess

    the minimum number of required measurements, it was combined with an adjacent unit with

    similar operational history for evaluation. Release status for each survey unit in Section 2 is

    described in the following sections.

    Appendix C provides the following:

    • Statistical analysis of each data set as required by NUREG/CR-5849• Detailed presentation of all final status survey data as required by NUREG/CR-5849

    6.1.1 Unit 2-1 and 2-2 Release Status Determination

    For release status determination and statistical analysis, surfaces within these units were

    organized into two data sets. Each data set was analyzed to verify that it met unaffected area

    release criteria. The results of the analysis are summarized below. Based on this analysis, these

    units should be released for unrestricted use.

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    Table 6-1. Unit 2-1/2-2 Statistical Analysis Summary

    Unit Sub-units Description Data SetClassification

    (U/A)*

    Data Set AnalysisResult

    Reason for Failure

    2-12-2

    1-51

    Floor and lower walls U Pass NA

    2-12-2

    1-51

    Upper walls and ceiling U Pass NA

    *Unaffected/Affected

    6.1.2 Unit 2-3 Release Status Determination

    For statistical analysis, surfaces within this unit were organized into two data sets. Each data set

    was statistically analyzed to verify that it met the unaffected area release criteria. The results of

    the analysis are summarized below. Based on this analysis, this unit should be released for

    unrestricted use.

    Table 6-2. Unit 2-3 Statistical Analysis Summary

    Unit Sub-units Description Data Settype

    (U/A)

    Data Set StatisticalAnalysis Result

    Reason for Failure

    2-3 1 Floor and lower walls U Pass NA2-3 1 Upper walls and ceiling U Pass NA

    6.1.3 Unit 2-4, 2-20, and 2-21 Release Status Determination

    For statistical analysis, surfaces within these units were organized into two data sets. Each data

    set was statistically analyzed to verify that it met the unaffected area release criteria. The results

    of the analysis are summarized below. Based on this analysis, this unit should be released for

    unrestricted use.

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    Table 6-3. Unit 2-4/ 2-20/2-21 Statistical Analysis Summary

    Unit Sub-units Description Data Settype

    (U/A)

    Data Set StatisticalAnalysis Result

    Reason for Failure

    2-42-202-21

    11-41,2

    Floor and lower walls U Pass NA

    2-42-202-21

    11-41,2

    Upper walls and ceiling U Pass NA

    6.1.4 Unit 2-5 and 2-6 Release Status Determination

    For statistical analysis, surfaces within these units were organized into two data sets. Each data

    set was statistically analyzed to verify that it met the unaffected area release criteria. The results

    of the analysis are summarized below. Based on this analysis, these units should be released for

    unrestricted use.

    Table 6-4. Unit 2-5/2-6 Statistical Analysis Summary

    Unit Sub-units Description Data Settype

    (U/A)

    Data SetStatistical

    Analysis Result

    Reason for Failure

    2-52-6

    1,21,2

    Floor and lower walls U Pass NA

    2-52-6

    1,21,2

    Upper walls and ceiling U Pass NA

    6.1.5 Unit 2-7 Release Status Determination

    For statistical analysis, surfaces within this unit were organized into two data sets. Each data set

    was statistically analyzed to verify that it met the unaffected area release criteria. The results of

    the analysis are summarized below. Based on this analysis, this unit should be released for

    unrestricted use.

    Table 6-5. Unit 2-7 Statistical Analysis Summary

    Unit Sub-units Description Data Settype

    (U/A)

    Data Set StatisticalAnalysis Result

    Reason for Failure

    2-7 1 Floor and lower walls U Pass NA2-7 1 Upper walls and ceiling U Pass NA

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    6.1.6 Unit 2-8 Release Status Determination

    For statistical analysis, surfaces within this unit were organized into two data sets. Each data set

    was statistically analyzed to verify that it met the unaffected area release criteria. The results of

    the analysis are summarized below. Based on this analysis, this unit should be released for

    unrestricted use.

    Table 6-6. Unit 2-8 Statistical Analysis Summary

    Unit Sub-units Description Data Settype

    (U/A)

    Data Set StatisticalAnalysis Result

    Reason for Failure

    2-8 1 Floor and lower walls U Pass NA2-8 1 Upper walls and ceiling U Pass NA

    6.1.7 Unit 2-9 Release Status Determination

    For statistical analysis, surfaces within this unit were organized into two data sets. Each data set

    was statistically analyzed to verify that it met the unaffected area release criteria. The results of

    the analysis are summarized below. Based on this analysis, this unit should be released for

    unrestricted use.

    Table 6-7. Unit 2-9 Statistical Analysis Summary

    Unit Sub-units Description Data Settype

    (U/A)

    Data Set StatisticalAnalysis Result

    Reason for Failure

    2-9 1 Floor and lower walls U Pass NA2-9 1 Upper walls and ceiling U Pass NA

    6.1.8 Unit 2-10 Release Status Determination

    For statistical analysis, surfaces within this unit were organized into two data sets. Each data set

    was statistically analyzed to verify that it met the unaffected area release criteria. The results of

    the analysis are summarized below. Based on this analysis, this unit should be released for

    unrestricted use.

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    Table 6-8. Unit 2-10 Statistical Analysis Summary

    Unit Sub-units Description Data Settype

    (U/A)

    Data Set StatisticalAnalysis Result

    Reason for Failure

    2-10 1 Floor and lower walls U Pass NA2-10 1 Upper walls and ceiling U Pass NA

    6.1.9 Unit 2-11 Release Status Determination

    For statistical analysis, surfaces within this unit were organized into two data sets. Each data set

    was statistically analyzed to verify that it met the unaffected area release criteria. Three points in

    Sub-unit 2-11-3 have been identified that slightly exceed 25% of the release guidelines. Two of

    these exceed 25% of the fixed beta/gamma guideline and one point exceeds 25% of the fixed

    alpha guideline. The three subject locations are in one contiguous area of the concrete floor that

    is inaccessible for additional surveys. Considering the impracticality of additional survey

    activities and the high likelihood that guideline values established for the Site are much more

    stringent than derived concentration guideline values that could be developed using the

    RESRAD-Build code, these three data points were removed from the statistical analysis for the

    unit. The results of the statistical analysis (absent the three high values) are summarized below.

    Based on this analysis, this unit should be released for unrestricted use. Lower surfaces would

    fail if the three high values were included in the analysis.

    Table 6-9. Unit 2-11 Statistical Analysis Summary

    Unit Sub-units Description Data Settype

    (U/A)

    Data Set StatisticalAnalysis Result

    Reason for Failure

    2-11 1-4 Floor and lower walls U Pass NA2-11 1-4 Upper walls and ceiling U Pass NA

    6.1.10 Unit 2-12 Release Status Determination

    For statistical analysis, surfaces within this unit were organized into two data sets. Each data set

    was statistically analyzed to verify that it met the unaffected area release criteria. The results of

    the analysis are summarized below. Based on this analysis, this unit should be released for

    unrestricted use.

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    Table 6-10. Unit 2-12 Statistical Analysis Summary

    Unit Sub-units Description Data Settype

    (U/A)

    Data Set StatisticalAnalysis Result

    Reason for Failure

    2-12 1 Floor and lower walls U Pass NA2-12 1 Upper walls and ceiling U Pass NA

    6.1.11 Unit 2-13 Release Status Determination

    For statistical analysis, surfaces within this unit were organized into two data sets. Each data set

    was statistically analyzed to verify that it met the unaffected area release criteria. The results of

    the analysis are summarized below. Based on this analysis, this unit should be released for

    unrestricted use.

    Table 6-11. Unit 2-13 Statistical Analysis Summary

    Unit Sub-units Description Data Settype

    (U/A)

    Data Set StatisticalAnalysis Result

    Reason for Failure

    2-13 1 Floor and lower walls U Pass NA2-13 1 Upper walls and ceiling U Pass NA

    6.1.12 Unit 2-14 Release Status Determination

    For statistical analysis, surfaces within this unit were organized into two data sets. Each data set

    was statistically analyzed to verify that it met the unaffected area release criteria. The results of

    the analysis are summarized below. Based on this analysis, this unit should be released for

    unrestricted use.

    Table 6-12. Unit 2-14 Statistical Analysis Summary

    Unit Sub-units Description Data Settype

    (U/A)

    Data Set StatisticalAnalysis Result

    Reason for Failure

    2-14 1 Floor and lower walls U Pass NA2-14 1 Upper walls and ceiling U Pass NA

    6.1.13 Unit 2-15 Release Status Determination

    For statistical analysis, surfaces within this unit were organized into two data sets. Each data set

    was statistically analyzed to verify that it met the unaffected area release criteria. The results of

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    the analysis are summarized below. Based on this analysis, this unit should be released for

    unrestricted use.

    Table 6-13. Unit 2-15 Statistical Analysis Summary

    Unit Sub-units Description Data Settype

    (U/A)

    Data Set StatisticalAnalysis Result

    Reason for Failure

    2-15 1 Floor and lower walls U Pass NA2-15 1 Upper walls and ceiling U Pass NA

    6.1.14 Unit 2-16 Release Status Determination

    For statistical analysis, surfaces within this unit were organized into two data sets. Each data set

    was statistically analyzed to verify that it met the unaffected area release criteria. The results of

    the analysis are summarized below. Based on this analysis, this unit should be released for

    unrestricted use.

    Table 6-14. Unit 2-16 Statistical Analysis Summary

    Unit Sub-units Description Data Settype

    (U/A)

    Data Set StatisticalAnalysis Result

    Reason for Failure

    2-16 1 Floor and lower walls U Pass NA2-16 1 Upper walls and ceiling U Pass NA

    6.1.15 Unit 2-17 Release Status Determination

    For statistical analysis, surfaces within this unit were organized into two data sets. Each data set

    was statistically analyzed to verify that it met the unaffected area release criteria. The results of

    the analysis are summarized below. Based on this analysis, this unit should be released for

    unrestricted use.

    Table 6-15. Unit 2-17 Statistical Analysis Summary

    Unit Sub-units Description Data Settype

    (U/A)

    Data Set StatisticalAnalysis Result

    Reason for Failure

    2-17 1 Floor and lower walls U Pass NA2-17 1 Upper walls and ceiling U Pass NA

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    6.1.16 Unit 2-18 Release Status Determination

    For statistical analysis, surfaces within this unit were organized into two data sets. Each data set

    was statistically analyzed to verify that it met the unaffected area release criteria. The results of

    the analysis are summarized below. Based on this analysis, this unit should be released for

    unrestricted use.

    Table 6-16. Unit 2-18 Statistical Analysis Summary

    Unit Sub-units Description Data Settype

    (U/A)

    Data Set StatisticalAnalysis Result

    Reason for Failure

    2-18 1 Floor and lower walls U Pass NA2-18 1 Upper walls and ceiling U Pass NA

    6.1.17 Unit 2-19 Release Status Determination

    For statistical analysis, surfaces within this unit were organized into two data sets. Each data set

    was statistically analyzed to verify that it met the unaffected area release criteria. The results of

    the analysis are summarized below. Based on this analysis, this unit should be released for

    unrestricted use.

    Table 6-17. Unit 2-19 Statistical Analysis Summary

    Unit Sub-units Description Data Settype

    (U/A)

    Data Set StatisticalAnalysis Result

    Reason for Failure

    2-19 1 Floor and lower walls U Pass NA2-19 1 Upper walls and ceiling U Pass NA

    6.1.18 Unit 2-22 Release Status Determination

    For statistical analysis, surfaces within this unit were organized into two data sets. Each data set

    was statistically analyzed to verify that it met the unaffected area release criteria. The results of

    the analysis are summarized below. Based on this analysis, this unit should be released for

    unrestricted use.

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    Table 6-18. Unit 2-22 Statistical Analysis Summary

    Unit Sub-units Description Data Settype

    (U/A)

    Data Set StatisticalAnalysis Result

    Reason for Failure

    2-22 1,2,3 Floor and lower walls U Pass NA2-22 1,2,3 Upper walls and ceiling U Pass NA

    6.1.19 Unit 2-24 Release Status Determination

    For statistical analysis, surfaces within this unit were organized into one data set. The data set

    was statistically analyzed to verify that it met the Class 1 unaffected area release criteria. The

    results of the analysis are summarized below. Based on this analysis, this unit should be released

    for unrestricted use.

    Table 6-19. Unit 2-24 Statistical Analysis Summary

    Unit Sub-units Description Data Settype

    (U/A)

    Data Set StatisticalAnalysis Result

    Reason for Failure

    2-24 1-4 Floor and lower walls U Pass NA

    6.2 Section 5 (Building 5D)

    All surfaces in Section 5 were classified and surveyed as Class 4 unaffected areas, except

    Units 5-19 and 5-20. Units 5-19 and 5-20 were identified as Class 1, because no historical

    information suggests that activity would be present in these areas. A total of 20 survey units were

    identified. Units 5-1 through 5-18 data sets were statistically analyzed to verify that they met the

    license release conditions and complied with survey requirements for Class 4 unaffected areas.

    Units 5-19 and 5-20 were statistically analyzed to verify that they met the license release

    conditions and complied with survey requirements for Class 1 unaffected areas. Each unit was

    evaluated independently to determine release status. If a unit did not possess the minimum

    number of required measurements, it was combined with an adjacent unit with similar operational

    history for evaluation. Release status for each survey unit in Section 5 is described in the

    following sections.

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    Appendix D provides the following:

    • Statistical analysis of each data set as required by NUREG/CR-5849• Detailed presentation of all final status survey data as required by NUREG/CR-5849

    6.2.1 Unit 5-1 Release Status Determination

    For statistical analysis, surfaces within this unit were organized into two unaffected area data sets.

    Each data set was statistically analyzed to verify that it met the unaffected area release criteria.

    The results of the analysis are summarized below. Based on this analysis, this unit should be

    released for unrestricted use.

    Table 6-20. Unit 5-1 Statistical Analysis Summary

    Unit Sub-units Description Data Settype

    (U/A)

    Data Set StatisticalAnalysis Result

    Reason for Failure

    5-1 1,2 Floor and lower walls U Pass NA5-1 1,2 Upper walls and ceiling U Pass NA

    6.2.2 Unit 5-2 and 5-3 Release Status Determination

    For statistical analysis, surfaces within these units were organized into two unaffected area data

    sets. Each data set was statistically analyzed to verify that it met the unaffected area release

    criteria. The results of the analysis are summarized below. Based on this analysis, this unit

    should be released for unrestricted use.

    Table 6-21. Unit 5-2/5-3 Statistical Analysis Summary

    Unit Sub-units Description Data Settype

    (U/A)

    Data Set StatisticalAnalysis Result

    Reason for Failure

    5-25-3

    11

    Floor and lower walls U Pass NA

    5-25-3

    11

    Upper walls and ceiling U Pass NA

    6.2.3 Unit 5-4 Release Status Determination

    For statistical analysis, surfaces within this unit were organized into two unaffected area data sets.

    Each data set was statistically analyzed to verify that it met the unaffected area release criteria.

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    The results of the analysis are summarized below. Based on this analysis, this unit should be

    released for unrestricted use.

    Table 6-22. Unit 5-4 Statistical Analysis Summary

    Unit Sub-units Description Data Settype

    (U/A)

    Data Set StatisticalAnalysis Result

    Reason for Failure

    5-4 1 Floor and lower walls U Pass NA5-4 1 Upper walls and ceiling U Pass NA

    6.2.4 Unit 5-5 Release Status Determination

    For statistical analysis, surfaces within this unit were organized into two unaffected area data sets.

    Each data set was statistically analyzed to verify that it met the unaffected area release criteria.

    The results of the analysis are summarized below. Based on this analysis, this unit should be

    released for unrestricted use.

    Table 6-23. Unit 5-5 Statistical Analysis Summary

    Unit Sub-units Description Data Settype

    (U/A)

    Data Set StatisticalAnalysis Result

    Reason for Failure

    5-5 1 Floor and lower walls U Pass NA5-5 1 Upper walls and ceiling U Pass NA

    6.2.5 Unit 5-6 Release Status Determination

    For statistical analysis, surfaces within this unit were organized into two unaffected area data sets.

    Each data set was statistically analyzed to verify that it met the unaffected area release criteria.

    The results of the analysis are summarized below. Based on this analysis, this unit should be

    released for unrestricted use.

    Table 6-24. Unit 5-6 Statistical Analysis Summary

    Unit Sub-units Description Data Settype

    (U/A)

    Data Set StatisticalAnalysis Result

    Reason for Failure

    5-6 1 Floor and lower walls U Pass NA5-6 1 Upper walls and ceiling U Pass NA

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    6.2.6 Unit 5-7 Release Status Determination

    For statistical analysis, surfaces within this unit were organized into two unaffected area data sets.

    Each data set was statistically analyzed to verify that it met the unaffected area release criteria.

    The results of the analysis are summarized below. Based on this analysis, this unit should be

    released for unrestricted use.

    Table 6-25. Unit 5-7 Statistical Analysis Summary

    Unit Sub-units Description Data Settype

    (U/A)

    Data Set StatisticalAnalysis Result

    Reason for Failure

    5-7 1 Floor and lower walls U Pass NA5-7 1 Upper walls and ceiling U Pass NA

    6.2.7 Unit 5-8 and 5-9 Release Status Determination

    For statistical analysis, surfaces within these units were organized into two unaffected area data

    sets. Each data set was statistically analyzed to verify that it met the unaffected area release

    criteria. The results of the analysis are summarized below. Based on this analysis, these units

    should be released for unrestricted use.

    Table 6-26. Unit 5-8/5-9 Statistical Analysis Summary

    Unit Sub-units Description Data Settype

    (U/A)

    Data Set StatisticalAnalysis Result

    Reason for Failure

    5-8 1 Floor and lower walls U Pass NA5-9 1-45-8 1 Upper walls and ceiling U Pass NA5-9 1-4

    6.2.8 Unit 5-10 Release Status Determination

    For statistical analysis, surfaces within these units were organized into two unaffected area data

    sets. Each data set was statistically analyzed to verify that it met the unaffected area release

    criteria. The results of the analysis are summarized below. Based on this analysis, this unit

    should be released for unrestricted use.

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    Table 6-27. Unit 5-10 Statistical Analysis Summary

    Unit Sub-units Description Data Settype

    (U/A)

    Data Set StatisticalAnalysis Result

    Reason for Failure

    5-10 1 Floor and lower walls U Pass NA5-10 1 Upper walls and ceiling U Pass NA

    6.2.9 Unit 5-11 Release Status Determination

    For statistical analysis, surfaces within this unit were organized into two unaffected area data sets.

    Each data set was statistically analyzed to verify that it met the unaffected area release criteria.

    The results of the analysis are summarized below. Based on this analysis, this unit should be

    released for unrestricted use.

    Table 6-28. Unit 5-11 Statistical Analysis Summary

    Unit Sub-units Description Data Settype

    (U/A)

    Data Set StatisticalAnalysis Result

    Reason for Failure

    5-11 1 Floor and lower walls U Pass NA5-11 1 Upper walls and ceiling U Pass NA

    6.2.10 Unit 5-12 Release Status Determination

    For statistical analysis, surfaces within this unit were organized into two unaffected area data sets.

    Each data set was statistically analyzed to verify that it met the unaffected area release criteria.

    The results of the analysis are summarized below. Based on this analysis, this unit should be

    released for unrestricted use.

    Table 6-29. Unit 5-12 Statistical Analysis Summary

    Unit Sub-units Description Data Settype

    (U/A)

    Data Set StatisticalAnalysis Result

    Reason for Failure

    5-12 1 Floor and lower walls U Pass NA5-12 1 Upper walls and ceiling U Pass NA

    6.2.11 Unit 5-13 Release Status Determination

    For statistical analysis, surfaces within this unit were organized into two unaffected area data sets.

    Each data set was statistically analyzed to verify that it met the unaffected area release criteria.

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    The results of the analysis are summarized below. Based on this analysis, this unit should be

    released for unrestricted use.

    Table 6-30. Unit 5-13 Statistical Analysis Summary

    Unit Sub-units Description Data Settype

    (U/A)

    Data Set StatisticalAnalysis Result

    Reason for Failure

    5-13 1 Floor and lower walls U Pass NA5-13 1 Upper walls and ceiling U Pass NA

    6.2.12 Unit 5-14 Release Status Determination

    For statistical analysis, surfaces within this unit were organized into two unaffected area data sets.

    Each data set was statistically analyzed to verify that it met the unaffected area release criteria.

    The results of the analysis are summarized below. Based on this analysis, this unit should be

    released for unrestricted use.

    Table 6-31. Unit 5-14 Statistical Analysis Summary

    Unit Sub-units Description Data Settype

    (U/A)

    Data Set StatisticalAnalysis Result

    Reason for Failure

    5-14 1 Floor and lower walls U Pass NA5-14 1 Upper walls and ceiling U Pass NA

    6.2.13 Unit 5-15 Release Status Determination

    For statistical analysis, surfaces within this unit were organized into two unaffected area data sets.

    Each data set was statistically analyzed to verify that it met the unaffected area release criteria.

    The results of the analysis are summarized below. Based on this analysis, this unit should be

    released for unrestricted use.

    Table 6-32. Unit 5-15 Statistical Analysis Summary

    Unit Sub-units Description Data Settype

    (U/A)

    Data Set StatisticalAnalysis Result

    Reason for Failure

    5-15 1 Floor and lower walls U Pass NA5-15 1 Upper walls and ceiling U Pass NA

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    6.2.14 Unit 5-16 Release Status Determination

    For stati