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Decoupler Interactions W/CP Systems AUCSC 2019 Tim Bechtel Dairyland Electrical Industries Inc.

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Page 1: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Decoupler Interactions W/CP SystemsAUCSC 2019

Tim Bechtel

Dairyland Electrical Industries Inc.

Page 2: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Outline

1. Why are decouplers needed?

2. What is a decoupler, and an OVP and how do they work? Similar Devices

3. Where are decouplers and OVP’s used?

4. CIS and Decouplers

5. Exposure, risks, and station features

6. How to select the right decoupler for the application

Page 3: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Outline

1. Why are decouplers needed?

2. What is a decoupler, and an OVP and how do they work? Similar Devices

3. Where are decouplers and OVP’s used?

4. CIS and Decouplers

5. Exposure, risks, and station features

6. How to select the right decoupler for the application

Page 4: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Why Use a Decoupler?

Page 5: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Why Use a Decoupler?

Page 6: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Why Use a Decoupler?

Page 7: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Why Use a Decoupler?

Page 8: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Outline

1. Why are decouplers needed?

2. What is a decoupler, and an OVP and how do they work?

3. Where are decouplers and OVP’s used?

4. CIS and Decouplers

5. Exposure, risks, and station features

6. How to select the right decoupler for the application

Page 9: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

What is a Decoupler?

A device that acts as an open switch for low voltage DC and a closed switch for AC signals• Blocks DC up to a predetermined

voltage threshold typically 2 to 3 volts

• Very low impedance to AC

• Device switches to shorted mode when voltage reaches threshold, normal mode after the event

Page 10: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

• Rated for AC faults & lightning

• Continuously pass steady state AC current induced from nearby power transmission lines

• Provide lowest clamping voltages feasible

• Automatically reset after fault event

• “Fail-safe” design

• No maintenance – solid state design

• 3rd party certified for hazardous locations use and safety grounding/bonding

Solid State Decoupling Devices

Page 11: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Solid State Decoupling Devices

PCR SSD

Page 12: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

• Provide simultaneous DC isolation and AC fault/Lightning grounding

• Solid State design

• Not for use where steady state AC voltage is present

Solid State Over-Voltage ProtectorsA derivative of the Decoupler

OVP2

OVP

Page 13: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Outline

1. Why are decouplers needed?

2. What is a decoupler, and an OVP and how do they work? Similar Devices.

3. Where are decouplers and OVP’s used?

4. CIS and Decouplers

5. Exposure, risks, and station features

6. How to select the right decoupler for the application

Page 14: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Where Decouplers & OVPs are Used

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Page 15: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Where Should Decouplers Be Used?

15

Insulated Joint Damage

Page 16: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Insulation Joint Damage From Arcing

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Page 17: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

• Best practice is to install a decoupler device at insulated joints to prevent arcing.

• Minimize conduction path length – bus bar mounting

• Use decouplers instead of Over-Voltage Protectors if steady-state AC is present

Where are Decouplers Used?Insulated Joint Protection

Page 18: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

As part of an effective AC mitigation system decouplers …

• Create a low impedance AC path to ground

• Provide safety during abnormal conditions

• Reduce the risk of AC corrosion

• Any grounding material may be used, since decoupled and not part of the CP system

• Decouplers have no detrimental effect on the CP system

• Any cathodically protected pipe-to-ground connection should use a decoupler

Where are Decouplers Used?Pipeline AC Mitigation

Page 19: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Outline

1. Why are decouplers needed?

2. What is a decoupler, and an OVP and how do they work? Similar Devices.

3. Where are decouplers and OVP’s used?

4. CIS and Decouplers

5. Exposure, risks, and station features

6. How to select the right decoupler for the application

Page 20: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Waveform Example

Page 21: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Waveform Example

Measurements on a 6”- 40 mile, 16 mil FBE well coated pipeline

Page 22: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Why a Waveform is Irregular during a CIS?

• Excessive AC mitigation

• Excellent pipeline coatings

• Length and diameter of pipeline

• Decoupler capacitors

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Page 23: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

How to Solve CIS/Decoupler Waveform?

• Lengthen the ON & OFF potential reads

• Delay the OFF potential read

• Use IR free coupons

• Install isolation switch

• Run CIS without decoupler connected

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Page 24: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Waveform Example

Page 25: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Isolation Switch with SSD inside Pedestal

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Page 26: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Dead-Front Isolation Switch

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Page 27: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Outline

1. Why are decouplers needed?

2. What is a decoupler, and an OVP and how do they work? Similar Devices.

3. Where are decouplers and OVP’s used?

4. CIS and Decouplers

5. Exposure, risks, and station features

6. How to select the right decoupler for the application

Page 28: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Exposure and risks

Generally easy to identify:

• Structures are referenced, but create dissimilar metal bonds, affect CP.

Non-obvious:

• Structures unreferenced to ground

• Structures unreferenced to each other

• Is this a classified hazardous area?

Unreferenced = not bonded, open circuit, can support voltage difference

Page 29: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Pipeline Station Features

Div 1/Zone 1 or Div 2/Zone 2?

Page 30: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Station Exposure Addressed

DECOUPLERS APPLIED TO ADDRESS VOLTAGE AT ISOLATION JOINTS

Page 31: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Additional Exposures

NO CP – CAN DIRECT BOND

MAY RECEIVE PROTECTION FROM PARALLEL DECOUPLER ?

Page 32: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Total Path to Ground

AC FAULT PATH AND RESULTING VOLTAGE

REQUIRES SERIES CONNECTION OF TWO DECOUPLERS TO REACH THE GROUNDED STATION

V

Page 33: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Sensing and Measurement Lines

MEASUREMENT TUBING OR TRANSDUCER SHIELDS

CP BONDED TO OTHER STRUCTURES

Page 34: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Sensing and Measurement Lines

MEASUREMENT TUBING OR TRANSDUCER SHIELDS

DECOUPLE EACH LINE TO ADDRESS CP TIE. CORRECT? ISOLATION REQUIRES BREAK IN SHIELD OR INSULATED FITTING IN TUBING.

Page 35: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Sensing and Measurement Lines

MEASUREMENT TUBING OR TRANSDUCER SHIELDS

ALTERNATE – ONE DECOUPLER FOR BOTH LINES. CAN WE DO THIS?

THOUGHT PROCESS: DO BOTH COME FROM THE SAME CP SYSTEM? BOTH LINES WILL END UP BONDED, IF CONSTRUCTED THIS WAY.

Page 36: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Sensing and Measurement Lines

MEASUREMENT TUBING OR TRANSDUCER SHIELDS

ONLY SENSOR ON UPPER MAIN LINE HAS CP AND NEEDS DECOUPLING. OTHER CAN BE GROUNDED.

I J

NO CPI J

Page 37: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Sensing and Measurement Lines

Page 38: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Equipment Grounding Conductors

AC EQUIPMENT GROUNDING CONDUCTORS

CP BONDED TO OTHER STRUCTURES

Electric Valve

Meter

Page 39: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

In Earth Materials

GALV OR ZINC

COPPER

REBAR IN CONCETE

GALV

GALV

Page 40: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Equipment Grounding Conductors

Decoupling equipment grounding conductors

• Grounding conductors covered by US NEC – NFPA 70 - section 250 and Canadian Elec Code CSA C22.1-15 section 10

• Decoupling with listed devices allowed per NEC 250.6(E) and CEC 10-806(1)

Page 41: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Equipment Grounding Conductors

PUT DECOUPLER IN GROUNDING CONDUCTOR TO MOV ON CP2 ONLY. OTHER CONDUCTOR DIRECTLY GROUNDED. USE THIS ANALYSIS METHOD TO EVALUATE IF MULTIPLE GROUNDS CAN HAVE COMMON DECOUPLER.

CP 2, GALVANIC

CP 1, IMPRESSED

GROUNDED, NO CP

IJ

IJ

Page 42: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Direct vs Decoupled Bonds

REFERENCE MATS TO STRUCTURES AND PIPELINES TO CONTROL VOLTAGE AT CONTACT POINTS, BY DIRECT BOND OR DECOUPLER, AS APPROPRIATE.

Page 43: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Power Utility Service

CUST NEUTRAL POWER CO NEUTRAL

BOTH BOND TO TANK

NEUTRAL BONDS TO STATION GROUND

POWER CO NEUTRAL GROUNDED ONCE EVERY SEVERAL POLES

Page 44: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Utility Decoupling at a Transformer

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Page 45: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Power Utility Service

NEUTRALS TIE TWO SYSTEMS

ALL DIRECT BONDED STRUCTURES IN STATION ARE CONNECTED TO POWER CO GROUNDING SYSTEM BY DEFAULT. CAN BE DECOUPLED IF NEEDED AT CUST PANEL OR TRANSFORMER.

Page 46: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Things to Consider With Station Features

• Generally, your station is a galvanic stewpot of mixed metals. Balance life extension with complexity in your design efforts.

• Your neighbor’s station on the other side of the fence, and effect of bonding/not on CP and safety.– May need to decouple your station from power co due to

neighbor’s problems, even if not for your own CP effectiveness.

• Hazardous areas and use of over-voltage products and methods – must be comply with codes.– May allow/affect location of products

– Div 2 vs Div 1 product ratings, cost

Page 47: Decoupler Interactions W/CP Systems AUCSC 2019 · Tim Bechtel Dairyland Electrical Industries Inc. Outline 1. Why are decouplers needed? 2. What is a decoupler, and an OVP and how

Application Discussions and Questions

Dairyland Electrical Industries, Inc.

Stoughton, WI

www.dairyland.com

[email protected]

Phone: 608-877-9900

Support, meetings, trainings, lunch-and-learns, or

presentations:

Tim Bechtel

[email protected]