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  • 8/12/2019 Defensas Maritimas - Complete Flotation

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    Flotation

    Mooring Buoys 124-128

    Navigation Buoys 129-141

    Offshore Buoys 142-146

    Subsurface Buoys 147-152

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    Floating FendersFendering

    We offer a best-in-class

    solution to just about any

    buoyancy requirement

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    www.fendercare.com123

    Drawings and picture references are for illustration purposes only.

    Flotation

    IntroductionWe offer a best-in-class solution to just about any surface or subsurface

    buoyancy requirement from customers throughout the world. If we cannot

    meet a requirement from our extensive range of off-the shelf products, weapply our experience and engineering expertise to design a new solution.

    In addition, with the recent acquisition of a leading firm of naval architects,

    we have now added mooring system design to our bespoke product

    design capability.

    Steel has been the material of choice for surface buoyancy applications

    for many decades. We still offer steel buoys to those customers who prefer

    them, as detailed overleaf.

    However, for more than 20 years, there has been a shift away from the

    significant capital and labour costs involved in building, deploying and

    maintaining steel products. The growing preference is for modern,lightweight, low-maintenance forms of plastic buoyancy.

    Within the Fendercare Marine group of companies, we have two

    designers and manufacturers of plastic buoyancy, both serving a global

    customer base.

    Australian Commercial Marine (ACM) has a long-established and

    market-leading range of mooring and navigational buoys manufactured

    from rotationally-moulded polyethylene. They have harnessed a unique

    foam sandwich variant of this technology, to offer buoys with outstanding

    collision-absorption properties. Others may seek to emulate them, but

    there is only one genuine range of ACM buoys.

    Hippo Marine are a world-renowned UK-based manufacturer of

    elastomer-type buoys, the same technology that they use in foam-filled

    fendering solutions. This results in self-fendering surface buoys which are

    specifically designed to absorb impacts without either suffering or causing

    damage, making them the preferred choice for offshore operations.

    We can also introduce Kevlar reinforcement into the elastomer skin of

    the products to offer outstanding durability for heavy-duty work.

    We have also recently developed a subsurface buoyancy capability in

    a product line now being delivered to offshore and governmentalcustomers worldwide.

    Our product range covers four main product areas as detailed overleaf

    Mooring buoys

    Navigational buoys

    Offshore surface buoys

    Subsurface flotation

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    www.fendercare.com124

    Drawings and picture references are for illustration purposes only.

    Flotation Mooring Buoys

    A3-10045 Fabricated Steel Admiralty

    Pattern Mooring Buoy

    Fabricated from 8 mm steel plate and constructed with

    watertight compartments (2 for 5th & 6th Class and 4

    for the remainder) each with manway and drain plug.

    Admiralty pattern mooring buoys are finished with

    rubber or timber fendering and life chains.

    The central open hawse pipe, with reinforced collars

    at each end, allows for a large diameter riser chain

    to be lead through the buoy, ensuring all loads are

    transmitted directly to the mooring itself and not

    to the buoy.

    Classification Diameter Length Diameter of Hawse Pipe Reserve

    Buoyancy

    Approximate

    Mass

    mm ft & in mm ft & in mm ft & in kg kg

    6th Class 1140 39 1830 60 215 8 1/2 625 925

    5th Class 1220 40 2130 70 215 8 1/2 1500 1000

    4th Class 1680 56 2900 96 305 10 4250 1940

    3rd Class 1980 66 3510 116 355 12 6500 4290

    2nd Class 2290 76 4010 132 460 16 11500 4960

    1st Class 2440 80 4470 148 460 16 15000 5890

    Fabricated collar

    top and bottom

    Section through fabricated collar

    Stiffener to shell plating

    Stiffener to bulkhead

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    www.fendercare.com125

    Drawings and picture references are for illustration purposes only.

    Flotation Mooring Buoys

    SEA6000

    A3-50004Seaclass Mooring Buoys

    Construction Material

    Rotationally moulded one piece seamless UV stable

    polyethylene construction with reserve buoyancy of

    closed cell polyurethane.

    Life

    Capable of 20 years plus.

    Maintenance

    Virtually maintenance and corrosion free thanks to the

    properties of virgin polyethylene.

    Range

    Currently 10 models utilising modular construction and

    independent tie bar system.

    Strength

    Unique foam sandwich moulding method provides

    incredible strength compared to weight. Load tested

    tie bars.

    Friendly

    Due to the lightweight construction method these

    buoys are considered collision favourable compared to

    other construction materials such as steel.

    Adaptable

    Unlike some other lightweight buoys, the ACM Seaclassrange offers the ability to add or weld on other features

    such as a navigation light pedestal etc.

    SEA80SEA170

    SEA330

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    www.fendercare.com126

    Drawings and picture references are for illustration purposes only.

    Flotation Mooring Buoys

    A3-50004Seaclass Mooring Buoys

    2000 kg 1000 kg

    1700

    980

    A A B B

    Top view

    Section A-A

    Solid filled

    with closed

    cell PU foamSection B-B

    Top view

    10001000 2000 2000

    1000 2000 2000

    1000 2000

    1000 2000

    1000

    =3000kg

    =4000kg

    =5000kg

    =6000kg

    Length to suit configuration

    Tiebar material HDG 6350 tested

    2 x lock plates2 x 16 HDE Gr8.8 fasteners

    50PL

    95

    500

    125

    60

    Models:

    SEA 80

    SEA 170

    SEA 330

    SEA 1000

    SEA 2000

    SEA 3000

    SEA 4000

    SEA 5000

    SEA 6000

    SEA 1000 & SEA 2000 modular mooring buoy

    configurations

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    www.fendercare.com127

    Drawings and picture references are for illustration purposes only.

    Flotation Mooring Buoys

    A3-30004 Yacht Mooring Buoy

    Hippo yacht mooring buoys are manufactured from a

    moulded core of closed cell foam covered in protective

    polyurethane elastomer. This makes them virtually

    unsinkable, even after suffering severe damage.

    The standard range of SB mooring buoys (SB1 SB7) are

    recommended for fore and aft mooring systems.

    The standard range of SB soft mooring buoys (SB1S

    SB5S) are recommended for single buoy mooring

    systems. They are identical in construction to the SB

    range except for the use of a exible closed-cell foam

    which allows greater impact absorption.

    Product RefDiameter

    (mm)

    Height

    (mm)

    Weight

    (kg)

    Total

    Buoyancy (kg)

    Chain

    Capacity (kg)

    Chain

    Size (mm)

    SB1A 610 915 15 240 180 19

    SB1 610 610 11 150 114 19

    SB2 610 460 9 110 85 19

    SB3 610 305 7.5 75 50 19

    The mooring system has a positive

    connection to the ground chain or

    sinker, which is similar to that usedfor commercial crafts

    Pick-up Buoy

    Swivel

    Box Shackle

    Galvanising

    Steel Top Plate

    Mooring Buoy

    Long link galvanised

    chain which goes

    through centre of

    buoy if riser chain

    is incorrect size

    Joining Shackle

    Riser Chain

    Riser chain isterminated ontop of the buoywhich allows

    direct connectionto mooring strop

    Product RefDiameter

    (mm)

    Height

    (mm)

    Weight

    (kg)

    Total

    Buoyancy (kg)

    Chain

    Capacity (kg)

    Chain

    Size (mm)

    SB1S 675 645 16 204 157 19

    SB2S 675 495 14 150 114 19

    SB3S 675 340 10 110 85 19

    Chain Size kg/metre

    11mm 7/16 3

    13mm 1/2 4

    16mm 5/8 6

    19mm 3/4 8

    22mm 7/8 10

    25mm 1 13

    An optional SB pickup with a large loop handle can

    be attached. This makes the retrieval of the strop easy.

    Mooring load formula

    H x 1.5 x kg/metre up to 2 Knots

    H x 2 x kg/metre 2 to 4 Knots

    Please ask above 4 Knots

    SB Soft Mooring Buoys

    SB Mooring Buoys

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    www.fendercare.com128

    Flotation Mooring Buoys

    A3-30001 Commercial Mooring Buoy

    Hippo Marines self-fendering commercial mooring

    buoys are in service with vessel and terminal operators

    worldwide and used by everything from small RIBs up

    to cruise ships and supertankers.

    Both types of buoy can be supplied in chain-through,

    pad-eye or handling crucifix configurations and with

    integrated radar reflectors. The cylindrical-type buoys

    can also, if required, be fitted with quick release hooks

    and lanterns.

    The table below reflects what we have designated as

    our standard ranges of chain-through buoys, but most

    of the buoys we supply are tailored in some way to suit

    a customers specific requirements.

    Product RefDiameter

    (mm)

    Buoyancy

    Unit Height (mm)

    Total

    Weight (kg)

    Nett

    Buoyancy (kg)

    MCMB-00300 1000 460 42 300

    MCMB-00500 1260 460 55 500

    MCMB-01000 1450 700 135 1000

    MCMB-02000 1900 1050 500 2000

    MCMB-03000 2200 1100 550 3000

    MCMB-05000 2750 1200 1150 5000

    MCMB-08000 3100 1480 1800 8000

    MCMB-15000 3550 2050 3000 15000MCMB-20000 4100 2100 4850 20000

    MCMB-25000 4000 2500 4050 25000

    Product RefDiameter

    (mm)

    Buoyancy

    Unit Height (mm)

    Total

    Weight (kg)

    Nett

    Buoyancy (kg)

    MCBB-01000 1050 1500 225 1000

    MCBB-02000 1250 2100 415 2000

    MCBB-03000 1520 2100 575 3000

    MCBB-05000 1650 2900 1100 5000

    MCBB-08000 1970 3150 1400 8000

    MCBB-15000 2400 4100 2550 15000

    MCBB-20000 2700 4150 3200 20000

    MCBB-25000 2750 5100 4350 25000

    MCBB-30000 2750 5900 4700 30000

    Barrel Buoys - Chain-through

    Cylindrical Mooring Buoys - Chain-through

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    www.fendercare.com129

    Drawings and picture references are for illustration purposes only.

    Flotation Navigation Buoys

    A3-50000Guardian 5000

    Construction Material

    Rotationally moulded seamless UV stabilised virgin

    polyethylene and choice of stainless steel or

    galvanised steel.

    Buoy Life

    Up to 20 years.

    Maintenance

    Virtually maintenance free for life due to

    manufacturing process.

    Value

    The most cost effective due to low upfront outlay

    and virtually no maintenance expense.

    Weather

    Built to withstand cyclonic/hurricane conditions in

    locations such as, Bass Straight, Gulf of Mexico and

    Northern Australia.

    Flexibility

    Adaptable design enabling customised applications.

    Science

    Soft riding performance suits scientific instruments/data

    collection and telemetry delivery.

    Re-deployment

    Adjustable ballasting system means multiple locations

    for the same buoy.

    Choice of IALA

    Configured top marks

    Self contained solar

    powered LED lantern

    Stainless steel

    lifting lugs

    All IALA approved

    colour combinations

    Adjustable ballast

    Foam filled for

    reserve buoyancy

    2 x Heavy duty anodes for

    corrosion protection

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    www.fendercare.com130

    Drawings and picture references are for illustration purposes only.

    Flotation Navigation Buoys

    Internal (or external)

    Radar Reflector

    Aluminium Access Ladder

    Mid Frame

    (Galv. or S/S)

    Lifting Lugs

    Internal Web Frame

    (Galv. or S/S) joins both

    buoyancy modules

    Ballast

    Weights

    M24 Grade

    8.8 Galv Bolts

    Access Hatch for

    Accessories, Etc.

    850

    2400

    2500

    1200

    100NB Sch40

    Pipe

    400

    Boarding

    Grab Rail

    152 Aluminium

    Internal Support

    FocalPlane

    5300t

    o6

    000

    Buoy top adaptor

    Personnel Safety Restraint

    ELEVATION

    Guardian 5000 Technical

    Construction UV stabilised foam sandwich polyethylene to average thickness (hull) 24mm

    Colours All IALA approved colour combinations for Cardinal and Lateral navigation marks

    Diameter 2500

    Focal plane height 5300-6000

    Draft 2400

    Freeboard 400

    Mass (dry weight) varies with ballast Approximately 1100kg

    Reserve buoyancy Closed cell polyurethane

    A3-50000 Guardian 5000

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    www.fendercare.com131

    Drawings and picture references are for illustration purposes only.

    Flotation Navigation Buoys

    A3-50001Guardian Navigation Buoys

    Construction Material

    Rotationally moulded UV stabilised polyethylene.

    Unique foam sandwich construction provides

    exceptionally high strength to weight ratio.

    Buoy Life

    Up to 20 years.

    Maintenance

    Virtually maintenance free for life due to

    manufacturing process.

    Value

    The most cost effective due to low upfront outlay

    and virtually no maintenance expense.

    Weather

    Guardian buoys are currently withstanding cyclone/

    hurricane conditions in locations such as, Bass Straight,

    Gulf of Mexico and Northern Australia.

    Flexibility

    Adaptable design enabling customised applications.

    Science

    Soft riding performance suits scientific instruments/data

    collection and telemetry delivery.

    Re-deployment

    Adjustable ballasting system means multiple locations

    for the same buoy.

    Choice of IALAConfigured top

    marks

    Self contained solar

    powered LED lantern

    All IALA approvedcolour combinations

    Safety handrail

    Adjustable ballast

    Foam filled for

    reserve buoyancy

    Stainless steel

    lifting lugs

    Anode for cathodic

    protection

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    www.fendercare.com132

    Drawings and picture references are for illustration purposes only.

    Flotation Navigation Buoys

    A3-50001Guardian Navigation Buoys

    Guardian Navigation Buoys TechnicalConstruction UV stabilised foam sandwich polyethylene to average thickness (hull) 24mm

    Colours All IALA approved colour combinations, colour fast for life of buoy

    Diameter All models 1,750mm / 69 inches

    Focal plane heightSB and EB 2,500mm / 98.5 inches

    EB Hiviz 3,300mm / 130 inches

    DraftSB 1,350mm / 53 inches

    EB 1,650mm / 65 inches

    Freeboard All models 305mm / 12 inches

    Mass (dry weight) varies with ballastSB 545kg / 1,201lbs

    EB 590kg / 1,300lbs

    Reserve buoyancy Closed cell polyurethane 30kg/M2

    EB

    WL 305 305

    1350

    2500 2500

    3300

    305

    16501650

    EBH-V

    SB

    SBStandard Buoyancy EBExtra Buoyancy EB H-VExtra Buoyancy, High Visibility

    Specifications subject to change without prior notice due to

    continuing technical development

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    www.fendercare.com133

    Drawings and picture references are for illustration purposes only.

    Flotation Navigation Buoys

    A3-50002Seaspar Meridian and

    Meridian Plus

    Lightweight and dependable marks for a multitude of

    applications.

    Construction Material

    Rotationally moulded seamless UV stabilised

    polyethylene.

    Life

    Up to 20 years.

    Maintenance

    Virtually maintenance free for life due to the nature of

    the manufacturing materials.Flexibility

    Adaptable design enabling customised applications.

    Science

    Soft riding performance suits scientific instruments/

    data collection and telemetry delivery.

    Re-deployment

    Adjustable ballasting system of removable ballast

    plates means multiple locations for the same buoy.

    Value

    Very cost effective due to low upfront outlay and

    virtually no maintenance expenses.

    Weather

    Meridian buoys are currently withstanding cyclone

    conditions in locations such as Bass Straight and

    Northern Australia.

    Graphics

    Triangular top section provides 3 flat surfaces for

    graphics and signage.

    Anode for cathodic

    protection

    Removableballast plates

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    Drawings and picture references are for illustration purposes only.

    Flotation Navigation Buoys

    A3-50002Seaspar Meridian and

    Meridian Plus

    Guardian 5000 Technical

    Construction Rotationally moulded UV stabilised virgin polyethylene

    Colour All IALA approved colour combinations for Cardinal and Lateral navigation marks

    Overall height Both models 3562mm

    MassMeridian 112kg

    Meridian Plus 152kg

    BuoyancyMeridian 130kg

    Meridian Plus 260kg

    Focal Plane Both models 2000mm

    Draft Both models 1560mm

    Specifications subject to change without prior notice due to

    continuing technical development

    SO L I D F I LL EDW I T H

    CLOSE D C ELLPU F OAM

    M10 threaded holes

    175

    PCD

    220

    250

    20PL200

    3

    25

    Ballast plate

    Mild steel (hot dip galvanised)

    Meridian PlusMeridian40

    512

    3050

    3562

    Buoy top bolting pattern

    34 hole34 hole

    650

    Solid filled

    with closed

    cell PU foam

    Solid filled

    with closed

    cell PU foam

    Holes

    to suit

    M16

    bolt1175

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    Drawings and picture references are for illustration purposes only.

    Flotation Navigation Buoys

    A1000

    A3-50003Tri Nav A1000

    Lightweight and dependable marks for a multitude

    of applications.

    Construction Material

    Rotationally moulded seamless UV stabilised virgin

    polyethylene.

    Life

    Up to 20 years.

    Maintenance

    Virtually maintenance free for life due to the nature of

    the manufacturing materials.

    Value

    Very cost effective due to low upfront outlay and

    virtually no maintenance expenses.

    Weather

    Tri Nav buoys are currently withstanding cyclone

    conditions in locations such as Bass Straight and

    Northern Australia.

    Graphics

    Triangular top section provides 3 flat surfaces for

    attachment of graphics or signage.

    Guardian 5000 Technical

    ConstructionRotationally moulded UV stabilised

    virgin polyethylene

    Overall h eight A1000 1320mm

    Mass 26.5kg

    Buoyancy 17kg

    Focal Plane 1000mm

    Draft A1000 270mm

    Specifications subject to change without prior notice due to

    continuing technical development

    A1000 top view

    595

    100

    A1000

    1340

    FocalPlane

    1000+

    595

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    www.fendercare.com136

    Drawings and picture references are for illustration purposes only.

    Flotation Navigation Buoys

    A3-30005 Hippo Lite and Super-Lite Buoys

    Whether configured as navigational marks in

    accordance with IALA guidelines, or fitted out as

    databuoys, the largest buoys in the Hippo family offer

    outstanding durability and stability and are in service

    in some of the most challenging environments on

    the planet.

    These buoys are fully modular, and the superstructure

    is engineered to both minimise windage and to accept

    large equipment packages.

    The flexibility of our technology allows to adopt a blank

    page approach with users who are looking to achieve a

    step change in the efficiency of their buoy operations or

    to incorporate very specific design features.

    Table of dimensions overleaf.

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    www.fendercare.com137

    Drawings and picture references are for illustration purposes only.

    Flotation Navigation Buoys

    Hippo-Lite/1.5 Hippo-Lite/1.8

    Diameter 1500mm 1800mm

    Draught 1000mm 1100mm

    Freeboard 200mm 300mm

    Focal Plane (When Lit) 2300mm 2400mm

    Displacement 17kg/cm 25kg/cm

    Weight (Without Ballast) 540kg 650kg

    Recommended Moorings 19/25/32mm

    Max Weight: 160kg

    25/32mm

    Max Weight: 350kg

    Sinker (Cast Iron) 1000kg 1000kg

    Recommended Operation Minor Channels and Harbours Major Channels and Part Open Sea

    Hippo-Lite/2.0 Hippo Super-Lite/1.8

    Diameter 2000mm 2200mmDraught 1200mm 2500mm

    Freeboard 400mm 500mm

    Focal Plane (When Lit) 2500mm 3000mm

    Displacement 31kg/cm 38kg/cm

    Weight (Without Ballast) 750kg 1400kg

    Recommended Moorings 25/32mm

    Max Weight: 930kg

    32mm

    Max Weight: 1000kg

    Sinker (Cast Iron) 1500 kg 2500kg

    Recommended Operation Major Channels and Part Open Sea Major Channels and Open Sea

    Hippo-Lite/2.5 Hippo Super-Lite/3.0

    Diameter 2500mm 3000mmDraught 2500mm 2500mm

    Freeboard 500mm 500mm

    Focal Plane (When Lit) 3000mm 3000mm

    Displacement 49kg/cm 71kg/cm

    Weight (Without Ballast) 1450kg 1600kg

    Recommended Moorings 32mm

    Max Weight: 1400kg

    32mm

    Max Weight: 2400kg

    Sinker (Cast Iron) 2500kg 2500kg

    Recommended Operation Major Channels and Part Open Sea Major Channels and Open Sea

    A3-30005 Hippo Lite and Super-Lite Buoys

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    Drawings and picture references are for illustration purposes only.

    Flotation Navigation Buoys

    Hippo Marker Buoys

    Hippo offers a range of small, cost-effective marker

    buoys for sheltered or shallow-water locations. These

    are made of the same self-fendering materials as our

    range of larger navigational aids, and are generally

    supplied with cost-effective self-contained lanterns.

    Product RefDiameter

    (mm)

    Overall Height

    (mm)

    Total Weight

    (kg)

    Focal Plane

    (mm)

    Max Chain

    Capacity (kg)

    Max Chain

    Size (mm)

    MMB-0800 800 1200 45 935 150 19

    MMB-1000 1000 1925 85 1170 140 25

    MMB-1200 1200 1925 95 1190 225 25

    MMB-1500 1500 1925 150 1190 350 25

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    Drawings and picture references are for illustration purposes only.

    Flotation Navigation Buoys

    Hippo Seamless Buoys

    Configured for use with new-generation self-contained

    lanterns, the Seamless range offers the same

    self-fendering construction as other Hippo buoys but

    at lower price levels due to the single-piece

    construction, the simplified superstructure and the

    optimisation for shipping.

    Container Buoy

    Seamless

    1.2

    Seamless

    1.6

    Seamless

    1.8

    Seamless

    2.0

    Seamless

    2.1

    Seamless

    2.4

    Diameter (mm) 1200 1600 1800 2000 2075 2400

    Draught (mm) 760-925 800-900 750-950 725-925 1160-1400 1125-1400

    Freeboard (With no Moorings

    Attached) (mm)465 450 470 500 640 675

    Freeboard (With 200kg

    Moorings Attached) (mm)288 300 300 300 400 400

    Focalplane (When Lit) (mm) 1645-1855 1640-1850 2100-2200 2140-2340 2950-3190 2950-3225

    Displacement (kg/cm) 11.3 20.1 25.4 31.4 33.8 45.3

    Approximate Weight (kg) 200 350 400 500 1300 1550

    Maximum Mooring Weight (kg) 200 350 500 600 900 1200

    Recommended Chain Size (mm) 19-28 19-32 19-32 19-32 32-38 32-38

    Recommended Sinker

    (Cast Iron) (kg)750 1000 1000 1250 2500 2500

    Recommended Operational

    Conditions

    Minor Channels

    & Harbours

    Minor Channels

    & Harbours

    Minor Channels

    & Harbours

    Minor Channels

    & Harbours

    Major Channels

    & Open Sea

    Major Channels

    & Open Sea

    Seamless Navigation Buoy

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    Drawings and picture references are for illustration purposes only.

    Flotation Navigation Buoys

    General Specifications 2.1m Container & 2.4m Flatrack Seamless Buoys

    These two larger members of the Seamless family have been designed for long-distance transportation at minimum cost

    Hull Both hull and skirt incorporated in a one-piece construction

    Daymark / Superstructure Lightweight composite structure

    Built-in ladder on 2 sides

    Powder coated aluminium daymarks where required

    Safety Hoop

    Mounting plate to take a variety of self-contained LED lantern types

    Steel Skirt / Lifting Configuration Skirt arrangement

    Supplied with bridle mooring eyes

    Supplied with 2x lifting eyes

    Hot dip galvanised mild steel

    Supplied with replaceable mooring eye wearing bushes

    Options Echomax EM305 radar reflector

    Powder coated aluminium plate type topmark assembly

    Fully light stable aliphatic elastomer coating

    Anti-bacterial coating to reduce marine growth

    Adjustable ballast to suit shallow water or lightweight mooring systems

    General Specifications 1.2m, 1.6m, 1.8m and 2.0m Seamless Buoy

    Hull / Daymark Both hull and daymark incorporated in a one-piece construction

    Steelspine One-piece construction integrated into the buoy design

    Baffle tail configuration complete with fork lift slots to aid quayside handling

    Supplied with both bridle and single point mooring eyes

    Supplied with 2x lifting eyes

    Supplied with flange to take a variety of self-contained LED lantern types

    Hot dip galvanised mild steel

    Supplied with replaceable mooring eye wearing bushes

    Options Echomax EM180 radar reflector

    Powder coated aluminium plate type topmark assembly

    Fully light stable aliphatic elastomer coating

    Anti-bacterial coating to reduce marine growth

    Common Specifications

    Hull Manufactured from a core of thermolaminated closed-cell polyethylene foam encapsulated in a

    self-colour tough yet flexible polyurethane elastomer skin. The hulls of these buoys are lightweight

    and self-fendering, yet extremely durable and virtually unsinkable. They come as standard with a

    non-slip deck.

    Light System Configured to take a variety of self-contained LED light systems.

    Hippo Seamless Buoys

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    Drawings and picture references are for illustration purposes only.

    Flotation Navigation Buoys

    10.5m Minor Light Tower

    Hippo GRP Minor Light Towers

    Tower Reference Height (m)

    MLT 5.5 5.5

    MLT 7.0 7.0

    MLT 8.5 8.5

    MLT 10.0 10.0

    MLT 13.0 13.2

    MLT 15.0 15.0

    Hippo Marine manufacture a range of Minor Light

    Towers that are constructed using modular sections to

    enable easy transportation to

    and erection at remote locations.

    These towers have the following features:

    Hippo Marines GRP towers are of modular construction

    manufactured with a UV Stabilised Isophthalic gelcoat and

    resin, with a minimum thickness of 8mm, requiring little

    maintenance.

    A range of tower heights available up to 15m.

    The towers are locally reinforced by way of the flanges to

    produce a design of immense strength, allowing them to

    withstand gale force winds.

    Access to the door section is via an external ladder. The

    ladder is removable to minimise theft or vandalism. Access

    to the lantern is via an internal ladder at the top. The top

    platform is fitted with guard rails to enable safe access to

    the lantern for maintenance purposes.

    The towers can be fitted with stainless steel frames to sup-

    port solar panels.

    Each tower is supplied complete with Lifting Davit kit for

    on-site assembly.

    The batteries can be stowed either at door level or at

    ground level within the cone section.

    Colours are in accordance with IALA marking standards.

    Towers have been certified to withstand winds of up to 56metres per second (125mph).

    A comprehensive range of lighting systems is available.

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    Drawings and picture references are for illustration purposes only.

    Flotation Offshore Buoys

    A3-30002 Chain Support Buoy

    Our standard range of chain support buoys goes from

    a reserve buoyancy of 900kg up to 5500kg but our

    exible production process allows us to manufacture

    products to suit our customers exact buoyancy

    requirements. We can supply these buoys congured

    with swivel eyes top and bottom, or with a chain-

    through/locking plate arrangement. We also offer pick-

    up buoys with up to 750kg of reserve buoyancy.

    Swivel-ended Type Chain-through Type

    Three chainstop options

    Table of dimensions overleaf.

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    Drawings and picture references are for illustration purposes only.

    Flotation Offshore Buoys

    TypeNominal Dimensions Nominal

    Weight

    (Kg)

    NettBuoyancy

    (Kg)

    NettBuoyancy

    (lbs)

    A

    (Float Len)

    (mm)

    B

    (Overall Len)

    (mm)

    C

    (Float Dia)

    (mm)

    HCSB-0900 1500 2120 1020 210 900 1980

    HCSB-1815 1500 2120 1350 285 1815 3993

    HCSB-2000 2000 2620 1250 330 2000 4400

    HCSB-2270 2000 2620 1310 340 2270 4994

    HCSB-2500 2000 2620 1370 355 2500 5500

    HCSB-2750 2000 2620 1430 365 2750 6050

    HCSB-3000 2000 2620 1485 375 3000 6600

    HCSB-3630 2000 2620 1620 415 3630 7986

    HCSB-4540 2000 2620 1810 485 4540 9988

    HCSB-5454 2000 2620 1980 550 5454 11999

    Type

    Nominal DimensionsNominal

    Weight

    (Kg)

    Nett

    Buoyancy

    (Kg)

    Nett

    Buoyancy

    (lbs)

    A

    (Float Len)

    (mm)

    B

    (Overall Len)

    (mm)

    C

    (Float Dia)

    (mm)

    HCSBT-1360 1550 2096 1300 440 1360 2992

    HCSBT-1815 2000 2546 1300 480 1815 3993

    HCSBT-2000 2000 2546 1340 520 2000 4400

    HCSBT-2270 2000 2546 1400 535 2270 4994

    HCSBT-2500 2000 2546 1450 550 2500 5500

    HCSBT-2750 2000 2546 1520 585 2750 6050

    HCSBT-3000 2000 2546 1590 600 3000 6600

    HCSBT-3630 2000 2546 1705 630 3630 7986

    HCSBT-4540 2100 2646 1850 750 4540 9988

    HCSBT-5400 2350 2890 1950 800 5400 11880

    Type

    Nominal DimensionsNominal

    Weight

    (Kg)

    Nett

    Buoyancy

    (Kg)

    Nett

    Buoyancy

    (lbs)

    A

    (Float Len)

    (mm)

    B

    (Overall Len)

    (mm)

    C

    (Float Dia)

    (mm)

    HPU-0100 660 860 660 25 100 220

    HPU-0250 850 1460 880 70 250 550

    HPU-0300 910 1514 940 80 300 660

    HPU-0400 990 1580 1020 100 400 880

    HPU-0500 1017 1620 1050 95 500 1100

    HPU-0750 1190 1794 1220 130 750 1650

    Swivel-ended Type

    Pick-up Buoys

    Chain-through Type

    A3-30002 Chain Support Buoy

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    Flotation Offshore Buoys

    Product RefDiameter

    (mm)

    Overall Length

    (mm)

    No. of

    Modules

    Total

    Weight (kg)

    Nett

    Buoyancy (kg)

    APMD-05000 1900 2830 2 1750 5000

    APMD-10000 2350 3450 2 2690 10000

    APMD-15000 2475 4600 2 3840 15000

    Modular Donut-Type Anchor Buoy

    Product RefWidth

    (mm)

    Depth

    (mm)

    Overall

    Height (mm)

    Total

    Weight (kg)

    Nett

    Buoyancy (kg)

    APBM-30000 2500 2500 7800 6000 30000

    APBM-45000 3150 3150 7800 7200 45000

    APBM-54000 3280 3280 8100 8000 54000

    Modular Stacking Pendant Buoys

    A3-30003 Anchor Pendant Buoy

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    Flotation Offshore Buoys

    Other Offshore Flotation and Protection

    Besides the ranges of commonly-requested buoys

    listed within this section, we do also design and

    manufacture a complete range of floats for hoses,

    pipes, ropes and many other applications.

    For rope use, we have single and double hawser

    designs, all manufactured from the same combination

    of extremely durable, high-visibility, self-fendering

    materials as our ranges of buoys and fenders, and

    which can easily be tailored to guarantee a specific

    amount of buoyancy.

    Within the hose market, we are able to offer floating

    Y-pieces and reducers in either standard or bespoke

    configurations. We also design and supply hose floats.

    For pipeline installation work, we offer pipelaying

    flotation modules, on which more detail can be found

    in the sub-surface buoyancy section of

    this publication.

    And in response to an FPSO operator off West Africa

    who brought us the problem of his offloading hose

    getting damaged when coming into contact with riser

    chain, we developed a moulded protection system

    which we are now supplying to others looking to

    minimise hose casualties and related downtime.

    Floating Y-Piece

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    Drawings and picture references are for illustration purposes only.

    Flotation Subsurface Buoys

    The MaterialsAs with surface buoyancy, there are two application

    dependent material parameters to sub-surface buoyancy:

    The foam material which forms the core of the product

    The external coating material

    Based upon the use to which our products are being

    put, and the depths to which they need to be rated, we

    select from a number of possible material combinations

    to ensure maximum product life and integrity at

    minimum cost.

    FoamsFor shallower depths, we are typically offering either

    high-density polyethylene foam or expanded polymer

    foam. The significant benefit which both these foams

    offer over the polyurethane foam, which most other

    manufacturers will offer for these depths, is that the

    foams we offer are of a closed cell nature. This means

    that if the outer skin of a Hippo shallow water buoy is

    breached, our customers can be assured that the result

    will not be a rapid and catastrophic absorption of water

    followed by failure of the product.

    For deepwater applications, we are formulating and

    processing our own pure syntactic foam into which we

    will then generally introduce moulded macrospheres to

    reduce the weight and the ultimate cost of the product.

    Subsurface Flotation Materials Overview

    External Coatings

    There are 3 main material possibilities for encapsulatingthe core of Hippo subsurface buoys:

    Polyurethane Elastomer is a highly abrasion-resistant,

    reinforceable coating which we can either spray-apply or

    cast around the foam core. For ultimate durability, this

    form of coating can be Kevlar reinforced.

    Rotationally-Moulded Polyethylene is a cheaper and more

    uniform method of mass-producing a protective shell for

    the foam core in applications where the resilience and

    flexibility of PU elastomer is not required.

    PU Paint is mainly used in applications where the core

    material is resilient in itself but requires some level of

    protection from UV degradation.

    ApplicationsThe primary product applications for these materials are:

    Pipeline installation buoys

    Modsyn top-up buoys, general subsea installation buoys

    Transponder collars

    Modular subsea buoys

    Distributed buoyancy modules

    Submersible/ROV/AUV buoyancy systems

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    Drawings and picture references are for illustration purposes only.

    Flotation Subsurface Buoys

    Our combination of subsea materials technology and

    processes allows us to design and supply products for

    many other subsurface applications.

    These can be as simple as the pictured transponder

    collar. However, the projects we get involved in can

    also be as detailed as the consulting, design and

    manufacturing we were engaged to perform for the

    most complex sets of submersible buoyancy ever

    produced, also pictured.

    Other areas to which we are applying, or have applied

    our expertise, include combined jumper/umbilical

    flotation and protection and distributed/riser buoyancy.

    For the vast majority of work of this type, there are no

    specification tables which we can provide to arrange

    standard data into a neat format. This is all about

    our customers bringing us their subsea design and

    operational challenges and working with us to develop

    a technically robust and cost-effective solution to those

    challenges in which respect we act as an extension oftheir own engineering capabilities.

    So the service which we are proposing here is the

    application of our materials, our experience and our

    expertise to assist our customers in finding the best

    possible outcomes to their subsea headaches. We

    welcome such headaches, and the opportunity to show

    our customers how we can solve them for you.

    Other Subsurface Flotation

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    Flotation Subsurface Buoys

    Modsyn top-up buoys, general

    subsea installation buoys

    Manufactured from the same syntactic foam formulations

    as our ranges of larger subsea buoys, Modsyn is the perfect

    solution when small, configurable amounts of buoyancy

    are required for cable or umbilical support, as ROV trim

    buoyancy or as a general-purpose installation tool.

    Modsyn does offer a number of operational advantages

    over alternative products available in the market:

    Easily lashed via the central through-hole

    Multiple units can be configured together via two other

    lateral through-holes

    Flat-sided for easy storage on land and easy use on deck.

    Product RefDepth Rating

    (m)

    Nett Buoyancy

    (kg)

    Total Weight

    (kg)

    Number Of

    Modules

    Diameter

    (mm)

    Height

    (mm)

    MODSYN-S1-0250 250 39 24 1 500 410

    MODSYN-S1-0500 500 38 25 1 500 410

    MODSYN-S1-1000 1000 36 27 1 500 410MODSYN-S1-2000 2000 29 34 1 500 410

    MODSYN-S1-3000 3000 23 40 1 500 410

    MODSYN-S2-0250 250 70 52 2 500 820

    MODSYN-S2-0500 500 68 54 2 500 820

    MODSYN-S2-1000 1000 64 58 2 500 820

    MODSYN-S2-2000 2000 50 72 2 500 820

    MODSYN-S2-3000 3000 38 84 2 500 820

    MODSYN-S3-0250 250 105 78 3 500 1230

    MODSYN-S3-0500 500 102 81 3 500 1230

    MODSYN-S3-1000 1000 96 87 3 500 1230

    MODSYN-S3-2000 2000 75 108 3 500 1230

    MODSYN-S3-3000 3000 57 126 3 500 1230

    Modsyn

    General Purpose Installation BuoyWe are also able to produce general purpose subsea installation

    buoys per customer requirements, as in this example of a

    lashed-on design favoured by one of our customers.

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    Flotation Subsurface Buoys

    Modular Subsea Buoys

    Wherever there is a requirement to safely moor a

    floating offshore structure, it is highly likely that the

    mooring system will comprise one or more subsea

    mooring buoys.

    The principle of these buoys is that the flotation

    modules are mounted onto a through-member made

    from steel. This steelwork, configured and rated in

    accordance with customer requirement, integrates

    structurally within the rest of the mooring system,

    leaving the flotation units unstressed.

    The nature of these modular buoys is that the number

    of modules can be adjusted to meet a specific buoyancy

    requirement, and also that any damaged module can bereplaced in isolation.

    This range of buoys offers net buoyancy from 500kg

    to 20t, at depth ratings from 250m down to 3000m.

    Bespoke buoys can also be manufactured in larger or

    smaller sizes.

    The matrix showing all possible combinations of

    modules, depth ratings and resulting net buoyancies

    would be massive. Underneath you will find line

    drawings and basic dimensions of the Mini, Standard,

    Large and Maxi ranges. Tell us how much buoyancy youwill require, and to what depth it needs to be rated, and

    we will quote you the most cost-effective way to meet

    that requirement from amongst these options.

    Large / Maxi Modular Buoy

    Standard Modular Buoy

    Mini Modular Buoy

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