dekka cadet operation manual and tech ref, oct 2009, 69-07-1

DEKKA CADET TAPE HEAD OPERATION & SERVICE MANUAL 69-07-1

DEKKA Industries

www.dekkaindustries.com Phone: (604) 278-7881

Fax: (604) 270-7897

10/30/09

D E K K A C A D E T T A P E H E A D 2

TABLE OF CONTENTS

DEKKA CADET Tape Head Mounting Layout...........................................................................4

MOUNTING TAPE HEAD INTO MACHINE ........................................................................................5

THREADING OF THE TAPE ..............................................................................................................6

DEKKA CADET TAPE HEAD ADJUSTMENTS ..........................................8

1. TAPE ROLL HOLDER OR MANDREL HUB BRAKE ..................................................................... 8

2. TAPE TRACKING............................................................................................................................. 9

3. MAIN TAPE TENSION ADJUSTMENT AT ONE-WAY CLUTCH ROLLER................................ 10

4. MAIN WIPE-DOWN ROLLER TENSION SPRING....................................................................... 11

5. TAPE GUIDE AND FINGER ADJUSTMENTS................................................................................ 12

MAINTENANCE & CARE OF THE DEKKA TAPE HEAD.................................................................13 LUBRICATION MAINTENANCE: .......................................................................................................... 13 WEAR POINTS:..................................................................................................................................... 13 CLEANING:........................................................................................................................................... 13

DEKKA TAPE HEAD SERVICE COMPONENT REPLACEMENTS .....................................................14

Knife Replacement .......................................................................................................................... 14

MAIN ROLLER TENSION SPRING REPLACEMENT ........................................................................ 15

CUT-OFF SPRING REPLACEMENT ................................................................................................... 15

WIPE-DOWN OR CONTACT ROLLER REPLACEMENTS ................................................................ 15

TROUBLE SHOOTING GUIDE ................................................................................ 16

TECHNICAL REFERENCE......................................................................................... 21 RECOMMENDED SPARE PARTS KIT - MODEL CADET ......................................................................21 PARTS REFERENCE DRAWINGS ............................................................................................................... 22

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SAFETY CAUTION

AVOID CONTACT WITH THE CUTTER KNIFE BLADE MOUNTED BETWEEN THE TWO RUBBER CONTACT ROLLERS.

• FAMILIARIZE YOURSELF WITH THE LOCATION OF THE BLADE BEFORE HANDLING THE TAPE HEAD OR THREADING TAPE.

TURN OFF ALL POWER TO THE SEALING MACHINE BEFORE ANY WORK IS PERFORMED ON THE TAPE HEAD.

The DEKKA Tape Head is a module that can be fitted into various brands of tape sealing machines. The host machine provides the power to drive the case past the Tape Head and apply the tape.

Familiarise yourself with the Operating Instructions of the machine you have before installing, loading or servicing the DEKKA Tape Head.

Additional copies of this manual are available by contacting the customer service desk at:

DEKKA Industries Phone: (604) 278-7881

Fax: (604) 270-7897 [email protected]

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DEKKA CADET Tape Head Mounting Layout

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MOUNTING TAPE HEAD INTO MACHINE

CAUTION: Keep hands clear of cutter blade and movable mechanical parts. Because the DEKKA Tape Head can be mounted in different types of taping machines, securing the head in these machines can vary slightly.

With BEL brand machines, the tape head is dropped into slots that capture the four round locating pins, properly locating the head in the machine. (Be sure that the tape head is seated properly.)

CAUTION: Ensure that the tape head is mounted in the host machine facing in the right direction. The wipe-down roller that holds the tape ready to apply to the box must face the infeed direction of the machine.

FAILURE TO DO THIS CAN CAUSE DAMAGE TO THE TAPE HEAD.

Note: If the tape head is mounted in a BEL tape-sealing machine, it is not necessary to remove the tape head to replace the tape roll. This will save time and prevent undue wear to the head.

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Threading Diagram

THREADING OF THE TAPE Threading the DEKKA Tape Head is easy due to an open-sided design permitting threading over the end of the feed rollers. This can usually be done without removing the tape head from the machine.

Two common methods are used to reload the head.

The first is to splice the tape together when the roll is almost finished. Do this by removing the old roll off the tape holder mandrel and replacing it with a new roll, then simply stick the new tape end onto the tail end of the old roll. This permits the new tape to be drawn through feed rollers without interrupting the supply of tape.

Secondly, if the roll has run out of tape or is being fed for the first time, the DEKKA open-sided design makes it very easy to feed the new tape.

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Tape Threading Procedure

1. Remove the old tape core and push the new roll on firmly, making sure that it seats against the rear flange of the tape mandrel. Be sure that the tape roll is mounted so that the sticky side of the tape will be out to contact the incoming box.

2. Thread the tape as shown in Figure 4. Draw the tape end through the rollers, past the red wipe down roller and cut off approximately ½” below the centreline of the red rollers. When the tape is threaded correctly it will be held in a curved formation by the flexible plastic shoe and spring finger located just above the red roller.

NOTE: Do not use a knife to cut the tape against the rubber roller. Cuts in this surface will cause problems with tape feeding and create jams.

Tip: If the DEKKA head is fitted into a case sealing machine which, because of design, is awkward to thread the tape through the first two rollers, try making a “rope” of the tape, pulling it through the head first and then looping it on the rollers.

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DEKKA CADET TAPE HEAD ADJUSTMENTS

1. TAPE ROLL HOLDER OR MANDREL HUB BRAKE

Plastic Cap

Adjusting Nut

The nut and spring on the tape roll mandrel controls an adjustable friction brake that should be used only to prevent over-spinning of the tape roll and adjusted to provide a minimum of resistance against tape pull. Note that the main tape tension adjustment is made at the one-way clutch roller (see item 3. below). If adjusted too tight, the roll mandrel brake together with the clutch roller will cause too much tape tension and create tape application problems.

To adjust – remove the plastic cap and tighten the center nut to increase tension; loosen to decrease.

Hints:

• Set the brake with a full roll of tape in the tape head and only enough to prevent more than ½ turn of roll over-spin.

• Do not over-tighten as increased tape tension can cause problems with wipe-down and tape cut-off.

• Be sure to compensate for different unwind tension due to the tape adhesive when changing tape type or suppliers.

Note: Different types of tape have different unwind “stickiness”, sometimes called ‘stiction’. This is due to materials and methods for making tape so that it will unwind without ‘blocking’ together or breaking. These differences cause a variation in the unwind force needed, but do not effect the tape bonding to the case.

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2. TAPE TRACKING

MANDREL ARM MOUNTING SCREWS

MANDREL ARM ADJUSTMENT. SET SCREW OR ‘JACKSCREW ‘

An adjustment at the base of the mandrel arm is provided to enable centering of tape as it moves through the tape head rollers and onto the case. This adjustment of the support arm “steers” the tracking of the tape through the head.

To adjust tape tracking, release the two screws that secure the arm to the side plate, then adjust the jackscrew. This is a recessed Allen head set screw, and located between the two securing bolts. Relative adjustment of this screw with tightening of the upper and lower arm mounting bolts will lean the tape roll away from or toward the centerline of the tape head. Re-tighten the securing bolts before checking the tape centering. Readjust as needed.

Note: The exclusive ‘No Break Tape’ feature of the DEKKA Tape Head depends on the tape being centered on the clutch roller. Hence, tape alignment is essential. The clutch roller is discussed in the next section.

If extreme adjustments are needed to center the tape, this will cause the ‘No Break Tape’ feature to become ineffective and cause poor performance.

Check that the Tape Heads are not damaged and that the Tape Head mounting brackets have not been dislodged from being on the machine centerline.

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3. MAIN TAPE TENSION ADJUSTMENT AT ONE-WAY CLUTCH ROLLER

ONE-WAY CLUTCH

ROLLER ADJUSTMENT

The adjustment at the one-way clutch roller affects the amount of “pull” or tension on the tape (i.e. more tension is necessary for heavier corrugated cases and less for lighter). This adjustment will affect “wipe-down” and cut-off characteristics. The illustration shows what happens if the tape is pulled too tight (tape snap-back after cutting can cause wrinkling). The Trouble Shooting Section of this manual covers these situations more detail.

To increase tension tighten the center nut clockwise, to decrease tension turn counter-clockwise. It is best to use a minimum size tape roll (close to the core) to test and adjust the clutch roller for proper tension.

Note: This roller only spins one way and is used to prevent backspin in the tape after it is cut. Check that this feature is working by trying to turn the roller backwards by hand; it should not reverse turn.

• Tensioning of the one-way clutch roller at should be set so that it can be turned by hand. If it is too stiff to turn it may cause excessive tape force to be applied to the box. Check other settings as adjustments may be needed depending on box stiffness or tape type (particularly tape unwind tension illustrated above).

• See the Trouble Shooting Section of this manual for specific conditions and remedies.

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4. MAIN WIPE-DOWN ROLLER TENSION SPRING

The main roller tension spring provides the tape wipe-down force. This action rolls the tape onto the box as it is being dispensed. The force adjustment is made by locating the main spring hook in one of the four (4) anchor slots that permit approximately 100% change in force from ‘lightest’ to ‘heaviest’. In general, this is set to heaviest for heavy, stiff boxes and to lightest for light-duty corrugated boxes.

• See the Trouble Shooting Section of this manual for specific conditions and remedies.

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5. TAPE GUIDE AND FINGER ADJUSTMENTS

DEKKA CADET Tape Guide and Finger Adjustments

1/8”

The external plastic tape guide and spring loaded tape finger need to be correctly positioned to shape the free portion of the tape so that it is curved across its width. This gives the tape some “stiffness” to hold it in position in front of the contact roller.

External Tape Guide - can be adjusted in and out slightly by means of its mounting screws. It should be positioned so that the tips of the free end are 1/8” below the side plates.

Tape Finger - can be rotated around its mounting by loosening the screw on top of the mounting clamp. It should be positioned so that the tip of the finger is 1/8” ahead of the contact roller when free.

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MAINTENANCE & CARE OF THE DEKKA TAPE HEAD

LUBRICATION MAINTENANCE: The DEKKA series of tape heads are designed as a low maintenance item and should not require lubrication in normal use.

WEAR POINTS: Periodically check for any excessive wear of the pivot points on the head or loose parts.

NOTE: ‘Lock-Tite’ locking fluid is used in the assembly process and can cause bolts & nuts to be stiff to remove; if so, apply gentle heat to the bolt to ease removal.

CLEANING: It may be necessary to clean any adhesive build-up that has occurred on the rollers and knife, depending on the type and quality of the tape used. This can be done by using a solvent-like acetone or lacquer thinner depending on the adhesive used (check with your tape supplier for specific recommended solvents).

If the Tape Heads are subjected to heavy use, daily removal of dust and debris is recommended as excessive dirt and dust may impair smooth running.

NOTE: If bearings become stiff, remove and clean. Lubricate before reassembling.

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DEKKA TAPE HEAD SERVICE COMPONENT REPLACEMENTS The following is a brief guide to parts replacements. DEKKA tape head parts kits, when ordered as an accessory item, come with all parts labelled and with illustrated instructions that show how each part is replaced

Knife Replacement

SAFETY CAUTION

Knife blades are very sharp and can cause serious cuts.

Tape Cutter Blade Replacement

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Refer to the Tape Cutter Blade Replacement Illustration.

Loosen the two blade mounting screws to remove the old blade. Replace it with a new blade (Z06-015). Check that the blade bevel side faces the outfeed direction as shown for proper cutting.

Hints: • Blade extension can be adjusted. Normally the top side of the blade should be against the step in

blade mounting plate. If necessary to improve the cutting of heavy tape, extend the blade a little by means of the mounting slots.

• Never use a metallic object to scrape adhesive or tape off the knife. Use solvent or a plastic scraper. Knife tips are very easily damaged which will impair performance.

MAIN ROLLER TENSION SPRING REPLACEMENT Refer to Tape Head General Assembly Parts Diagram Z 59-831 in the attached Technical Reference.

If the Main Roller Tension or Wipe Down Spring (Z 06-024), item 32 on the diagram, is broken or stretched, replace it with a new spring (see Tape Head Adjustment Section for readjusting). Hook it onto the head spacer anchor end first, then the other into one of the four slots on the arm end depending on the strength of force needed.

CUT-OFF SPRING REPLACEMENT Refer to Tape Head General Assembly Parts Diagram Z 59-831 in the attached Technical Reference.

Unhook old spring, item 31 on the diagram and replace with the new spring (Z 06-027). Check the action and the cut off arm after replacement is complete. This action must be free to snap back quickly after being depressed to facilitate a clean tape cut off.

WIPE-DOWN OR CONTACT ROLLER REPLACEMENTS Refer to Front Tape Roller Assembly diagrams Z 59-849 and Rear Tape Roller Assembly diagrams Z 59-848 in the attached Technical Reference.

If rollers are damaged or cut, the tape will not feed properly and may back-wind around the rollers.

Replacement Parts: Z 59-001 - DEKKA 22 / Cadet Contact Roller Assembly

Tools required: 1 3/16” Allen Hex Socket Key

Procedure: 1. Remove damaged roller.

2. Be sure to retain the plastic wave washer spring between the roller and its mounting arm to maintain a proper resistance or ‘drag’ on the roller. Caution: These are small and easily lost.

3. Replace the roller with the wave washer in position. Check to see if the roller drag system is working. It should offer a little smooth resistance to stop the roller from over spinning as this could cause the tape tail on the case to wrinkle.

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TROUBLE SHOOTING GUIDE

Problem:

Tape is wrinkled across top/bottom of box.

Reasons: Tape is pulled too tight (Tape snap-back after cutting can cause wrinkling).

1. Loosen unwind tension at tape roll mandrel (adjustment – Item 1, page 8).

2. Check main tape tension adjustment at the one-way clutch roller (adjustments – Item 3, page 10). Roller rotation must not be too tight.

3. Check that the main wipe-down roller tension spring force is not too high. (adjustments –Item 4, page 11).

4. Check that front contact roller turns freely. Both contact rollers should turn easily but not spin loosely (See page 15 – Contact Roller Replacement).

Problem:

Lengthways wrinkling resulting in poor coverage & poor adhesion.

Reasons: 1. Tape Head possibly too high above box, it should be

approximately 1/8” or less away from the box.

2. Box under-filled or flaps sagging inwards, so that the tape does not to stick well (causes wrinkling).

3. Tape threading. Check that tape is threaded correctly. (Refer to diagram on page 6.)

4. Excessive tape tension, check tape unwind tension at tape roll mandrel (adjustment - item 1, page 8) or main tape tension adjustment at the one-way clutch roller (adjustment - item 3, page 10). Roller rotation must not be too tight.

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Problem: Major flaps overlap at box center causing tape to bridge the gap, resulting in very poor adhesion.

Reasons: 1. Check box dimensions. If an overlap is present, contact

your box supplier. Fold flaps by hand so they meet.

2. Excessive pressure on sides of box. Release side guides or belt pressure on the taping machine until the problem diminishes.

3. Contact or “wipe-down” roller pressure. Increase spring force to improve adhesion (adjustment - item 4, page 11).

Problem: Tape over the rear minor flap is not sticking to the case.

Reasons: 1. Tape threading; check that tape is threaded as shown on

page 6.

2. Red contact roller “drag” brake (plastic wave washer) may not be working properly. It must turn easily, but not spin freely. (Refer to wipe down roller replacement – page 15).

3. Contact roller condition. Check that contact rollers are clean and free from nicks or cuts; clean with solvent if necessary.

4. “Hold” of tape to contact rollers by static electricity. Dusting the rollers with talcum (baby powder) can help by increasing the static hold and ensuring a smooth release of the tape.

5. Excessive tape tension. Loosen (one-way clutch) tension (adjustment - item 3, page 10), as excessive tension can result in poor wipe down or back tail.

6. Dull cut-off knife blade. It can also cause tape snap-back causing wipe down problems. (Refer to knife replacement page 14.)

7. Tape quality. Check suitability of tape for the application.

8. Tape Head possibly too high above box. The tape head side plates should be approximately 1/8” or less away from the top or bottom of the box.

69-07-1 10/30/09


Problem:

Ragged cut off of tape tail.

Reasons:

CAUTION: Knives are very sharp! 1. Knife blade condition. Check that blade is sharp.

2. Tape or debris on the knife, clean carefully with solvent and a plastic scraper. Never use a hard or metal object to clean knives. Even minor damage to the sharp blade teeth can cause a blade to stop cutting tape. (Refer to knife replacement page 14).

3. Blade may not be sufficiently extended as mounted in its holder. Slots in the blade allow its position to be adjusted but it must not interfere with blade guard operation. (See page 14.)

4. Excessive or insufficient tape tension. (Check adjustment item 1, page 8 and adjustment item 3, page 10.)


Problem: The tape end is folded over on itself (it is stuck sticky side to sticky side).

Reasons: 1. Excessive tape tension. Pull the tape by hand to ensure

that it does not require excessive force to unwind. (Check adjustment item 1, page 8 and adjustment item 3, page 10.)

2. Red contact roller “drag” brake (plastic wave washer) may not be working properly. Roller must turn easily, but not spin freely. (Refer to wipe down roller replacement.)

69-07-1 10/30/09


Problem: The tape has peeled back top corners/corner of major flaps on leading edge of the box. The flaps are sticking out ahead of the box causing tape to stick on the end of major flaps and cause back folding of the extreme edges.

Reasons: 1. Excessive wipe down roller pressure can cause the end

wall of the box to collapse in; therefore making the major flap edges hit the tape first. Reduce roller spring force, (adjustment - item 4 on page 11.)

2. The box has entered the tape head out of square (one flap will then fold back), correct this by ensuring that the case enters the machine squarely.

3. Box quality - particularly the manufacturer’s joint (corner glue lap).

4. Ensure that the tape head is pressing the flaps down firmly when the tape hits the front edge of the box.


Problem: The major flaps are not held down tightly and are ‘tented’ at the center of the box.

Reasons: 1. Excessive box over-fill. Check that the box will close by

hand and that flaps are fully depressed before entering the tape head.

2. Tape tension is not high enough to pull flaps down. Check main tape tension adjustment at the one-way clutch roller, (adjustment - item 3, page 10.)


69-07-1 10/30/09


Problem: Crinkles appear on top of the box in leading edge of corrugated major flaps.

Reasons: 1. Tape head too close to box. Raise the tape head up slightly

and retry.

2. Hang-ups or obstructions on the tape head or tape head bracket/mounting.

3. Tape head may not be level and parallel to the machine frame. Correct by adjusting the tape head-mounting bracket to a level and straight position.

Problem: The tape is not being cut.

Reasons: 1. Knife blade condition. Check that blade is sharp.

2. Blade may not be sufficiently extended as mounted in its holder. Slots in the blade allow its position to be adjusted but it must not interfere with blade guard operation. (See page 14.)


4. “Soft” box quality. If so, lessen contact roller pressure by adjusting spring force. (See item 4 on page 11.)

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TECHNICAL REFERENCE #79-162 DEKKA CADET (2”) Spare Parts Kit 180-05-1

Item Description Part # Qty. Remarks

1 Bronze Thrust Washer Bushing

02-186 2 Tape Head General Assembly Dwg.#59-831

2 Thread Sealant 242 03-276 1 Fastener thread locking

3 Tape Cutter Blade – 2” 06-015 2 Tape Cutter Assembly Dwg.#59-835

4 Tension Spring, Tape Rollers


5 Tape Holding Spring 06-025 2 Tape Mandrel Assembly Dwg.#59-834

6 Tension Spring, Tape Cutter


7 Tape Guide Finger Spring 06-028 2 Front Tape Roller Assembly Dwg.#59-849

8 Fibre Washer 29-085 2 Tape Mandrel Assembly Dwg.#59-834

9 Washer Rect., Tape Holder 29-086 2 Tape Mandrel Assembly Dwg.#59-834

10 Tape Pre-Forming Guide 29-087 2 Front Tape Head Mount Assembly Dwg.#59-832

11 Plastic Spring Washer 29-354 4 Contact Roller Sub-Assembly

Dwg.#59-001

12 Blade Guard, 2” long 29-380 2 Protects blade cutting edge

13

Push Rod and Bushing Assembly

59-867

1

Push Rod Assembly

Dwg.#59-833

14

Connect Link Washer 29-1073 2 Push Rod Assembly

Dwg.#59-833

15 Contact Roller Assembly 59-001

2

Front Tape Roller Assembly Dwg.#59-849

Rear Tape Roller Assembly Dwg.#59-848

16 Dekka CADET Spares Guide

129-027 1 Spare parts application illustration

17

Parts Installation Instructions

87-01 to 87-20

Illustrated parts replacement instructions

DATE: 10/30/2009

69-07-1 10/30/09


69-07-1 10/30/09

Seven Point Check Sheet Z 129-028 Preventative Maintenance Chart Z 129-029

Parts Reference Drawings Dekka Cadet General Assembly Z 59-831-01

Tape Cutter Sub-Assembly Z 59-835-01

Front Tape Roller Sub-Assembly Z 59-849-01

Contact Roller Set Z 59-001-02

Clutch Roller Assy., 2” Z 59-007-05

Rear Tape Roller Sub-Assembly Z 59-848-01

Tape Mandrel Sub-Assembly Z 59-834-01

Mandrel, Tape Holder Z 59-851-01

Mount, Front, Sub-Assembly Z 59-832-01

Entry Roller Sub-Assembly Z 59-850-01

Push Bar Assembly Z 59-833-02

3.13

4.47

4.97

10.69

14.75

6.00

MNT. POINTS13.75

.75

4X

.38

REVISIONS

DEKKA INDUSTRIESTITLE

DWG.NO. REV.

MODEL: DRAWN BY:

DATE(Y-M-D): APPROVED BY:DESCRIPTION APPROVEDBY

(3D SOLID DRAWING)THIRD ANGLE PROJECTIONDO NOT SCALE DRAWING

MATERIAL: DIMENSIONS ARE IN INCHES

DATE

COLOR:

CODE:

SIZE:

FINISH:

TOLERANCES: .XXX .005 .XX .010 .X .015 FRACT.: 1/32 ANGUL.: 1

REV.

-

KYLELAMUS

22 CADET09-02-04

-

Z 59-831GENERAL ASSEMBLY

DEKKA CADET

01

7

17

95 28

211

2

30

22

23

15

6

12

6

8

24

3118

16

20

14

26

25

10

27

19

3

32

11

2

13

21

4

10

ITEM PART NO. REV. DESCRIPTION MAT. QTY. 1 Z 29-1054 02 PLATE, BASE, MACHINED CRS 11GA 12 Z 29-1060 01 SPACER, BUMPER, LIMIT STOP CRS 23 Z 29-1057 01 SPACER , BODY CRS 24 Z 29-1058 01 SPRING ANCHOR CRS 15 Z 59-848 01 REAR TAPE ROLLER SUB-ASSY - 16 Z 59-849 01 FRONT TAPE ROLLER SUB-ASSY. - 17 Z 29-1061 01 SPACER, DELRIN, CADET DELRIN 28 Z 59-833 01 PUSH ROD ASSY - 19 Z 29-1073 01 WASHER, CONECT. LINK ASSY DELRIN 2

10 Z 29-1055 01 HSSB 3/8 C X 3/8 , SS SS 303 211 Z 29-083 04 LIMIT STOP, FRONT LINK PU,54A,3/8" 112 Z 29-081 04 LIMIT STOP, KNIFE CAM PU,60A,1/4" 113 Z 29-084 02 LIMIT STOP, BACK LINK PU,70A,3/8" 114 Z 29-1053 01 PLATE, FRONT, MACHINED CRS 11GA 115 Z 29-080 07 PIN, KNIFE CAM STOP SS303 HEX 1/2 116 B 29-044 10 PIN,ANCHOR, CUTOFF SPRING SS303 HEX 3/8 117 Z 59-834 01 TAPE MANDREL SUB-ASSY. - 118 Z 59-835 01 TAPE CUTTER SUB-ASSY. - 119 B 02-186 01 BUSHING 1/2x1x1/16 BRONZE 120 B 03-127 HSFHCS 1/4-20NCx5/8 SS 521 B 03-130 HSFHCS #10 x 1/2 SS 1322 Z 59-850 01 ENTRY ROLLER SUB-ASSEMBLY - 123 Z 59-007 05 CLUTCH ROLLER ASSY, 22 SEE PARTS' LIST 124 Z 59-832 01 MOUNT, FRONT, SUB-ASSY. - 125 Z 29-043 04 SPACER, MT, 5/8 DIA X .67 SS303,RB,5/8" 326 Z 03-156 HSHCS 1/4 C X 1 S SS 227 Z 03-078 NUT, CAP, 1/4-20 UNC SS 228 B 03-242 SET SCREW, HSSS 1/4-20x3/8 SS 129 Z 03-129 HSFHCS 1/4 C X 1/2 S SS 230 B 03-124 HSHCS 1/4 C X 1 1/4 S SS 131 Z 06-027 07 SPRING, TENSION, CUTTER MUSIC WIRE 132 Z 06-024 07 SPRING, ROLLER TENSION MUSIC WIRE 1

5

1

7

3

2

6

8

3

4

4

ITEM PART NO. REV. DESCRIPTION MAT. QTY. 1 Z 59-852 01 KNIFE PLATE, PRE-ASSY - 12 Z 59-853 01 KNIFE MOUNT, SUB-ASSY - 13 B 03-127 HSFHCS 1/4-20NCx5/8 SS 24 B 03-130 HSFHCS #10 x 1/2 SS 25 Z 29-080 07 PIN, KNIFE CAM STOP SS303 HEX 1/2 16 Z 29-025 13 PIN, PIVOT, KNIFE CAM PLATE SS303 RB 1/2 17 Z 29-063 03 CAP, BUSHING, KNIFE CAM DELRIN RB 18 Z 29-045 10 PIN, CONNEC., CUTOFF SPRING SS 303 HEX 3/8 1

BY APPROVEDDESCRIPTION

REVISIONS


DWG.NO. REV.

MODEL:DATE

CODE:

SIZE:

DIMENSIONS ARE IN INCHES

THIRD ANGLE PROJECTION

DATE(Y-M-D): APPROVED BY:

DRAWN BY:

MATERIAL:DO NOT SCALE DRAWING

FINISH: COLOR:

(3D SOLID DRAWING)


REV.

09-02-04 LAMUSKYLE

-

-

Z 59-835DEKKA CADET

TAPE CUTTER SUB-ASSY.

01

8

17

16 16

3

12

4

1

2

2

1413

17

9

1018

6

5

19

7

11

15

20

2

16

9

ITEM PART NO. REV. DESCRIPTION MAT. QTY. 1 Z 59-854 01 PRE-ASSY, FRONT LINK - 12 Z 29-1066 01 SHAFT, ROLLER,FRONT LINK CRS 33 Z 59-001 02 CONTACT ROLLER SET, 22 SEE PARTS' LIST 14 B 29-023 09 PIN,PIVOT,CONTACT ROLLER SS 303 RB 5/8 15 B 29-019 04 SHAFT, CONTACT ROLLER SS 303 RB 16 Z 29-1070 01 CAP, BUSHING, LINK PLATE DELRIN 17 B 29-042 05 ROLLER, TAPE SPREADER,FRONT DELRIN RB 18 B 29-093 06 TAPE RETAINER ROLL DELRIN RB 1/2 19 Z 29-1069 01 ROLLER, SPLIT, FRONT LINK DELRIN 2

10 B 29-034 07 HOLDER, SPRING, TAPE GUIDE ALUM. FB 111 Z 29-033 08 FINGER, TAPE GUIDE, FRONT SS 304 16 GA 112 B 29-095 02 SPACER, FRONT LINK DELRIN RB 113 B 03-202 WASHER, EXT. TOOTH LOCK, 1/4 SS 114 Z 03-137 WFL 1/4 B R 0.063 SS 115 Z 03-125 HSHCS 1/4-20NCx1/2 SS 116 B 03-480 TRUSS HEAD, PHILLIPS DRIVE 10-24X3/8 SS 317 B 03-127 HSFHCS 1/4-20NCx5/8 SS 218 B 03-144 HSHCS 8 UNC X 3/4 S 119 B 03-136 LOCK WASHER #8 SS 120 B 06-028 SPRING, TAPE GUIDE FINGER SS 302 1

DATE BY APPROVEDDESCRIPTION

REVISIONS


DWG.NO. REV.

CODE:

SIZE:

MATERIAL:

APPROVED BY:


DRAWN BY:

DATE(Y-M-D):

(3D SOLID DRAWING)MODEL:

FINISH:


COLOR:

DO NOT SCALE DRAWINGTOLERANCES: .XXX .005 .XX .010 .X .015 FRACT.: 1/32 ANGUL.: 1

REV.

LAMUS

-

09-02-04KYLECADET

-DEKKA CADET

Z 59-849

FRONT TAPE ROLLER SUB-ASSY.

01

02 ECO #00-385 00-08-16

97-11-24VB/PS

PRVDEKKA 02/22

SEE PARTS' LIST

59-001

CONTACT ROLLER SET, 22

02REVISIONS


DWG.NO. REV.

MODEL: DRAWN BY:


(3D SOLID DRAWING)THIRD ANGLE PROJECTIONDO NOT SCALE DRAWINGDIMENSIONS ARE IN INCHES

DATECODE:

SIZE:

MATERIAL:

FINISH: COLOR:

1

TOLERANCES: .XXX .005 .XX .010 .X .015 FRACT.: 1/32 ANGUL.:

REV.

1

2

ITEM PART NO. REV. DESCRIPTION MAT. QTY. 1 29-354 01 SPRING WASHER, CONTACT ROLL. DELRIN 12 29-021 13 ROLLER, CASE CONTACT, 22 POLY-U-ROL 1

2

4

7 66

3

1

5

AND 29-060INCLUDES 02-111, 29-049

SEE 59-431 FOR MIRRORED ASSY

REPLACEMENT KIT 59-485REPLACED AS A PAIR

NOTE:PREVIOUSLY 55-15429-049 AND 29-060 MUST BE

BEARING 02-111STANDARD ROTATION OF THEBEARING IS COUNTER-CLOCKWISE

ITEM PART NO. REV. DESCRIPTION MAT. QTY. 1 Z 29-242 05 SHAFT, TENSION, CLUTCH ROLLER SS 303 RB 5/8 12 Z 29-049 09 CLUTCH ROLLER, 22 DELRIN RB 13 B 29-054 04 WASHER, KEYED, CLUTCH ROLLER DELRIN 14 B 02-111 BEARING, ONE WAY CLUTCH SS 15 B 29-060 05 SPACER, CLUTCH ROLLER DELRIN RB 16 B 03-404 SPRING WASHER, 10MM SS 27 B 03-098 NUT, NYLOCK 3/8 UNF SS 1

PN 03-404 WAS PN 03-04405 02-03-12

DESCRIPTION

REVISIONS


DWG.NO. REV.

MODEL: DRAWN BY:

DATE(Y-M-D):

APPROVEDBYDATE

DO NOT SCALE DRAWING

(3D SOLID DRAWING)



FINISH: APPROVED BY:

CODE:

SIZE:

MATERIAL:

COLOR:


REV. 22/215/CADET97-12-10

VB/PSPRV

SEE PARTS' LIST

WIDE TAPE MODELSB 59-007

CLUTCH ROLLER ASSY, 2"

05

FINISH:

MATERIAL:

SIZE:

CODE:DATE BY APPROVEDDESCRIPTION

REVISIONS COLOR:

(3D SOLID DRAWING)

REV.

MODEL:

TITLE

DWG.NO.APPROVED BY:

DEKKA INDUSTRIESDO NOT SCALE DRAWING

DRAWN BY:



DATE(Y-M-D):


REV.KYLE

LAMUSCADET

09-02-04

-

-DEKKA CADET

Z 59-848

REAR TAPE ROLLER SUB-ASSY

01

1

6

4

9

5

2

7

3

8

6

ITEM PART NO. REV. DESCRIPTION MAT. QTY. 1 Z 59-856 01 REAR LINK PRE-ASSY - 12 B 29-023 09 PIN,PIVOT,CONTACT ROLLER SS 303 RB 5/8 13 B 29-019 04 SHAFT, CONTACT ROLLER SS 303 RB 14 Z 59-001 02 CONTACT ROLLER SET, 22 SEE PARTS' LIST 15 Z 29-1070 01 CAP, BUSHING, LINK PLATE DELRIN 16 B 03-127 HSFHCS 1/4-20NCx5/8 SS 27 B 03-202 WASHER, EXT. TOOTH LOCK, 1/4 SS 18 Z 03-137 WFL 1/4 B R 0.063 SS 19 Z 03-125 HSHCS 1/4-20NCx1/2 SS 1

5 3

2

4

7

1

9

10

6

8

5

ITEM. QTY. PART NO. MATERIAL DESCRIPTION REV. 1 1 29-1043 CRS FB BAR, MOUNT. MANDREL2 1 59-851 - MANDREL,TAPE HOLDER3 1 29-1045 DELRIN FLANGE, TAPE MANDREL4 1 29-1046 SS303 SHAFT, TAPE HOLDER,MANDREL5 2 29-085 FIBRE/GASKET WASHER, FRICTION, TAPE MANDREL6 1 29-086 SS304 14 GA WASHER, "D" SLOT7 1 03-127 SS HSFHCS 1/4-20NCx5/88 1 06-025 SS302 WIRE SPRING, COMPRESSION9 1 03-485 SS NUT,NYLOCK-1/2 UNF , THIN10 1 29-333 PLASTIC CAP, PLASTIC WITH HOLE

BY APPROVEDDESCRIPTION

REVISIONS


DWG.NO. REV.

MODEL:DATE

CODE:

SIZE:



DATE(Y-M-D): APPROVED BY:

DRAWN BY:

MATERIAL:DO NOT SCALE DRAWING

FINISH: COLOR:

(3D SOLID DRAWING)


REV.KYLE

09-02-04 LAMUSDEKKA CADET

-

-

Z 59-834W/THUMB TENSION NUT

TAPE MANDREL SUB-ASSY.

01

5

5

5

34

6

1

2

3

4

4

4

4

5

ITEM PART NO. REV. DESCRIPTION MAT. QTY. 1 Z 29-1042 01 MANDREL, 2", TAPE HOLDER DELRIN 12 Z 29-073 04 SPRING PLATE, TAPE HOLDER SS304 SHIM 13 Z 29-1044 01 STOP SLOT, MANDREL HUB ALUM 24 B 03-122 HSBHCS #10-24 x3/8 SS 55 B 03-186 WASHER, FLAT #10 SS 46 B 03-140 HSBHCS #10-24 x1/4 SS 1

DESCRIPTION

REVISIONS


DWG.NO. REV.

MODEL: DRAWN BY:

DATE(Y-M-D):

APPROVEDBYDATE

DO NOT SCALE DRAWING

(3D SOLID DRAWING)



FINISH: APPROVED BY:

CODE:

SIZE:

MATERIAL:

COLOR:


REV.

LAMUS09-02-04

-

CADET KYLE-

Z 59-851DEKKA CADET

MANDREL,TAPE HOLDER

01

2

5

6 1

3

4

2

4

ITEM. QTY. PART NO. MATERIAL DESCRIPTION REV. 1 1 29-1050 ALUM MOUNT. BAR, FRONT MOUNT2 2 03-437 SS HSBHCS 8-5/16- BUTTON HEAD3 1 29-087 NYLON SHT GUIDE, 22,TAPE PRE-FORM4 2 03-139 SS WASHER, FLAT, #8, SS5 1 03-156 SS HSHCS 1/4 C X 1 S6 1 29-043 SS303,RB,5/8" SPACER, MT, 5/8 DIA X .67

DATE BY APPROVEDDESCRIPTION

REVISIONS


DWG.NO. REV.

CODE:

SIZE:

MATERIAL:

APPROVED BY:


DRAWN BY:

DATE(Y-M-D):

(3D SOLID DRAWING)MODEL:

FINISH:


COLOR:

DO NOT SCALE DRAWINGTOLERANCES: .XXX .005 .XX .010 .X .015 FRACT.: 1/32 ANGUL.: 1

REV.KYLE

LAMUS09-02-04

-

-DEKKA CADET

Z 59-832

MOUNT, FRONT, SUB-ASSY.

01

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 Z 29-055 ENTRY ROLLER, TAPE HEAD, 2" 1

2 Z 29-1059 SHAFT, ENTRY ROLLER 1

3 02-307 SNAP RING, EXT. 3/8 1

REVISIONS


DWG.NO. REV.

MODEL: DRAWN BY:


(3D SOLID DRAWING)THIRD ANGLE PROJECTIONDO NOT SCALE DRAWING

MATERIAL: DIMENSIONS ARE IN INCHES

DATE

COLOR:

CODE:

SIZE:

FINISH:


REV.

-

KYLELAMUS09-02-04

-

Z 59-850DEKKA CADET

ENTRY ROLLER SUB-ASSEMBLY

01

1

2

3

2

3

1

2

3

4 FOR REFERENCE ONLY

4

5

ITEM PART NO. REV. DESCRIPTION MAT. QTY. 1 Z 29-1049 01 KNIFE GUARD, V.02 CRS 12 B 03-122 HSBHCS #10-24 x3/8 SS 23 B 03-186 WASHER, FLAT #10 SS 24 Z 29-1073 01 WASHER, CONECT. LINK ASSY DELRIN 25 Z 59-867 01 - SEE PARTS LIST 1

02 09-10-30ADDED 29-1073 FOR REFERENCE KOSIZE:

CODE:DATE BY APPROVEDDESCRIPTION

REVISIONS


MATERIAL:

FINISH: COLOR:

DRAWN BY:

DATE(Y-M-D): REV.

MODEL:


DWG.NO.APPROVED BY:

(3D SOLID DRAWING)

DO NOT SCALE DRAWINGDIMENSIONS ARE IN INCHES TOLERANCES: .XXX .005

.XX .010 .X .015 FRACT.: 1/32 ANGUL.: 1

REV.

LAMUSCADET 2"

-

KYLE09-02-04

-KNIFE GUARD, SUB-ASSY

Z 59-833

PUSH ROD ASSY

02

FOR REFERENCE ONLY

dekka cadet operation manual and tech ref, oct 2009, 69-07-1

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