delolux 50 and delolux 502 us - delo industrial adhesives€¦ · delolux® 502 – 0.12 in × 0.31...
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DELOLUX® 50 andDELOLUX® 502LED Spot Lamps A
dhe
sive
cur
ing
with
the
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mp
2
High-intensity DELOLUX® 50 LED light source and DELO®-UNIPRO
Light control unit
Intensity, directly at the chip:
DELOLUX® 50:365 nm: 50,000 mW / cm2
400 nm: 54,000 mW / cm2
460 nm: 54,000 mW / cm2
DELOLUX® 502:365 nm: 52,550 mW / cm²
LED curing lamps for industrial productionShort cycle times and fast, reliable series production processes are key criteria in industrial manufacturing. LED lamps are today's leading adhesives curing technology for industrial production, with decisive advantages over classic discharge lamps. They ensure a curing process that is perfectly adjusted to the adhesive used and have a signifi cantly longer service life than discharge lamps at much greater energy effi ciency. The service life of a conventional mercury discharge lamp is approx. 1,000 hours, while the typical service life of an LED can exceed 20,000 hours. This gives them a stable intensity over their entire long service life, ensuring high process reliability.
Another benefi t is the fact that the emission spectrum can be adjusted to the specifi c adhesive allowing optimized curing. The long service life of LEDs, the possibility of individual switching and their low energy consumption help make production processes highly cost-effi cient.
DELO® has adapted this LED technology to create the ideal answer to bonding requirements. The newly developed DELOLUX® 50 lamp enables fast curing of UV and light curing adhesives, while ensuring reliable processes.
“Plug and produce”The small dimensions of the LED heads allow them to be easily integrated into production facilities. High intensities of up to 12,000 mW / cm2 are possible while the continuous intensity control enables fast, reliable series processes. Internal control and monitoring of safety-relevant parameters, such as LED temperature, makes for high process reliability.The DELOLUX® 50 series can be controlled by the DELO®-UNIPRO or DELO®-UNIPRO Light control units, or via an external PLC.
DELOLUX®® 50 and DELOLUX®® 502
GERMANYMADE IN
All DELO® products are developed and produced in Germany. This ensures highest quality.
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Fast pinpoint curing of UV and light curing adhesivesThe DELOLUX® 50 product portfolio offers high-intensity spot light sources for curing small drops of UV- and light-curing adhesives within seconds. Up to 4 LED heads can be connected to the base unit to enable independent irradiation of multiple bonding areas. There are three available variants of the LED heads with emission spectra
of 365 nm, 400 nm and 460 nm. Hence there is an ideal lamp for any given UV and light curing application of adhesives – be it fast fi xing within signifi cantly less than a second at 365 nm or deep curing of the adhesive while achieving transmittance of the plastic material at 400 nm or 460 nm.
DELOLUX® 50 x1
Light exit area:Ø 0.34 in (8.6 mm)
DELOLUX® 50 x4
Light exit area:Ø 0.45 in (11.5 mm)
DELOLUX® 502
Light exit area:0.09 in × 0.28 in(2.2 mm × 7 mm)
DELOLUX® 50 x1with L3 lens
Irradiated area:Ø 0.12 in (3 mm)
Typical working distance:
0.31 – 0.56 in(8 – 14 mm)
DELOLUX® 50 x4with L10 lens
Irradiated area:Ø 0.39 in (10 mm)
Typical working distance:
0.35 – 0.59 in(9 – 15 mm)
DELOLUX® 502
Irradiated area:0.12 in × 0.31 in (3 mm × 8 mm)
Typical working distance:
0.2 – 0.31 in(5 – 8 mm)
Typical woworkrkiningg didiststanancece::
00.3131 – 00 5.566 inin(8(8 – 1144 mmmm))
Typical woworkrkiningg didiststanancece::
00.3535 – 00.5959 iinn(9(9 – 1155 mmmm))
Typical woworkrkiningg didiststanancece::
00.22 – 00.3131 iinn(5(5 – 88 mmm)m)
Spot On
2.8 in (71 mm)
3 in (76 mm)
Interchangeable lens LED head with heat sink Strain relief
Lamp headDELOLUX® 50 x1Ø 0.47 in (12 mm)
Lamp head DELOLUX® 50 x4Ø 0.59 in (15 mm)
Lamp head DELOLUX® 502
0.84 in (21.3 mm)
0.79
in (2
0 m
m)
0.19
in(4
.9 m
m)
0.39
in(1
0 m
m)
4
Typ
ical
inte
nsity
[mW
/cm
²]
Position b [mm]
Working distance5 mm 6 mm 7 mm 8 mm
0-2-4-6-8-10 2 4 1086
500
1,000
1,500
2,000
0
C16
b
DELOLUX® 502 / 365, optimized for homogeneous irradiation of an adhesive bead from a distance of 0.2 – 0.31 in (5 – 8 mm). At a distance of 0.24 in (6 mm), an intensity of up to 1,500 mW / cm2 can be achieved in an area of 0.12 in × 0.31 in (3 mm × 8 mm).
Intensity profi le in longitudinal directionExample of DELOLUX 502 / 365
Interchangeable lenses and LED heads for specific light focusingThree lamp heads and different interchangeable lenses are available to enable perfect irradiation of various component shapes in different fi elds of application.
0
2,000
4,000
6,000
8,000
10,000
0-1-2-3-4-5 1 2 3 4 5
Typ
ical
inte
nsity
[mW
/cm
²]
Position a [mm]
3 mm 4 mm 5 mmWorking distance
Intensity profile of interchangeable lens x1 L1Example of DELOLUX 50/365 x1
C14
a
Lens x1 L1, optimized for maximum intensities up to 12,000 mW / cm2. The maximum intensity is achieved with a working distance of 0.12 in (3 mm).
0
250
500
750
1,000
1,250
1,500
0-1-2-3-4-5 1 2 3 4 5
Typ
ical
inte
nsity
[mW
/cm
²]
Position a [mm]
10 mm 12 mm 15 mmWorking distance
Intensity profile of interchangeable lens x4 L10Example of DELOLUX 50/400 x4
C14
a
Lens x4 L10, optimized for homogeneous irradiation of an adhesive drop at working distances of 0.39, 0.47 and 0.59 in (10, 12 and 15 mm). At a distance of 0.39 in (10 mm), an intensity of up to 1,350 mW / cm2 can be achieved in an area with a diameter of approx. 0.35 in (9 mm).
4.000
2.000
6.000
8.000
10.000
12.000
0
Inte
nsità
[mW
/cm
2 ]
Intensità di picco e diametri spot tipici
M16
3 mm× 8 mm
x4 L10Ø 10 mm
DELOLUX 50 DELOLUX 502
x4 L5Ø 5 mm
x1 L6Ø 6 mm
x1 L3Ø 3 mm
x1 L2Ø 2 mm
x1 L1Ø 1 mm
The graph shows the expected intensity values of DELOLUX® 50 and DELOLUX® 502 at different spot diameters.
Lamp head Lens Irradiated area
Working distance
Peak intensity[mW / cm2 ]
DELOLUX® 50 x1
L1 Ø ~ 0.02 – 0.04 in (0.6 – 1.1 mm) 0.12 – 0.2 in (3 – 5 mm) 12,000
L2 Ø ~ 0.04 – 0.08 in (1.1 – 2.0 mm) 0.24 – 0.55 in (6 – 14 mm) 6,000
L3 Ø ~ 0.08 – 0.13 in (2.0 – 3.2 mm) 0.31 – 0.55 in (8 – 14 mm) 2,500
L6 Ø ~ 0.13 – 0.24 in (3.2 – 6.0 mm) 0.39 – 1.18 in (10 – 30 mm) 1,000
DELOLUX® 50 x4L5 Ø ~ 0.2 in (5.0 mm) 0.28 – 0.31 in (7 – 8 mm) 2,500
L10 Ø ~ 0.39 in (10.0 mm) 0.35 – 0.59 in (9 – 15 mm) 1,500
DELOLUX® 502 – 0.12 in × 0.31 in (3 mm × 8 mm) 0.2 – 0.31 in (5 – 8 mm) 1,500
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Benefits at a glance
Technical properties Your benefi ts
LED technology as a convincing improvement of conventional discharge lamps
Reduction of operating costs (lower power consumption, lower costs for maintenance and spare parts)
20 times longer service life
10 times higher energy effi ciency usable for the adhesive compared to discharge lamps
Light generation directly at the lamp head
No heating time, full intensity instantly after switching on
Stable light output at a constantly high level
Continuous intensity control via power supply,no mechanical shutter required
Various lamp headsDELOLUX® 50 x1DELOLUX® 50 x4DELOLUX® 502
Flexible irradiation of different areas and shapes
The right LED head for every application
Up to four plug-in LED heads per base unit
Flexible irradiation of multiple bonding areas
Interchangeable lenses with screw fi tting Specifi c light focusing (spot size, working distance)
Intensities of up to 12,000 mW / cm2 Fast adhesive curing within seconds
Short cycle times
Fast, reliable series processes
New generation of LED light sources:LEDs with optimized heat sink
Achievable service life > 20,000 h; time of light emission = service life
Constant light intensity
Ultimate process reliability thanks to monitoring of the LED temperature
Continuous irradiation is possible
Emission spectrum optimized for adhesives: 365 nm, 400 nm, 460 nm
Optimal curing of photoinitiated-curing adhesivesDELO® PHOTOBOND®, DELO® KATIOBOND® and DELO DUALBOND®
Minimum heat development at the component (cold light source)
No hazardous radiation in the UVB and UVC spectrum; high occupational safety
Easy-to-integrate lamp head Any installation position of the lamp heads as appropriate for the component
Easy integration into systems thanks to compact design
Typical fi elds of application Fixing of coil wires
Bonding of decorative elements to glass
Pin sealing
Sealing of housings
Bonding of compact camera modules
Bonding of lenses
Bonding of ferrites in solenoid coils
Bonding of fastening elements (ONSERT®)
Bonding of plastic parts
Cable fi xation on printed circuit boards
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The right lamp head for every component
Product portfolio overview
System components Article number
DELOLUX® 50 base unit 95 200 50
DELOLUX® 50 LED head 365 x1 95 200 69
DELOLUX® 50 LED head 400 x1 95 200 65
DELOLUX® 50 LED head 460 x1 95 200 68
L1 lens for DELOLUX® 50 x1 95 200 94
L2 lens for DELOLUX® 50 x1 95 200 95
L3 lens for DELOLUX® 50 x1 95 200 96
L6 lens for DELOLUX® 50 x1 95 200 97
DELOLUX® 50 LED head 365 x4 95 200 70
DELOLUX® 50 LED head 400 x4 95 200 77
L5 lens for DELOLUX® 50 x4 95 200 86
L10 lens for DELOLUX® 50 x4 95 200 87
DELOLUX® 502 LED head 365 95 200 81
Powerguide DELOLUX® 502 95 200 82
Control Article number
DELO®-UNIPRO Light 95 200 51
Connecting line DELOLUX® 50, 502 – DELO®-UNIPRO Light
95 200 53
DELO®-UNIPRO 95 200 01
Connecting line DELOLUX® 50, 502 – DELO®-UNIPRO
95 200 59
Accessories Article number
DELO®-RACK for DELOLUX® 50, 502 and DELO®-UNIPRO Light 95 200 36
Foot switch 91 910 01
DELOLUXcontrol light intensity meter without detector head 95 201 08
DELOLUXcontrol detector head LED 1 mm 95 201 06
DELOLUXcontrol measuring adapter DELOLUX® 502 95 200 83
UV safety glasses 95 200 48
Adhesive curing in compact camera modules using 4 DELOLUX® 502 heads
Curing pin sealings with DELOLUX® 50
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Optimized for maximum process reliability
DELOLUXcontrol light intensity meterDELO®-UNIPRO Light control unit
Simple control:DELO®-UNIPROIn order to be able to meet customer-specifi c requirements, DELOLUX® has a modular control concept. Up to four devices can be controlled independently with the external DELO®-UNIPRO control unit. This enables individual settings for irradiation time and intensity.
In addition, the status of all monitored lamp functions is displayed on DELO®-UNIPRO – or alternatively via PLC. The control unit is also available as DELO®-UNIPRO Light version, which features basic functionality.
Parameters DELO®-UNIPRO
DELO®-UNIPRO Light
Core functions (intensity, irradiation time)
Controllable DELOLUX® 50, 502 4 1
Status and error indication –
Measuring made simple:DELOLUXcontrolRegular intensity measurement using DELOLUXcontrol ensures process reliability to the customer when using DELOLUX® lamps. Contaminations as well as extremely small changes in distance that might impair the intensity of the optical systems are displayed by the measuring device.
DELOLUXcontrol is the perfect support for users and their processes. The instrument can also be equipped and operated with various detector heads.
The technical data are for informational purposes only. Specific values can be found in the user manual. It is the user’s responsibility to test the suitability of the device for the intended purpose by considering all specific requirements. If you need support in using the devices, please feel free to ask your contacts in our Engineering Department.
© DELO® – This brochure including any and all parts is protected by copyright. Any use not expressly permitted by the Urheberrechtsgesetz (German Copyright Act) shall require DELO®’s written consent. This shall apply without limitation to reproductions, duplications, disseminations, adaptations, trans lations and microfilms as well as to the recording, processing, duplication and / or dissemination by electronic means.
CONTACT
Dispensing Curing ConsultingAdhesives
Singapore Phone +65 6807 0800 [email protected] www.DELO-adhesives.com/en
Malaysia · Kuala Lumpur Phone +65 6807 0800 [email protected] www.DELO-adhesives.com/en
Industrial Adhesives
USA · Sudbury, MA Phone +1 978 254 5275 [email protected] www.DELO-adhesives.com/us
China · Shanghai Phone +86 21 2898 6569 [email protected] www.DELO-adhesives.com/cn
South Korea · Seoul Phone +82 31 450 3038 [email protected] www.DELO-adhesives.com/en
Germany · Windach / Munich Phone +49 8193 9900-0 [email protected] www.DELO.de
Taiwan · Taipei Phone +886 2 6639 8248 [email protected] www.DELO-adhesives.com/cn
02/17