delta 12 / delta 20

12
THINK PARTS THINK TORNOS DELTA 12 / DELTA 20 Single-spindle automatic turning machine with sliding headstock

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Page 1: DELTA 12 / DELTA 20

T H I N K P A R T S T H I N K T O R N O S

DELTA 12 / DELTA 20Single-spindle automatic turning

machine with sliding headstock

Page 2: DELTA 12 / DELTA 20

2 DELTA 12 / DELTA 20

Powerful, economical and productive, the Delta

line of machines is dedicated to machining

simple parts. Delta machines offer an effective

machining solution and represent a great value

for its price.

THE DELTA LINE…

Productive Optimal distance between the tools and the

material as a result of the minimal tool spacing

and the U-shaped gang tool Rapid movement of axes up to 32 m / min 3 radial rotating tools and up to 3 rotating tools

in counter-operation (Option on 5 axes only) The liquid-cooled motorised guide bush offers

exceptional precision and allows the spindles

to run at maximum speed (12 000 rpm on

Delta 12).

Economical Machine offers a high level of autonomy as a

result of its large swarf container. The container

can be emptied while the machine is running. Great value for its price for a rapid return on

investment.

Main advantages :

Machining with or without guide bush

Motorised tools

Large machining zone

Motor spindles (main and counter spindle)

Cooling unit independent

of the spindles

Rigid cast iron frame

Large capacity machining fluid reservoir and

swarf container

Reduced footprint

ISO programming

User-friendly control panel

Fast to setup

Page 3: DELTA 12 / DELTA 20

3DELTA 12 / DELTA 20

…THE GATEWAY TO

THE «WORLD OF TORNOS»

Simple Numerous macros type G900 for programming

help such as automatic bar loading workpiece

pick-up, initial cut, etc. Multiple CNC functions as standard Machine can be programmed via a PC using

Tornos CNC editor software

Powerful Simple, tried and tested design offering

exemplary reliability Good tool accessibility for easy adjustments High precision machining

Brass Bar turning steel Brass Brass Titanium

Page 4: DELTA 12 / DELTA 20

4 DELTA 12 / DELTA 20

Z1

+

-

X1

Y1

-

++

-

EQUIPMENT AND OPTIONS

Machine equipment and options available : Motorised rotating guide bush Fixed guide bush and roller guide bush «Working without a guide bush» kit Driven rotating guide bush 1° indexing on main spindle and on counter-

spindle C-axis for the main spindle 3-spindle device for transversal milling / drilling High pressure pump (15 bars) including valves

controlled by M codes for : Coolant line on front platten 1 Coolant line on rear platten 1 Coolant line for counter operations Through the counter spindle coolant

Workpiece recovery at the counter-spindle

and guide bush Workpiece ejector with counter-spindle

collet cleaning Workpiece conveyor Automatic bar loader Bar loader interface Fire extinguisher interface Recovery system for long workpieces Warning light

Delta 12 / 5

Page 5: DELTA 12 / DELTA 20

5DELTA 12 / DELTA 20

X4

+

-Z4 +

-

DELTA 12 / DELTA 20

With guide bush Without guide bush

Kit for work without a guide bush Max. length of workpiece : 45 mm Reduced bar end Work with drawn barstock

Change in 30 minutes !

Delta 12 / 4

Page 6: DELTA 12 / DELTA 20

DELTA 12 / DELTA 20

DELTA 12/5 II - DELTA 20/5 II

Outil de tournage

Outils en bout fixe pour travail en opération et en contre-opération

Outils en bout fixe pour travail en contre-opération

DELTA 12/5 II - DELTA 20/5 II

Outil de tournage

Outils en bout fixe pour travail en opération et en contre-opération

Outils en bout fixe pour travail en contre-opération

DELTA 12/5 II - DELTA 20/5 II

Outil de tournage

Outils en bout fixe pour travail en opération et en contre-opération

Outils en bout fixe pour travail en contre-opération

DELTA 12/5 II - DELTA 20/5 II

Outil de tournage

Outils en bout fixe pour travail en opération et en contre-opération

Outils en bout fixe pour travail en contre-opération

DELTA 12/4 II - DELTA 20/4 II

Outil de tournage

Module avec 3 outils tournants radiaux

Outils en bout fixe pour travail en opération et en contre-opération

DELTA 12/4 II - DELTA 20/4 II

Outil de tournage

Module avec 3 outils tournants radiaux

Outils en bout fixe pour travail en opération et en contre-opération

DELTA 12/4 II - DELTA 20/4 II

Outil de tournage

Module avec 3 outils tournants radiaux

Outils en bout fixe pour travail en opération et en contre-opération

DELTA 12/4 II - DELTA 20/4 II

Outil de tournage

Module avec 3 outils tournants radiaux

Outils en bout fixe pour travail en opération et en contre-opération

THE DELTA LINE

Delta 12 / 4Bar diameter

12 mm

Delta 12 / 5Bar diameter

12 mm

Delta 20 / 4Bar diameter

20 mm

Delta 20 / 5Bar diameter

20 mm

4 linear axes 1 tool system Up to 16 tools Spindle speed 200-12,000 rpm

5 linear axes 2 independent tool systems Up to 20 tools Spindle speed 200-12,000 rpm

4 linear axes 2 independent tool systems Up to 16 tools Spindle speed 200-10,000 rpm

5 linear axes 1 independent tool system Up to 20 tools Spindle speed 200-10,000 rpm

COUNTER-OP. MAIN OP.

COUNTER-OP. MAIN OP.

COUNTER-OP. MAIN OP.

COUNTER-OP. MAIN OP.

Page 7: DELTA 12 / DELTA 20

7DELTA 12 / DELTA 20

TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS Delta 12 Delta 20

Max. bar diameter mm Ø 12 Ø 20

Max. length of workpiece mm fixed guide bush : 210 fixed guide bush : 210 motorised guide bush : 170 motorised guide bush : 170 driven guide bush : 80 driven guide bush : 80 without guide bush : 45 without guide bush : 45

Max. drilling diameter for main spindle Ø mm 7 10

Max. thread-cutting diameter for main spindle M6 x 1 M8 x 1.25

Max. bar diameter for counter-spindle Ø mm 12 20

Max. drilling diameter for counter-spindle Ø mm 7 7

Max. thread-cutting diameter for counter-spindle Ø mm M6 x 1 M6 x 1

Max. transversal drilling diameter Ø mm 6 (option) 6 (option)

Max. transversal thread-cutting diameter M5 x 0.8 (option) M5 x 0.8 (option)

Main spindle speed rpm 200 to 12, 000 200 to 10,000

Counter-spindle speed rpm 200 to 12, 000 200 to 10, 000

Max. number of tools (4 axes / 5 axes) 16 tools / / 20 tools 16 tools / 20 tools

Tool dimensions mm 12 x 12 x 85 12 x 12 x 85

Main spindle power kW 1.5 / 2.2 2.2 / 3.7

Counter spindle power kW 1.5 / 2.2 1.5 / 2.2

Coolant pump power kW 0.18 0.18

Lubricating oil pump power W 3 3

Net weight (4 axes / 5 axes) kg 1800 / 1950 1800 / 1950

Feed power (4 axes / 5 axes) KVA 10 / 11 10 / 11

Air pressure bars 6 6

Air flow ln / min 30 30

Oil pan capacity l 115 115

Width x Depth x Height mm 1640 x 1200 x 1725 1640 x 1200 x 1725

NC unit FANUC 0i-TD FANUC 0i-TD

Axes controlled 4 axes / 5 axes 4 axes / 5 axes

Type of axes X1, Y1, Z1, Z4, (X4) X1, Y1, Z1, Z4, (X4)

Min. increment mm 0.001 (X in diameter) 0.001 (X in diameter)

Fast feed speed m / min 32 (X1 : 24) 32 (X1 : 24)

Feed speed mm / min 1 to 6000 1 to 6000

Tool offset value ±6 figures ±6 figures

Number of offsets 99 99

LCD / MDI 8.4” colour LCD 8.4” colour LCD

Memory for workpiece programs Kb 512 512

STANDARD NC FUNCTIONSMultiple thread whirling cycleManual pulse generatorBackground programmingDisplay of time and number of workpiecesCustomer macro BG96 constant cutting speedSpindle synchronisation (speed / phase) Tool wear and geometryProgrammable G54-G59 data entryChamfer and radiusDirect programming of design dimensions

Correction of tool radiusMultiple repetitive cyclesDrilling cycleRigid thread-cutting (spindle, counter-spindle)Cutting monitoringDetection of spindle speed fluctuationsInch / metric function0.1 micron resolution Interface for memory cardThread whirling cycle

Page 8: DELTA 12 / DELTA 20

8 DELTA 12 / DELTA 20

OPTIONS

High-frequency spindles

High-frequency spindles, with rotation speeds of up to 60 000 rpm, enable Delta turning machines to

perform drilling / milling, and slitting as well as eccentric drilling.

Many variants possible :

Face drilling on the bar Combined face drilling on the bar and in counter-operation

Radial drilling / milling Axial drilling / milling in counter-operation Combined axial and radial drilling / milling

5-axis model :

Page 9: DELTA 12 / DELTA 20

9DELTA 12 / DELTA 20

OPTIONS

Motorised counter-operations

Delta 12 / 5 and Delta 20 / 5 models can be fitted

with a motorised counter-operations unit, which

increases the equipment’s machining options. Up

to 3 positions can be motorised thereby taking the

total number of driven tool positions to 6.

TECHNICAL SPECIFICATIONS

Max. motor speed : 7000 rpm

Max. nominal speed : 0.75 kW

2 independent speed settings, controlled by M-codes.

The «quill» Ø 25 mm spindle for axial drilling / millingMotorised counter-operation

Angle drive drilling / milling tool for transversal drilling or milling slits

Page 10: DELTA 12 / DELTA 20

10 DELTA 12 / DELTA 20

4505 / 3.7M3950 / 3.2M3355 / 2.5M

2395 / 3.7M1940 / 3.2M1795 / 2.5M

700 700

570 / 3.7M570 / 3.2M520 / 2.5M

990 / 3.7M 275 275890 / 3.2M490 / 2.5M

900-

1200

1725

1360

365

670280

1900 1170

605

Delta 20/5

FLOOR SPACE

GENERAL SPECIFICATIONS

GENERAL SPECIFICATIONS 4, 5 AXES Max. length mm 1640Max. width mm 1200Max. height (+ warning light) mm 1725 (340) Height at centre of spindle mm 1100Adjustable pump flow l / min 75-100Swarf container capacity l 45Ambient service temperature degrees 5-35Colours : RaL 7035 grey, RaL 5013 blueCE / CEM certified

Page 11: DELTA 12 / DELTA 20

11DELTA 12 / DELTA 20

4505 / 3.7M3950 / 3.2M3355 / 2.5M

2395 / 3.7M1940 / 3.2M1795 / 2.5M

700 700

570 / 3.7M570 / 3.2M520 / 2.5M

990 / 3.7M 275 275890 / 3.2M490 / 2.5M

900-

1200

1725

1360

365

670280

1900 1170

605

Delta 20/5

ROBOBAR SBF-320

ROBOBARGENERAL SPECIFICATIONS SBF 320 - D12 SBF 320 - D20 Machine Delta 12 Delta 20Min. bar passage mm 3 3Max. bar passage without preparation mm 12 20All capacities in two bar guides mm 3-12 3-12 / 5-20System Oil bath Oil bathLoading round, hexagonal and square bars Yes YesBar length m 3 3Bar end extraction From rear From rearCapacity of magazine 5 mm - 54 workpieces 16 mm - 17 workpiecesMax. bar rotational speed rpm 12,000 12,000Electrical power required kW 1.5 1.5Lubrication tank liters 40 40Adjustable guidance aperture Yes YesIntegrated extension Yes YesCE / CEM compliant Yes YesWeight kg 360 360Pneumatic unit pressure bars 6 6

Page 12: DELTA 12 / DELTA 20

TORNOS S.A.

Rue Industrielle 111

CH - 2740 Moutier

Tél. +41 (0)32 494 44 44

Fax +41 (0)32 494 49 03

[email protected]

www.tornos.com

TORNOS TECHNOLOGIES

DEUTSCHLAND GmbH

Karlsruher Str. 38

D - 75179 Pforzheim

Tél. +49 (0)7231 / 910 70

Fax +49 (0)7231 / 910 750

[email protected]

TORNOS TECHNOLOGIES

FRANCE

Boîte postale 330

St-Pierre en Faucigny

F - 74807 La Roche

s / Foron Cedex

Tél. +33 (0)4 50 038 333

Fax +33 (0)4 50 038 907

[email protected]

TORNOS TECHNOLOGIES

IBERICA

Pol. Ind. El Congost

Avda. St Julia, 206 Nave 8

E - 08403 Granollers

Tél. +34 93 846 59 43

Fax +34 93 849 66 00

[email protected]

TORNOS TECHNOLOGIES

ITALIA SRL

Via Cesare Pavese 21

I - 20090 Opera / MI

Tél. +39 02 57 68 15 01

Fax +39 02 57 68 15 230

[email protected]

TORNOS TECHNOLOGIES

UK LTD

Tornos House

Whitwick Business Park

Coalville

UK - Leicestershire LE67 4JQ

Tél. +44 (0) 1530 513100

Fax +44 (0) 1530 814212

[email protected]

TORNOS TECHNOLOGIES

(Shanghai) LTD

Hui Feng Creativity Garden

Feng Yu Building, 1-2F

No. 239, Xitai Rd, Xu Hui District

CN - Shanghai 200232

Tél. +86 21 6235 1235

Fax +86 21 6235 1938

[email protected]

TORNOS S.A. THAILAND

REPRESENTATIVE OFFICE

7th Floor, 119 / 46 Moo8,

Bangna - Trad KM. 3 Road.,

Bangna, Bangkok, 10260,

Thailand

Tél. +66 2746 8840-1

Fax +66 2746 8842

[email protected]

TORNOS TECHNOLOGIES

US CORPORATION

840 Parkview Boulevard

US - Lombard, IL 60148

Tél. +1 630 812 2040

Fax +1 630 812 2039

[email protected]

www.tornos.us

TORNOS BEIJING OFFICE

Rm.1706, Tower A

Dongyu Office Building

Jia #1 Shuguang Xili

Chaoyang District

CN - Beijing 100028

Tél. +86 10 5979 8583

Fax +86 10 5822 0483

[email protected]

TORNOS TECHNOLOGIES

ASIA LTD

Unit 4, Ground Floor, Transport City

Building

1-7 Shing Wan Road

Tai Wai, Shatin

N.T., Hong Kong

Tél. +852 2691 2633

Fax +852 2691 2133

[email protected]

TORNOS TECHNOLOGIES ASIA LTD

MALAYSIA

REPRESENTATIVE OFFICE

K-7-1, Lorong Bayan Indah Dua,

Bay Avenue, 11900 Pulau Pinang,

Penang, Malaysia

Tél. +6 04 642 6562 / 642 6563

Fax +6 04 642 6561

[email protected]

TORNOS TECHNOLOGIES

POLAND Sp. z o.O.

Ulica Spółdzielcza 37

55 - 080 Kąty Wrocławskie

Poland

Tél. +48 71 338 56 18

Fax +48 71 338 56 17

[email protected]

TORNOS DO BRASIL, Ltda

Av. Dr. Cardoso de Melo,

1470 Conj. 604

CEP - 04548-004 Vila Olímpia

São Paulo - Brasil

Tél. +55 11 3045 6695

[email protected]

Conforms to the European CE / CEM Safety StandardsThis document is based on information available at the time of publication. While every effort has been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware and software, nor to provide for every possible contingency in connection with installation, operation and maintenance. TORNOS S.A. assumes no obligation of notice to holders of this document with respect to changes subsequently made. TORNOS S.A. makes no representation or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency or usefulness of the information contained herein. No warranties of merchantability nor fitness for purpose shall apply.

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