description piston rod end - hydropneu gmbh...min. stroke mt.06 iso mt4 06 mt. = mounting types...

Datasheet Type 46 · Single rod cylinder according to ISO 6022 / DIN 24333

Pis

ton

ro

d e

nd

Des

crip

tio

nTe

chn

ical

dat

a

KK

MM

A WF

WF

MM KF

A

SF

W =15∞ bei d1 < 40W =30∞ bei d1 > 40

ØM

A

AS

ØM

M

WL

1x45∞AE

ØM

B

Inside thread, ref. no. 1

Clutch element, ref. no. 3

Swivel head, ref. no. 8

Cylindrical, ref. no. 2

Plain rod eye, ref. no. 5

CLCM

LE

KK

ER

CECV

CK

Clevis, ref. no. 9

External thread, ref. no. 0External thread, ref. no. 4

Special design on request!

KK

MM

A WF

WF

MM KF

A

- Operating pressure: 250 bar (25 MPa) - Test pressure: 375 bar (37.5 MPa)- Hydraulic fluid temperature range: - 20 ... + 80 °C - Viscosity range: (20 ... 80) 10-6 m2/s- Piston speed: ≤ 0.5 m/s (higher speeds on request)

Hydraulic fluids:

- Mineral oils, HFC, HFD liquids in combination with seals made of PTFE and fluoric elastomeres- HFA and HFB liquids on request

- Standard cylinder to ISO 6022, DIN 24333- Strokes up to 2000 mm- Piston diameter: 40 – 320 mm- With/without end position cushioning (with same installation dimensions) - Two area ratios phi = 1.6 and phi = 2.0 - Construction of all mounting types by screwing-on of components (except trunnion)- End position cushioning is precisely adjustable- Generously dimensioned start-up check valves allow a high speed extension with full pressure loading of the effective piston area- The mounting type, the threaded cylindrical design and generously dimensioned guide lengths at the piston rod and piston allow the application of the cylinders under most severe conditions- Different seals may be mounted on the piston and on the piston rod


Mounting type: 00Description: Basic formISO-des.: --

Mounting type: 02Description: Foot mountingISO-des.: MS 2

Mounting type: 03Description: Flange head endISO-des.: MF 3

Mounting type: 04Description: Flange cap endISO-des.: MF 4

Mounting type: 05Description: Rod eyeISO-des.: MP 3

Mounting type: 06Description: TrunnionISO-des.: MT 4

Mounting type: 08Description: Rod end bearingISO-des.: MP 5

Mounting type: 11Description: Threaded holes head endISO-des.: MX 5

Mounting type: 13Description: Rectangular flange head endISO-des.: MF 1

Mounting type: 14Description: Rectangular flange cap endISO-des.: MF 2

Mounting type: 33Description: Flange on cylinderISO-des.: --

Mo

un

tin

g t

ypes


Mounting type 05: Rod eye; ISO-des.: MP 3

Mounting type 08: Rod end bearing; ISO-des.: MP 5

Mounting type 06: Trunnion; ISO-des.: MT 4

Mounting type 11: Threaded holes head end; ISO-des: MX 5

Mounting type 00: Basic form; ISO-des.: --

Mounting type 03: Flange head end; ISO-des.: MF 3

Mounting type 02: Foot mounting; ISO-des.: MS 2

Mounting type 04: Flange cap end; ISO-des.: MF 4

stroke

stroke

stroke

stroke

stroke

stroke

stroke

stroke

stroke

stroke

stroke

stroke

stroke

Mo

un

tin

g t

ypes

Datasheet Type 46 · Single rod cylinder according to ISO 6022 / DIN 24333M

ou

nti

ng

typ

es

Mounting type 13: Rectangular flange head end; ISO-des: MF 1

Mounting type 33: Flange on cylinder; ISO-des: --

Mounting type 14: Rectangular flange cap end; ISO-des: MF 2

stroke

stroke

stroke

stroke

Po

siti

on

of

con

nec

tio

ns

Piston rod view

Connections: Standard position of connections is side 1 for all mounting types. Connections in different positions are available on request.

Cushioning: Standard position of the adjustment screw for cushioning is side 3 for all mounting types. Different positions are available on request.

Air bleed: Standard position of the adjustment screw for air bleed is side 5 for all mounting types. Air bleed screws in different positions are available on request. If the connections are ordered on a position deviating from side 1, then the position of the adjustment screw for cushioning and the position of the air bleed screw change accordingly. If you wish differing positions, please specify when ordering.

Datasheet Type 46 · Single rod cylinder according to ISO 6022 / DIN 24333P

isto

n r

od

dim

ensi

on

sC

ylin

der

dim

ensi

on

s

Piston Ø Rod end Tol.Piston rod Ø MM 25 28 32 36 40 45 50 56 63 70 80 90 90 100 100 110 110 125 125 140 140 160 160 180 180 200 200 220A (l2) 0A (l2) 1C 8CH (l21) 8 js13CK 5, 9 H7CN 8 H7EN 8 h12EU 8KF 1KK (d2) 0LF (l27) 8 minN 8 maxSF 0 22 22 27 30 36 36 41 46 50 60 70 75 75 85 85 90 95 100 110 120 120 140 140 160 160 180 180 200

Rod end = piston rod ends which correspond to dimensions

Piston Ø Mt. Tol.Piston rod Ø MM 25 28 32 36 40 45 50 56 63 70 80 90 90 100 100 110 110 125 125 140 140 160 160 180 180 200 200 220

Annulus area A1 (cm2)Annulus area A2 (cm2) 7.7 6.4 11.6 9.5 18.6 15.3 30.6 25.6 47.4 40.1 72.4 59.1 90.3 75.4 122.6 106.1 159.4 131.7 191.5 160.3 226.2 179 289.8 236.4 361.3 301.6 490 424.1AA (d7) 11 ±0.2Ø B (d13) 00 H8/f8ØBC 33 f8BD 06BG 11CD (d20) 05 H9CX (d22) 08 H7ØD (d5) 00 ±1.5ØDA (d4) 00DS 02E 13,14 -‐1EE (Whitworth pipe thread) (d3) 00EP (b8) 05,08EW (b4) 05 h12EX (b7) 08 h12Ø FB (d16) 03,04,33 H13FC (d15) 03,04,33 js13G 00 +2J 00

Mt. = mounting types which correspond to dimensions

125 140 160 180 320200 220 250 280

45 56 63

40 50 63 80 100

112 125 16025 32 40 50 6328 36 85 90

125 160125 160

100 11095 106

125 160

M16x1.5 M20x1.5 M27x2 M33x2 M42x2 M48x2 M56x2

75

M20x1.5 M27x2 M33x2 M42x2 M48x2

12085

M72x3

125

M100x3M72x3

100 110

M64x3 M100x3

200160 200160 200

M125x4

58 71 90 109 310260 310

25 32

390136 180 195

M125x4 M160x4M90x3 M100x3

210 235 39065 80 97 120 140 180 195 210 235 390

25 32 40 50 63

260 310 310 390

40 50 63 80 9080 90

100 110 125 160 200160

22 27 32 40 52 66 70 85 85 108 138 162100 108

25.5 30 39 47 58M160x4M80x3

74 85 94 105

M80x3 M90x3M90x3M64x3

58 70 90 100116 145 190

30 38 47145 190

110 125 135

140 160 180

165 215

250 280

215165

40 50 63 80 100 125 320220

19.64 31.17 50.27 78.54

200

314.2 804.2

68 84 98 118 140

122.7 153.912.57 490.9 615.8

210 250

201.1 254 380.1

50 63 75 90 110 132 145170 190

200 235 250 295260

320160 185 320

90 110 125 150 18036 45 56 70 90 110 120

210 240180 220140 150 170 180

260 305220

31 34 43 46 55 76 100 95 11625 32 40 50 63

121200

25 32 40 50 6380 90 160 200

100 110100 110 125 160

20088 102 120 145 168 206 235

80 90306 355 395 445125 160 160 200

245 270258 300 490

60 70 83 105 125 39588 107 123 148 170 208 235

155 180395 445325 343

258 300 310 355195 229

49088 102 120 145 168 206 235 258 300 490

G 1/2" G 1/2" G 3/4" G 3/4" G 1"306 355 395 445

G 1 1/2"22 27 32 40 52

G 1" G 1 1/4"138

G 1 1/2" G 1 1/2"85 85

G 1 1/4" G 1 1/4"108

G 1 1/4" G 1 1/2"162

25 32 40 50 63 80 9066 108

25 32 40 50 63

10070

160125 160

200100 110 160 200 200

11 14 14 18 22 22 2680 90

39 39 45160 200110 125

45125 132 150 180 212 250 285 315 355 475 555 60080 104 117 125 138 215 235

435

66 71 83 89 102 137 147 163263385

26 33 33100

120 122178 190 282

25 32 40 50 63 80 200 20090 100 110 125 160 160


Piston Ø Mt. Tol.Piston rod Ø MM 25 28 32 36 40 45 50 56 63 70 80 90 90 100 100 110 110 125 125 140 140 160 160 180 180 200 200 220

Annulus area A1 (cm2)Annulus area A2 (cm2) 7.7 6.4 11.6 9.5 18.6 15.3 30.6 25.6 47.4 40.1 72.4 59.1 90.3 75.4 122.6 106.1 159.4 131.7 191.5 160.3 226.2 179 289.8 236.4 361.3 301.6 490 424.1L 05,08LH 02 h10MR 05,08NF (h2) 03,04 js13NG 33PJ + stroke 00 ±1.25RT 11S 02Ø SB 02 H13SS + stroke 02 ±1.25ST 02SW 02Ø TD (d21) 06 f8TL 06 js13TM (l17) 06 h14TS 02 js13UC (d14) 03,04,33 -1UF (l7) 13,14 -1UM 06US 02VD (l11) 00VE (l3) 00 maxWA (l6) 02 ±2WC (l22) 03 ±2WF 00 ±2XC+stroke (L5+stroke) 05 ±1.25XO + stroke 08 ±1.25XS 02 ±2XV min (L6,min) 06XW 33 ±3Y 00 ±2Z 08ZJ+stroke (L0+stroke) 00 ±1.5ZP+stroke (L4+stroke) 04 ±1.5ZS + stroke 02Cushioning path 00min. stroke Mt.06 ISO MT4 06

Mt. = mounting types which correspond to dimensions

675330 360 410 450 500 540160 175 215 250 630150 290

40 50

12.57 19.64 31.17 50.27 78.54 122.7

320140 160 180 20063 80 100 125 220 250

804.2

32 40 50 63 71 90

280

113

201.1 254

112 135 160

153.9 490.9 615.8314.2 380.1

200 250 25045 56 63 80 90 110 115 255

200

32 40 50 63 71 90 102132 150112 135 160

205 235160 185170 220 220

20 25 28 32 36 40 40 80170

22 24 28 31 35 45 4545 5055 60 65

63 8056 6367 77 77

106 120 133 155 171 205 223 39167

M 8 M 10 M 12 M 14 M 16 M 20 M 24235 256

M 24 M 27 M 30316 375278 326

27 34 37 41 48 50 50 9714 16 18 22 22 26 30

55 6030 39 39

80 9770 8052 52 62

195 228 255 282 221 268 301 51845

25 32 36 40 45 56 60324 34760 70 70

447 510369 434100 100 120

13 16.5 18 20 23 23 24 4890

25 32 40 50 63 80 9025.5 29100 110 125

40 4835 40160 200 200

20 25 32 40 50 63 70 160160

90 112 125 150 180 224 26580 90

280 320 335125 160100 125425 480 530

120 140 160 195 220 260 280 590385

150 160 175 215 250 290 330310 360360 410 450

480 540380 430540 630 675

130 162 189 230 280 350 405 850

500

145 170 195 240 260 310 330440 500360 430 450

675 800535 635570 630 690

3 4 4 4 5 5 5 8500

23 29 32 36 41 45 455 5

50 55 618 85 8

71 88 8810 12 15 18 18 24 24 37

71

18 22 25 28 32 36 3628 3340 45 45

31 3729 3150 56 56

38 47 53 60 68 76 76 13650

257 305 348 395 442 520 58085 95

617 690 756113 136101 113903 1072 1080

257 305 348 395 442 520 580 1080890

23 28.5 33 38 41 47 48617 69053.5 62 64

903 1072756 89071 85 85

145 185 210 230 260 320 350 60071

116 148 167 182 202 250 262380 430296 326 360

525 598460 507388

79 98 112 120 134 153 166 2824 4 4 4 4 4 4

185 2044 4 4

257 290220 2444 4 4

205 240 270 300 335 390 425 7504

225 265 298 332 371 430 465460 500505 550 596

640 742540 627703 822 830

231 273 306 340 285 338 373 651690

25 25 28 34 38 47210 24070 90

403 438 558 64352 70

468 545

60 80 110 11042 47 52

245130 150 180 20090

25 45 50

Cyl

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imen

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Pos. Unit Description

1 1 Cylinder head

2 1 Bushing

3.1 1 Cylinder tube

3.2 2 Ring

4 1 Cylinder cover

8 * Piston washer

9 * Nut

10 * Damper piston


11 * Damping ring

26 1 Grub screw

27 * Locking ring

30 8 Head cap screw

32 8 Head cap screw

93 * Check valve

94 * Damping cartridge

116 2 Air bleed screw

Piston rod and piston complete with sealsconsisting of:


6 1 Piston rod

7 1 Piston

14 * Piston seal

15 * Piston guide ring

22 1 O-ring

Seal kitconsisting of:


14 * Piston seal

15 * Piston guide ring

16 * Rod seal

18 1 Scraper ring

20 1 O-ring

21 1 O-ring

22 1 O-ring

Spare parts

Other components (also available on request)

Sin

gle

co

mp

on

ents

*Number of units depends on design

Datasheet Type 46 · Single rod cylinder according to ISO 6022 / DIN 24333B

uck

ling

Type of fixing

Mounting type 05, 08 06 02, 03, 11, 13, 33

Effective buckling length Skv=La Skv=La Skv=0.7 La

Type of fixing

Mounting type 04, 14 04, 14 02, 03, 11, 13, 33

Effective buckling length Skv=0.7 La Skv=2 La Skv=2 La

Calculation of buckling strength

Proceeding: 1. Determine the necessary length La of the piston rod (including stroke). 2. Define the effective buckling length Skv with the help of the table. 3. Identify the allowable buckling length SK,zul. using the diagram. 4. The effective buckling length must be less than or equal to the allowable buckling length. Effective buckling length Skv

Skv ≤ Sk,zul.

Datasheet Type 46 · Single rod cylinder according to ISO 6022 / DIN 24333B

uck

ling Allowable buckling length Sk,zul.

(safety factor S = 3,5)

250 bar

200 300 400 500 600 700 800 900 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000

30

40

50

60

70

80

90

100

200

buckling length sk,zul. [mm]

pres

sure

p [b

ar]

300

(safety factor S = 3.5)


Ordering Code Standard Cylinders / Standard Cylinders DIN/ISO

Classification / order number

Example

Abbr. Characteristics Abbr. Characteristics Abbr. Characteristics

TYP Type of cylinder 41 44 46 47 48 51 53 55 57 DAE Cushioning 41 44 46 47 48 51 53 55 57 EEH Hydr. Connection, rear position 41 44 46 47 48 51 53 55 57

0 without cushioning X X X X X X X X X 1 0 degrees (at top) RC X S X S X S X S X S X S X

KST Piston rod 41 44 46 47 48 51 53 55 57 1 cushioning in the front X X X X X X X X 2 45 / 60 degrees (clockwise) X X X

0 single X X X X X X X X X 2 cushioning in the head X X X X X X X X 2 / 3 90 degrees (clockwise) 3 3 3 2 2 2 X

1 on both sides (double rod cylinder) X X X 3 cushioning on both sides X X X X X X X X 4 135 degrees (clockwise) X X X

2 on both sides, small rear rod X X 3 / 5 180 degrees (clockwise) 5 5 5 3 3 3

3 on both sides, large rear rod X X DKO Piston diameter 41 44 46 47 48 51 53 55 57 6 225 degrees (clockwise) X X X

4 on both sides, medium rear rod X X see measuring index 4 / 7 270 degrees (clockwise) 7 7 7 4 4 4

8 315 degrees (clockwise) X X X

KSTH Piston rod end, rear 41 44 46 47 48 51 53 55 57 MM Piston rod diameter 41 44 46 47 48 51 53 55 57

0 external thread X X X X X X X see measuring index DAEV Cushioning, front position 41 44 46 47 48 51 53 55 57

1 internal thread X X X 0 without cushioning X X X X X X X

2 cylindrical X HUB Stroke 41 44 46 47 48 51 53 55 57 1 0 degrees (at top) X X X X X X

4 external thread ISO 4395 X X consider buckling 2 45 / 60 degrees (clockwise) X X X X

5 plain rod eye X 2 / 3 90 degrees (clockwise) X S 3 S 3 S 3 S 2 S 2 (S) 2 S

8 swivel head (Type 51, 55: DIN 24555) X X X KDI Piston seal 41 44 46 47 48 51 53 55 57 4 135 degrees (clockwise) X X X

0 NBR lip seals / PUR lip seals X S X X X X X X X 3 / 5 180 degrees (clockwise) X 5 5 5 3 3 S 3

KSTV Piston rod end, front 41 44 46 47 48 51 53 55 57 2 PUR lip seal / Viton® X X 6 225 degrees (clockwise) X X X

0 external thread X X X X X X X X X 3 piston ring / casting X S 4 / 7 270 degrees (clockwise) X 7 7 7 4 4 4

1 internal thread X X X X X X X X X 5* sleeve ring/o-ring; tefl./NBR X (S) X X S X S X S X S X X S X S 8 315 degrees (clockwise) X X X

2 cylindrical X X X X X X X X X 6 sleeve ring/o-ring;tefl./Viton® X X X X X X X X X

3 coupling X X X X X X X X X 7 compact seal / NBR X X X X X X S X DAEH Cushioning, rear position 41 44 46 47 48 51 53 55 57

4 external thread ISO 4395 X X X X X X X X X 0 without cushioning X X X X X X X

5 plain rod eye X X X X X X X X X KSDI Piston rod seal 41 44 46 47 48 51 53 55 57 1 0 degrees (at top) X X X X X X

8 swivel head (Type 51, 55: DIN 24555) X X X X X X X X X 0 NBR lip seals / PUR lip seals X S X X S X S X S X S X S 2 45 / 60 degrees (clockwise) X X X X

Types of cylindersTypes of cylinders Types of cylinders

.

-

-

in case of deviation from standard only

. ..TYP KST KSTH BEA BAA

.KSTV DAE -

..--- HUB EEDKO MM KDI KSDI

. ..51 0 0 02 2. 8 1 -..--- 0350 0050 022 5 0

- - --EEHEEV DAEV DAEH ELHELV SZAS SHISVO

-1 - --2 0 00 0N 33

for cylinders with proximity switch only

1

Typenschlüssel_EN

8 swivel head (Type 51, 55: DIN 24555) X X X X X X X X X 0 NBR lip seals / PUR lip seals X S X X S X S X S X S X S 2 45 / 60 degrees (clockwise) X X X X

9 clevis X X X X X X X X X 1 PUR lip seal, u-seal X X X X X X S 2 / 3 90 degrees (CW; 51/55: Bf. 02->S) X S 3 S 3 S 3 S 2 (S) 2 (S) 2 (S)

2 lip seal / Viton® X X X X X X X 4 135 degrees (clockwise) X X X

BEA Mounting type ISO-des. 41 44 46 47 48 51 53 55 57 3 chevron ring NBR X S X S 3 / 5 180 degrees (clockwise) X 5 5 5 3 S 3 S 3 S

00 basic form X X X X X X X 4 chevron ring Viton® X X 6 225 degrees (clockwise) X X X

threaded flange head end X 5 stepseal/o-ring; tefl./NBR X X X X X X 4 / 7 270 degrees (clockwise) X 7 7 7 4 4 4

threaded holes head end MX5 X X X 6 stepseal/o-ring;tefl./Viton® X X X X X X 8 315 degrees (clockwise) X X X

02 foot mounting MS2 X X X X X X X X X 9 PUR lip seal, u-seal+scraper Viton® X X X X

03 flange head end MF3 X X X X X ELV Air bleed, front position 41 44 46 47 48 51 53 55 57

04 flange cap end MF4 X X X X X EE Hydraulic connections 41 44 46 47 48 51 53 55 57 0 without air bleed X X X

05 rod eye MP3 X X X X X X X X 0 pipe thread (DIN/ISO 228) X S X S X S X S X S X S X S X S X S 1 - 8 see cushioning position X X X X X X X X X

06 trunnion MT4 X X X X X X X 1 metrical ISO thread X X X X X X X

08 rod end bearing MP5 X X X X X X X 2 UNF thread X X X X X X X ELH Air bleed, rear position 41 44 46 47 48 51 53 55 57

11 threaded holes head end MX5 X X X X 3 flange connection X X X X X X 0 without air bleed X X X

tie rods elongated head end MX3 X X X 1 - 8 see cushioning position X X X X X X X X X

12 threaded holes cap end X EEV Hydr. connection, front position 41 44 46 47 48 51 53 55 57

tie rods elongated cap end MX2 X X X 1 0 degrees (at top) X S X S X S X S X S X S X S X S X

13 rectangular flange head end 1), 3) MF1/ME5 X X X X X X X 2 45 / 60 degrees (clockwise) X X X S Position detection 41 44 46 47 48 51 53 55 57

14 rectangular flange cap end 2), 3) MF2/ME6 X X X X X X X 2 / 3 90 degrees (clockwise) 3 3 3 2 2 2 X Z attached proximity switches X

15 clevis mounting MP1 X X X 4 135 degrees (clockwise) X X X N built-in proximity switches X X X X X X X X

16 trunnion on the head MT1 X X X 3 / 5 180 degrees (clockwise) 5 5 5 3 3 3

19 tie rods elongated both ends MX1 X X X 6 225 degrees (clockwise) X X X SZA Number of switches 41 44 46 47 48 51 53 55 57

22 foot mounting with fit-in key MS2 X X X X 4 / 7 270 degrees (clockwise) 7 7 7 4 4 4 1 - 9 for S = Z X

23 rectangular flange head end (wide) X X X 8 315 degrees (clockwise) X X X 1 - 2 for S = N X X X X X X X X

26 trunnion on the bottom MT2 X X X

33 flange on cylinder X X X X 1) MF 1 for 44, 46, 47, 48; ME 5 for 51, 53, 55 SVO Switch, front position 41 44 46 47 48 51 53 55 57

43 longitudional bores, sinks on both sides X 2) MF 2 for 44, 46, 47, 48; ME 6 for 51, 53, 55 0 without switch X X X X X X X X X

3) mounting type 13 (14) for type 57: longitudinal bores, sinks on rear (front) 1 - 8 see cushioning position X X X X X X X X X

BAA Type of construction 41 44 46 47 48 51 53 55 57 * type 41: standard for piston diameter = 12, 15, 20

2 double-acting X X X X X X X X X s = standard design SHI Switch, rear position 41 44 46 47 48 51 53 55 57

3+4 single-acting (3=pushing; 4=pulling) X X X X X X X X X (S) = standard design, not for all forms of construction 0 without switch X X X X X X X X X

5+6 single-acting with spring (5=pushing; 6=pulling) X X X X X X RC = rear center 1 - 8 see cushioning position X X X X X X X X X

01

Typenschlüssel_EN

description piston rod end - hydropneu gmbh...min. stroke mt.06 iso mt4 06 mt. = mounting types...

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