design for efficiency optimization and voltage controllability of series–series compensated...
TRANSCRIPT
Copyright (c) 2013 IEEE. Personal use is permitted. For any other purposes, permission must be obtained from the IEEE by emailing [email protected].
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication.
IEEE TRANSACTION ON POWER ELECTRONICS, VOL.X, NO. X, MONTH 2013 1
Design for Efficiency Optimization and VoltageControllability of Series-series Compensated
Inductive Power Transfer SystemsWei Zhang, Student Member, IEEE, Siu-Chung Wong, Senior Member, IEEE, Chi K. Tse, Fellow, IEEE, and
Qianhong Chen, Member, IEEE
Abstract—Inductive power transfer (IPT) is an emergingtechnology that may create new possibilities for wireless powercharging and transfer applications. However, the rather complexcontrol method and low efficiency remain the key obstructingfactors for general deployment. In a regularly compensated IPTcircuit, high efficiency and controllability of the voltage transferfunction are always conflicting requirements under varying loadconditions. In this paper, the relationships among compensationparameters, circuit efficiency, voltage transfer function andconduction angle of the input current relative to the input voltageare studied. A design and optimization method is proposed toachieve a better overall efficiency as well as good output voltagecontrollability. An IPT system design procedure is illustratedwith design curves to achieve a desirable voltage transfer ratio,optimizing between efficiency enhancement and current rating ofthe switches. The analysis is supported with experimental results.
Index Terms—Inductive power transfer, series-series compen-sation, resonance power converter, loosely-coupled transformer,voltage transfer function.
I. INTRODUCTION
IN the application of magnetic induction to transfer electric
power wirelessly, good coupling is the fundamental factor
for effective operation. Development in modern power elec-
tronics, however, enables many new loosely coupled energy
transmission applications. An inductive power transfer (IPT)
system is designed to deliver power to a load over rela-
tively large air gap via magnetic coupling. The fundamental
principles of such systems are identical to the widely used
electromechanical devices with good coupling such as trans-
formers and induction motors, where the leakage inductance is
much lower than the mutual inductance. Because of electrical
isolation and the absence of mechanical contact between the
power supply side and the load, the IPT system has advantages
of low maintenance cost, high reliability and the ability to
operate in ultra clean or ultra dirty environment. Common
applications of this technology include wireless power sup-
ply to home appliances such as electric toothbrush, wireless
Manuscript received September 14, 2012; revised December 24, 2012; ac-cepted February 12, 2013. This work is supported by Hong Kong PolytechnicUniversity under Central Research Grant GU-809.
W. Zhang, S.C. Wong and C. K. Tse are with the Department of Elec-tronic and Information Engineering, The Hong Kong Polytechnic University,Kowloon, Hong Kong (Email: [email protected])
Q. Chen is with the Nanjing University of Aeronautics and Astronautics,Nanjing 210016, China
charging of mobile phones using a charging platform [1]–
[3], and in medical use such as wireless power supply to
implantable devices [4], [5]. Medium to high power applica-
tions of this technology include continuous power transfer to
people movers [6], and contactless battery charging for moving
actuator [7] or electric vehicles [8]–[10].
It is common that IPT involves a large separation between
the primary and secondary winding [11], [12]. Therefore, the
electric characteristics of the transformers used are very differ-
ent from those of conventional transformers which have good
coupling between the windings. Due to large winding separa-
tion, IPT has a relatively large leakage inductance, as well as
increased proximity-effect and winding resistances. Further-
more, for an IPT system where the primary and secondary
winding are separated by an air gap, the magnetizing flux is
significantly reduced. Thus, a higher magnetizing current and
circuit compensation for the larger leakage inductances are
needed.
Compensation is often required for both primary and sec-
ondary of the loosely-coupled transformer to enhance the
power transfer capability, to minimize the VA rating of the
power supply, and to regulate the value of current in the
supply loop and the voltage of the receiving loop with a higher
efficiency [2], [4], [13]–[15]. Several studies have been carried
out in order to select the most appropriate compensation topol-
ogy for the IPT systems, depending on the application and
taking into account the stability of the configuration [15], [17].
However, these studies focused on either system efficiency
or system controllability but rarely considered both. Usually,
the compensation technique is selected to pursue maximum
power transfer capability, whereas the voltage controllability
is mostly neglected, leading to significant fluctuation in the
output voltage under load change. An additional secondary
power regulator is therefore needed for applications requiring
a stable output voltage.
In this paper, a compensation technique considering both
good output voltage controllability and high system efficiency
is proposed. A systematic design procedure for the circuit and
loosely coupled transformer parameters are elaborated.
0000–0000/00$00.00 c©2013 IEEE
Copyright (c) 2013 IEEE. Personal use is permitted. For any other purposes, permission must be obtained from the IEEE by emailing [email protected].
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication.
2 IEEE TRANSACTION ON POWER ELECTRONICS, VOL.X, NO. X, MONTH 2013
LP LS
MCP CSRP RS
vin RL
Transformer model
Fig. 1. S-S compensation topology.
jωM iS
iP
CP CSRP RS
vin
RL
Primary loop Secondary loop
LP
jωM iP
LS
iS
Fig. 2. Equivalent circuit model of Fig. 1.
II. CIRCUIT CHARACTERISTICS
A. Circuit Model and Efficiency
A commonly-used loosely-coupled transformer model, as
shown in Fig. 1, with series-series (S-S) external capacitors
compensation is analyzed in this paper. Transformer induc-
tances LP in the primary, LS in the secondary and mutual
inductance M are components of the transformer model shown
in Fig. 1. RP and RS are the winding resistances (which
are varying with frequency [16]) of the transformer primary
and secondary, respectively. CP and CS are the primary and
secondary external compensation capacitors, for enhancing
energy transfer from an AC source vin to an output loading
resistance RL. The AC source is generally an equivalent
voltage generated from a half- or full-bridge switching circuit
operating at an angular frequency ω.
In the subsequent analysis, a frequency-domain equivalent
circuit is adopted and only the fundamental component is
considered here for simplicity [9], [14], [15]. The fundamental
component approximation is sufficiently accurate for a high
quality factor resonant circuit that works near resonance. Fig. 2
gives an equivalent circuit of Fig. 1 for the analysis of steady
state solutions. The current-dependent source ωMiS in Fig. 2
can be replaced by an equivalent impedance Zr which is
calculated by dividing ωMiS with iP . In this way, the primary
loop is decoupled from the secondary loop. We have
Zr =ω2M2
Zs +RL
, (1)
where Zs is the impedance of the secondary network given by
Zs = jωLS +1
jωCS
+RS . (2)
An expression for power transfer efficiency can be obtained
by solely considering active power and thus the efficiency ηPin the primary loop and the efficiency ηS in the secondary
loop are calculated separately as
ηP =ℜ(Zr)
RP + ℜ(Zr), and (3)
ηS =RL
RL +RS
, (4)
where the operator “ℜ” represents the real component of the
corresponding variable, and
ℜ(Zr) =ω2M2RO
R2O +XS
2
=ω2k2LPLSRO
R2O +XS
2 (5)
where RO = RS +RL, XS = ωLS − 1ωCS
, and the coupling
coefficient is given by
k =M√LPLS
. (6)
The transfer efficiency ηT is therefore given by
ηT = ηP ηS . (7)
Using normalized quantities, we have
ηT (ω) =1− QO
QS
1 +1+Q2
O
(
ωωS
−ωSω
)
2
k2 ωωS
QOω
ωPQP
(8)
where
QS =
√
LS
CS
1
RS
, (9)
QO =
√
LS
CS
1
RO
, (10)
QP =
√
LP
CP
1
RP
, (11)
ωP =1√
LPCP
, (12)
ωS =1√
LSCS
. (13)
In practice, the quality factors in equations (9) to (11) are vary-
ing with frequency. The approximate Dowell’s equation [16]
which is valid for frequencies much lower than the self-
resonant frequency of the inductor is used in this paper. The
quality factors can be written as follows.
QS(ω) =2QS,max
ωQS
ω+ ω
ωQS
(14)
QP (ω) =2QP,max
ωQP
ω+ ω
ωQP
(15)
QO(ω) =QS(ω)QL
QS(ω) +QL
(16)
QL =
√
LS
CS
1
RL
(17)
The quality factor QS maximizes at QS,max when ω = ωQS,
likewise for QP . Substituting (14) to (16) into (8), we have
ηT (ω) =1− a(ω)
1 + b(ω), (18)
Copyright (c) 2013 IEEE. Personal use is permitted. For any other purposes, permission must be obtained from the IEEE by emailing [email protected].
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication.
ZHANG et al.: DESIGN FOR EFFICIENCY OPTIMIZATION AND VOLTAGE CONTROLLABILITY OF S-S COMPENSATED IPT SYSTEMS 3
where
a(ω) =QL
QL +QS(ω), and (19)
b(ω) =1 +Q2
O(ω)(
ωωS
− ωS
ω
)2
k2 ωωS
QO(ω)ωωP
QP (ω). (20)
B. Maximum Efficiency and Operating Frequency
The power loss caused by winding resistances of the loosely
coupled transformer has been considered by (18). The power
loss imposed on the switching components should be con-
sidered in order to achieve an accurate calculation for the
overall efficiency. Switching loss is composed of conduction
loss and transient loss. We will show in Section IV-A that
conduction and switching losses of the switching components
can be modeled as equivalent resistances of RDS(on) and
Rf,eqv respectively, of which RDS(on) does not depend on
frequency and Rf,eqv increases linearly with the operating
frequency. In practice, it can be design such that switching
devices satisfy RP ≫ Rf,eqv. Therefore RDS(on) + Rf,eqv
can be readily absorbed into RP without significantly affect-
ing the frequency property of the QP (ω). From (18), the
power transfer efficiency ηT can be maximized at a particular
operating frequency ω = ωM given a load quality factor
QL. Qualitatively, ηT is maximized for a minimum a and a
minimum b as a and b are both non-negative. It can be readily
observed that a is minimized when ω = ωS . The numerator
of b is minimized as 1 when ω = ωS and denominator of b
is maximized when ω is a bit higher than ωQSor ωQP
. So, it
is common to design ωQSclose to ωQP
and compensate the
circuit by choosing ωM = ωS ≈ ωQS≈ ωQP
.
When the fixed operating frequency ωS is used, the corre-
sponding efficiency can be obtained by substituting ω = ωS
into (18), i.e.,
ηT (QL)∣
∣
∣
QS>QO>QO,min
ω=ωS
=
1− 1
1+QS,max
QL
1 +1+
QS,max
QL
k2QS,max
ωSωP
QP,max
, (21)
where ηT has a maximum value when QL = QLp, i.e.,
ηT,max =c
(
1 +√1 + c
)2 (22)
QLp =QS,max√1 + c
(23)
where c = k2 ωS
ωPQS,maxQP,max. It is readily observed that
ηT,max increases with increasing c.
Essentially, a power converter should be designed for a
suitable range of loading for best efficiency. It can be achieved
by introducing a design parameter 0 < γ < 1, such that
the converter efficiency ηT is always larger than γηT,max for
the desired range of loading within [QL,min, QL,max], where
QL,min < QLp < QL,max. The boundaries of QL,min and
QL,max are found by equating the RHS of (21) to γηT,max
0.9 1.6 2.4 ∞
QL1.2 4.7
0.6
0.7
0.8
0.9
1
Transferefficiency
QL,min=1.17 QL,max=17.4
ηT,max
0.9ηT,max
Fig. 3. Simulation results of efficiency versus QL.
and solving for the roots, which are given as follows:
QL,min =QS,max
A+B, and (24)
QL,max =QS,max
A−B, (25)
where
A =2 + 2c1(1− γ) + c[2 + c1(1− γ)]
2γc1(26)
B =
√
(1− γ)(1 + c)c22γc1
(27)
c1 =√1 + c (28)
c2 = 8(1 + c1) + 4c(2 + c1) + c2(1− γ) (29)
For illustration and verification, SPICE simulations using
the transformer model in Fig. 1 are conducted. In the simu-
lation, we use QP = QS = 100 and k = 0.2. The operating
frequency is ωS
2π = 150 kHz. For this given set of parameters,
ηT,max is obtained as 0.90 at QL = 4.99 using (23). Using
γ = 0.9, QL,min and QL,max are calculated as 1.17 and 17.39,
respectively, using equations (23) to (25). The simulation
results shown in Fig. 3 confirm the theoretical findings in this
subsection.
C. Output to Input Voltage Transfer Ratio
For converters with conventional transformers, the ratio
of the output voltage compared with the input voltage is
determined by the turns ratio of the transformer. For IPT
applications using loosely coupled transformer which has
compensation in both primary and secondary sides, the com-
pensation capacitors are involved in the voltage transfer func-
tion. Therefore, the voltage transfer function will be studied
subsequently for optimal operation and circuit design.
From Fig. 2, the output voltage across RL can be calculated
using KVL as
vout = jωMRL
Zs +RL
iP , (30)
where iP can be calculated from the decoupled primary loop
of Fig. 2 using (1) as
iP =vin
Zp +ω2M2
Zs+RL
(31)
Copyright (c) 2013 IEEE. Personal use is permitted. For any other purposes, permission must be obtained from the IEEE by emailing [email protected].
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication.
4 IEEE TRANSACTION ON POWER ELECTRONICS, VOL.X, NO. X, MONTH 2013
0
0.8
1.6
2.4
3.2
120 130 140 150 160
Frequency (kHz)
|Gv|
180170
ωS/2π
ωH/2πωL/2π
QLp
3QLp
0.3QLp
Fig. 4. Output to input voltage transfer ratio versus different operatingfrequencies at various loads.
where
Zp = jωLP +1
jωCP
+RP . (32)
The output-to-input voltage transfer function Gv is deter-
mined by substituting (31) into (30) as
Gv =vout
vin=
jωMRL
Zp(Zs +RL) + ω2M2, (33)
From Section II-B, the converter can operate at ω = ωS .
It will be interesting to know the voltage transfer function
operating at ωS when the load changes. We have plotted Gv
using (33) for the set of parameters used in Section II-B and
compared with a simplified Gv with zero RP and RS , and
found that there is no significant difference. Therefore, RP and
RS can be assumed zero for simplicity for the subsequence
analysis of Gv in this subsection.
The curves shown in Fig. 4 are approximated values of |Gv|with zero RP and RS at various loads. Usually ωP is assigned
as ωS [14], [15] by selecting a suitable CP , such that Zp is
zero according to (32). Therefore, for maximum efficiency and
operating at ω = ωS ,
|Gv(ωS)| =RL
ωSM. (34)
The |Gv| at ωS is directly proportional to RL, making it
difficult to have good voltage regulation without an additional
power converter. In Fig. 4, however, there are two frequency
points where the voltage transfer ratio is constant when
load changes. To calculate the two frequency points, further
manipulation of (33) [19] is conducted to give
Gv =1
Zp
jωM+ δ
jω3MCSCPRL
, (35)
where
δ =ω4
ω2Pω
2S
(k2 − 1) + ω2(1
ω2P
+1
ω2S
)− 1 (36)
It can be readily seen from (36) that if δ = 0, then Gv is
independent of RL. Solving for roots ωL and ωH of (36), the
normalized frequencies at which Gv is independent of RL and
can be obtained as
ωl =ωL
ωS
=
√
ω2n + 1− λ5
2(1− k2)(37)
ωh =ωH
ωS
=
√
ω2n + 1 + λ5
2(1− k2). (38)
where λ5 =√
(ω2n − 1)2 + 4k2ω2
n and ωn = ωP
ωS. Operating
at frequency ωh or ωl (shown in Fig. 4), the converter has
|Gv(ωl)| = k
√
LS
LP
ω2n + 1− λ5
(1− 2k2)ω2n − 1 + λ5
(39)
|Gv(ωh)| = k
√
LS
LP
ω2n + 1 + λ5
(1− 2k2)ω2n + 1 + λ5
. (40)
The value of |Gv| at ωl or ωh has no relationship with the
loading resistance. Therefore, if the converter is adjusted to
operate at frequency ωh or ωl, the voltage controllability is
significantly improved when load changes.
D. Input Phase Angle
The input phase angle between the input voltage and current
(θin) when working at ωH and ωL is studied to guarantee an
inductive input impedance. For H-bridge converters, which is
adopted in our experiment, an inductive input impedance is
necessary to realize soft switching for better efficiency.
The inductive or capacitive characteristic of Zin is decided
by the sign of its imaginary part, which is given by
ℑ(Zin) = ZP
(
ωnP −k2ω2
ωPωSωnS
ω2nS + 1
Q2
O
)
, (41)
where ωnS =(
ωωS
− ωS
ω
)
and ωnP =(
ωωP
− ωP
ω
)
. We take
the derivative of ℑ(Zin) to obtain
dℑ(Zin)
dQO
= −2 k2ω2
ωPωSωnS
(
ω2nS + 1
Q2
O
)2
Q3O
, (42)
which is always smaller (greater) than zero for all ω > ωS
(ω < ωS). Therefore the theoretical minimum (maximum) of
ℑ(Zin) is at QO → ∞. Substituting either (37) or (38) into
(41), we obtain limQO→∞ ℑ(Zin) = 0. Hence, Zin is always
inductive (capacitive) when it operates at ωH (ωL). As a result,
operating at ωH can provide soft switching when Zin is driven
by a half-bridge or full-bridge switching circuit.
The value of θin is calculated as
θin =180
πtan−1 ℜ(Zin)
ℑ(Zin)(43)
where
ℜ(Zin)
ℑ(Zin)=ω4h(1− k2) + ω2
h(k2 − 2) +
ω2
h
Q2
O
+ 1
k2ω3
h
QO
−(ω2
h − 1)2 +ω2
h
Q2
O
k2ω5
h
ω2nQO
. (44)
Copyright (c) 2013 IEEE. Personal use is permitted. For any other purposes, permission must be obtained from the IEEE by emailing [email protected].
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication.
ZHANG et al.: DESIGN FOR EFFICIENCY OPTIMIZATION AND VOLTAGE CONTROLLABILITY OF S-S COMPENSATED IPT SYSTEMS 5
45
90
-45
0
-90
Inputphaseangle
∞ 2.175 1.087 0.707QO
θin@ ωL
θin@ ωH
Fig. 5. Simulated results of input phase angle when the equivalent circuit isoperated at ωL or ωH .
Fig. 5 shows the simulation results which confirm the input
phase angle analysis. ωH is suitable for H-bridge converters
for its inductive input phase angle. In the next section, we will
study the tuning of CS and CP for voltage controllability and
best efficiency.
III. PARAMETER OPTIMIZATION AND CIRCUIT DESIGN
A. Compensation Parameter Optimization
In Section II, we have studied three operational angular
frequencies ωS , ωL and ωH for the S-S tunned loosely coupled
transformer circuit. It has been proven in Section II-B that the
converter can give optimal efficiency by operating at the fixed
frequency ωS for a load range of [QO,min, QO,max]. On the
contrary, operating at ωS as described in Section II-C, the
converter gives the worse load voltage regulation. Meanwhile,
operating at ωH , the converter achieves the best output voltage
controllability with soft switching. It will be desirable to have
both good efficiency and good load voltage regulation.
Essentially, operation frequency cannot deviate from ωH for
good load voltage regulation. It will be desirable to design ωH
as close to ωS as possible. From (38), we have
∂ωh
∂ωn
=ωn
(1− k2)ωh
(
λ6
λ5
)
(45)
where
λ6 = λ5 + ω2n + 2k2 − 1. (46)
We are now going to show that ∂ωh
∂ωn> 0 for all ωn ≥ 0. With
1 ≥ k ≥ 0, ωh will be decreasing and has a minimum of1√
1−k2at ωn = 0.
The sign of (45) is determined by λ6 whose slope is given
as
∂λ6
∂ωn
= ωn
λ7
λ5. (47)
where λ7 = 2λ5 + 4k2 + 2(ω2n − 1). The sign of (47) is
determined by λ7 whose slope is given as
∂λ7
∂ωn
=16k2(1− k2)ωn
λ35
. (48)
It can be readily seen from (48) that ∂λ7
∂ωn> 0. Therefore λ7
has a minimum of 4k2 at ωn = 0. Therefore ∂λ6
∂ωn> 4k2 > 0
0 0.2 0.4 0.6 0.8 11
1.05
1.1
1.15
1.2
k = 0.1
k = 0.2
k = 0.3
k = 0.4
k = 0.5
ωh
ωn
Fig. 6. Variation of ωh versus ωn for various k.
and λ6 has a minimum of 2k2 at ωn = 0. Hence, ∂ωh
∂ωn> 0
and
ωh,min =1√
1− k2at ωn = 0. (49)
From (49), ωh cannot be designed for maximum efficiency
at ωh,min as ωn cannot be zero. As a compromise, ωh can be
chosen as ωh,γ1= γ1ωh,min where γ1 ≥ 1. The corresponding
ωn,γ1can be solved using (38) as
ωn,γ1=
√
γ1(γ1 − 1)
γ1 + k2 − 1(50)
A plot of ωh versus ωn using (38) at various coupling
coefficients is shown in Fig. 6 which illustrates that ωh
decreases toward 1√1−k2
as ωn decreases. The data points in
Fig. 6 indicate the position of ωh when ωn = ωn,γ1. We will
therefore expect that the converter operating at ωH for better
voltage controllability can have a better efficiency by choosing
the compensation of ωn = ωn,γ1rather than the conventional
compensation of ωn = 1. The efficiency equation (8) can be
rewritten as
ηT =1− QO
QS
1 +1+Q2
O
(
ωh− 1
ωh
)
2
k2ω2
hωn
QOQP
. (51)
Therefore, a transfer efficiency enhancement ηTen can be
calculated using the difference of efficiency designed with
ωn = ωn,γ1and ωn = 1, where 0 < ωn,γ1
≤ 1. The actual
enhancement operating at ωh is given as
ηTen = ηT (ωn = ωn,γ1)− ηT (ωn = 1). (52)
Fig. 7 shows the efficiency enhancement versus k and QO
with various values of ωn,γ1. Fig. 7 gives us the information
that
1) the efficiency enhancement is increasingly obvious with
larger QO and smaller ωn,γ1,
2) the enhancement peaks at smaller k and vanishes when
k = 0 or 1.
Copyright (c) 2013 IEEE. Personal use is permitted. For any other purposes, permission must be obtained from the IEEE by emailing [email protected].
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication.
6 IEEE TRANSACTION ON POWER ELECTRONICS, VOL.X, NO. X, MONTH 2013
6 12 15 18
15%
12%
9%
3%
0%3
ηTen
QO
ωn,γ1=0.95
ωn,γ1=0.9
ωn,γ1=0.8ωn,γ1=0
6%
9
(a)
0 0.2 0.4 0.6 0.80
3%
6%
9%
k1
ωn,γ1=0
ωn,γ1=0.95
ωn,γ1=0.9
ωn,γ1=0.8ηTen
(b)
Fig. 7. Efficiency enhancement with various ωn,γ1(a) versus QO (k is
fixed at 0.2) and (b) versus k (QO is fixed at 10).
d=49.5
r=40.5
d1=90
d2=9
g=35
Fig. 8. Sample transformer geometry and dimensions in mm.
B. Circuit design
From the analysis in Section III-A, the design with ωn,γ1
can improve transfer efficiency and operating at ωH can keep
the voltage transfer ratio constant. In this section, we focus
on choosing the value of ωn,γ1and give design procedures
for the system considering higher efficiency and voltage con-
trollability.
A design example is illustrated in this subsection. The
specifications are given as follows. The converter has a rated
power (Pout) of 18 W, an output voltage of 12 V and an input
voltage of 48 V.
The size of the transformer is application specific. In this
design example, the air gap between the two coils (g) is 35
mm. Spiral circular geometry coils are adopted here for its
better coupling [11]. It has outer diameter d1 = 90 mm and
inner diameter d2 = 9 mm. More detailed dimensions are
shown in Fig. 8.
The coupling coefficient can be calculated according to the
dimensions shown in Fig. 8 by using Neumann’s formula. The
self and mutual inductances for circular windings with N , NP
and NS turns can be approximately calculated as
L =µ0
4πN2
∮ ∮
dl · dl′r
(53)
M =µ0
4πNPNS
∮ ∮
dl · dl′r
,
which are applied to the sample transformer in Fig. 8, giv-
ing [22]
L =µ0
8πN2d ·Ψ (54)
M =µ0
4πNPNSd · Φ
where
d =d1 + d2
2, (55)
Ψ =(1 + ρ)3
ρ2(1.7424 + 3.29κ3 lnκ− 2.27κ3
+ 0.3702κ5 + 0.0826κ7 + 0.0312κ9), (56)
ρ =r
d, (57)
κ =d2
d1, (58)
and the value of Φ can be determined by the table look-
up scheme in [22] to be 1.4 for the example transformer.
Substituting (54) into (6), we obtain
k =2Ψ
Φ= 0.18. (59)
Quality factors QP and QS of the transformer windings can
be estimated according to the wire material and manufacturer
data sheets. For accurate efficiency estimation, quality factors
can be measured after the completion of the design of the
transformer physical dimensions. In our design, QP,max and
QS,max are both estimated as 100 when working at 200 kHz
for the litz wires used.
Using the estimated quality factors, the converter transfer
efficiency and the input phase angle at various QO and ωn,γ1
are plotted using (51) and (43). The sample design curves are
as shown in Fig. 9.
The selection of ωn,γ1should take into account the effi-
ciency enhancement and the amount of inactive power which
affects the current rating of switches. We select ωn,γ1as 0.7.
When ωn,γ1is chosen, optimal QO is selected according to
Fig. 9(a).
The inductance of the secondary coil can be calculated using
(60). In the example design, QO is approximately 5, and LS =33.51 µH. The number of turns NS is calculated to be around
29 turns based on (55). Using the current in the secondary
loop, which can be calculated by is = vout
RLto choose the
secondary total wire sectional area.
LS =RL
ωS(1
QO− 1
QS). (60)
The compensation capacitor in the secondary is calculated
using (13) as CS = 18.9 nF.
The value of LP is determined by substituting the selected
ωn,γ1and LS into (40), according to the desired voltage
Copyright (c) 2013 IEEE. Personal use is permitted. For any other purposes, permission must be obtained from the IEEE by emailing [email protected].
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication.
ZHANG et al.: DESIGN FOR EFFICIENCY OPTIMIZATION AND VOLTAGE CONTROLLABILITY OF S-S COMPENSATED IPT SYSTEMS 7
5 10 150.72
0.76
0.84
0.88
0.92
0.80
1QO
ηT
ωn,γ1=1
ωn,γ1=0.9
ωn,γ1=0.8
ωn,γ1=0.7
ωn,γ1=0
(a)
0
30
60
90
5 10 151QO
θin
ωn,γ1=1
ωn,γ1=0
ωn,γ1=0.9
ωn,γ1=0.8
ωn,γ1=0.7
(b)
Fig. 9. Design curves at various ωn,γ1(a) efficiency versus QO and (b)
input phase angle versus QO .
transfer ratio. In our example, |Gv| = 0.25 and LP = 38.21µH. As (40) is calculated without considering RP and RS ,
which may result in a lower voltage transfer ratio. Therefore,
in transformer fabrication, LP should be designed slightly
smaller to satisfy the requirement of Gv . Based on (55), the
number of turns of LP is calculated as 30. Using the output
power and the approximate efficiency, the input active power
can be calculated. The input phase angle in Fig. 9 indicates the
proportion of input active power to inactive power. Therefore,
the apparent power as well as input current can be estimated
for the determination of sectional area of the litz wire used in
the primary. In our design, we use ready-made litz wire in our
laboratory that can surely satisfy the current requirement.
Finally, the compensation capacitor in the primary can be
calculated according to (12), (13) at the selected ωn,γ1as
CP = 33.15 nF.
IV. EVALUATION
A. Overall efficiency calculation
A full-bridge circuit shown in Fig. 10 with four MOSFETs
is used for driving the converter circuit. Besides the power
loss caused by winding resistances of the loosely coupled
transformer, the power loss imposed on the switching com-
ponents cannot be neglected in order to have an accurate
overall efficiency calculation. Switching loss is composed
of conduction loss and transient loss, which are calculated
separately in the following.
Switching transient loss calculation is conducted first. Due
to the impedance experienced by the full-bridge circuit is
inductive, zero-voltage-on of the four MOSFET switches can
be realized. The turn-on loss is assumed zero. When turned
off, however, the voltage and current stresses on the four
vin
Q1
Q3
Q2
Q4
CP CS
LP LS
M
D1
D3
D2
D4
Cf RO
Fig. 10. Circuit diagram for calculation and experimentation
ttf
vT=vin
iT=iin
0
Fig. 11. MOSFETs turn off transient
MOSFETs overlap, as shown in Fig. 11. The figure assumes
that the current through MOSFET reaches zero before its
voltage rises up to vin when it turn off. It is easy to realize
by increasing the capacitance between drain and source by
external capacitor.
The switching loss of each MOSFET in unit time can be
expressed as
PLs = fI2in
16CDS
t2f , (61)
where CDS is the drain-to-source capacitance and tf is the
fall time upon switching of the MOSFETs selected. Iin is
the MOSFET drain current just before the switching transient,
which is given as
Iin =√2iin sin θin. (62)
Hence,
PLs = i2inf (tf sin θin)
2
8CDS
= i2inRf,eqv, (63)
where Rf,eqv is the equivalent switching loss resistance of the
MOSFET.
For conduction loss of the MOSFETs, it can be calculated
as i2inRDS(on), where RDS(on) is the conduction resistance of
the MOSFET selected. The power loss of the rectifier bridge
diode in the secondary loop is calculated by multiplying its
voltage drop and output current.
According to the design parameters in Section III-B, the
transformer is built and shown in Fig. 12. In addition, the
quality factors of the windings are measured under 1 A current,
which is shown in Fig. 13. Table I gives the measured
parameters of the prototype and the components used in
experiment.
The calculated overall efficiency using MOSFET IRF640N
with RDS(on) = 0.18 Ω, CDS = 1.96 nF, tf = 35 ns, as well
as the voltage transfer ratio at ωn,γ1= 0.7 are shown in Fig 14.
The efficiency at ωn,γ1= 1 is also shown in Fig 14(b) for
Copyright (c) 2013 IEEE. Personal use is permitted. For any other purposes, permission must be obtained from the IEEE by emailing [email protected].
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication.
8 IEEE TRANSACTION ON POWER ELECTRONICS, VOL.X, NO. X, MONTH 2013
Fig. 12. Transformer prototype builded as the sample.
QP
QS
Qualityfactor
Frequency (kHz)
Fig. 13. QP and QS of the prototype transformer.
comparison. With RP + 2RDS(on) = 0.794 Ω and 2Rf,eqv =0.032 Ω, conduction loss is dominating when operating at
around 200 kHz. The switching loss may be higher if higher
working frequency is selected.
B. Experimental Evaluation
A prototype is constructed using the components in Table I
to verify the analytical results. The measured ωH and Gv for
ωn,γ1= 0.7 is depicted in Fig. 15 (a), showing the good
voltage regulation at ωH with respect to load change. This
agrees well with the calculation result in Fig. 14(a). Efficiency
versus QO has been measured and compared with calculation
results for the two ωn,γ1values of 0.7 and 1, as Fig. 15 (b)
shows. By decreasing the ωn,γ1value, there is an obvious
improvement in efficiency especially at heavy load.
In addition, more experiments are conducted by decreasing
the air gap. Fig. 16 shows the measured efficiency results of
g = 27 mm (k = 0.264) and g = 20 mm (k = 0.355) with
ωn,γ1= 1 and ωn,γ1
= 0.7 respectively.
V. CONCLUSION
The operating frequency of an inductive power transfer
system that achieves an optimal efficiency, a load independent
voltage transfer ratio and an inductive input phase angle is
studied in this paper. A compensation technique to optimize
the system efficiency and output voltage controllability of
an inductive power transfer system is proposed. The value
of ωP compared to ωS is selected as a design parameter
for the efficiency enhancement. A circuit design procedure
is explicated with an example experimental prototype. Exper-
imental measurements confirm the analytical results and the
0
0.2
0.4
0.6
0.8
145 165 185 205 225 245 265
RL=4
RL=8
RL=20
Frequency (kHz)
|Gv|
(a)
0.68
0.72
0.76
0.8
0.84
1 5 9 13QO
Overallefficiency
ωn,γ1=1
ωn,γ1=0.7
(b)
Fig. 14. Calculated results of (a) voltage transfer ratio and (b) overallefficiency.
|Gv|
Frequency (kHz)
RL=4
RL=8
RL=20
(a)
QO
Efficiency
ωn,γ1=1
ωn,γ1=0.7
(b)
Fig. 15. Measured results of (a) voltage transfer ratio and (b) overallefficiency.
Copyright (c) 2013 IEEE. Personal use is permitted. For any other purposes, permission must be obtained from the IEEE by emailing [email protected].
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication.
ZHANG et al.: DESIGN FOR EFFICIENCY OPTIMIZATION AND VOLTAGE CONTROLLABILITY OF S-S COMPENSATED IPT SYSTEMS 9
TABLE IPOWER COMPONENTS USED IN THE CONVERTER.
Circuit components ValuePower MOSFET Q1-Q4 IRF640NCapacitance CP 33.12 nF / 630VCapacitance CS 18.9 nF / 630VSchottky diode D1-D4 STPS20H100CGCapacitance Cf 220 µFLoosely-coupled transformer NP =30 turns of Litz wire
LP =32.78µH QP =94.9@200 kHzNS=29 turns of Litz wireLP =31.46µH QP =89.0@200 kHzair gap = 35 mmk =0.182
QO
Efficiency
ωn,γ1=1
ωn,γ1=0.7
(a)
QO
Efficiency
ωn,γ1=1
ωn,γ1=0.7
(b)
Fig. 16. Measured results of (a) k = 0.264 and (b) k = 0.355.
design procedures in achieving both efficiency optimization
and voltage controllability.
REFERENCES
[1] X. Liu and S. Y. R. Hui, “Equivalent circuit modeling of a multilayerplanar winding array structure for use in a universal contactless batterycharging platform”, IEEE Trans. Power Electronics, vol. 22, no. 1, pp.21–29, July 2007.
[2] B. Choi, J. Nho, H. Cha, T. Ahn and S. Choi, “Design and imple-mentation of low-profile contactless battery charger using planar printedcircuit board windings as energy transfer device”, IEEE Trans. Industrial
Electronics, vol. 51, no. 1, pp. 140–146, Feb 2004.
[3] J. Achterberg, E. A. Lomonova and J. de Boeij, “Coil array structurescompared for contactless battery charging platform”, IEEE Trans. Meg-
netics, vol. 44, no. 5, pp. 617–622, May 2008.
[4] F. Sato, T. Nomoto, G. Kano, H. Matsuki and T. Sato, “A new contactlesspower-signal transmission device for implanted functional electricalstimulation(FES)”, IEEE Trans. Megnetics, vol. 40, no. 4, pp. 2964–2966, Jul 2004.
[5] S. Arai, H. Miura, F. Sato, H. Matsuki and T. Sato, “Examination ofcircuit parameters for stable high efficiency TETS for artificial hearts”,IEEE Trans. Power Magnetics, vol. 41, no. 10, pp. 4170–4172, 2005.
[6] F. Sato, J. Murakami, T. Suzuki, H. Matsuki, S. Kikuchi, K. Harakawa,H. Osada and K. Seki, “Contactless energy transmission to mobile loadsby CLPS–test driving of an EV with starter batteries”, IEEE Trans.
Megnetics, vol. 33, no. 5, pp. 4203–2071, Sep 1997.[7] J. de Boeij, E. Lomonova and J. Duarte, “Contactless Planar Actuator
with manipulator: a motion system without cables and physical con-tact between the mover and the fixed world ”, IEEE Trans. Industry
applications, vol. 45, no. 6, pp. 1930–1938, Nov/Dec. 2009.[8] G. A. J. Elliott, G. A. Covic, D. Kacprzak, and J. T. Boys, “A New
concept: asymmetrical pick-ups for inductively coupled power transfermonorail systems ”, IEEE Trans. Magnetics, vol. 42, no. 10, pp. 3389–3391, Oct. 2006.
[9] G. A. Covic, J. T. Boys, M. L. G. Kissin and H. G. Lu, “A three-phaseinductive power transfer system for roadway-powered vehicles,” IEEE
Trans. Industrial electronics, vol. 54, no. 6, pp. 3370–3377, Dec. 2007.[10] M. L. G. Kissin, J. T. Boys and G. A.Covic, “Interphase mutual
inductance in polyphase inductive power transfer systems ”, IEEE Trans.
Industrial electronics, vol. 56, no. 7, pp. 2393–2400, Jul. 2009.[11] C. Fernandez, O. Garcia, R. Prieto, J. A. Cobos, S. Gabriels and G. Van
Der Borght, “Design issues of a core-less transformer for a contact-lessapplication”, Applied Power Electronics Conference and Exposition, Oct.2002, pp. 339–345.
[12] G. B. Joung and B. H. Cho,, “An energy transmission system for anartificial heart using leakage inductance compensation of transcutaneoustransformer”, IEEE Trans. Power Electronics, vol. 13, no. 6, pp. 1013–1022, Nov. 1998.
[13] J. Yungtaek and M. M. Jovanovic, “A contactless electrical energytransmission system for portable-telephone battery chargers”, IEEE
Trans. Industrial Electronics, vol. 50, no. 3, pp. 520–527, Jun. 2003.[14] C. S. Wang, G. A. Covic and O. H. Stielau, “Power transfer capability
and bifurcation phenomena of loosely coupled inductive power transfersystems,” IEEE Trans. Industrial Electronics, vol. 51, no. 1, pp. 148–157, Feb. 2004.
[15] C. S. Wang, O. H. Stielau, and G. A. Covic, “Design considerations fora contactless electric vehicle battery charger,” IEEE Trans. Industrial
Electronics, vol. 52, no. 5, pp. 1308–1314, Oct. 2005.[16] R. P. Wojda and M. K. Kazimierczuk, “Winding resistance of litz-wire
and multi-strand inductors,” IET Power Electronics, vol. 5, no. 2, pp.257–268, 2012.
[17] J. Sallan, J. L. Villa, A. Llombart and J. F. Sanz, “Optimal design ofICPT systems applied to electric vehicle battery charge,” IEEE Trans.
Industrial Electronics, vol. 56, no. 6, pp. 2140–2149, Jun. 2009.[18] E. Waffenschmidt and T. Staring, “Limitation of inductive power transfer
for consumer applications,” in European Conference on Power Electron-
ics and Applications, Sept. 2009, pp. 1-10.[19] Q. Chen, S. C. Wong, C. K. Tse and X. Ruan, “Analysis, design, and
control of a transcutaneous power regulator for artificial hearts,” IEEE
Trans. Biomedical Circuits System, vol. 3, no. 1, pp. 23–31, Feb. 2009.[20] J. L. Villa, A. Llombart, J. F. Sanz and J. Sallan, “Practical development
of a 5kW ICPT System SS compensated with a large air gap,” in IEEE
International Symposium Industrial Electronics, Jun. 2007, pp. 1219–1223.
[21] S. S. Mohan, M. M. Hershenson, S. P. Boyd and T. H. Lee, “Simpleaccurate expressions for planar spiral inductances,” IEEE Journal Solid-
State Circuits, vol. 34, no. 10, pp. 1419–1424, Oct. 1999.[22] P. L. Kalantarov and L. A. Zeitlin, “Inductance Calculation, 3rd Ed.,”
Leningrad, EnergoAtomlzdat, 1986 (in Russian).
Wei Zhang (S’11) received the BSc degree in elec-trical engineering from HeFei University of Technol-ogy, Hefei, China in 2007, and the MSc degree fromNanjing University of Aeronautics and Astronautics,Nanjing, China in 2010. He is currently workingtoward the Ph.D. degree in power electronics at theHong Kong Polytechnic University, Kowloon, HongKong.
His current research interests include inductivepower transfer system and resonant converters.
Copyright (c) 2013 IEEE. Personal use is permitted. For any other purposes, permission must be obtained from the IEEE by emailing [email protected].
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication.
10 IEEE TRANSACTION ON POWER ELECTRONICS, VOL.X, NO. X, MONTH 2013
Siu-Chung Wong (M’01–SM’09) received the BScdegree in Physics from the University of Hong Kong,Hong Kong, in 1986, the MPhil degree in electron-ics from the Chinese University of Hong Kong in1989, and the PhD degree from the University ofSouthampton, U.K., in 1997.
Dr. Wong joined the Hong Kong Polytechnic in1988 as an Assistant Lecturer. He is currently anAssociate Professor of the Department of Electronicand Information Engineering, The Hong Kong Poly-technic University, where he conducts research in
power electronics. Dr. Wong is a senior member of the IEEE and a memberof the Electrical College, The Institution of Engineers, Australia. He is aneditor of the Energy and Power Engineering Journal and a member of theEditorial Board of the Journal of Electrical and Control Engineering.
In 2012, Dr Wong was appointed as a Chutian Scholar Chair Professor bythe Hubei Provincial Department of Education, China and the appointmentwas hosted by Wuhan University of Science and Technology, Wuhan, China.He was a visiting scholar at the Center for Power Electronics Systems, VirginiaTech, VA, USA on November 2008, Aero-Power Sci-tech Center, NanjingUniversity of Aeronautics and Astronautics, Nanjing, China on January 2009,and School of Electrical Engineering, Southeast University, Nanjing, Chinaon March 2012.
Chi K. Tse (M’90–SM’97–F’06) received the BEng(Hons) degree with first class honors in electricalengineering and the PhD degree from the Universityof Melbourne, Australia, in 1987 and 1991, respec-tively.
He is presently Chair Professor of Electronic En-gineering at the Hong Kong Polytechnic University,Hong Kong. From 2005 to 2012, he was the Headof Department of Electronic and Information Engi-neering at the same university. His research interestsinclude complex network applications, power elec-
tronics and chaos-based communications. He is the author of the books Linear
Circuit Analysis (London: Addison-Wesley, 1998) and Complex Behavior of
Switching Power Converters (Boca Raton: CRC Press, 2003), co-author ofChaos-Based Digital Communication Systems (Heidelberg: Springer-Verlag,2003), Digital Communications with Chaos (London: Elsevier, 2006), Re-
construction of Chaotic Signals with Applications to Chaos-Based Commu-
nications (Singapore: World Scientific, 2007) and Sliding Mode Control of
Switching Power Converters: Techniques and Implementation (Roca Raton:CRC Press, 2012) and co-holder of 4 US patents and 2 other pending patents.
Currently Dr. Tse serves as Editor-in-Chief for the IEEE Circuits and
Systems Magazine and Editor-in-Chief of IEEE Circuits and Systems Society
Newsletter. He was/is an Associate Editor for the IEEE TRANSACTIONS ON
CIRCUITS AND SYSTEMS PART I—FUNDAMENTAL THEORY AND APPLI-CATIONS from 1999 to 2001 and again from 2007 to 2009. He has also beenan Associate Editor for the IEEE TRANSACTIONS ON POWER ELECTRONICS
since 1999. He is an Associate Editor of the International Journal of Systems
Science, and also on the Editorial Board of the International Journal of
Circuit Theory and Applications and International Journal and Bifurcation
and Chaos. He also served as Guest Editor and Guest Associate Editor for anumber of special issues in various journals.
Dr. Tse received the L.R. East Prize from the Institution of Engineers,Australia, in 1987, the Best Paper Award from IEEE TRANSACTIONS ON
POWER ELECTRONICS in 2001 and the Best Paper Award from International
Journal of Circuit Theory and Applications in 2003. In 2005 and 2011,he was selected and appointed as IEEE Distinguished Lecturer. In 2007,he was awarded the Distinguished International Research Fellowship by theUniversity of Calgary, Canada. In 2009, he and his co-inventors won theGold Medal with Jury’s Commendation at the International Exhibition ofInventions of Geneva, Switzerland, for a novel driving technique for LEDs.In 2010, he was appointed the Chang Jiang Scholars Chair Professorshipby the Ministry of Education of China and the appointment was hosted byHuazhong University of Science and Technology, Wuhan, China. In 2011, hewas appointed Honorary Professor by RMIT University, Melbourne, Australia.
Qianhong Chen (M’06) was born in HubeiProvince, China, in 1974. She received the B.S.,M.S., and Ph.D. degrees in electrical engineeringfrom Nanjing University of Aeronautics and Astro-nautics, Nanjing, China, in 1995, 1998 and 2001,respectively.
In 2001, she joined the Teaching and ResearchDivision of the Faculty of Electrical Engineering atNanjing University of Aeronautics and Astronautics,China, and is currently a professor with the Aero-Power Sci-Tech Center in the College of Automation
Engineering. From April 2007 to January 2008, she was a research associatein the Department of Electronic and Information Engineering, Hong KongPolytechnic University, Hong Kong, China. Her research interests includeapplication of integrated-magnetics, inductive power transfer converters, soft-switching dc/dc converters, power factor correction, and converter modeling.She has published over 30 papers in international journals and conferences,and is the holder of 7 patents.