design plus build co., ltd....construction • manufacturing inspection (fat) • pre-shipment...
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Design Plus Bui ld Co. , Ltd. C o n s u l t a n c y – E n g i n e e r i n g – P r o j e c t M a n a g e m e n t
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SOLAR POWER PLANT Photovoltaic (PV) systems represent a renewable energy that is
well established and is using a technology that is reliable,
environmentally sound and has the advantage of a long lifetime if
compared to others within the renewable energy sector.
With high initial capital costs and subsequent low operation and
maintenance costs it requires that the plants are well engineered
to offset the high investment.
The economic viability of a solar plant over its lifetime is
conditional to a large part on the initial considerations of an
appropriate engineering design. Appropriate land development
and an adequate storm water drainage system are fundamental.
Selection and sizing of key structural and electrical components
in conjunction with good electrical installation standards will
make a difference when it comes to long-term system
performance.
Scope of Services
Lastly it is important to ensure adequate access to the functional control and maintenance of solar
installations.
Feed-in tariffs are contractually agreed with the utilities company for a pre-determined timeframe during
which the investment return can be ensured, under the condition that O&M cost escalation is within the
assumed range. Equipment replacement costs and labor costs escalation will always be based on
assumptions with the risk being carried by the project owner.
Design Plus Build Co., Ltd. is providing expert knowledge for the solar plant sector which will ensure that
your investment can bring the return calculated in your initial due diligence plan.
D+B SERVICES IN PROJECT PHASES
Pre-Concept Phase
• Feasibility Assessment
• Technical Due Diligence
• Financial Due Diligence Support
• Energy Output Assessment
• Site Assessment
• Owner’s Consultant
Project Development
• Design Verification
• Vendor Assessment
• Supplier Audits
• Tender Development
• Contractor Selection
• Contract Preparation
• Owner’s Representative
Construction
• Manufacturing Inspection (FAT)
• Pre-Shipment Inspection
• Construction Design Approval
• QA/QC Management & Inspection
• Vendor Technical Audits
• Construction Supervision
• Expediting
• Site Acceptance Testing (SAT)
• PV Component Testing
• Owner’s Representative
Commissioning & Project Hand-Over
• Planning of Commissioning Phase
• Witness of Equipment Commissioning
• Plant Grid Synchronization
• Final Acceptance Testing
• String Testing
• Construction Conformity Assessment
• Energy Output Calculation
• Performance Ratio Calculation
Operation
• Functional & Safety Tests
• Condition Monitoring
• End-of-Warranty Inspection
• Performance Verification
• Failure Analysis
Our services during the Pre-Concept stage of the project include Technical Due Diligence to
support owners, lenders and investors in their project decision making process and during
acquisitions.
Being the consultant for investors in Thailand, Malaysia and Philippines we have gained
valuable experience in evaluating a wide range of projects covering all technical aspects.
From site assessment in flood prone areas to energy yield calculations and plant operation, we
step in with our knowledge and experience.
Te c h n i c a l D u e D i l i g e n c e f o r S o l a r P l a n t s
• Project site assessment
• Permitting and licenses analysis
• Grid connection study
• Local code compliance
• Environmental impact study
• Energy output assessment
• Risk assessment
• Review of certificate documents of main equipment
P r o j e c t D e v e l o p m e n t
• Conceptual & detailed engineering works
• Contractor and supplier evaluation
• Bidding document preparation
• Commercial agreements and contract review including:
• Scope of work compliance
• System warranties and performance guarantees
• Project securities and penalties
• Capital expenditures (CAPEX) for entire project
• Operational expenditures (OPEX) post hand-over
During the project development a conceptual design for the project is developed including site
preparation works, architectural, structural and electrical/mechanical works.
From contractor and supplier qualification to tendering and commercial agreements preparation our
consultancy services for the project developer cover all aspects during this project stage.
Participation in several large scale solar projects and working with international project Owner’s have
given us the confident and deep know-how.
P r o j e c t M a n a g e m e n t
With the EPC contractor mobilizing to the project site the project management consultant’s responsibility
is for engineering design review, site supervision and commissioning of the project. The project objectives
will be translated into action by working directly with the EPC contractor and their related sub-contractors.
The 2 phases of project management include design review and construction management.
Design review for equipment, schedules, civil works, installation and erection, testing and commissioning
is provided throughout the construction phase of the project.
Performing construction management requires working with all parties to help develop the project and
deliver the project on- time and within the quality standards set forth in the contract. Payment schedules
and assess work completion versus agreed contractual obligations is required to be reviewed.
P r o j e c t M a n a g e m e n t
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Performing construction management requires working with all parties to help develop the project and
deliver the project on- time and within the quality standards set forth in the contract. Payment
schedules and assess work completion versus agreed contractual obligations is required to be
reviewed.
Solar Performance Testing for Final Acceptance
• Code compliance verification
• Assistance in commissioning
• Definition of tests protocols regarding measurement, data treatment and necessary
corrections according to standards.
• Plant performance tests including yield assessment and system losses analysis
• Inspection of facility for final acceptance
• Witnessing of commissioning
• Permitting documentation review
Design Plus Build Co., Ltd. is offering third-party final acceptance testing services to ensure that solar
plants meet all specifications in terms of design, standards, regulations and performance.
From installation inspection, electrical measurements to final acceptance tests to meet the
requirements for grid synchronization our services can include:
Maintenance Service
• Establish plant maintenance program
• Thermography photo analysis
• Visual inspection and performance evaluation of individual system components
• Inspection and repair of mechanical structures
• Inspection of functional efficiency on all electrical components such as inverter, cables,
distribution boxes, safety devices.
• Compilation of inspection reports
Design Plus Build Co., Ltd. is offering comprehensive inspection services to support the operation and
maintenance of PV plants to ensure the economic viability of your PV plant throughout the lifespan.
Solartron Public
Company, Thailand
Websol Energy
System Ltd
Ekarat Solar Company,
Thailand
Tainergy Tech Company Taiwan
Suniva Inc.,
U.S.A.
Shinsung Eng,
Taiwan Advent Solar, Inc..
U.S.A.
Hyundai Heavy Industries
Korea
Bangchak
Ayuthaya, Thailand
Rojana Power Co.,Ltd.
Thailand
Shan Pvt. Ltd.
IndiaSolar
Wuxi Suntech Power
Co., Ltd. Marine
Technology Center
Building, Philippine Petronas Berhad
Kuala Lumpur, Malaysia
Consultancy / Design Services / Project Management
Dockweiler Asia., Ltd
Jupiter International Limited, India
STRABAG Industries (Thailand) Co., Ltd.
Project Owner:
Thai Tobacco Monopoly
Ayutthaya, Thailand
2013 – 2014
Business:
TTM New Factory Solar Rooftop
8.53 MWp
Scope of Works:
Feasibility, Study, Detailed Design
Project Management (On going project)
Project Reference
Project Owner:
Rojana Energy
Ayutthaya, Thailand
2010 – 2014
Business:
Multi-Crystalline Solarfarm
3 sites each 8.0 MW(AC)
Scope of Works:
Feasibility Study, Concept Design
& Tendering, Project Management
(Ongoing project)
Project Reference
Project Owner:
Solar Planet Co., Ltd
Bungkan, Thailand
2014
Business:
Meakong Technology, 1.2 MWp (DC)
Pattana Solar Thermal,1.2 MWp (DC)
Scope of Works:
Construction Conformity, Assessment, Energy Output Calculation
Project Reference
Project Reference
Project Owner:
STRABAG Industries (Thailand) Co., Ltd.
Rayong, Thailand
2013 – 2014
Business:
Railway Sleeper Automated Factory
for Thailand High Speed Train Network
Scope of Works:
Detailed Design Architectural & Structural.
Concept Design M&E Works, Tendering
Project Management
Project Owner:
Dockweiler Asia,
Phetchaburi, Thailand
2012 – 2013
Business:
Stainless Steel Tubes and Fittings
Manufacturing for Electronic,
Pharma, Food-Industry
Scope of Works:
Engineering & Tendering
Project Management (PMC)
Building, Facilities, Process Utilities, Total Building Area: 2,600 sqm
Project Reference
Project Owner:
Bangchak Petroleum Company,
Thailand
2010 – 2011
Business:
C-Si Solar Powerplant 44 MWp
Scope of Works:
Concept Design, Detailed Design,
Project Management
Remarks:
198 acre of land developed
including landfill and dykes
Project Reference
Project Reference
Project Owner:
Solartron Public Company, Thailand
2006 – 2007
Business:
Cell & Module Production 30 MWp
Scope of Works:
Project Development,, Master Plan
Design, Conceptual Design, Detailed
Design & Project Management
Project Value:
5.8 MUSD (Building & Facilities)
QA DEPARTMENT
MAIN OFFICE
CELL INSPECTION
EVA / BACK SHEETSTORAGE
PANTRY
EVA / BACKSHEETCUTTING AREA
GLASS STORAGE
CELL STORAGE AND
LAY UP MACHINE(NEW)
LAMINATOR(NEW)
LAMINATOR(EXISTING)
AUTO TABBING &STRINGING MACHINE 2
(EXISTING)
AUTO TABBING &STRINGING MACHINE 1
(EXISTING)
AUTO
TABB
ING
&ST
RING
ING
MAC
HINE
(NEW
)
LAY UP & BUSSING STATION(MANUAL)
LAY UP & BUSSING STATION(MANUAL)
LAMINATOR(EXISTING)
TESTER
TRIMMING AND FRAMING
PACKAGING AREA
PRODUCTION AREA680 m2
42 m2
215 m2
397 m 2
60 m2
64 m2
90 m 2
132 m 2
CORRIDOR37 m2
CORRIDOR60 m 2
AUTO
MATI
C SH
UTTE
R20
00x2
000
BUFFER
CHECK STRING& REWORK
AUTO FRAMING
AUTO FRAMING
AUTO FRAMINGTRIMMING
TRIMMING
MODULE
12.5 m2
CHECK STRING& REWORK
CHECK STRING& REWORK
AIR COMPRESSOR ROOM WAREHOUSE
LOCKER ROOM
LAB.
R.S.
GENERATOR
WATER TANK
EMER
GENC
Y EX
IT
TOTAL AREA
GLAS
S WAS
HING
MAC
HINE
SHIPPING
STAFF ENTRANCE
ELECTRIC PANEL AREA
ELECTRICAL ROOM
AIR LOCK
NOTE
PROPOSE NEW GYPSUM WALL
Project Owner:
Solartron Public Company, Thailand
2010
Business:
Module Production 50 MWp
Scope of Works:
Facilities Upgrade, Production and
Storage Area Improvements, Process Flow Improvements
Project Reference
Project Owner:
Ekarat Solar Public Company,
Thailand
2003-2007
Business:
Cell & Module Production 30 MWp
Scope of Works:
Turnkey Module Production Conceptual Design Cell Production
Project Reference
Project Owner:
Petronas, Malaysia
2010-2011
Business:
Thin Film (a-Si, CIS)
Poly-Crystalline Solarfarm
25 MW(AC)
Scope of Works:
Feasibility Study Report, Grid
Study, EIA, Conceptual Design,
Tendering
Project Reference
Project Owner:
Asia Development Bank - ADB,
Philippine
2011-2012
Business:
Poly-Crystalline Solarfarm
Rooftop 570 kW
Scope of Works:
Detailed Design, Commissioning
Quality Management
Project Reference
Business:
Cell Production 120 MWp
Module Production 100 MWp
Scope of Works
Basic Design, Facility Design,
Conceptual Design & Project
Management
Project Owner:
Websol Energy Systems
2007 – 2009 2011 (Expansion to 120 MWp)
Project Reference
Project Owner:
Shan Solar Pvt. Ltd.
Sri City, Andhra Pradesh
2011
Business:
Module Production 30/60 MWp
Scope of Works:
Building & Facilities Design
Project Management
Project Reference
Management BIO’s
Juergen Kaltenbach has been consultant and project manager to new factory
projects in the semiconductor-, pharmaceutical-, food-, and photovoltaic industry
working with industry leading German companies for more than 20 years, with
over 15 years based in SEA.
His works prior to establishing Design Plus Build company include facilities and
hook-up design, project management and being managing director for an
international design and construction firm.
Bringing in the facilities design expertise and factory design standards from the
semiconductor industry, he established himself in the photovoltaic industry as a
leading consultant in module, solarcell and power plant business with projects
executed in Asia, Australia, Africa, Europe and the USA.
Juergen Kaltenbach Managing Director
Dhanupon Trakulsetsiri is an accomplished engineer with over 20
years of experience in industrial facilities engineering in the high-end
semiconductor and pharmaceutical industry. He has been with Design
Plus Build Co., Ltd. for more than 5 years and is one of the key person
that established us in the PV industry with his deep knowledge of
Cleanroom Technology and Process Facilities.
Dhanupon Trakulsetsiri
Project Manager
Management BIO’s
Thank you for your attention
Contact Us
Mail: [email protected]
Design Plus Build Co., Ltd.
670/410 Soi khwan Pathana,
Asoke-Dindaeng Road,
Dindaeng, Bangkok 10400
Phone: +66 2 640 5980-3
Fax: +66 2 640 5984
Learn more at
www.d-b.co.th