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MAST Installation DIAGNOSTIC DESIGN 0 PLEASE NOTE THAT PPPL COMMENTS REGARDING THE DESIGN APPEAR IN THESE BOXES PLEASE NOTE THAT MAST COMMENTS REGARDING THE DESIGN APPEAR IN THESE BOXES

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Page 1: Design Presentation 061912 allnotes inchesphy.fiu.edu/pub/TWiki/MAST_Diagnostic/Design_Presentation_06191… · (HIGH PURITY-LOW MOISTURE ABSORPTION) BRONZE WASHER NOW INCORPORATED

MAST Installation

DIAGNOSTIC DESIGN

0

PLEASE NOTE THAT PPPL COMMENTS REGARDING THE DESIGN APPEAR IN THESE BOXES

PLEASE NOTE THAT MAST COMMENTS REGARDING THE DESIGN APPEAR IN THESE BOXES

Page 2: Design Presentation 061912 allnotes inchesphy.fiu.edu/pub/TWiki/MAST_Diagnostic/Design_Presentation_06191… · (HIGH PURITY-LOW MOISTURE ABSORPTION) BRONZE WASHER NOW INCORPORATED

Overview �  Materials

�  316 stainless steel �  Boron Nitride Grade COMBAT A ceramic solid from St.

Gobain �  Phosphor Bronze PB102 (custom insert)

�  Secure Screws �  Spot-welding SS wire on SS316 screws �  Spot-welding SS wire on BN?

�  Diagnostic Design �  4-channel array �  Each channel separated by 7.5 degrees

1

COMMENT 2 ISSUE: IS GRADE OF BN CERAMIC APPROPRIATE? IDEA: CONTACT MAST COLLEAGUES

COMMENT 9 ISSUE: MAST DESIGN REGULATIONS REGARDING DIAGNOSTICS IDEA: CONTACT MAST COLLEAGUES

RESPONSE ST. GOBAIN GRADE XP (HIGH PURITY-LOW MOISTURE ABSORPTION)

BRONZE WASHER NOW INCORPORATED INTO CURRENT MAST RP- NOT NEEDED FOR PLUG HOUSING UNIT (GET UPDATED RP DRAWINGS)

Page 3: Design Presentation 061912 allnotes inchesphy.fiu.edu/pub/TWiki/MAST_Diagnostic/Design_Presentation_06191… · (HIGH PURITY-LOW MOISTURE ABSORPTION) BRONZE WASHER NOW INCORPORATED

Total Assembled View

MAST Reciprocating Probe

Diagnostic

Diagnostic Without Shield

2

NOTE THAT SLIDE 14 HAS SHIELD COMMENTS

Shield

NOTE THAT SLIDE 14 HAS SHIELD COMMENT

Page 4: Design Presentation 061912 allnotes inchesphy.fiu.edu/pub/TWiki/MAST_Diagnostic/Design_Presentation_06191… · (HIGH PURITY-LOW MOISTURE ABSORPTION) BRONZE WASHER NOW INCORPORATED

Total Exploded View

Bronze insert Module Shield Connector Base X 4 Detector X 4 Foil X 4

3

UNNECESSARY WASHER

WHAT IS FOIL MATERIAL?

Page 5: Design Presentation 061912 allnotes inchesphy.fiu.edu/pub/TWiki/MAST_Diagnostic/Design_Presentation_06191… · (HIGH PURITY-LOW MOISTURE ABSORPTION) BRONZE WASHER NOW INCORPORATED

Assembled View with Shield

CONNECTOR

SHIELD

4

Page 6: Design Presentation 061912 allnotes inchesphy.fiu.edu/pub/TWiki/MAST_Diagnostic/Design_Presentation_06191… · (HIGH PURITY-LOW MOISTURE ABSORPTION) BRONZE WASHER NOW INCORPORATED

Assembled View without Shield

CONNECTOR

SHIELD

MODULE

MODULE

5

COUNTERSINK SCREWS ON CONNECTOR

Page 7: Design Presentation 061912 allnotes inchesphy.fiu.edu/pub/TWiki/MAST_Diagnostic/Design_Presentation_06191… · (HIGH PURITY-LOW MOISTURE ABSORPTION) BRONZE WASHER NOW INCORPORATED

Total Assembled Dimensions

6

COMMENT 1 ISSUE: POSSIBLE HARDWARE COMPLICATIONS AT MAST, FOR EXAMPLE NEEDING TO REPLACE A MACHINE SCREW IDEA: CHANGE ALL MEASUREMENTS AND HARDWARE TO METRIC

Page 8: Design Presentation 061912 allnotes inchesphy.fiu.edu/pub/TWiki/MAST_Diagnostic/Design_Presentation_06191… · (HIGH PURITY-LOW MOISTURE ABSORPTION) BRONZE WASHER NOW INCORPORATED

Module Exploded View with Bases

7

Page 9: Design Presentation 061912 allnotes inchesphy.fiu.edu/pub/TWiki/MAST_Diagnostic/Design_Presentation_06191… · (HIGH PURITY-LOW MOISTURE ABSORPTION) BRONZE WASHER NOW INCORPORATED

Module Dimensions

8 For connector attachment

For shield attachment

vent

Page 10: Design Presentation 061912 allnotes inchesphy.fiu.edu/pub/TWiki/MAST_Diagnostic/Design_Presentation_06191… · (HIGH PURITY-LOW MOISTURE ABSORPTION) BRONZE WASHER NOW INCORPORATED

Module

9

Page 11: Design Presentation 061912 allnotes inchesphy.fiu.edu/pub/TWiki/MAST_Diagnostic/Design_Presentation_06191… · (HIGH PURITY-LOW MOISTURE ABSORPTION) BRONZE WASHER NOW INCORPORATED

Module Angles

10

Page 12: Design Presentation 061912 allnotes inchesphy.fiu.edu/pub/TWiki/MAST_Diagnostic/Design_Presentation_06191… · (HIGH PURITY-LOW MOISTURE ABSORPTION) BRONZE WASHER NOW INCORPORATED

Module Cross Section

Base

Detector

Foil

BNC connector

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COMMENT 8 ISSUE: DETECTOR INSULATION IDEA: USE UHV (ULTRA HIGH VACUUM) APPROVED INSULATOR SUCH AS PEEK, VESPEL, MAYCOR, BN CERAMIC, OR TEFLON TO CREATE A THIN SLEEVE AROUND INDIVIDUAL DETECTORS; CONTACT MAST COLLEAGUES FOR MATERIAL APPROVAL

USE PEEK 100 TO INSULATE COMPONENTS NOT EXPOSED TO PLASMA; DETECTOR INSULATION ENCOURAGED

Page 13: Design Presentation 061912 allnotes inchesphy.fiu.edu/pub/TWiki/MAST_Diagnostic/Design_Presentation_06191… · (HIGH PURITY-LOW MOISTURE ABSORPTION) BRONZE WASHER NOW INCORPORATED

12

For shield attachment

Connector Dimensions

COMMENT 7 STATEMENT: THIS SHARP EDGE WILL BE ROUNDED TO REFLECT THE MAST MACHINE DRAWINGS

vent

This part is replicated from MAST machine drawings to provide for attachment to reciprocating probe

Page 14: Design Presentation 061912 allnotes inchesphy.fiu.edu/pub/TWiki/MAST_Diagnostic/Design_Presentation_06191… · (HIGH PURITY-LOW MOISTURE ABSORPTION) BRONZE WASHER NOW INCORPORATED

Shield Dimensions

13

Collimator diameter: .197” Wall thickness: .25”

Page 15: Design Presentation 061912 allnotes inchesphy.fiu.edu/pub/TWiki/MAST_Diagnostic/Design_Presentation_06191… · (HIGH PURITY-LOW MOISTURE ABSORPTION) BRONZE WASHER NOW INCORPORATED

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COMMENT 3 ISSUE: SECURE SCREWS TO BN SHIELD IDEA: SPOTWELD SHIMSTOCK STRAP FROM SCREW HEAD TO CONNECTOR OR USE APPROVED UHV CERAMIC ADHESIVE

COMMENT 4 ISSUE: SCREWS NOT FLUSH WITH SURFACE IDEA: COUNTERSINK SCREWS FOR SHIELD

COMMENT 5 ISSUE: SHARP EDGES ON SHIELD IDEA: ROUND ALL EDGES ON SHIELD (INCREASE SHIELD THICKNESS SO EDGES ARE STILL .25” IN THICKNESS)

COMMENT 6 ISSUE: IS ROUNDED RECTANGULAR SHAPE OKAY FOR SHIELD, OR DOES MAST PREFER CYLINDRICAL? IDEA: CONTACT MAST COLLEAGUES

Shield

EITHER SHAPE IS FINE; CYLINDRICAL CHEAPER TO MANUFACTURE

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Alternate Washer to Change Collimator Size

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COMMENT 10 ISSUE: NEED ANOTHER WAY TO CHANGE COLLIMATOR SIZE, PREFERABLY ONLY REQUIRING THE REMOVAL OF THE BN SHIELD (UNLIKE METHOD SHOWN HERE) IDEA: INSERT NEW COLLIMATOR CYLINDER THROUGH TOP OF MODULE AND PROVIDE FOR ATTACHMENT

NOTE THAT SKETCH FOR COMMENT 10 IDEA IS ON SLIDE 16

New collimator size

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Alternate Washer to Change Collimator Size

16

SKETCH OF IDEA FOR COMMENT 10

New collimator size

Hole for machine screw attachment to top of module

CONISDER PLACING SMALL LIP AT BOTTOM OF SHAFT FOR A MORE SECURE FIT