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Designing and Building Success Safety Integrity Quality Performance Lauren Engineers & Constructors, Inc. 1

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Page 1: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

Designing and

Building Success

Safety Integrity Quality Performance

Lauren Engineers & Constructors, Inc.

1

Page 2: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

Safety First There are no exceptions

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Page 3: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

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Four Cornerstones

• Safety Orientation

• Pre-task Planning

• Site Safety Audit Program (SSAP)

• Supervisor Safety Responsibility Program

(SSRP)

Safety First

Page 4: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

Safety First

The Results…

• 7,319,194 Man-hours completed since

last lost time incident (hours through March 2012).

• Last lost time incident date – 2/13/2008

• A Culture of Belief that we can work

Incident/Injury Free

• Accountability – Training – Enforcement – Learning

4

Safety First

Page 5: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

Safety - TIR

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2007 2008 2009 2010 2011

LEC Actual 1.13 0.64 0.28 0.21 0.44

BLS National Average 4.9 4.2 3.8 3.8

CII Average 0.68 0.57 0.64 0.81

0.00

1.00

2.00

3.00

4.00

5.00

6.00

Total Incident Rate

Page 6: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

Safety - LTIR

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2007 2008 2009 2010 2011

LEC Actual 0.38 0.08 0 0 0

BLS National Average 2.6 2.2 1.4 1.3

CII Average 0.23 0.2 0.17 0.17

0.00

0.50

1.00

1.50

2.00

2.50

3.00

Lost Time Incident Rate

Page 7: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

Our Company

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Page 8: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

Abilene, Texas • Corporate Headquarters

• Corporate Administration

• Abilene Operations

– Engineering

– Procurement

– Construction

• Fabrication & Modularization

• Began Operations in Atlanta, GA in 1984

• Consolidated Operations in Abilene in 1994

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Our Company

Page 9: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

Mission Lauren Engineers & Constructors helps our customers

succeed by providing innovative solutions and by

designing and building the highest quality facilities

with timeliness, integrity and skill.

Vision Lauren Engineers and Constructors' vision is to be a

light to the world and the contractor of choice through

constructive and caring relationships with customers,

suppliers and peers.

Mission and Vision

9

Page 10: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

Lauren Service, ULCCalagary, AB

Kamtech ServicesBurnaby, BC

HeadquartersAbilene, TX

Dallas OfficeDallas, TX

Knoxville OfficeKnoxville, TX

Atlanta OfficeAtlanta, GA

Kamtech ServicesSt. Laurent, QC

Kamtech ServicesSaskatoon, SK

Office Locations

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Montana Office Bynum, MT

Our Company

Fabrication Office Abilene, TX

Page 11: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

Lauren Provides the Full Complement of Project Delivery Services

● EPC Project Execution

● Project & Construction Management

● Engineering

● Procurement

● Construction

● Shut Down/Maintenance Services

● Commissioning & Start-up

● Fabrication/Modularization

Since 2000....$12.0 Billion TIV Projects Delivered

Our Company

Page 12: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

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Our Company – Key Markets

Providing Full Service Project Delivery to these Markets

• Power Generation

• Transmission & Distribution

• Alternative Energy

• Oil & Gas

• Polymers/Chemicals

• Refining

• Pulp & Paper

• Materials Handling

• Mining and Metals

Page 13: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

Core Strengths

• Project Focused/Integrated Delivery

• Dedicated, Veteran “Contractor” Leadership

• Experienced, Loyal Management & Supervision

• EPC Mindset – Have the End in Mind

• Systems Driven

• Flexibility

• Embrace CII Best Practices

• Plan to Succeed

Our Company

Page 14: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

Our Company

Flexible Contracting Strategy Execution Approach

• “EPC/EPCM/EP/E” Delivery

• “C” Delivery: General or Discipline Contractor

• “CM” Delivery: Construction Management

Commercial Approach

• Firm Lump Sum

• LEC/Client Developed: Open/Closed Book

• Bid

• Target Price w/Fixed Fee/Sharing

• Cost Reimbursement with Fix Fee

• As Negotiated

Page 15: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

Our Company

The Principles of Lauren’s Quality Management System:

• Meet Our Commitments

• Create Customer Satisfaction

• Use ISO 9000 Principles as Basis

• Integrate Process, Measurement and Analysis

“The object of Lauren’s Quality Management system is to meet our commitments and maximize customer satisfaction both internally

and externally”

Quality

Page 16: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

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Certifications

• “A” Stamp – Assembly of Power Boilers

• “U” Stamp – Manufacture of Pressure Vessels

• “S” Stamp – Manufacture & Assembly of Power Boilers

• “PP” Stamp – Fabrication & Assembly of Pressure Piping

• “R” Stamp – Boiler Repairs or Alterations

Implementation of Code Work

Page 17: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

Aggressive Continuous Improvement

Working to deploy Lean Principles for improved project flow

• Normalizing/aligning best work process standards across

Lauren

• Critical Chain – Work face focus

• Integrated Client & EPC Work-Packaged - expectations &

assurance

• Lean Execution Planning - Maximize Workface utilization

• Task Level Commitment & Transparency – to assure flow

happens

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Differentiating Lauren Quality

Page 18: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

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ENR Ranking - 2011

Page 19: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

Our Company

Habitat for Humanities - Salvation Army- Big Brothers Big Sisters - United Way

Community Focused

Page 20: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

Services Engineering

Manufacturing

Construction

Project Management

Page 21: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

Over 50 Years of Design and Project Experience

Engineering Services

Successfully Completed Services for Projects up to $500M

Page 22: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

• Process Design

• Process Hazards Analysis

(PHA) and HAZOP Facilitation

• Plant Layout Design

• Piping Design

• Equipment Specifications

• Instruments & Controls

• Civil/ Structural Design

• Power Distribution Design

• Systems Integration/Process Control

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Engineering Expertise

Page 23: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

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Engineering Expertise

• Power Generation

• Transmission & Distribution

• Alternative Energy

• Oil & Gas

• Polymers/Chemicals

• Refining

Page 24: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

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• Modular/skid assemblies

• Pipe spools

• Control panels

• Access platforms

• Plate assemblies

• Skid assemblies

• Module assemblies

Fabrication/Modular Services

Page 25: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •
Page 26: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •
Page 27: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

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Key Steps – Work Smarter

• Team Building – Assemble the “Right” team

• Execution Plan – “Plan the work & work the Plan”

– Establish Project Specific Procedures

– Safety Plan – First, Last, Always

– Constructability Reviews – Early & Often

– Monthly Reports – Transparency/Awareness

• Control the Project; project controls from start to finish

– Data Collection & Reporting – How we communicate

– Validation – Where we are

– Forecast; React; manage

• Embrace CII Best Practices and Lean Principles

Project Management

Page 28: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

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Monitor

Validate

Forecast

Manage/

Report

Review & Report

Monitor Physical % Complete

(EVMS)

Rooted in Quantification

Constructability

Measure Where

you are!

Project Control Cycle

Page 29: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

Controls

Page 30: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

Project Management/Communication

Project Communication Platform = SharePoint

• A centralized location of project-related information

• Multifaceted web-based capabilities--a platform for document/business process management

• Enhanced Project collaboration with all stakeholders

• Searchable Document Control /Storage Library

• Project Issues System: NCR’s; RFI’s, Change Management, etc.

Page 31: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

Select Project

Profiles

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Page 32: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

Solar Experience

Nevada Solar One

72 MW Nominal

Completed 2007

Martin County Solar

75 MW Solar Thermal

Completed 2010

Power -Renewable

Page 33: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

EPC Hybrid Solar Power

Facility – 75 MW

Martin Solar Energy Center

Indiantown, FL

Scope of Work:

Lauren served as the Engineering,

Procurement and Construction contractor

for this 75 MW Concentrated Solar Power

Plant located near Indiantown, Florida.

The Martin Solar Plant is the first hybrid

solar facility in the world to connect to an

existing combined-cycle power plant.

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Florida Power & Light

Page 34: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

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Florida Power & Light

Page 35: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

Biomass Lauren’s experience includes: •Recovery Boilers •Power Boilers CFB/BB

•Pulping/material handling •Wood yards

Renewable Energy

Page 36: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

Bosque Power Co., LLC

Combined Cycle Expansion

Laguna Park, TX

Scope of Work:

The Bosque Expansion Project, located

in Laguna Park, Texas involved the

conversion of two existing simple-cycle

GE 7FA combustion turbine units into

a (2x1) combined cycle

configuration. The conversion increased

the nominal output of the Bosque Plant

from 546 MW to 770MW.

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Bosque Power

Page 37: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

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Bosque Power

Page 38: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

Bosque Power Co. LLC

Page 39: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

Cogeneration Project

Horizon Oil Sands (CNRL)

Alberta, CA

Scope of Work:

Construction Management services to

assist with the installation of a new

Co-Generation plant. Scope of Lauren’s

work included managing the construction

execution plan up to the pre-commissioning

activities for all Cogent plant facilities,

including water treatment, steam and

power generation block, natural/fuel gas

system, transmission and main substation,

and satellite operations center.

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Canadian Natural Resources Limited

Page 40: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

Combined Cycle Power Plant

Las Vegas, NV

Scope of Work:

EPC construction of an additional 225 MW

Generation Capacity.

• 4 LM 6000 Gas Turbine Generators in

Combined Cycle

• 2-28 MW Steam Turbine Generators

• 4 Once-thru Steam Generators by IST

(Innovative Steam Technologies)

• Gas Turbine Inlet Chilling System

• All Balance of Plant Equipment

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Black Hills Energy

Page 41: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

Horsehead Corporation

Zinc Kiln

Rockwood, TN

Scope of Work:

Lauren served as the EPC contractor for this

Zinc reclamation facility in Rockwood, TN.

The scope of this work included a new rotary

kiln, materials handling, and ancillary

equipment. Completion of on-site work was

achieved on time and on budget.

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Horsehead Corporation

Page 42: Designing and Building Success - scoar. · PDF file• Plant Layout Design • Piping Design • Equipment Specifications • Instruments & Controls • Civil/ Structural Design •

Why Lauren?

Our People…Our Behavior…Our Skill