detachable gooseneck - · pdf filedetachable gooseneck. mp-rtn-17. ... 6450575 pressure...

E. D. ETNYRE & CO. 1333 S. Daysville Road, Oregon, Illinois 61061Phone: 815-732-2116 or 800-995-2116 Fax: 800-521-1107 www.etnyre.com

ETNYRE BLACKHAWKDetachable Gooseneck

MP-RTN-17Standard Production Models, S/N Q31800 and Up

Updated January 18, 2018

1

HOW TO ORDER PARTSTo assure prompt delivery when ordering parts, please furnish the following information:

1) Complete name and address of consignee. 2) Method of shipment preferred. 3) Is shipment to be prepaid or collect? 4) Serial numbers of units to which parts apply. 5) Complete part numbers and descriptions. 6) Any special instructions.

Specify unit serial number when ordering parts!WARRANTY

E. D. Etnyre & Co. warrants to the original Purchaser, its new product to be free from defects in material and workmanship for a period of one (1) year after date of delivery to original Pur-chaser. The obligation of the Company is limited to repairing or replacing any defective part returned to the Company and will not be responsible for consequential damages or any further loss by reason of such defect.The company excludes all implied warranties of merchantability and fitness for a par-ticular purpose. There are no warranties, express or implied, which extend beyond the description of the goods contained in this contract.This warranty does not obligate the Company to bear the cost of machine transportation in connection with the replacement or repair of defective parts, nor does it guarantee repair or replacement of any parts on which unauthorized repairs or alterations have been made or for components not manufactured by the Company except to the extent of the warranty given by the original Manufacturer.

This warranty does not apply to:(1) Normal start-up services, normal maintenance services or adjustments usually performed by the selling dealer, factory service representative or customer personnel.(2) Any product manufactured by E. D. Etnyre & Co. purchased or subjected to rental use.(3) Any product or part thereof which shows improper operation, improper maintenance, abuse,neglect,damageormodificationaftershipmentfromfactory.(4) Any product or part thereof damaged or lost in shipment. Inspection for damage should be made before acceptance or signing any delivery documents releasing responsibility of the delivering carrier.

This warranty and foregoing obligations are in lieu of all other obligations and liabilities including negligence and all warranties of merchantability or otherwise, express or implied in fact or by law.

E. D. Etnyre & Co., Oregon, Illinois 61061-97781333 South Daysville Road Phone: 800-995-2116 Fax: 800-521-1107 www.etnyre.com

MP-RTN-17Detachable Gooseneck Parts Manual

Standard Production Models, S/N Q31800 and UpUpdated January 18, 2018

R

2

Please note this warning and remember - Always start and operate the engine in a

well ventilated area; If in an enclosed area, vent the exhaust to

the outside; Do not modify or tamper with the exhaust

system.

INFORMATIONAL WARNINGCALIFORNIA Proposition 65 WARNINGDiesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

WARNING

Do not use this machine for any operation which is not described in this manual.If you have any questions about operation of this machine, contact the Etnyre Service Department at 1-800-995-2116 or 1-815-732-2116.Operations that are not approved could cause serious injury or death.

Safety Precautions,Hazard Seriousness LevelYouwillfindsafetyinformationboxesthroughout

this manual. These boxes contain information alerting you to situations or actions to avoid.

Signal words (DANGER, WARNING and CAUTION) are used to identify levels of hazard seri-ousness. Their selection is based on the likely conse-quenceofhumaninteractionwithahazard.Definitionsof hazard levels are as follows.

DANGER - Immediate hazards which will result in severe personal injury or death.

WARNING - Hazards or unsafe practices which could result in severe personal injury. or death.

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage. INFORMATIONAL WARNING

FLuOROELAStOmER HANDLING

Some O-rings and seals are made from fluoroelastomers, When used under design conditions, fluoroelastomers do not require special handling. However, when fluoroelastomers are heated to temperatures beyond their design temperature (around 600º Fahrenheit), decomposition may occur with the formation of hydrofluoric acid. Hydrofluoric acid can be extremely corrosive to human tissue if not handled properly.

A degraded seal may appear as a charred or black sticky mass, Do not touch either the seal or the surrounding equipment without wearing neoprene or PVC gloves if degradation is suspected. Wash parts and equipment with 10% lime water (calcium hydroxide solution) to neutralize any hydrofluoric acid.

If contact with the skin occurs, wash the affected areas immediately with water. then rub a 2.5 calcium gluconate gel into the skin until there is no further irritation, while seeking prompt medical attention.

Note to Physicians: For advice or treatment of HF burns, call the DuPont medical Emergency number, 1-800-441-3637

Before breaking the seal on all hydraulic fittings, plugs, fill caps, etc. be sure to clean around the connection. Failure to do so may cause contaminants to enter the hydraulic system causing damage to pumps, motors, etc.

CAUTION

3

Table Of Contents

HOW tO ORDER PARtS ........................................1WARRANtY .............................................................1Safety Precautions, ..................................................2

IDENTIFICATION GUIDEValve Identification Guide .........................................4

DECALS & IDGeneral Identification................................................6Warning And Instruction Decals ...............................7

GOOSENECKGooseneck Assembly ...............................................8Gooseneck Air Lock..................................................9Chain & Binder mount and Rock Guard - Optional 10Steel Gooseneck Fender Installation - Optional ..... 11

POWERPACKPower Pack Installation - Dual System -Optional ...12

HYDRAULICGooseneck Hydraulics............................................14Hydraulic Wet Lines ................................................15

RAMPStandard Steel Ramp Assembly - Q557545 ...........16Standard Paver Special 41” Wood Ramp Assembly ....16

DECKLash Ring & Extension Bracket Installation ............17

AIR SCHEMATICSBrakes & Suspension w/ manual Raise and Lower & Air Lift 3rd ........18Brakes & Suspension w/ manual Exhaust & Air Lift 3rd + 1 .................20

AIR SYSTEMRide Height Control ................................................22Air Schematic - 2 Axle with 2S/2m ABS..................24

ELECTRICALECu / Valve Asm ....................................................25Electrical System - Lights .......................................26trailer Light Wiring .................................................27Electric Power Supply w/ LED Strobes...................28

AXLESteel Hubs And Cast Drums ...................................29

BRAKESS-Cam minor Overhaul For Henderickson Brake ...30Hendrickson Brake Kits ..........................................31Cam Repair Kit for Imt Axle ...................................32Imt Brake Kit ..........................................................33Air Chamber - Slack Adjuster .................................34PAN 17 Disc Brakes ...............................................35

SUSPENSION3rd Axle Arm Lift Assembly .....................................36Axle Lift Assembly ..................................................37Ridewell Suspension Assembly ..............................38Stinger Assembly - Q524800 ..................................40Stinger Assembly - Q567202 ..................................41Limit Chain Installation ...........................................42Air Operated Lock Pin ............................................43Flip Axle Assembly..................................................44

NUMERICAL INDEX ..............................................45

COMMENT / SUGGESTION FORM ......................48

4

ID G

UID

E

Q527668 Height Control ValvePage 22

Q528887 Height Control ValvePage 23

6450575 Pressure Protection ValvePage 19

6604429 3-Way Air ValvePages 19 and 21

Q479478 Relay Emergency ValvePages 18 and 20

6603750 5/2 4-Way Air ValvePages 19 and 21

Valve Identification Guide

5

ID G

UID

EQ461407 Valve Kit

Page 19

Q558064 Flasher Kit w/ LED Lights &

Strobe(Includes BreakawayBattery & Harness)

6703749 ElectricalPower Supply

Page 28

6603750 5/2 4-Way Air ValvePages 19 and 21

6604429 3-Way Air ValvePages 19 and 21

6603230 Regulator for Lift BagsPages 19 and 21

4-Way4-Way

Regulator

3-Way3-Way

Valve Identification Guide

Specify Unit Serial No., Part No., & Part Description6

DEC

ALS

& ID

General Identification

Bucket troughFloor Plate

Boomwell

Power Pack Cover(Optional)

Power Pack Asm - Page 12(Optional)

Hydraulic for Lift Arm - Page 14

Cover(Optional)

Cam Asm - Page 8

Ramp - Page 16

Board - 1.5"Apitong - 6321035OakRumber

Lash Ring - Page 17

Extension Bracket - Page 17

Wheel andtire Asm - Page 29

Hubometer(Optional)

Splash Guard - Pages 7, 44

StorageScrew-Drive, torx Hd, 5/16" x 3.0" 6100396

Bolt-Carriage, 0.375" x 2.75", PD, Gr2 Q471297

Nut-Sq, Regular, 3/8", PD Q219732Clip-Deck Q401082

Air Lock - Page 9

Gooseneck Fender - Page 11(Optional)

Rear Wheel Covers (Optional)

Specify unit Serial Number.Covers are custom fit.

Flip Axle - Page 43 (Optional)

Stinger - Pages 40, 41 (Optional)

7Specify Unit Serial No., Part No., & Part Description

DEC

ALS

& ID

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

Warning And Instruction Decals

Decals in Sets Q571799 & Q571800 are Not Sold Separately; part numbers are for reference only.

FRONT VIEW

OPTIONAL EQUIPMENT

REAR VIEW

* Reference numberswith asterisk are Not included in Decal Sets Q571799 and Q571800

1716

1514

18

9 1087

1* 32*4

56

1312

11

19

34*34*

2* 2*

20

25

24232221

30* 31* 32* 33*26 27 28 29

Q571799 Trailer Decal Set includes Ref. 7 thru 28 Q571800 Decal Set Blackhawk includes Ref. 3, 4, 5 & 6

1 Q506064 1* Plate-Serial Number2 2790527 60* Tape-Conspicuity3 Q513361 2-NSS Etnyre Logo4 Q512963 2-NSS BLACKHAWK5 Q513296 1-NSS Hawk Logo, LH6 Q512962 1-NSS Hawk Logo, RH7 Q520040 1-NSS Operating Instr-RTN, Vert Lock8 Q512850 1-NSS Gooseneck Height9 Q513123 1-NSS Lift Arm Storage

10 Q513124 1-NSS Lift Arm Release11 Q509853 1-NSS Deck Heightt 50T, 3Pos12 Q538300 1-NSS Gooseneck Lift Warning13 Q537191 1-NSS Reminder Fuel Off14 Q495194 1-NSS Caution-Ball Valves15 Q495189 1-NSS Operation-Ball Valves16 Q520003 1-NSS Gooseneck Air Lock

17 Q513963 1-NSS Caution-Gooseneck Deck Lock18 Q471243 2-NSS Do Not Sideload19 3390678A 1-NSS Warning-Operation, Manuals20 Q517784 1-NSS Hydraulic Requirement21 Q451436 1-NSS Decal-RETURN22 Q451435 1-NSS Decal-PRESSURE23 Q401734 1-NSS Attention-T1 Steel24 Q452390 1-NSS Trademark and Patent, Trailer25 Q452415 1-NSS Warning-Proper Trl Operation26 Q523622 1-NSS Strobe Lights27 Q571798 1-NSS Flashers28 Q493584 1-NSS Rear Flashers29 Q523476 1-NSS Strobe Lights - Battery Power30 Q560148* 1 Air Lift31 Q560149* 1 Manual Exhaust32 Q560285* 1 Manual Raise Lower33 Q457620* 1 Warning-Stand Clear34 Q482396* 2 Splash Guard

NSS = Not Sold Separately * Not Included in Decal Sets


GO

OSE

NEC

K

Gooseneck Assembly

1*

2*

8

9

10

9

10

1112

2827

1314

15

6

26

25

25

19

20*

20*

22 23

24

7

1716

18

35

421*


1 * 1 Gooseneck Asm- Specify Serial No. (Includes Ref 2–26)2 * 1 Gooseneck Weldment- Specify Serial No.3 Q400145 1 Kingpin-Removable, 2.0” Diameter4 Q411565 1 Sleeve-King Pin, 1/4” Plate Q514305 1 Sleeve-King Pin, 5/16” Plate Q400270 1 Sleeve-King Pin, 3/8” Plate5 Q400449 1 Kingpin-Welded, 1/4” Plate Q486852 1 Kingpin-Welded, 5/16” Plate Q401167 1 Kingpin-Welded, 3/8” Plate6 Q514924 1 Pin-Lift Arm Cylinder7 6602480 1 Cylinder-Hyd, 3 1/2 x 12, 3000 PSI PD10620 AR Seal Kit8 Q509305 1 Shaft-Gn, Main, 55 Ton9 Q497240 2 Washer-Main Shaft, Gooseneck

10 Q497235 2 End Cap, Main Shaft, Gooseneck11 Q514403 1 Lift Arm Asm-55 Ton Gn12 Q537083 1 Pin-Hinge, Lift Arm, 55 Ton Gn

13 0103347 1 Washer-Flat, 0.88A(.938 x 1.75), PN14 0103411 1 Pin-Cotter, 0.19 x 2.00, PD15 * 1 Shaft Asm-Comp Cam, 55T - Specify S/N16 6100469 4 Washer-Flat, 2.25B (2.38” x 4.0”), PD17 0179097 4 Pin-Cotter, 0.38” x 4.0”, PN18 Q509761 2 Pin 19 4420933 1 Handgrip-Gear Shift Lever20 * 2 Compression Cam-Specify Serial No.21 * 2 Cylinder-Hyd- Specify Serial No.22 Q509761 2 Pin23 6100469 4 Washer-Flat, 2.25B (2.38” x 4.0”), PD24 0179097 4 Pin-Cotter, 0.38” x 4.0”, PN25 Q015245 4 Pin-Cotter, 3/16 x 1 3/426 Q474667 1 Pin-Lift Arm Cylinder27 6100814 2 Screw-SqHd, 0.38”NC x 1.0”, Cup, PD28 0274637 2 Nut-Hex, Jam, 0.38”NC, PD

* Specify Unit Serial Number


GO

OSE

NEC

K


1 Q560273 1 Tube Weldment (Includes Ref 3–5)2 Q517898 1 Gusset-Front, Locking Mechanism3 Q517895 1 Support-Locking Mechanism4 Q517897 1 Gusset-Rear, Locking Mechanism5 Q517855 1 Tube-Locking Mechanism6 0120371 2 Nut-Hex, 0.50NF, PD7 0120384 2 Washer-Lock, 0.50”, Spring, PD8 6600832 2 Elbow-Arbk, 90, 04MP-06MT9 9411010 2 Fitting-Lube, Stght, 1/8 x 11/16

10 Q449698 1 Coupling Tube11 4470350 1 Nipple-Hex, 0.25” x 1.125”12 6603603 1 Regulator-Preset to 35 PSI13 Q447390 1 Valve-Air Supply14 6602543 AR Tube-Nylon, Air, Red, 0.38”, Generic15 Q015483 1 HCE 716 Ftg Pipe 216 6200541 1 Tee-Arbk, 06MT-06MT-04MP17 6600833 2 Elbow-Arbk, 90, 02MPO-06MT18 Q519900 1 Rod Asm-Indicator, Safety Pin19 0103384 1 Pin-Cotter, 0.125” x 0.75”

20 0120388 2 Washer-Flat, SAE, STD, 0.375”21 6100499 1 Spring-Compression, 0.97 OD x 4.0”LG22 Q517899 1 Tube23 Q516700 1 Plate24 6600832 2 Elbow-Arbk, 90, 04MP-06MT25 Q532917 1 Chamber-Brake, 5th Wheel Lift26 Q517887 1 Plate-Air Lock27 0120389 2 Washer-Flat, SAE, STD, 0.438”28 0120383 2 Washer-Lock, Spring, 0.44”29 0271501 2 Nut-Hex, 0.438”NC30 Q571784 1 Pin-Vertical Lock, Weld

AR = As Required

Service Line

Emergency Line

18

9

1213

1110

824

8

15

14

19

5

6

30

6

7

7

4

3 2

1

2524

2928

27

20

1617

2022 23

21

26

Gooseneck Air Lock Q519899 3” Vertical Lock Pin -


GO

OSE

NEC

K

1

2

10 (Optional)

3 45

6

78

9

14

11

1312

Specify unitS/N

(Optional)

Chain & Binder Mount and Rock Guard - Optional


1 Q513264 1 Chain & Binder Mtg. Assm2 0180177 2 Screw-Hex, 0.50NC x 1.50, GR5, PD3 0120378 2 Nut-Hex, 0.50NC, PD4 0120384 2 Washer-Lock, 0.50, Spring, PD5 0120390 2 Washer-Flat, 0.50A, W, PD6 0426370 5 Screw-Sock, 0.38NC x 1.00, PD7 0120388 5 Washer-Flat, 0.375, Wide8 0120382 5 Washer-Lock, 0.38, Spring, PD9 0120377 5 Nut-Hex, 0.38NC, PD

Q513175

10 Q517906 1 Plate-Bottom Link-OPTIONAL (Not included in Kit Q513175)11 0180175 4 Screw-Hex, 0.50”NC x 1.25”, Gr5, PD12 0120384 6 Washer-Lock, 0.50”, Spring, PD13 0120390 4 Washer-Flat, 0.50A, W, PD14 Q516402 1 Rock Guard-13HP Power Pack Q524264 1 Rock Guard w/o Power Pack


GO

OSE

NEC

K

Q514258 - 108” GooseneckQ516325 - 96” GooseneckQ514253 - 84” Gooseneck

Q514258 Q516325 Q514253

Steel Gooseneck Fender Installation - Optional(Optional)


1 Q509640 1 Fender Asm, LH, 108” Q516326 1 Fender Asm, LH, 96” Q514255 1 Fender Asm, LH, 84” Q521557 1 Fender Asm, LH, 84” - Limited2 Q514249 1 Angle-Formed, Front, LH3 Q514251 3 Angle-Formed, RH4 Q514252 3 Angle-Formed, RH5 Q509645 1 Fender-Rear, LH6 Q509647 2 Mudflap7 Q509679 2 Plate

8 Q509649 1 Fender Asm, RH, 108” Q516327 1 Fender Asm. RH, 96” Q514257 1 Fender Asm, RH, 84” Q521568 1 Fender Asm, RH, 84” - Limited9 Q514250 1 Angle-Formed, Front, RH

10 Q509646 1 Fender-Rear, RH11 Q509955 1 Hardware Kit-Fender (Not Shown)12 Q506319 2 Asm-Light Bracket

9

3

2

3

1

4

5

6

12

7

6

7

4

4

3

8

10

12

POW

ERPA

CK


Pressure

Suction

10

15

20

3

30

55

54

27

22

35

37

18

29

43

4142

4445

18

35

37

2

5

74849

53

5051

46 47

5250

1

Power Pack Installation - Dual System -Optional

(Optional)

Return

Pressure

Return

Pressure

Suction

to GooseneckControl Valve

14

17

1623,24,25,26

17

19

21

10

36,3832,33

39

15

25

1113

9

12

4

20

86

3

30

55

54

27

22

35

37

18

18 343440

28

2918

31

43

4142

4445

18

35

37

2

5

74849

53

5051

46 47

5250

1

Dual System (Engine & Wetline) - Q523013

Power Pack InstallationSingle System (Engine Only)

(Optional)

POW

ERPA

CK

Specify Unit Serial No., Part No., & Part Description 13

Power Pack InstallationDual System (Engine & Wetline) - Q523013

(Optional)


1 Q522500 1 Power Pack Assembly (Includes Assembly 41, & Ref 43–53 Does not include Ref 5 & 7)2 Q513520 1 HoseAsm-PRTN3 Q515900 1 Tank Asm4 Q284373 4 Engine Mount5 Q018590 4 Screw-Hex, 0.50NC x 2.50, GR5, PD6 Q221354 4 Locknut 1/2-13UNC7 Q465989 4 Snubbing Washer, Lord8 Q015178 4 1/2 Flat Washer9 Q436379 1 Breather Cartridge

10 Q180441 1 Filter-Hyd Q180595 1 Filter Element Replacement Kit11 ----------- 1 Battery-12 Volt,22NF Wet, Exide12 Q469793 1 Hyd, Dip Stick13 Q488973 1 Battery Cable Asm14 Q488974 1 Battery Cable Asm15 Q017742 1 Elbow-ST, 12 x 8, 90°16 6100354 2 Screw-Hex, 0.25”NC x 1.0”, Gr8, PD17 0120386 4 Washer-Flat, 0.25A (0.31 x 0.73), PD18 6600958 6 Elbow-Hyd, 90, 08MJ-08MP19 0120380 4 Washer-Lock, 0.25”, Spring, PD20 0219199 1 Plug-Pipe, SqHd, 0.50”NPT, PN21 6001161 2 Latch- Tee Handle, Rubber22 9402711 1 Adapter-Hyd, 12MJ-12MP23 0180120 3 Screw-Hex, 0.38”NC x 0.75”, Gr5, PD24 0120388 6 Washer-Flat, 0.375”, Wide25 0120377 3 Nut-Hex, 0.38”NC, PD26 0120382 3 Washer-Lock, 0.38”, Spring, PD27 0144129 1 Elbow-Pipe,90, 0.75”NPT, PD28 Q512728 1 Hose Asm-Power Pack Pressure29 Q513041 1 Hose Asm-Power Pack Return30 9403255 2 Adapter-Hyd, ST, BHD, 08MJ-08MJ31 Q515969 1 Hose Asm-PRTN32 Q458735 1 Valve-Hyd Relief33 LD14061 1 Strap-Relief Valve34 6602459 2 Valve-Ball, Med. Press, 0.5”, NPT35 9402867 2 Elbow-Hyd, 90, 12MJ-12MP36 6602168 1 Cap-Hyd, 1/237 Q517070 2 Hose Asm-Suction38 9402709 1 Adapter-Hyd, ST, 08MJ-08MP39 6602273 1 Elbow-Hyd, 8MP-8FP40 6602460 2 Adapter-Hyd Tee, 08M-08M-08F41 Q412336 1 Coupling-Flex (Includes Ref 42)42 Q458736 1 Insert, Flex Coupling (Spider)43 Q480566 1 13HP Honda Engine, Elec Start Q480474 1 Honda Remote Choke Kit44 Q475554 1 Adapter-Hyd Pump Mount 13HP45 6603411 1 Pump-Hyd, 0.45 CIR46 Q525515 1 Cable Ctrl (Twist/Lock)47 Q525514 1 Push-Pull Cable (Choke)

48 0180126 4 Screw-Hex, 0.38NC, x 1.50, GR5, PD49 Q015176 8 Washer-Flat, 3/8 Pkg 550 0120382 8 Washer-Lock, 0.38 Spring, PD51 0120377 4 Nut-Hex, 0.38NC, PD52 0180124 4 Screw-Hex, 0.38NC x 1.25, GR5, PD53 Q517907 1 Plate-Motor Mount, Power Pack 54 Q513039 1 Hose Asm-Power Pack Pressure55 Q513040 1 Hose Asm-Power Pack Return

Q523013

Specify Unit Serial No., Part No., & Part Description

HYD

RA

ULI

C

14


Gooseneck HydraulicsQ520676

1 0120375 2 Nut-Hex, 0.25NC, PD2 0120380 2 Washer-Lock, 0.25, Spring, PD3 9410977 2 Elbow-Hyd, 90, 08MB-08MJ (35T) 6602165 2 Elbow-Hyd, 90, 12MB-08MJ (50T)4 6600921 2 Adapter-Hyd, ST, 08MJ-12MB (50T)5 9411118 2 Tee-Hyd, 08MJ-08MJ-08MB (35T) 6602090 2 Tee-Hyd, 08MJ-08MJ-08FJX (50T)6 6602228 6 Elbow-Hyd, 90, 06MJ-08MP7 Q519316 2 Hose Asm-Cyl to Cyl (35T) Q512727 2 Hose Asm-Cyl to Cyl (50T)8 0180046 4 Screw-Hex, 0.25NC x 2,25, GR5, PD9 Q515191 1 Hose Asm-Arm Cyl/Control Valve

10 6602459 1 Valve-Ball Med. Press 1/2”NPT PD11366 1 Handle11 Q515192 1 Hose Asm-Vlv to Ball Vlv12 Q515193 1 Hose Asm-Vlv to Cyl Rod End13 6604093 2 Cylinder-Hyd, 6 x 20, (35T) 7051270 1 Seal Kit for 6604093 6604094 2 Cylinder-Hyd, 7 x 20, (55T), 84” Only 7051271 1 Seal Kit for 6604094 6604092 2 Cylinder-Hyd, 8 x 20, (55T), 96” & Up 7051272 1 Seal Kit for 660409214 6602480 1 Cylinder-Hyd, 3 1/2 x 12, 3000 PSI 7051269 1 Seal Kit for 6602480 Q484420 1 Cylinder Packing Kit15 Q458735 1 Valve-Hyd, Relief RD1850H16 6602739 1 Tee-Hyd, 12MJ-08MP-12MJ

17 6600958 2 Elbow-Hyd, 90, 08MJ-08MP18 9402709 2 Adapter-Hyd, ST, 08MJ-08MP19 Q520076 1 Valve-Hyd, 2 Spool, Prince Q477357 1 Seal Kit20 Q512732 1 Hose Asm-Control Vlv/Relief Vlv21 Q512728 1 Hose Asm-Relief Vlv/Control Vlv22 Q512724 1 Hose Asm-Cyl to Relief Valve23 Q512729 1 Hose Asm-Cyl to Valve24 0144033 1 Bushing-Pipe, 0.75 x 0.25NPT, PN25 6602759 1 Gauge-Press, 2.5 In., 0-3000 PSIG26 6602760 1 Tee-Hyd, 12MP-12FP-12MJ27 0454907 3 Screw-Hex, 0.38NC x 2.25, GR5, PD28 0120382 2 Lockwasher 3/829 0120377 2 Nut-Hex, 0.38NC, PD30 6100447 2 Washer-Lock, 1 1/8 Tooth Internal31 9402711 1 Adapter-Hyd, 12MJ-12MP32 LD14061 2 Strap-Relief Valve33 0120388 3 Washer-Flat, 0.38A(0.44 x 1.00)PD34 Q477354 1 Handle Kit (Prince) (req 2/valve) Q477355 1 Clevis (Prince) (req 2/valve)35 Q015245 4 Pin- Cotter, 3/16 x 1 1/836 Q474668 1 Pin Asm- Lift Arm Cylinder37 Q467401 1 Pin Asm- Lift Arm Cylinder38 Q509761 4 Pin- Main Cylinder39 6100469 8 Washer- Cylinder Pin40 0179097 8 Cotter Pin41 9410335 2 Tee-Hyd, 12MJ-12FJX-12MJ

to Power PackReturn Line

to Power Pack

Pressure Line

133

3

13

14

64

45

5

7

7

38, 39, 40

38, 39, 40

35,37

35, 36

2341

41

16

21

20

22

1532

21

17

30

8 25

24

26

6

6 17

18

11

31

27

1928

29

129

18

6

6

10

12

832

33

34 36

NOTE:� Ref 13 includes Ref 38, 39 and 40.� Ref 14 includes Ref 41, 42 and 43.� Ref 19 includes Ref 34, 35, 36 and 37.� Ref 34 includes Ref 35, 36 and 37.

OutletInlet

Return

Pressure

Q520676

HYD

RA

ULI

C



Hydraulic Wet Lines

1 6602313 1 Coupling-Hyd, Half, -12, Female2 6602314 2 Adapter-Hyd, Blkhd, 12MP-12MJ3 6100447 2 Washer-Lock, 1-1/8” Tooth, Intrnl4 Q528057 1 Hose Asm-Relief Valve/Return-84” Gn Q528055 1 Hose Asm-Relief Valve/Return-96” Gn Q528054 1 Hose Asm-Relief Valve/Return-108” Gn Q528809 1 Hose Asm-Relief Valve/Return-114” Gn5 6602312 1 Coupling-Hyd, Half, -12, Male

6 Q528058 1 Hose Asm-Blkhd/Control Vlv-84” Gn Q528056 1 Hose Asm-Blkhd/Control Vlv-96” Gn Q528053 1 Hose Asm-Blkhd/Control Vlv-108” Gn Q528808 1 Hose Asm-Blkhd/Control Vlv-114” Gn7 Q451436 1 Decal-Return8 Q451435 1 Decal-Pressure

Return

Pressure

Front of Unit

RETURNPRESSURE

12

3

4

5

32

6

7

8

Q528061 - 84” GooseneckQ528059 - 96” GooseneckQ528060 - 108” GooseneckQ528807 - 114” Gooseneck

Q528061 Q528059 Q528060 Q528807

16

RA

MP


Standard Steel Ramp Assembly - Q557545

2

3

1,7

4,6

5

5

8

9

1 Q557564 1 Lug Assembly, Inside LH2 Q557550 1 Ramp Weldment3 Q557546 1 Link Assembly4 Q557561 1 Lug Assembly, Outside LH5 Q557562 2 Tube-Cap Asm, Pivot, Platform6 Q557568 1 Lug Assembly, Outside, RH7 Q557570 1 Lug Assembly, Inside RH8 Q015274 2 3/8 x 3-1/2 Cotter Pin9 Q447049 1 Chain-3/8 x 15-3/4 Lg.


Standard Paver Special 41” Wood Ramp AssemblyQ500675 35tQ514063 50t

Q500675 Q514061

10

11

12

12

13

14

8

10 Q500668 1 Ramp Weldment-Wood, 35T Q514061 1 Ramp Weldment-Wood, 50T11 Q504080 1 Link Assembly12 Q500669 2 Lug-Front Ramp13 Q500032 1 Tube-Cap Asm, Pivot, Ramp14 Q503490 1 Tube-Cap Asm, Pivot, Platform


DEC

K

Lash Ring & Extension Bracket Installation


1 6300319 AR Ext. Bracket2 Q492927 AR Lug-Top, Ext. Bracket3 Q492926 AR Lug-Bottom, Ext. Bracket4 6100328 AR Screw-Hex, 0.31NC x 2.75, GR5, PD5 9411638 AR Nut-Hex, Lock, 0.31NC, EA, PD6 Q411632 AR Lock Asm-Extension Brkt, Group7 Q519063 AR Extension Brkt-LH (Shown) Q519064 AR Extension Brkt-RH

1

2

34

4

5

5

67

Blackhawk

Limited

8 Q506129 AR Outrigger Mounting Bracket9 Q506128 AR Outrigger

10 Q400200 AR Lash Ring & Clip Q508507 AR Bent Lash Ring Asm11 Q491551 AR Extension Bracket Asm12 Q496622 AR Safety Snap Ring (Style A)

11

12 3

2

10

8

9

10

18

AIR

SC

HEM

ATIC

S


See “Air Chamber - Slack Adjuster”


See “Ride Height Control”

18 Q402483 2 Tee Fitting Asm-Brass19 6450357 1 Reservoir-Air, 9.69 x 22.520 6604255 5 Elbow-Arbk, 90, 06MP-06MT21 Q444344 2 Elbow-Male, 90, #1469 x 10 x 622 Q431000 15 Tube-Nylon, Air, Black, 0.63”, SNS23 6600162 2 Cock-Drain, 0.25”, External Seat24 Q400241 5 Hose Separator M-47325 6600831 4 Adapter-Arbk, ST, 04MP-06MT26 0180124 8 Screw-Hex, 0.38”NC x 1.25”, Gr5, PD27 0274993 8 Nut-Hex, Lock, 0.375”NC, PD28 0446363 8 Washer-Flat, 0.31A (0.38” x 0.88”), PD29 Q444359 2 Grommet-Black Rubber, 0.50”ID30 0273469 1 Plug-Auto, Sq Socket, 0.75”NPTF, PD31 6309162 35 Tube-Nylon, Air, 0.38”, SNS32 6450351 1 Tee-Frame, Bogie33 6602380-14 2 Hose Asm-Air Brake, 0.38”ID x 20”34 6600945 1 Elbow-Air Brake, 90, 06MP-06MT

Brakes & Suspension w/ Manual Raise and Lower & Air Lift 3rdQ566906

1 6601254 1 Coupling-Hose, Service w/ Filter2 6601253 1 Coupling-Hose, Emer, W/Filter3 Q400278 2 Clamping Stud4 6600832 17 Elbow, Arbk, 90, 04MP-06MT5 6602543 35 Tube-Nylon, Air, Red, 0.38 6 6602757 35 Tube-Nylon, Air, Blue, 0.38, Generic7 6602766 1 Coupler-Air, 3/8,-1/4 Fem Pipe8 0105405 6 Nipple-Sch 40, 0.25 x 0.87 CL, PN9 Q449698 8 Bulkhead Fitting

10 Q402978 3 Nose Asm-Male Quick Coupler11 Q486016 2 Jumper Hose, Air, Ref. Q45099912 0444494 4 Elbow-Auto, 45, 06FP-06MP, BR13 6602465 10 Elbow-90, Street, 06MP-06FP DOT14 6602380-16 4 Hose Asm-Air Brake, 0.38”ID x 104”15 6602380-01 2 Hose Asm-Air Brake, 0.38”ID x 24”16 Q476875 1 Angle17 Q479478 1 Relay Emergency Valve



AIR

SC

HEM

ATIC

S


See “Air Chamber -

See “AirChamber - Slack Adjuster”

35 Q018466 2 1/4-20 x 1 1/4 Hex Head36 Q015054 2 Nut-Hex, Full 1/4 UNC37 0120380 2 Washer-Lock, 0.25”, Spring, PD38 Q461540 6 Tee-Street, 1/4NPTF39 6600829 6 Tee-Arbk, 06MT-04MP-06MT40 6604429 1 Valve-Air, 3Way 7051163 1 Knob41 Q560285 1 Decal:Manual Raise And Lower42 6604243 1 Adapter-Arbk, ST, 06-04MP DOT43 Q402138 2 Elbow-Street, 1/4NPT44 4470350 1 Nipple-Hex, 0.25” x 1.125”45 6603230 1 Air Regulator-Ridewell46 Q560148 1 Decal: Air Lift47 6603750 1 Valve-Air, 5/2 4-Way 7051163 1 Knob48 Q012836 1 Adapter-Auto, ST, 06MP-04MP

Brakes & Suspension w/ Manual Raise and Lower & Air Lift 3rdQ566906

Q566906

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION49 6450575 1 Valve-Press Protect 9055410750 Q063108 1 Bushing-Hex Pipe, 06 x 0451 Q461407 1 Valve/Decal #90054082 PD11176 1 Bracket PD10402 1 Handle52 Q402813 3 Body Asm-Female Quick Coupler53 6602767 1 Nipple-Quick Connect, 3/8” Male54 6200541 3 Tee-Arbk, 06MT-06MT-04MP55 6604256 3 Elbow-Arbk, 90, 04MP-06MT56 Q517785 1 Decal: Service (Small)57 Q517786 1 Decal: Emergency (Small)58 Q517787 1 Decal: Suspension (Small)59 6451479 1 Reservoir-Air 8.00 x 29.460 6602445 2 Elbow-Arbk, 90, 10MT-12MP61 6604100 1 Gauge, 0-100 PSI, Lq Filled, 2.50”

20

AIR

SC

HEM

ATIC

S


Brakes & Suspension w/ Manual Exhaust & Air Lift 3rd + 1Q566782

1 6601254 1 Coupling-Hose, Service w/ Filter2 6601253 1 Coupling-Hose, Emer, W/Filter3 Q400278 2 Clamping Stud4 6600832 15 Elbow, Arbk, 90, 04MP-06MT5 6602543 35 Tube-Nylon, Air, Red, 0.38 6 6602757 35 Tube-Nylon, Air, Blue, 0.38, Generic7 6602766 1 Coupler-Air, 3/8,-1/4 Fem Pipe8 0105405 6 Nipple-Sch 40, 0.25 x 0.87 CL, PN9 Q449698 8 Bulkhead Fitting

10 Q402978 3 Nose Asm-Male Quick Coupler11 Q486016 2 Jumper Hose, Air, Ref. Q45099912 0444494 4 Elbow-Auto, 45, 06FP-06MP, BR13 6602465 10 Elbow-90, Street, 06MP-06FP DOT14 6602380-16 4 Hose Asm-Air Brake, 0.38”ID x 104”15 6602380-01 2 Hose Asm-Air Brake, 0.38”ID x 24”

16 Q476875 1 Angle17 Q479478 1 Relay Emergency Valve18 Q402483 2 Tee Fitting Asm-Brass19 6450357 1 Reservoir-Air, 9.69 x 22.520 6604255 6 Elbow-Arbk, 90, 06MP-06MT21 Q444344 2 Elbow-Male, 90, #1469 x 10 x 622 Q431000 15 Tube-Nylon, Air, Black, 0.63”, SNS23 6600162 2 Cock-Drain, 0.25”, External Seat24 Q400241 5 Hose Separator M-47325 6600831 4 Adapter-Arbk, ST, 04MP-06MT26 0180124 8 Screw-Hex, 0.38”NC x 1.25”, Gr5, PD27 0274993 8 Nut-Hex, Lock, 0.375”NC, PD28 0446363 8 Washer-Flat, 0.31A (0.38” x 0.88”), PD29 Q444359 2 Grommet-Black Rubber, 0.50”ID30 0273469 1 Plug-Auto, Sq Socket, 0.75”NPTF, PD




See “Ride Height Control”


AIR

SC

HEM

ATIC

S

Brakes & Suspension w/ Manual Exhaust & Air Lift 3rd + 1Q566782

Q566782

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION31 6309162 35 Tube-Nylon, Air, 0.38”, SNS32 6450351 1 Tee-Frame, Bogie33 6602380-14 2 Hose Asm-Air Brake, 0.38”ID x 20”34 6600945 1 Elbow-Air Brake, 90, 06MP-06MT35 Q018466 2 1/4-20 x 1 1/4 Hex Head36 Q015054 2 Nut-Hex, Full 1/4 UNC37 0120380 2 Washer-Lock, 0.25”, Spring, PD38 Q461540 5 Tee-Street, 1/4NPTF39 6600829 6 Tee-Arbk, 06MT-04MP-06MT40 6604429 1 Valve-Air, 3Way 7051163 1 Knob41 Q560149 1 Decal:Manual Exhaust42 6604243 1 Adapter-Arbk, ST, 06-04MP DOT43 Q402138 2 Elbow-Street, 1/4NPT44 4470350 1 Nipple-Hex, 0.25” x 1.125”45 6603230 1 Air Regulator-Ridewell

46 Q560148 1 Decal: Air Lift47 6603750 1 Valve-Air, 5/2 4-Way 7051163 1 Knob48 Q012836 1 Adapter-Auto, ST, 06MP-04MP49 6450575 1 Valve-Press Protect 9055410750 Q063108 1 Bushing-Hex Pipe, 06 x 0451 6602445 2 Elbow-Arbk, 90, 10MT-12MP52 Q402813 3 Body Asm-Female Quick Coupler53 6602767 1 Nipple-Quick Connect, 3/8” Male54 6200541 2 Tee-Arbk, 06MT-06MT-04MP55 6604256 3 Elbow-Arbk, 90, 04MP-06MT56 Q517785 1 Decal: Service (Small)57 Q517786 1 Decal: Emergency (Small)58 Q517787 1 Decal: Suspension (Small)59 6451479 1 Reservoir-Air 8.00 x 29.4

OPtIONALFLIP / STINGER


See “Air Chamber -

See “AirChamber - Slack Adjuster”

22

AIR

SYS

TEM


1

10

5

4

Included withRef 2

6

7

8

2

9

3

Ride Height Control


1 Q570460 1 Plate2 Q527668 1 Valve-Height Control3 Q528804 1 Bar-Height Control Valve4 Q487077 1 Plate5 6001177 1 Lock Pin6 0180177 1 Capscrew-GR5, 0.50”UNC x 1.50LG7 0120238 1 Nut-Hex, Jam, 0.50”NC, PD8 9411727 1 Nut-Hex, Lock, 0.50”NC, PD9 0121960 2 Screw-Hex, 0.25”UNC x 2.25”, Gr2, PD

10 Q570461 1 Outer Plate Asm

11 Q519774 1 Plate-Formed, Mounting12 Q527670 1 Valve-Height Control, w/ Dump13 Q519773 1 Plate14 Q528867 1 Spacer

Q570462

Q570462

Q528803

Plus 3minus 3Adjustment

5

14

13

Included withRef 12

123

11

Q528803


AIR

SYS

TEM

6

5

3 4

2

Air Supply

1

12

8

9

10

2

Air Supply

11

3 4

1114

13

7

Plus 3minus 3Adjustment

Ride Height Control

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION1 Q487077 1 Plate2 Q528887 1 Valve-Height Control3 0120380 2 Washer-Lock, 0.25”, Spring, PD4 0120375 2 Nut-Hex, Lock, 0.25NC, EA, PD5 Q528900 1 Outer Plate Asm6 Q528899 1 Plate7 Q528890 1 Pin-Height Control Valve8 0180177 1 Screw-Hex, 0.50UNC x 1.50, GR5, PD9 0120238 1 Nut-Hex, Jam, 0.50NC, PD

10 9411727 1 Nut-Hex, Lock, 0.5”NC, PD

11 0121960 2 Screw-Hex, 0.25”UNC x 2.25”, Gr2, PD12 Q519773 1 Plate13 Q528801 1 Lock Pin14 Q519774 1 Plate-Formed, Mounting

Q528898

Q528888

Q528898

Q528888

24

AIR

SYS

TEM


Air Schematic - 2 Axle with 2S/2M ABS

26

2730 30

29

88

19 1313 14

3

21,22,23

17

30

16

7

15

11

9

1010

1 20

6

6

4 1212

15

18

17

30

3128

533

2EMERGENCY

SERVICE

BRAKE CHAMBER Ref. Typ

2525

25319

24

24


1 6603272 1 Nipple-Quick Connect 1/2” Male2 Q402813 1 Body Asm-Female Quick Coupler3 6602380 2 Hose Asm-Air Brake, 0.38 ID x 16”4 Q449698 1 Coupling Tube5 6601164 1 Adapter-Arbk, ST, 06MP-06MT6 6602757 40 Tube-Nylon, Air, Blue, 0.38, Generic7 6451270 1 ECU/Valve Asm8 6450357 2 Reservoir-Air, 9.69 x 22.59 Q012833 1 Hex Nipple Ftg 12 x 12

10 Q400053 2 Drain Cock11 0444867 2 Plug-Auto, Hex Sock, 0.38NPTF, PD12 6600832 3 Elbow-Arbk, 90, 04MP-06MT13 Q444344 2 Elbow-Male, 90 Deg. #1469 x 10 x 614 Q431000 25 Tube-Nylon, Air, Blk, 0.63, Gen15 0273469 3 Plug-Auto, Sq Sock, 0.75NPTF, PD16 6450962 1 Valve-Pressure Protection17 4470271 2 Adapter-Hyd, ST, 06MP-06MP18 6450963 1 Valve-Emergency Release19 6602380 2 Hose Asm-Air Brake, 0.38 ID x 104”20 Q486016 1 Jumper Hose, Air Ref. Dwg Q450999

21 0122145 8 Screw-Hex, 0.38NC x 1.25, GR2, PD22 0274993 8 Nut-Hex, Lock, 0.38NC, EA, PD23 Q446363 8 Washer-Flat, 0.31A(0.38 x 0.88), PD24 0444494 2 Elbow-Auto, 45,06FP-06MP, BR25 6602465 6 Elbow-90, ST, 06MP-06FP26 Q501926 1 Jumper Hose, Air Ref. Dwg Q45099927 6602466 1 Fitting-Anchor28 6600938 1 Adapter-Arbk, ST, 06MP-08MT29 6603236 30 Tube-Nylon, Air, Red, 0.50, Generic30 6600942 3 Elbow-Arbk, 90, 06MP-08MT31 6450961 1 Filter-Air Line32 6602142 1 Tee-Arbk, 06MT-06MP-06MT33 6600945 2 Elbow-Arbk, 90, 06MP-06MT

25

ELEC

TRIC

AL

to Hub

to Power

to Hub

ABSABS

1

3

4

5

67 8

2

2

1


ECU / Valve Asm


1 6451097 2 Sensor Asm-441 032 808 02 6451076 2 Cable-Sensor, 1.8M Long3 6702506 1 Harness-ABS TL52100 x 120”4 6703016 1 Harness- 1M Power Cable5 6451269 1 ECU/Valve Asm, 2S/1M 6451270 1 ECU/Valve Asm, 2S/2M, Standard (Shown) 6451271 1 ECU/Valve Asm, 2S/2M-4S/3M6 6703128 1 Harness-Marker/Clearance, 2Plug, LED

7 6702151 1 Grommet-Mounting, 2”8 6702505 1 Light-Marker, 2” ABS, TL 30257Y

26

ELEC

TRIC

AL


13 6702369 5 Red Lamp14 6702362 1 LH-Stop, Turn & M/C Harness15 6702363 1 RH-Stop, Turn & M/C Harness16 6703405 1 Lower ID & License Harness17 6703113 1 License Lamp Asm18 6703071 4 Red-Stop, Turn Lamp19 Q478488 4 Grommet20 6703656 1 NYK-77 Compound, 2oz Tube 21 6703956 2 RedReflector22 6702504 AR Cable-7 Way, Berkshire 8101223 6704754 2 AmberReflector24 Q497455 4 Dummy Plug, 77 Series25 6702116 1 Bracket-License Lamp26 PD10690 1 Junction Harness27 PD10525 1 Front Harness

AR = As Required

1 6702368 2 Amber Lamp2 Q450083 7 Grommet-2.5”, Wide Groove, Open Back 6704568 7 Grommet-Mount, Ribbed, Model 103 6702429 2 Front M/C Harness4 6702364 2 Amber Mid Turn Lamp5 Q475295 2 Grommet6 Q495725 2 8 Outlet Distribution Module Q478478 2 Round Module, (8) Outlet (OPTIONAL) Q495724 2 4 Outlet Distribution Module Q495724 2 Round Module, (4) Outlet (OPTIONAL)7 Q402185 2 Socket Asm, 7-Pole W/Boot8 Q400280 1 Plug, 7-Pole9 Q571981 1 RH Mid Turn Harness

10 Q571982 1 LH Mid Turn Harness11 Q492774 3 7 Connector Asm-Boot Kit12 Q492775 2 Filler Plug Kit (Can be used for additional accessories)

Electrical System - Lights


See "ECu / Valve Asm"

ABS

3

27

22

10

12,241,2

1,2

78

23

23

20

7

24

3

4,5

4,5

6

9

13,2

18,19

18,19

17,25

21

21

13,2

16

15

14

13,2

6,11

26

27

ELEC

TRIC

AL


Trailer Light Wiring

28

ELEC

TRIC

AL


Electric Power Supply w/ LED StrobesQ530831

1 6703749 1 Battery-Breakaway2 6700152 6 Ring-Term# 32442, Amer-Pamcor3 6703470 2 Light Kit-Stobe, LED, Amber4 Q523476 1 Decal: Strobe Light, 3 POS Switch5 6700170 1 Conn-Stakon# 2RB14 T&B. Englewd6 6700771 1 Switch-Toggle, SPDT, 3 POS, Maint.7 6703277 1 Seal-Armored Toggle Boot8 6702355 20 Cable-4 Conductor (14 GA)9 Q495727 1 Connector, 0.50” ID (5 Cond. Cable)

1

8

8

2

3

9

3

8

Red

BlkWht

Yellow

Yellow

RedRed

Blk

Red

WhtWht

Located inRear Bumper 4,6,7

to Distributionmodule

BlueBlackWhite

RedBlackWhiteYellowYellow

Wht

Blac

k

Hoo

k to

Bro

wn

Labe

lled

term

inal

Flash Pattern Wiring Options

DuAL FLASH

WhtWht

Switch Power

Bk Red RedBk

WhtWht

Switch Power

Bk Red RedBk

WhtWht

Switch Power

Bk Red RedBk

QuAD FLASH

ALtERNAtING FLASH

unused unused

unused

unused


Q530831


AXL

E

Steel Hubs And Cast DrumsHN (tapered) Spindles

16

11

1718

2019

10

3b*12

1314

15

4

8

1 23a*

6 9

7

5

*Ref 3a & 3b areincluded in Ref 3

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION1 Q476230 1 Oil Seal (Guardian)2 AR Form-A-Gasket #23 6452774 1 Bearing Kit (Includes Ref 3a & 3b)3a 2 Cone-Brg, Inner - Not Sold Separately3b 2 Cone-Brg, Outer - Not Sold Separately4 6453283 1 Hub And Drum Asm Without ABS (Includes Ref 5–9) 6453284 1 Hub And Drum Asm With ABS (Includes Ref 5–9)5 Q492965 10 Wheel Stud, EMI53226 Q435614 1 Cup-Bearing7 ******* 1 Hub - Not Sold Separately8 Q525211 1 Drum, 16-1/2 x 7 Brake, for Ref 49 3100467 1 Cup-Bearing

10 6450758 10 Nut-Flange, 2 Piece, 33MM Hex

11 Q527019 1 Kit-Spindle Nut (Includes Ref 12–15)12 Q400678 1 Nut13 Q400677 1 Nut-Lock14 ******* 1 Washer-Lock, Spindle Star15 Q400676 1 Nut16 Q413457 1 Hub Cap and Gasket (Includes Ref 17–18)17 Q413458 1 Gasket-330-3009, Stenco18 Q400485 1 Cap-Hub19 Q015155 6 Lockwasher-5/1620 Q016836 6 Capscrew-5/16 UNC x 3/4

30

BR

AK

ES


LENGTH LEFT HAND RIGHT HAND17.875 Q499268-01 Q499268-0220.250 Q499268-03 Q499268-0421.375 Q499268-05 Q499268-0622.875 Q499268-07 Q499268-0823.375 Q499268-09 Q499268-1023.750 Q499268-11 Q499268-1224.250 Q499268-21 Q499268-2225.000 Q499268-13 Q499268-1426.000 Q499268-23 Q499268-2426.500 Q499268-15 Q499268-1629.000 Q499268-17 Q499268-1830.500 Q499268-19 Q499268-20

StD AXLE

1

3

2

4

54

67

8

9 1011,12

13,14


1 Q499268-15 1 Brake Cam, 16-1/2 Brakes, LH, Standard Q499268-16 1 Brake Cam, 16-1/2 Brakes, RH, Standard For Non-Standard Axle Lengths See Table Above

2 Q559441 1 Kit-Minor Overhaul, S-Cam, 16.5”, 12.25”, Non-Camtube Brake AVAILABLE ONLY AS KIT (Includes Ref 3–14)

3 ******* 1 Washer-Cam4 ******* 2 Seal, Cam Bushing, 16.5” Spider5 ******* 1 Bushing-Spider6 ******* 1 Ring-Snap, 1.625” Cam7 ******* 4 Nut-Torq Hex Flange

8 ******* 1 Bearing Asm,9 ******* 4 Screw, Hex Flange, 5/16-18

10 ******* 6 Washer, Hardened11 ******* 1 Washer, Hardened12 ******* 1 Washer-1.531/2.25/.089713 ******* 1 Retaining Ring-Spline14 ******* 1 Retaining Ring-Spider

S-Cam Minor Overhaul For Henderickson Brake

26.50

28 toothSpline

1-5/8 OS Cam table


BR

AK

ES

Return Spring PinReturn Spring Pin

Return Spring PinReturn Spring Pin

Brake Shoe Roller

Brake Shoe Roller

Brake RetainingSprings

Brake ReturnSpring

Brake Shoe Roller

Roller Spring ClipRoller Spring Clip

Anchor Pin BushingAnchor Pin Bushing

Anchor Pin

Roller Spring ClipRoller Spring Clip

Lined Brake Shoe

Lined Brake Shoe

21


1 7050944 1 Brake Shoe Kit - 20,000 Lb Q559443 1 Brake Shoe Kit - 23, 000 Lb Q559444 1 Brake Shoe Kit - 25,000 Lb

2 Q559445 1 Minor Overhaul Hardware 20,000 Lb 23,000 Lb 25,000 Lb

Hendrickson Brake Kits20,000 Lb Brake - 23,000 Lb Brake - 25,000 Lb Brake

32

BR

AK

ES


26.625

28 toothSpline

1-5/8 O1

34

5

8,9

1011

467

2


Cam Repair Kit for IMT Axle16.5” x 7”, 265 Cam

1 Q570698 1 Camshaft, 16-1/2 Brakes, LH Q570699 1 Camshaft, 16-1/2 Brakes, RH2 Q571624 1 Kit-Cam Repair AVAILABLE ONLY AS KIT (Includes Ref 3–11)

3 ******* 2 Washer-Cam Retainer4 ******* 4 Seal-Spider5 ******* 2 Bushing-Spider, Nylon6 ******* 2 Washer-Cam Retainer7 ******* 2 Snap Ring Retainer, 1.5”8 ******* 2 Cam Bracket Asm9 ******* 2 Cam Bracket Bushing Asm

10 ******* 2 Washer, Camshaft Spacer11 ******* 1 Snap Ring Retainer, 1.25”


BR

AK

ES

Lined Brake Shoe

Lined Brake Shoe

Roller Retainer

1

Roller Retainer

Cam Roller

Cam Roller


IMT Brake Kit23,000 Lb Brake - 25,000 Lb Brake

1 Q572028 1 Brakeshoe Kit, 23,000 Lb Q563941 1 Brakeshoe Kit, 25,000 Lb

34

BR

AK

ES


Air Chamber - Slack Adjuster

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION1 Q527685 1 Air Chamber Asm2 Q492170 1 Bracket, Air Chamber3 Q015160 2 5/8” Lockwasher Pkg4 Q015030 2 Nut5 6450827 1 Slack Adjuster-Auto, Gunite, 6”6 Q537460 1 Spring Brake Chamber7 6450882 1 Collar Kit

1

2

3

4

5

6

7


BR

AK

ES REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

PAN 17 Disc Brakes

3 4

6

7

89

1011

14

12

13

1

2

5

1 Q537457 2 Port-Type 24 Hot 2.5” ST 90º2 6453553 1 Caliper-PAN 17, LH 6453554 1 Caliper-PAN 17, RH3 6453555 12 Bolt-1.5 x 45mm GR10.94 6453556 12 Washer-Split lock, 14mm5 6453557 2 Plate-Torque, PAN 176 Q476230 2 Seal-Oil, F227 6452774 2 Bearing Axle Kit- (Bearing Axle Cone, Inner & Outer)8 7050964 2 Nut-Jam, Axle9 7050965 2 Washer-Lock, Inner Jam Nut

10 6453558 2 Washer-Lock, Spindle Star11 7050966 2 Nut-Jam, Outer12 7050967 2 Hub & Rotor Asm, Long Stud13 6451156 2 Hub Cap, PSI14 7051023 1 Rotor15 Q564528 Pad Set-(Not Shown), (1) Req’d per Axle)

36

SUSP

ENSI

ON



1 Q513977 1 Air Bag (Goodyear 2B14-365)2 8240002 1 Mounting Plate 3 0180122 4 HHCS 3/8-16NC x 1 Lg.4 0120388 4 Washer Lock 3/8 Size5 5970064 1 Arm Asm (39” Beam Centers) 5970068 1 Arm Asm (45” Beam Centers)6 7004500 4 Lift Anchor Plate

7 0271613 2 HHCS 3/4-10NC x 2-1/2 Lg.8 9416894 2 Nut Hex Lock 3/4-10NC Oval9 0131017 4 Washer Flat 3/4 Size

10 9004501 2 Bushing 3/4 ID x 1 Lg.11 5044501 2 Link Chain 3/8 (2650# Load Limit)12 5500003 2 Beam Bracket Asm13 6000047 2 Link Kit (Fabricated)

3rd Axle Arm Lift AssemblyQ501861- 39” Beam CentersQ509924 - 45” Beam Centers

(Optional)

1

2

3,4

3,4

56 7,8,9,10

1112

13

tOP VIEW

SIDE VIEW - OPERAtING POSItION

Q501861 Q509924


SUSP

ENSI

ON

Top View

Bottom View

1

6

1

34

2

4

6

5

AXLE SPACE LIMIT - 54.5”


Axle Lift Assembly

6453224 1 Kit-Lift, RAR-240 Underslung, Ridewell (Includes Ref 1–6)

1 6453527 2 Spring-Air2 ******* 4 HHCS, 3/8” 16NC x 1.0”Lg, Gr5,Zinc PL3 ******* 4 Nut-Lock, 1/2” 13NC, Nyl, Gr2, Zinc PL4 ******* 4 Washer-Lock, 3/8” S/T Med, Zinc PL5 ******* 2 Plate Asm-Upper Lift6 ******* 2 Arm Asm-Lift

38

SUSP

ENSI

ON



Ridewell Suspension Assembly25,000 Lb6451166

1 7620353 2 Eccentric Bolt-(Forged)2 Q513946 2 Main Pivot Nut3 Q513947 2 Washer-UHMW 6 1/4 OD4 Q513948 2 Washer, Anti-Turn5 PD10859 1 LBA LH Yoke Mount PD10860 1 LBA RH Yoke Mount6 Q513952 4 Shock Bolt-0.75”NC x 3.5”7 Q513954 4 Shock Nut-0.75”NC8 Q499116 2 Shock-Monroe 6 Stroke9 Q513949 2 Air Spring Goodyear 1R12-467

10 Q513950 2 Lock Nut- 3/4-16NF Jam-Thin11 7050960 2 Air Spring Mounting Plate

12 Q513957 1 Bushing Kit (Not Shown) Contains all necessary parts to rebush one complete axle13 7050773 1 Shock Mount Kit (Not Shown) Contains all necessary parts for (1) axle

1, 2, 3, 4

5

6,7

8

9

11

11

10

10

9

85

1, 2, 3, 4

6451166

* Specify Serial No.


SUSP

ENSI

ON


Ridewell - Suspension Assembly25,000 Lb6451167

1 7050515 1 LH Hanger Assembly 7050516 1 RH Hanger Assembly2 Q513951 2 Eccentric Bolt-9 1/2 Lg.3 Q501928 2 Lock Nut 1 1/4-7NC Sps Flex Lock4 Q513947 2 Washer-UHMW 6 1/4 OD5 Q513948 2 Washer, Anti-Turn6 5970027 1 LH Beam Assembly PD11543 1 RH Beam Assembly7 Q513952 4 Shock Bolt- 0.75”NC x 3.5”8 Q513954 4 Shock Nut- 0.75”NC9 Q499116 2 Shock-Monroe 6 Stroke

10 Q513949 2 Air Spring Goodyear 1R12-467

11 Q513950 2 Lock Nut- 3/4-16NF Jam-Thin12 7050960 2 Air Spring Mounting Plate13 Q513956 1 Bushing Kit (Not Shown) Contains all necessary parts to rebush one complete axle14 7050772 1 Shock Mount Kit (Not Shown) Contains all necessary parts for (1) axle

1

6

6

1

2, 3, 4, 5

2, 3, 4, 5

7,8

9

9

11

11 12

12

10

10

6451167

40

SUSP

ENSI

ON


Torque Ref 20 (Superbolt) at 140 Ft. Lb

1

1617

10,11

13,14

13,14

3

3

2

5

412

15

6

1819

18

20

1921

78

9

12

15

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION1 Q524802 1 Stinger Link Asm-Front2 Q524811 1 Stinger Asm-Rear3 Q400200 2 Lash Ring & Clip4 Q524813 2 Plate-T1, 0.5 x 3 x 4.06255 Q518776 2 Shear Plate6 Q507148 1 Bushing-Backing Pin7 Q518777 1 Bridge Plate8 Q507147 1 Handle-Attaching Parts9 Q519319 1 Upper Pin Weldment

10 Q496593 2 Shaft-Shim Mounting11 6001007 2 Pin- Hair, Cotter, For 0.75” Shaft12 Q496615 2 Pin- Lower Lug, Flip13 Q524350 12 Shim, 10 Gauge Thickness14 Q524295 2 Shim, 0.5” Thickness15 Q496622 4 Pin- Snap, 5/16 x 2 1/2 Useable

Stinger Assembly - Q524800

16 Q507141 1 Pin-Lower17 9411010 3 Fitting-Lube, St, 1/818 6001424 2 Snap Ring-Internal, HO-0475b19 Q507029 2 Bearing-Spherical, Plain, 3”ID20 Q507028 1 Superbolt- 2 3/4 x 6 TPI21 Q507146 1 Spacer22 Q507144 1 Pin-Upper23 Q507150 1 Air Lock Install See “Air Operated Lock Pin”

Q524800


SUSP

ENSI

ON REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION

1 Q567190 1 Stinger Link Asm-Front2 Q567197 1 Stinger Asm-Rear3 Q553685 1 Bushing-Backing Pin4 Q554723 1 Upper Pin Weldmen5 Q553526 2 Shear Plate6 Q553527 1 Bridge Plate7 6420287 2 Bearing-Duralon TFE Lined8 Q553648 1 Washer9 Q562499 1 Washer

Stinger Assembly - Q567202

1

3

7

4

6

5

2

8

9

Q567202

42

SUSP

ENSI

ON



1 LD12027 2 Bracket-Chain Lift2 Q560254 2 Chain Assembly3 6002019 2 Link-Double Clevis, 0.375”, 6600#

Limit Chain InstallationQ560253(Optional)

INSIDE OF BEAm

16 Links

1

2

3

Extend axle to lowest position. Then raise 1/2".

Q560253


SUSP

ENSI

ON


1 Q490417 1 Air Chamber-Type 9, 4.75 Lg Pushrod2 Q447390 1 Valve-Air Supply3 Q507149 1 Lock Pin4 6600832 1 Elbow-Arbk, 90, 04MP-06MT5 6600831 2 Adapter-Arbk, St, 04MP-06MT6 6600830 1 Tee-Arbk, 06MT-06MT-06MT7 6600963 1 Valve-Check, Single, .25 NPT8 6600946 2 Adapter-Arbk, St, 02MP-06MT9 Q014349 1 Pipe Plug-Hex Head, 1/8 NPT

10 6309162 15 Tube-Nylon, Air, 0.38, Generic

11 Q400003 2 Screw-10-24 x 1 1/4 Slotted Rd Head12 0124934 1 Nut-Hex, Jam, 0.50NF, Pd13 0271501 2 Nut-Hex, 0.44NC, Pn14 0120383 2 Washer, Lock, 0.44 Spring, Pd15 0500998 1 Mtg Pl-Air Valve, Stinger16 Q507148 1 Bushing- Backing Pin (Welded into Stinger)

WARNINGLocking shear pin with safety groove.

Do not back up loadedtrailer with pin engaged.

Suspension Air Supply Line

4

3

11

1313

15

12

14 14

910

2

6

1

8

7

5

1

16

Air Operated Lock PinQ507150 Q507150

44

SUSP

ENSI

ON


R

R

22

3

3

6

1

11

11

13

13

87

910

4,5

4,5

14,15

14,15

2

12

121612

12

Flip Axle AssemblyQ524291


1 Q505976 2 Capscrew-1-UNC x 10”, Gr8, PD2 0180190 4 Hexscrew-0.5”NC x 3.0”, Gr5, PD3 Q487020 2 Dock Bumper4 Q015135 4 Washer-Flat, 0.5”5 Q015117 4 Nut-0.5” UNC6 Q482396 2 Mud Flap-ETNYRE Logo7 Q401293 2 Plate8 0180124 8 Screw-Hex, 0.38”NC x 1.25”, GR5, PD9 0120382 8 Washer-Lock, 0.38”, Spring, PD

10 0274993 8 Nut-Hex, Lock, 0.38”NC, EA, PD11 Q496615 2 Pin-Lower Lug, Flip12 Q496622 8 Pin-Snap, 5/16” x 2.5” Useable

13 Q400200 2 Lash Ring and Clip14 Q524295 4 Shim-Flip Axle, 0.5” thickness15 Q524350 12 Shim-Flip Axle, 10 Gauge thickness16 Q407084 2 Pins

45

Part No. Page No. Part No. Page No. Part No. Page No. Part No. Page No. Part No. Page No.0103347 80103384 90103411 80105405 180105405 200120238 220120238 230120371 90120375 140120375 230120377 100120377 130120377 130120377 140120378 100120380 130120380 140120380 190120380 210120380 230120382 100120382 130120382 130120382 140120382 440120383 90120383 430120384 90120384 100120386 130120388 90120388 100120388 130120388 140120388 360120389 90120390 100121960 220121960 230122145 240124934 430131017 360144033 140144129 130179097 80179097 80179097 140180046 140180120 130180122 360180124 130180124 180180124 200180124 440180126 130180177 100180177 22

0180177 230180190 440219199 130271501 90271501 430271613 360273469 180273469 200273469 240274637 80274993 180274993 200274993 240274993 440426370 100444494 180444494 200444494 240444867 240446363 180446363 200454907 140500998 432790527 73100467 293390678 74420933 84470271 244470350 94470350 194470350 215010166 75044501 365500003 365970027 395970064 365970068 366000047 366001007 406001161 136001177 226001424 406002019 426100328 176100354 136100447 146100447 156100469 86100469 86100469 146100499 96100814 86200541 96200541 196200541 216300319 176309162 18

6309162 216309162 436420287 416450351 186450351 216450357 186450357 206450357 246450575 196450575 216450758 296450827 346450882 346450961 246450962 246450963 246451076 256451097 256451156 356451166 386451167 396451269 256451270 246451270 256451271 256451479 196451479 216452774 296452774 356453224 376453283 296453284 296453553 356453554 356453555 356453556 356453557 356453558 356600162 186600162 206600829 196600829 216600830 436600831 186600831 206600831 436600832 96600832 96600832 186600832 206600832 246600832 436600833 96600921 146600938 246600942 246600945 18

6600945 216600945 246600946 436600958 136600958 146600963 436601164 246601253 186601253 206601254 186601254 206602090 146602142 246602165 146602168 136602228 146602273 136602312 156602313 156602314 156602380 246602380 246602380-01 186602380-01 206602380-14 186602380-14 216602380-16 186602380-16 206602445 196602445 216602459 136602459 146602460 136602465 186602465 206602465 246602466 246602480 86602480 146602543 96602543 186602543 206602739 146602757 186602757 206602757 246602759 146602760 146602766 186602766 206602767 196602767 216603230 196603230 216603236 246603272 246603411 13

6603603 96603750 196603750 216604092 146604093 146604094 146604100 196604243 196604243 216604255 186604255 206604256 196604256 216604429 196604429 216700152 286700170 286700771 286702116 266702151 256702355 286702362 266702363 266702364 266702368 266702369 266702429 266702504 266702505 256702506 256703016 256703071 266703113 266703128 256703277 286703405 266703470 286703656 266703749 286703956 266704568 266704754 267004500 367050515 397050516 397050772 397050773 387050944 317050960 387050960 397050964 357050965 357050966 357050967 357051023 357051163 197051163 19

IND

EX

46

Part No. Page No. Part No. Page No. Part No. Page No. Part No. Page No. Part No. Page No.

IND

EX

7051163 217051163 217051269 147051270 147051271 147051272 147620353 388240002 369004501 369402709 139402709 149402711 139402711 149402867 139403255 139410335 149410977 149411010 99411010 409411118 149411638 179411727 229411727 239416894 36LD12027 42LD14061 13LD14061 14PD10402 19PD10525 26PD10620 8PD10690 26PD10859 38PD10860 38PD11176 19PD11366 14PD11543 39Q012833 24Q012836 19Q012836 21Q014349 43Q015030 34Q015054 19Q015054 21Q015117 44Q015135 44Q015155 29Q015160 34Q015176 13Q015178 13Q015245 8Q015245 14Q015274 16Q015483 9Q016836 29Q017742 13Q018466 19Q018466 21

Q018590 13Q063108 19Q063108 21Q180441 13Q180595 13Q221354 13Q284373 13Q400003 43Q400053 24Q400145 8Q400200 17Q400200 40Q400200 44Q400241 18Q400241 20Q400270 8Q400278 18Q400278 20Q400280 26Q400449 8Q400485 29Q400676 29Q400677 29Q400678 29Q401167 8Q401293 44Q401734 7Q402138 19Q402138 21Q402185 26Q402483 18Q402483 20Q402813 19Q402813 21Q402813 24Q402978 18Q402978 20Q407084 44Q411565 8Q411632 17Q412336 13Q413457 29Q413458 29Q431000 18Q431000 20Q431000 24Q435614 29Q436379 13Q444344 18Q444344 20Q444344 24Q444359 18Q444359 20Q446363 24Q447049 16Q447390 9Q447390 43


Q492927 17Q492965 29Q493584 7Q495189 7Q495194 7Q495724 26Q495724 26Q495725 26Q495727 28Q496593 40Q496615 40Q496615 44Q496622 17Q496622 40Q496622 44Q497235 8Q497240 8Q497455 26Q499116 38Q499116 39Q499268-15 30Q499268-16 30Q500032 16Q500668 16Q500669 16Q500675 16Q501861 36Q501926 24Q501928 39Q503490 16Q504080 16Q505976 44Q506064 7Q506128 17Q506129 17Q506319 11Q507028 40Q507029 40Q507141 40Q507144 40Q507146 40Q507147 40Q507148 40Q507148 43Q507149 43Q507150 40Q507150 43Q508507 17Q509305 8Q509640 11Q509645 11Q509646 11Q509647 11Q509649 11Q509679 11Q509761 8Q509761 8


47

IND

EXPart No. Page No. Part No. Page No. Part No. Page No. Part No. Page No. Part No. Page No.Q515969 13Q516325 11Q516326 11Q516327 11Q516700 9Q517070 13Q517784 7Q517785 19Q517785 21Q517786 19Q517786 21Q517787 19Q517787 21Q517855 9Q517887 9Q517895 9Q517897 9Q517898 9Q517899 9Q517906 10Q517907 13Q518776 40Q518777 40Q519063 17Q519064 17Q519316 14Q519319 40Q519773 22Q519773 23Q519774 22Q519774 23Q519899 9Q519900 9Q520003 7Q520040 7Q520076 14Q520676 14Q521557 11Q521568 11Q522500 13Q523013 13Q523476 7Q523476 28Q523622 7Q524295 40Q524295 44Q524350 40Q524350 44Q524800 40Q524802 40Q524811 40Q524813 40Q525211 29Q525514 13Q525515 13Q527019 29Q527668 22


Q562499 41Q563941 33Q564528 35Q566782 21Q566906 19Q567190 41Q567197 41Q567202 41Q570460 22Q570461 22Q570462 22Q570698 32Q570699 32Q571624 32Q571784 9Q571798 7Q571799 7Q571800 7Q571981 26Q571982 26Q572028 33

Something Wrong with this manual?Ifyoufindinaccurateorconfusinginformationinthismanual,orjusthave a suggestion for improvement, please let us know. Mail or FAX this form to us at: E. D. ETNYRE & CO. 1333 S. Daysville Rd.Oregon,Illinois61061•Fax:800-521-1107•www.etnyre.com Attn: Service Manager

Recommended changes from: _______________________________________

Address ______________________________________________

City, State, Zip ______________________________________________

Phone ______________________________________________

Date Sent ______________________________________________

Manual Number (upper right corner of front cover) ________________________________________________

Manual Title ______________________________________________________________________

Explain the problem in the space below. Page Reference Paragraph Figure Problem(pleasebespecific)Number Number Number Number

K-525-01

detachable gooseneck - · pdf filedetachable gooseneck. mp-rtn-17. ... 6450575 pressure...

Documents