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Page 1: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill
Page 2: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Determination of Volatile Organic Compounds Emitted From

Softwood Pellets During Storage

Mehrdad Arshadi,Unit of Biomass Technology &

Chemistry

Page 3: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Fuel pellets as an energy resource

Mehrdad Arshadi,Unit of Biomass Technology &

Chemistry

Page 4: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Bio-fuel Classification

Wood Fuels Agro Fuels

Solid Liquid LiquidSolid

Chips, Sawdust,

Charcoal, Briquettes, Pellets

Black Liquor, EthanolMethanol, Pyrolytic Oil

Straw, Stalks, Briquettes,

Powder, Pellets

Raw Vegetable Oil,Bio-Diesel, Methanol,

Ethanol,

Biogas

GasesGases

Page 5: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Wood pellets• Made of sawdust• Mainly of pine and spruce • Energy resource for heating

houses and some industries

• Renewable • Today 30 wood pellets

productions companies producing about 1400 000 tons of pellets per year in Sweden (price 188-248 Euro/ton)

Page 6: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Fuel pellets can be made of:• Sawdust,• Bark,• Reed canary grass• Cotton,• Cutter shaving • Olive oil seeds• Eucalyptus leaves• Rape seed cakes• Peat• Salix (Willow) • etc

Page 7: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Different kind of pellets

Salix

Cotton plant (bushes)

Eucalyptus leaves

Olive seeds

Hungarian grass

Reed canary grass

Page 8: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Different kind of pellets, cont.

Peat,10 mm

Peat,6 mm

Cotton residue,leaves & flowers

Cotton seed residueafter pressed oil

Hemp

Wood,pine/spruce

Page 9: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Wheat straw Bark (pine) Bark (spruce)

Different kind of pellets, cont.

Page 10: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Bio-Fuel Technology Centre

Page 11: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Dosage screw

Silo

Mixing screw

Air separator for metal, gravel reduction

Fan

Cyclone

Bale moving belt

Course mill (shredder)

Fine mill

Pellets press Mixing screw

Bio-Fuel Technology Centre (BTC), a pilot plant for pellets production

Page 12: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Metal & gravel material

Fan

Cyclone Air separationtable

material + Air

Air

Input Screw

Material+ air

Material out

Shaking table

Air separator & Cyclone

Page 13: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

DryerMixer/balance

Pellet press

Pellet cooler

Mill

Conveyor

Steam generator

Bio-Fuel Technology Centre (BTC), the second line

Page 14: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Why using wood pellets and not sawdust directly?

• Lower moisture content (no risk for mould formation)

• Low transport costs• Higher energy content per volume• Easy to feed in burners• Low storage costs• Higher density and better combustion• Homogeneity, less variations in moisture

content

Page 15: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Pellets compared to other FuelsAdvantages with pellets Disadvantages with

pelletsOil Renewable Needs larger storage place

Domestic production New, needs for establishment

Cheaper Ashes

Electricity Cheaper Need for storage room

Electricity can be used in more important aspects Ashes

New marketing

Emissions

Wood Less work with production More expensive fuel

Higher energy density

Automatic feed of the fuel to burner

Smaller equipment needs with combustion

Easier to transport

Page 16: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Usage of pellets as fuel

• Household sector• Industrial sector• Heat and power generation• Heating government official building

like hospitals, schools, etc• Other commercial sectors• Transport of raw material for ethanol

production from cellulose (wood)

Page 17: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Energy content (Net calorific heat values MJ/kg Dry Substances)

• Reed canary grass 17.2 • Straw 17.4 • Willow 18.3 • Sawdust 19.2• Wood Pellets 19.2 • Wood 19.2• Peat 21.5• Coal 27.2• Oil 42.7

Page 18: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Development of Swedish Pellet Market (energy production)

0

1

2

3

4

5

6

1997 1998 1999 2000 2001 2002 2003

Pelle

t del

iver

ies

(TW

h)

Page 19: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Swedish Pellet Market Development

• 2003 1,1 million tons• 2004 1,2 million tons• 2005 1,4 million tons• 2006 1,7 million tons• 2007 2,0 million tons• 2008 2,3 million tons

Prognosis

Page 20: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Source: The bio-energy

international

Page 21: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Source: The bio-energy

international

Page 22: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Source: The bio-energy

international

Page 23: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Pellets production in Denmark

Source: The bio-energy

international

Page 24: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Other raw material such as reed canary grass

Page 25: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill
Page 26: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Pellets Production

• Small Scale, productions capacity around 500 kg of pellets per hour (4000 tons/year).

• Medium Scale, productions capacity 5 000-50 000 tons/year.

• Large scale, productions capacity more than 50 000 tons/year. Sometimes heat & power at the same time.

Page 27: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

The Commercial pellet Mills• SCA BioNorr AB in

Härnösand, 150 000 tons/year

• Skellefteå Kraft AB, 90 000-115 000 tons/year

• Bioenergi i Luleå AB,120 000 tons/year

Page 28: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Fuel pellets properties

• Length (mm) • Moisture content (%) • Ash content (% dry wt)• Calorific value (MJ/kg dry wt)• Density (kg/m3)• Durability (%)• Particle size distribution in raw material (%wt)

Page 29: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

One example of technical data for pellets

• Moisture content is about 6-8 %• Energy value in 1 ton of pellets is about 5.0

MWh, which is about 0.5 m3 oil• 1 m3 oil = 2 tons pellets = 3.16 m3 pellets• Bulk density (Weight) = 630 kg per m3

• Individual density = 1200 kg per m3

• Dimension: 6 or 8 mm i diameterLength: 5 — 15 mm.

• No binding or other additives used in Sweden• Ashes: about 0.3 % of weight

Page 30: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Sieving

Wood Pellets process

Sawdust Drying Grinding

Pressing

CoolingSievingStoring

Sieving Pellets

Page 31: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Wood pellets process

• Drying of wet sawdust (~ 45-55 % water) to 5-15 % moisture content, requires a lot of energy,

• Grinding to particle size < 3 mm,• Pressed through cylindrical holes in a

pellets matrix, temperature rise to above 100 °C,

• Cooling the pellets & storage

Page 32: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Sawdust

Page 33: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Pressing of pellets

Page 34: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Matrix & die

Page 35: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Sieving

Page 36: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Pellets transport

• Pellets in bulk by boat, train and lorry

• Pellets in large sacks (600 kg)

• Pellets in small sacks (16 kg)

Page 37: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Burner (Eco Tec 30 kW)

Page 38: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Burning of pellets

Page 39: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Boilers for ash rich pellets

Page 40: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill
Page 41: Determination of Volatile Organic · Bio-fuel Classification Wood Fuels Agro Fuels Solid Liquid Solid Liquid Chips, Sawdust, Charcoal, Briquettes, ... Pellet press Pellet cooler Mill

Welcome to Umeå and Vasa and enjoy the nearly continuous 24 hour sunlight!

NIR 2007

Spreading the Light

•Spectroscopy•Chemometrics•Sampling / Sample Presentation•Imaging•Process / Online•Food / Feed•PAT•Frontier / Emerging New Instruments

13th International Conference Near Infrared Spectroscopy 15-21 June 2007 Vasa, Finland & Umeå Sweden