DE-O-D4007+

DDeeuuttzzOperator’s Manual

D4007, D5607, D4807,D5207, D6007, D6507,D7007, D7207 & D7807

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF DEUTZ OR IT’S SUCCESSORS. DEUTZ AND IT’S SUCCESSORS

ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

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All tractor equipment is described in this manual, also taking into consideration spe­cial accessories which are not normally in­cluded in the scope of supply.

No claims can be derived from the descrip­tions as to the equipment of tractors sup­plied or to be supplied.

The technology of DEUTZ-tractors is being improved continuously. Therefore, the tech­nical data and illustrations in this manual are of a non-binding nature and we reserve the right of future changes and modifications.

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2 Tractor models and variants ........................... 4

Routine checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5

Prestarting checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 7

Tractor operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Tractive operation ........................... 29

Drive of implements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 33

Control of implements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 39

Track adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 59

Ballast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 65

Service and maintenance

Preservation of tractor .

Electrical system . . . . .

Engine trouble shooting .

Technical data. . .

Alphabetical index . . . .

71

98 99

114

117

135 1

Prestarting Checks

A It is of utmost importance to be fully conver­sant with all devices, controls and instru­ments and their respective functions before starting the tractor.

During operation it is too late to do so!

Driver's seat . . . . . . . . . . .

Controls and instruments

Indicators (instruments) .....

Indicating lights. . . . . . . . .

Page

8 10

15/16

27

7

Operation of tractor

A Check tractor prior to each operation with respect to safety on the road and safety of operation.

Adhere to the respective Road Traffic Code, when driving on public roads!

Starting of engine ............................... .

Take-off, shifting upwards, shifting downwards

Creep gea rs . . . . . . . . . . . . . . . . . . . . .

Steering brake .

Differential lock . . . .

Front wheel drive . . .

Stopping, shutting-off the engine

Leaving the tractor . . . . .

Engine exhaust air heating . . . . . . . . . . . . . . . . . . . . . . .

Page

20 23 25 25 26

26/27 27 27 28

19

Engine Exhaust Air Heating Box

The heating box 1 is attached to the exhaust air side of the engine.

The heating box flap 2 is controlled via a Bowden wire 3 which actuates the control lever.

28

Heating Air Control -Infinitely Variable

Pull controllever4 downwards - heating box flap 2 is opened, the engine exhaust air escapes (summer operation).

Operation of Heating

Lever 4 upwards - heating box flap 2 is closed.

When the heating box 1 is closed, the warm air flows through two hoses into the foot room.

Tractive Operation

Particular caution will be necessary when coupling up trailers and implements.

Mount trailers and implements only with the specified devices.

Observe the permissible rear axle load!

Page

Front clevis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 30

Clevis .......... .

Mechanical trailer hitch

Automatic trailer hitch ................... .

30

30

31

Towbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 31

Limiting the lifting height of towbar . . . . . . . . . . . . . . . . . . . . . .. 32

Swinging drawbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 32

29

"'~-::"~(

Operation of Implements During Mobile or Stationary Operation

f1 Prior to PTO shaft operation be sure that the PTO shaft torque matches that of tractor and implement.

Non-adherence can cause serious damage to implements and leads to accidents!

Prevention of accidents during PTO shaft operation

Page

34

PTO shaft operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 34

Joint shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 35

Engine PTO, variant F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 35

Independent PTO shaft, variant U ........................ 36

Dual-PTO shaft 540/min . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 36

Dual-PTO shaft 1000/min . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 37

Dual-PTO shaft 540/min on D 65 07 . . . . . . . . . . . . . . . . . . . . . .. 38

Dual-PTO shaft 1000/min on 0 65 07 ...................... 38

33

Control of Implements

A In order to avoid damage to the cab and/or to the rear portion ofthetractorbysemi-mount­ed implements ortrailers in all possible oper­ating positions, first carry through a trial mounting and a short test run. Special cau­tion is necessary in consideration of the maximum lifting height of three-point imple­ments and of the narrowest turns of trailers!

When negotiating bends with semi-mounted or coupled up implements, the broad turning radius and the centrifugal momentum of the implements must be taken into considera­tion.

DEUlZ-TRANSFERMATIC-SYSTEM. . . . . . . . .

Operating elements and control functions . . . . .

Control link sensitivity and response sensitivity

Control of auxiliary-working cylinders .

Auxiliary control valves ....

Hydraulic remote connections

Three-point coupler . . . . . . .

Coupling up of implements . . .

Adjustment of top link . . . . . .

Catching hooks of bottom links ..

Adjustment of linkages ....... .

Floating suspension for broad implements .

Side stabilization of bottom links ........ .

Page

40 41 45 46 46 46 47 49 52 53 54 55 56

39

Track Adjustment

A All clamping screws and nuts of front and rear wheels must be retightened after 20 hours of operation with the specified tighten­ing torques (page 127). This retightening provision must also be observed after each track adjustment and after each wheel change.

The particular bolt connections which are to be retightened are described in the respec­tive chapters "Front track adjustment" and "Rear track adjustment".

Front track adjustment. . . . . . . . . . .

Track width with front drive axle 3510 . .

Track width with front drive axle 41/4172

Front track adjustment with telescopic axle

Rear track adjustment with disk wheels . . .

Rear track adjustment with adjustable wheels

Page

60 60 60 61

62 63

59

Service and Maintenance Servicing intervals, operating agents and filling volumes can be found in the folded servicing chart.

A Carry out all maintenance work only with the engine shut off. If necessary, sercure tractor against rolling away.

For servicing and maintenance, the panels and engine hood can be taken off or lifted.

After finishing the service and maintenance works, all panels and hoods which had been lifted forthis purpose must be refitted and all protection devices must be remounted again, according to the provisions.

Raise engine hood . . . . .

Servicing the engine . . . . . .

Servicing the transmission

Servicing of the front drive axle

Servicing the hydraulic system .

Adjusting works. . . . . . . . . . .

',',., ..

Page

72 76 84 87

. . . . 91 92

71

Checking of Engine Oil Level Changing of Engine Oil

A to be performed daily before starting to work.

Position the tractor on level ground.

Pull out the oil dipstick, wipe it off with a lint­free cloth, re-insert the dipstick and pull it again.

The oil level is correct if it is between the marks on the oil dipstick.

Replenish with oil if necessary.

76

A Position the tractor on level ground.

The engine should still have operating tem­perature.

Be careful when draining oil. The oil is hot and may scald you!

The illustration shows the oil sump from below.

Unscrew oil drain plug. When the oil has run out completely, screw drain plug in again, and check for proper sealing.

Adding Fresh Oil

Add fresh oil through oil filler neck.

The oil level is correct if it is between the marks on the oil dipstick.

Store waste oil in the waste oil collecting tank.

For oil specification and filling volume, see technical data pages 131 and 132.

Electrical System

A Any work on the electrical system should be exercised with extreme care.

Special caution should be observed during all work on the battery.

The gases emitted by the battery are explo­sive. Therefore, avoid formation of sparks and open flames in the vicinity of the battery. Do not smoke.

Do not let acid touch ypur skin or clothing.

Page

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Charging of battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 00

Removal of front grille . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Checking of fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 01

Removal and mounting of battery

Three-phase AC-generator

Electrical fuses . . . . . . . .

Wiring diagrams ........ .

101

102

103

105

99

04507,04507 A without Ballast Support, with Protective

Frame - Physical Dimensions with Tyres 7.50-16/14.9-28

Wheel base 1995 mm Length 3460 mm Width 1730 mm Height up to steering wheel 1550 mm

up to protective frame 2370 mm Ground clearance under front axle 460 mm Front track width - telescopic axle 1390-1890 mm Rear track width - adjustable wheel 1320-1720 mm Turning radius without steering brake 3.8 m Bare operating weight 2160 kg Gross vehicle weight 3500 kg

4-Wheel Version with Tyres 7.50-18/14.9-28

Wheelbase Ground clearance under differential and front axle Front track width

2060 mm 270 mm

1380 mm 4.6 m Turning radius

Bare operating weight incl. power lift and protective frame Gross vehicle weight

Engine

DEUTZ-3-cylinder four stroke diesel engine with direct injection, air-cooled Engine speed Bore Stroke Piston displacement

2460 kg 3500 kg

F3L 912 2300/min

100 mm 120 mm

2827 cm3

PTO Shaft

Diameter 13/8" Max. permissible torque 1470 Nm Engine PTa shaft 540/min at engine speed 2070/min Dual PTO shaft 540/1000/min at engine speed 2080/2135/min

Transmission

DEUTZ-transmission TW 35.2 TW 35.4 Number of gears forward/reverse 8/2 8/4 Number of gears forward/reverse with creep gear 12/4

Travelling Speeds in km/h with Tyres 14.9-28

Transmission TW 35.2 TW 35.4 Range L S L S 1st gear 1.9 8.3 2.1 6.3 2nd gear 2.6 11.1 3.4 10.1 3rd gear 3.9 17.0 4.9 14.7 4th gear 5.5 25.0 8.3 25.0 R-gear 2.6 11.1

Power Lift

Power lift model Oil fill Fluid throughput with hydraulic block steering gear Available oil fill without/with auxiliary tank Operating pressure Lifting force at drawbar (1900 kp)

R 2.4 3.8 5.6 9.4

K45

K 0.43 0.68 0.99 1.67

12.0 I 34.7 I/min 39.6 I/min

7.0/21.0 I 175 bar

18650 N

119

Alphabetical Index Accelerator pedal . . . . . . Accident prevention instructions. Additional weight. Adjustable stop . Adjustable wheels Adjusting rail . . Adjusting works . Adjustment spindle . Air cowling section Air duct . . . Air intake pipe. . Antifreeze Auxiliary control valves Auxiliary oil tank . . . Auxiliary working cylinder Axle casing. . . .

Backrest adjustment Ballast. . . Ballast, front Ballast rule . Ballast with front trailer hitch Balls Cat. I Balls Cat. II . . Ball plate ... Battery charging Battery installation and removal Battery maintenance Battery 12 V, 88 Ah . Battery 12 V, 110 Ah . Bearing pin . . Bleeder bore . Block oil cooler Bottom links Bottom links lateral swing Bottom link stabilization Brake fluid . . . . . Brake fluid level check Brake pedal. . . . .

136

Page 10,13

2 66,67 41,42

62 60 92 45

74,80 80 74 69 46 46 46 60

9 65 66 66 67 55 55 55

100 101 98

100 110 90 88

73, 74 47,48

57 56 96 96

5

Cable control. . Camshaft bearing Carry position . . Catching cone. . Catching hooks. . Catching hooks, uncoupling Central axle casing . Charging control light Chassis No ..... Chassis preservation Clamping springs Claw gear transmission Clevis ... Clutch. . . Clutch pedal Components Compression dead-centre Connecting rod . . . . Connecting rod bearing . Continuos operation, stationary Control bore Control functions. Control groove Control lever Control link. . Control link lock Control link sensitivity . Control linkage Control lock. Control plug Controls . . Cooling blower Cooling coil . Cooling fan . Cooling fins. Corider Corrosion protective agent Cotter pins . . . . . Coupler spezifications . Coupling .. Coupling eye Coupling pins

Page 51,52

73 44,49

50 50,52,53

53 61 17 4

98 56 14 30 94

22,23 47 93 55 73 34 86 41 73 41

44,48 48 44 44 45 89

15,16 74

73,74,80 80 80 2

101 49,50

50 31 49 31

Alphabetical Index

Coupling point. . . Coupling position Coupling procedure Coupling-up of implements . Coupling width Crankcase . . Crankshaft bearing Creep gear range Greep gears Cultivator. . . . Cylinder head . . Cylinder-head cover Cylinder-head ribs

Damages Defects Deflectors Detent. . . . . . . . . . . DEUTZ-TRANSFERMATIC system. Differential . . Differential lock . . . . . Dipped beam . . . . . . Direction indicator, first trailer Direction indicator, second trailer Direction indicator, tractor Disk-wheels. . Distance beam Dosage screw Down-shifting . Draft control Driving licence. Driving of implements Driver's seat Driver's seat adjustment Dry-type air filter . Dust accumulation

E'ectrica' fuses .

Page 50 50 50 49 50

73,74 73 11 25 42

73,74 74 80

5 5

55 41 40

89,90 25,26

15 and 16,20 17 17 17 62

15 and 16, 17 73 23 42

2 33

8 8

17,82 81

103

Electrical system. . . . Electrical wiring diagrams End control valve. End plate. . . Engine F 3L 912 Engine F 3L 913 Engine F 4L 912 Engine F 4L 913 Engine exhaust Engine exhaust heating Engine hood Engine No .... Engine oil change Engine oil filter Engine oil level check . Engine oil pressure gauge Engine preservation Engine PTO, variant F Engine running Engine shut-off Engine speed . Engine stop control. Engine Temperature Engine trouble shooting Exhaust . . . Exhaust air side Exhaust pipe .

Fastening springs Filter bowl Filter cartridge. . Filter cartridge, main Filter insert . . Firing order. . . Filling volumes. . Flange dimensions Flow control screw Fluid level check . Floating . . . . Floating position . Floating suspension

Page 99

106 46 46 72 72 72 72 28 28

72,82 4

76 75, 77

76 17 97 35 22 27

21,22 20,21,22

17 114, 115

72 80 80

55 81 77 83 81 93

131, 132 64 73

101 43 43

47,48,55

137

',i r",""" ~c

Alphabetical Index Page Hood supports 72 Hose coupling . 46 Hydraulic remote connections. 46

Page Hydraulic control system . 41 Free-play. 94

Implements. Fresh oil . 76 3 Front ballast carrier . 66,67 Implements control . 39 Front clevis . 30 Implement coupling. 49 Front-clrive axle 3510 60 Implement transport 44 Front-drive axle 4171 60 Impulse lubrication . 73 Front-drive axle 4172 60 Indicating instruments. 15,16 Front loader operation . 46 Indicating lights 15,16,83 Front trailer hitch. 67 Ignition key . 27 Front wheel bearing. 97 Injection lines . 74 Front wheel drive. 26,27 Injection pump 74 Front wheel track adjustment 60 Injection valves 75 Fuel. 133 Injectors . 75 Fuel cock 77 Intake pipe . 80 Fuel filter . 74, 75, 77 Intermediate range 11, 14 Fuel gauge 15,16 Intermediate ring . 68 Fuel lines . 78 Intermediate valves . 46 Fuel pump 74, 75, 78

Leaving of tractor Fuel strainer 78 3,27 Fuel tank. 5 Length adjustment . 51 Fuel tank capacity 5 Less tractive power . 45 Fuel tank preservation . 98 Levelling spindler 45 Fuse arrangement 103 Lifting height 54 Fuse box. 15 and 16 Lifting height limiting device 32

Gearbox Lifting limitation . 32

84 Lifting mechanism 54 Gear shift lever 11 and 12, 14,22 Lifting mechanism adjustment. 54 Gear shift symbols 14 Lighting 5

Hazard warning lamp . Lich pins. 49

15 and 16 Linkages. 47,47 Headlamp flasher 15 and 16, 17 Linkages adjustment 45,48,54 Heating 28 List of bulbs 127 Heating air control 28 Lock lever 25 Heating box. 28 Lock nose 52 High tractive power . 45 Locking lever 53 Hill driving 24 Locking sleeve 54 Horn 15 and 16 Lowering. 41 Hood fastening 72 Lubricating, front-drive axle. 88

138

Alphabetical Index

Lubricating oil circulation Lubricating oil pump . . Lubricating oil pressure pump.

Main oil channel Maintenance . . Maintenance intervals Maintenance works . Manual throttle control Markings .. Master shield Minus pole . Mirrow ... Multi-purpose switch

Neutral ..... New oil Non-synch ronised transmission Notches . . . .

Oil-bath air filter. . . . . Oil change, front-drive axle . Oil change, front-wheel drive Oil change, hydraulic system Oil change, rear axle housing Oil change, transmission . Oil cooler .. Oil dipstick . Oil drainage. Oil drain plug Oil feed Oil filling bore Oil filling neck . Oil filling opening Oil filter . . . . Oil level .... Oil level check, front-drive axle Oil level check, front-wheel drive.

Page 73 73 74

73 71 72 71

10, 13,21 76 34

101 9

15,16

49 76 23 61

81 88,90

85 91 86 84 80

,74,75,76 76

74, 78 73 89

74, 75 88,89 73, 74

76 87,89

86

Oil level check, power lift . Oil level check, PTO shaft Oil level, engine . . . . Oil pan ...... . Oil-pressure control valve Oil-return line . . . Operating controls . Operating personnel

Parking brake. . . Parking brake adjustment Parking lights . . . Passenger transport Piston cooling . Plough .... Position control Positioning . . Power lift. . . Power lift preservation . Preheating . . . Preheating monitor Preheating system Preliminary filter . Pressure line . . Pressure rod Prestarting checks PTO shaft clutch . PTO shaft cutch adjustment PTO shaft clutch, hand lever PTO shaft dual 540/min . PTO shaft dual 1000/min . PTO shaft ends . . . PTO shaft, independent . PTO shaft operation. . . PTO shaft protective cover Pulling cable . . . . . Push rod. . . . . . . Push rod protective pipe .

QUiCk-couPler Quick couplings

.~~ .:s'

Page 91 34 5

73, 74 73 73

10,41 2

10,13,23,27,95,97 97 20

2 73 42 43 43 91 98

20,21,22 17

20,21,22 81 73 55

7 10,36

95 36 38 38 34 36

3,34 34 53 73 73

51 46

139

Alphabetical Index

Range, fast. . . . Range shift lever. . Range shift symbols Range, slow. . . . Rear wheel ballast . Rear wheel track adjustment Remote connections Response sensitivity Retaining bow. . Retaining elements Reverse range. . Ribbed pipe spiral Rims ..... Road service Road service to 25 km/h Rocker arm . . . . . Rocker arms, lubrication Rocker-shaft bearing Routine checking Rubber gasket.

Safety Safety cartridge Safety instructions Safety symbol. . Safety valve. . . Scale range . . Screw-on flange Seals .... Sealing Sealing surface Seat suspension Service Service brakes Service brake, adjustment Service personnel Setting recommendations Short circuit line . . . .

140

Page . . . .. 14

11 and 12, 14, 22 11

11, 14 68 62

46,47 45

52, 101 80 11

73,74 62 45 27 73 73 73

5 77

2 83

2 2

73 45 77 81 76 77

9 3,71

10,13,95 96

2 45 73

Shunting. . . . Side stabilization . Soda solution . Soil structure . Soil cultivating. Spacer Spare parts. . Spring clips. . Steering brake. Steering rod neck Steering system, mechanical Stopping. . . . Stopping knob Stabilizing chains Starting of engine Suction line. . . Suspension bearing pins. Swinging drawbar . . . Swinging range . . . . Synchronised transmission. System selection lever

Take-off ... Tappets . . . Technical data. Telescoping. . Telescopic axle Telescopic extension Telescopic insert. . Telescopic top link . Telescopic top link, uncoupling Tension springs Tensioning tube . 0 • •

Threaded rod 0 • • • •

Three-phase AC generator Three-point coupler. . . Theree-point coupler, standardversion Throttle central lever Tie rod 0 0 • • •

Tightening torques . Time clock .... Top link adjustment .

Page 80 56 80 42 57

50,56 3

52 25 61 83 27

20,21,27 47,48,57

20 73 90 32 32 23 41

23 73

117-126 53 61 53 53 53 53

49,56 52 50

74,102 47 49 74 61

127 15 52

Alphabetical Index

Top links Towbar. Towing. Towing speed Track adjustment . Track width, narrow . Track width, wide. . Tractive operation Tractive power control . Tractor inspection Tractormeter Tractor model . . Tractor operation . Tractor preservation . Tractor variant. . . Trailer coupling Trailer hitch, automatic Trailer hitch, mechanical Trial run . . . . . . Transmission . . . . Transmission oil change Transmission oil level check Transmission preservation Travelling clutch pedal. Transport gear . Tyres . . . . . Tyre air pressure . Tyre combinations Tyre filling/draining with water. Tyre tread . . . . Tyre wear reduction .

Universal shaft . . Universal shaft guard Uncoupling of implements Uncoupling position Up-shifting Valves ..... .

Page 47,48

31,47,48 2 2

59 60 60 29 42

3 15,16

4 2,19

98 4 5

31 30,48 5,22

84 84 84 98

10,13 12

5 127 129 69 60 60

34 35 51 53 23 73

V-belt condition V-belt, generator V-belt pulley V-belts. . . . V-belt tension .

Warm air control Warm air flow . . Warranty. . . . Waste oil collector Water ballast . Waterlines ... Water deposits Weight increase with water ballast Wheel-dish, inside . Wheel-dish, outside Wheel hub . Wheels .... Work clothes . . Working cylinder . Working depth. .

Page 92 74 74

74,92 92

28 28

3 76 68

101 81

130 63 64

89,90 5 2

46 41

141