di-acro 18e stylus18e stylus turret punchturret … books/diacro/18_e_stylus_turret...di-acro,...

Di-Acro, IncorporatedPO Box 9700

Canton, Ohio 44711

3713 Progress Street N.E.

Canton, Ohio 44705

330-455-1942

330-455-0220 (fax)

Revised 01/02

Sale or distribution of manuals is strictly prohibited

without the express written consent of Di-Acro, Incorporated

OPERATOR’S MANUAL & INSTRUCTIONS

Di-AcroDi-Acro

18E Stylus18E Stylus

Turret PunchTurret Punch

PressPress

TABLE OF CONTENTS

Page No.

4

4

5

5

5

7

7

7

9

10

10

13

13

15

15

15

15

17

19-21

Figure

No.

1

1

2

2

2

3

3

3

4

5

5

6

6

7

7

7

7

8

Description

18 E Stylus Left Side

Material Support

Electrical Box

Switch Mount Assembly

Switch Mount

18 E Stylus Right Side

Gear Train

Clutch Release

Pad Plate Assembly

Conventional Clutch

Point Lokator Clutch

Upper and Lower Turrets

Die and Punch Holder Assemblies

Table Top

Stylus

Clamp Mount Assembly

Trava-Dial (Option)

Carriage

Misc. Purchased Part Assemblies

TABLE OF CONTENTS

STYLUS

OPERATED TURRET

PUNCH PRESS

PARTS LIST

2

SPECIFICATIONS

3

SPECIFICATIONS

MODEL

Punching Pressure

Punching Capacity

Throat Depth

Number of Stations

Workpiece Size*

Material Capacity (maximum)

Table Size*

Carriage Travel*

Crankshaft Speed

Dependable Accuracy

Height

Width*

Depth

Shipping Weight

Standard

7-1/2 tons

2” in 16-gauge mild steel

19”

19” x 24”

1/8”

19” x 24”

19” x 24”

+-.005”

68”

60”

60”

1875 lbs.

Metric

6804 Kg

50.8 mm in 1.5 mm mild steel

483 mm

483 mm x 610 mm

3.2 mm

483 mm x 610 mm

483 mm x 610 mm

+- .127 mm

1730 mm

1520 mm

1520 mm

851 Kgs

18

up to 140 holes per minute dependent

on operator proficiency

245 strokes per minute

1/2-hp, 800 rpm (specify 230 or 460 volts)

A.C. 3-phase, 60 cycle dual V-belt

Punching Speeds

Motor

18E STYLUS LEFT SIDE

4

2721

22

2324

2526

DETAIL A

Di-Acro 18E Stylus (Part 1 of 2)

Figure 1

16

15

1413

5

78

10 11

17 18 19 20SEE DETAIL C

3

1,

2

4

SEE DETAIL A

SEE DETAIL D

SEE DETAIL B

MATERIAL SUPPORT

9

6

12


SWITCH MOUNT ASSEMBLY

5

31 32 33 34

35

36

37

38

43

39

40 41

42

DETAIL B DETAIL C

DETAIL D


Figure 2

28

29

30

ELECTRICAL BOX SWITCH MOUNT ASSEMBLY

SWITCH MOUNT

Part No.

21A0104C1104

066-3110002

1203175

066-1325024

066-1324005

25X0308C1000

066-1301101

31X0308C

066-1301113

066-1103720

3305038

3307004

066-1110106

3507002

065-1110048

3301020

3325010

4401003

066-1106034

065-1106055

20C0104C0304

066-1105014

066-1105012

066-1105011

23A0308C0104

150-1301087

066-1105013

3309001

3310003

066-3399717

3302012

3303035

3308108

3308103

3303036

3303049

6999105

066-1301108

066-1301109

3305012

066-1211044

3302011

Item

No.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

Description

Hex Head Cap Screw

Sleeve

Pin

Index Arm (upper)

Clevis

Shoulder Screw

Clevis

Nut

Rod

Frame Assembly

Micro Switch

Foot Mount

Cylinder Mount

Allen Air Cylinder

Motor Mount

Motor

Thermal Overload Protector

V-Belts

Switch Cover Assembly

Guard Mount

Flat Head Soc Set Screw

Material Support “L”

Material Support Block

Material Support Rod

Allen Set Screw

Collar

Material Support “Right”

Terminal

Capacitor

Rectifier

SWITCH MOUNT ASSEMBLY

Glo-lite (Red)

Toggle Switch

Fuse Holder

Fuse Slow Burn

Toggle Switch

Locking Ring

Card Holder

Switch Actuator

Switch Mount

Microswitches

Shaft

Glo-lite (Amber)

Qty

Used

1

1

2

1

1

1

3

2

1

1

1

1

1

1

1

1

1

1

2

1

1

4

1

1

1

1

1

1

1

1

1

1

1

1

18

19

3

1

1

18

1

18


6

18E STYLUS RIGHT SIDE

7

38

18

1920

21

22

23

24

2526

27

28

2930

313233

34

3536

37

1 2 3SEE

DETAIL F

5

4

39

6

SEE

DETAIL G

8 7

9

DETAIL G

DETAIL F


Figure 3

10

11, 12

13

14

15

16

17


GEAR TRAIN

CLUTCH RELEASE

Item

No.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

Part No.

065-1106083

3509902

066-4301013

066-9300811

066-1106031

1223002

3301017

066-1109109

056-1110088

6901002

3104125

062-1203039

066-5301072

066-1110104

066-1211006

066-3901001

3322007

238-1301026

5102102

056-1301096

250-1108069

065-1301038

21A0308C1304

62X0308

30X0308C

62X0308

30X0104C

62X0104

035-1301093

120-5102022

056-1301094

1203171

5102110

056-1301091

21A0308C1104

62X0308

1203171

21A0104C1000

066-1106037

Description

Guard Assembly

Polyethylene Tubing

Chain

Punch Cycle Mod Kit

Guard Assembly “Upper”

Gear Reducer

Motor

Chute Assembly

Bracket “B”

Grease Fitting

Pin

Bearing Sleeve

Index Idler

Index Mount

Index Shaft

Gear

Warner Clutch Coupling

Slug

Spring

Clutch Release Lever

Link Spacer Sleeve

Trip Lever

Hex Hd Cap Screw

Lock Washer

Nut

Lock Washer

Nut

Spring Lock Washer

Spring Bolt

Spring

Safety Link

Pin

Spring

Spring Container

Hex Head Cap Screw

Lock Washer

Pin

Hex Head Cap Screw

Guard Assembly “Lower”

Qty

Used

1

1

1

1

1

1

1

1

1

2

2

2

2

1

1

2

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1


8

PAD PLATE ASSEMBLY

9

SEE DETAIL H

SEE SECTION

VIEW

SEE DETAIL I

SEE DETAIL J

SEE DETAIL K

SEE DETAIL L

SEE DETAIL M

1

2

3

Di-Acro 18E Stylus (Part 1of 5)

Figure 4

PAD PLATE ASSEMBLY

CONVENTIONAL CLUTCH

10

1234

5

67

89

101112

1314

1550

19

49

48

2425

18 16

17

22

21

43

44

45

20

4227

34

473028

29

31

33

41

46

26

DETAIL H

CONVENTIONAL CLUTCH

POINT LOKATOR CLUTCH

(Option)30

35

34

37

33 32 3129 28 27 26 25 24

6

234

5 1

891016

17

1819

7111213

14

1520

212223

3938

36

40

31 41Di-Acro 18E Stylus (Part 2 of 5)

Figure 5

Item

No.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

Part No.

6901002

6901002

056-4701087

056-4701087

62X0508

62X0508

250-4901067

250-4901067

1203105

1203105

056-1204086

056-1204089

250-1203074

250-1203074

056-3106092

056-3106092

8000120-603

250-1206039

250-1206038

065-1206008

1203104

1203104

056-1201069

056-1201069

20C0104C0304

20C0104C0304

61X0104F0102

61X0104F0102

22B0104C0308

22B0104C0308

250-5103040

250-5103040

066-1201061

065-1211007

21A0308C2304

21A0308C2304

065-3106015

065-3106015

Description

Grease Fitting

Grease Fitting (Optional)

Hex Head Cap Screw

Hex Head Cap Screw (Optional)

Lock Washer

Lock Washer (Optional)

Shaft Washer

Shaft Washer (Optional)

Pin

Pin (Optional)

Fly Wheel

Fly Wheel (Optional)

Drive Pin

Drive Pin (Optional)

Fly Wheel Bearing

Fly Wheel Bearing (Optional)

Clutch Dog

Clutch Dog (Optional)

Clutch

Clutch (Optional)

Pin

Pin (Optional)

Non Repeat Cam

Non Repeat Cam (Optional)

Flat Hd Soc Set Screw

Flat Hd Soc Set Screw (Optional)

Flat Washer

Flat Washer (Optional)

Fillister Head Screw

Fillister Head Screw (Optional)

Clutch Spring

Clutch Spring (Optional)

Crankshaft

Camshaft (Optional)

Hex Head Cap Screw


Main Bearing

Main Bearing (Optional)

Qty

Used

6

4

1

1

1

1

1

1

1

1

1

1

4

4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

4

4

2

2

11

CONVENTIONAL CLUTCH

Item

No.

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

Part No.

065-3106063

065-3106063

065-1201062

065-1201062

065-1202061

650-3106036

065-1202004

270-1207710

21A0516C2102

21A0516C2102

5102110

510211

21A0516C1102

21A0516C1102

4703001

4703001

270-1207055

270-1207055

6999005

6999005

30X0516C

30X0516C

23A0516C0102

23A0516C0102

065-1207030

5501008

31X0102F

31X0102F

065-1207032

065-1207031

1203171

20C0104C0308

065-1208007

065-1207033

066-1207053

066-1207053

065-1203006

065-1213008

060-1108006

21A0516C1708

066-1208001

056-1207056

3107101

4705102

620-3106011

Description

Bearing

Bearing (Optional)

Connecting Arm

Connecting Arm (Optional)

Eccentric

Main Bearing (Optional)

Cam (Optional)

BRAKE SHOE ASSEMBLY

Hex Head Cap Screw

Hex Head Cap Screw

Spring

Spring (Optional)

Hex Head Cap Screw


Rivet

Rivet (Optional)

Brake Shoe

Brake Shoe (Optional)

Brake Lining

Brake Lining (Optional)

Hex Nut

Hex Nut (Optional)

Socket Set Screw

Socket Set Screw (Optional)

Brake Drum (Optional)

Key (Optional)

Jam Nut

Jam Nut (Optional)

Brake Rod Inner (Optional)

Brake Stop (Optional)

Drive Lok Pin (Optional)

Flat Hd Soc Cap Screw (Optional)

Hand Wheel (Optional)

Brake Rod Outer (Optional)

Brake Collar

Brake Collar (Optional)

Wrist Pin

Ram

Cap

Hex Head Cap Screw

Hand Wheel

Brake Rod

Thrust Bearing

Retaining Ring

Main Bearing

Qty

Used

1

1

1

1

1

1

1

1

2

1

2

1

2

4

8

1

2

2

4

2

4

1

3

1

1

1

2

1

1

2

4

1

1

1

1

1

1

1

4

1

1

2

2

2

12

CONVENTIONAL CLUTCH

UPPER & LOWER TURRETS

13

1

2

3

4

5

76

8

9

10

11

12

13

14

15

16

17 18 19

20

21

2223

DETAIL I

SECTION VIEW

27

28

29

30

24

DETAIL KDETAIL J

25

26

DIE HOLER ASSEMBLY

066-1502706 (A)

066-1502707 (B)

066-1502708 (C)

PUNCH HOLDER ASSEMBLY

066-1501709 (S)

066-1501710 (L)


Figure 6


Item

No.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

1

2

3

Part No.

5102007

066-1327001

3110004

066-1108041

6999020

3709067

066-1111002

3110005

066-1327002

066-3104127

060-4701029

060-4704013

5501103

060-4701028

3107103

6901002

060-1403042

062-1403050

062-1403052

062-1403053

060-1403043

062-1403054

062-1403051

066-1502056

066-1502057

066-1502058

066-1502053

066-1502054

066-1502055

23AXX10F0102

23AXX10F0102

1203176

066-1501042

066-1501043

1203176

066-5501001

4701142

066-6910701

6910001

Description

Spring

Index Pin (Upper)

Bushing

Tapered Bushing

Ball Plunges

Plug

Lower Turret

Bushing

Index Pin (Lower)

Bearing

Lower Turret Bolt

Turret Nut

Woodruff Key

Upper Turret Bolt

Thrust Bearing

Grease Fitting

Stripper “Small”

Stripper Clip “A”

Stripper Clip “C”

Stripper Clip “D”

Stripper “Large”

Stripper Clip “E”

Stripper Clip “B”

Die Holder “A”

Die Holder “B”

Die Holder “C”

Clamp

Clamp

Clamp

Soc Set Screw

Soc Set Screw

Pin

Punch Holder

Punch Holder

Drive Pin

Key

Adjusting Bolt

Pade Plate Assembly

Air-Lok Pad

Qty

Used

2

1

1

18

18

18

1

1

1

4

1

2

2

1

1

4

12

11

1

4

6

1

1

12

5

1

12

5

1

1

18

18

12

6

18

18

6

1

1


14

TABLE TOP

15

53

52 51

50

53 A

48

49

4746

45

44

43

39

4042

41

TRAVA-DIAL

(Option)


Figure 7

12

45, 6

7

8

9

18

19 2726

25

24

23

2221

20

28

29

30

35

3436 38

3337

31

32

16 15

17

3

1413

12

1011

TABLE TOP

STYLUS

CLAMP MOUNT

ASSEMBLY

Item

No.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53A

Part No.

066-1113118

066-1211001

066-1113114

066-1113127

3102011

3102010

066-1113121

066-4701002

066-1105101

066-1113126

3316926

066-4701001

066-1211002

066-1113120

066-1105108

066-1105109

6999119

066-1105110

3305010

4705120

066-3110001

620-5102054

066-1113104

066-1113105

066-1327701

066-1327702

3307113

3305009

066-1113721

4710001

066-1113004

066-5103001

066-1113108

066-1113109

1203162

066-1113128

21A0104F

066-1402707

066-1402038

1203192

066-1402040

066-1402039

1203124

1203164

066-1464001

22CXX08F0308

3103016

23A0104F0104

066-1464003

20A0104C0708

20A0104C1000

23A0104C0102

0661464006

066-1464007

1464005

20A0104C0102

066-1464004

20A0104C0304

066-1464002

Qty

Used

4

2

1

1

8

6

1

2

1

1

1

2

1

1

1

1

6

4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

11

1

1

1

2

4

4

2

2

2

2

1

1

1

Description

Block

Shaft

Support Bar “Right”

Support Bar “Left”

Seal

Ball Bearing

Bearing Housing Left

Screw

Table

Enclosure

Retractile Power Cord

Stud

Shaft

Bearing Housing Right

Side Bar

Base Bar

Neoprene Washer

Template Clamp

Microswitch Mounting Bracket

Retaining Ring

Bearing

Spring

Stylus Mount

Stylus Handle

Standard Stylus

Small Stylus

Terminal Enclosure

Microswitch

CLAMP MOUNT ASSEMBLY

Adjustment Handle

Clamp

Spring

Clamp Support

Clamp Mount

Pin

Clamp Shoe

Hex Head Cap Screw

END STOP ASSEMBLY

Stop

Pin

Body

Clamp (not shown)

Pin (not shown)

Pin (not shown)

Facing Strip

Flat Head Machine Screw

Cam Follower

Socket Head Set Screw

Gage Support “Long”

Socket Head Cap Screw


Soc Set Cap Screw

Sub Plate

Dial

Trav-A-Dial


Gage Support “Transverse”


Facing Strip

TABLE TOP

16

IIIII tem

No.

54

55

56

57

58

59

60

61

62

63

Part No.

3102011

3102010

3103016

066-1113111

4901110

066-1113102

066-1113101

066-4701143

066-1113123

066-1113115

Description

Seal

Ball Bearing

Cam Follower Bearing

Clamp Mount Bar

Washer

Carriage Support

Carriage

Clamp Screw

Carriage Clamp

Support Bar

Qty.

8

6

2

1

2

1

1

1

1

1

CARRIAGE

17

55

54

57 58

60

62


Figure 8

56

59

61

CARRIAGE

CLUTCH COUPLING

Item

No.

1

2

3

4

Description

Armature hub assebly

Armature

Bearing mounted field

and rotor assembly

Terminal accessory

Part No.

5104-541-006

5125-111-001

5104-452-022

5103-101-002

18

SHIPPED ASSEMBLED

12

3

4

CLUTCH COUPLING

PARTS LIST

19

10

6

9

3A, 3B

2

41758

11

12

20

19

18

17

16

15 1413

2827302329

25

26

2224

13 28

13 2226

25 2728

3023

26

25 31 32 33 3534

36, 37

38

3927282924

3927 38

40 4142

4344

30

23 26

25 2232 36 45

3536, 37

38

33

20

Allenair Assembly - Part Identification List

Item No.

1

2

3

3A

4

5

6

7

8

9

10

11

12

Description

Coil

Spring

Plunger

Over-ride Plunger

“0” Ring

Cover

Fibre Washer

Plunger Housing

Plunger Housing Nut

Steel Washer

Name Plate

Over-ride Button

Allenair Spool Cap

Part No.

243-1-SV-PK

243-2-SV-PK

243-3-SV-PK

243-3A-SV-PK

243-4-SV-PK

243-5-SV-PK

243-6-SV-PK

243-8-SV-PK

243-9-SV-PK

243-10-SV-PK

243-13-SV-PK

AV-249-SV-OR-LH

AV-249-SV

Air Valve Assemblies

Item

No.

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

Description

Rear Head

Slider

Spool Cap “U” Cup

Spool Cap

Spool Cap Gasket

Valve Spool

Top Valve Body

Spool “0” Ring

Spool Cap Gasket

Elbow (Rear)

Copper Tubing

Rear Head (Cushion)

Compression Ring

Compression Nut

Head Cushion Seal

Cylinder Tube

Rear Head “0” Ring Seal

Heads “0” Ring Seal

Elbow (Front)

Nipple

Snap Rings

Front Head

Head Nut

Front Head Rod “0” Ring

Front Head Back-up Ring

Piston Rod

Front Head Cushion

Piston Lock Nut

Boss

Piston Rod “0” Ring Seal

Piston**

Piston Packing

Front Head Bearing

SVS-R-PK

Part No.

AV-103-SV

AV-235-SV

AV-262-AP

AV-249-APSR

AV-251-SV

AV-246-APSR

AV-234-SV

AV-261-AP

AV-251-SV

AV-262-SV

AV-161-SV

AV-103-SV-C

AV-261-A-SV

AV-261-2-SV

A-115

AV-101-SV

AV-118-SV

A-118

AV-162-SV

AV-165-SV

A-112

A-102

A-114

A-110

A-127

A-104

A-102-C

A-105

A-116

SVS-E-OR-PK

Part No.

AV-1503-SV

AV-235-SV

AV-262-AP

AV-249-APSR

AV-251-SV

AV-246-APSR

AV-234-SV

AV-261-AP

AV-251-SV

AV-262-SV

AV-1561-SV

AV-1503-SV-C

AV-261-1-SV

AV-261-2-SV

A-1515

AV-1501-SV

AV-1518-SV

A-1518

AV-162-SV

AV-1565-SV

A-1512

A-1502

A-214

A-1510

A-1527

A-1504

A-1502-C

A-1506

A-1507

A-1517

A-1505

A-1516

A-1511

** Include on Rod

Foot Mount Flange for SVS-E-OR-PK ... Part No. 232

PARTS LIST

Item

No.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

Description

Retaining Rod

Bowl Gasket

Filter Cone

Bowl

Baffle

Baffle Gasket (not shown)

Nut

Drain Valve Assy

Adjusting Screw

Check Nut

Adjusting Spring

Diaphragm Gasket

Diaphragm Assy

Disc

Bottom Spring

Bottom Plug Gasket

Bottom Plug

Sight Glass

Sight Glass Gasket

Adjusting Screw

“0” Rings (3 req’d)

“0” Rings

Filler Plug

By-pass Disc

By-pass Spring

Ball Check

Bowl Gasket

Felt Seal

Retaining Rod

Dip Tube

Bowl

Part No.

49

101

77

3

76

102

51

SA7

SA53

51

52C

102

SA20R

SA37

105

103

2

103

43

37

41

42

4

137

52

106

101

105

49

74

3

PARTS LIST

1

3

5

7

8

10

12

14

15

17

30

2827

26

1920

2122

25

2

4

6

9

11

13

16

29

18

2324

21

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