diagrama grupo electrógeno 3500 b caterpillar

RE

NR

1243-0

630 P

ag

e

2007 CaterpillarAll Rights Reserved

Printed in U.S.A.

RENR1243-06June 2007

3500B Engine for Electric Power

Conversion3508:5XM1-UP

3508B:

6PN249-UP

3512:6PM1-UP

3516:7KM1-UP

Generation (EPG) with Switchgear

3LS1-UP

4GM171-UP

3MS1-UP 3NS1-UP

2HW1-311CBB1-UP

3512B: 3516B:8RM175-UP

7RN428-UP6WN114-UP6HN138-UP

5AW1-UP 2JW1-UP4AW1-1089

1NW1-148

T

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

Normally open switch that is closed due to an applied condition, and will open again with a specific decrease in that condition.

Normally closed switch that will open with an increase of a specific condition.

Normally closed switch that is open due to an applied condition, and will close again with a specific decrease in that condition.

The circle indicates that the component has screw terminals and a wire can be disconnected from it.

No circle indicates that the wire cannot be disconnected from the component.

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

Electrical Schematic Symbols And Definitions

PressureSymbol

TemperatureSymbol

LevelSymbol

FlowSymbol

A AA

2

A AA1

2

325-PK-14C A

325-PK-14

200-BK-14

T

FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it.

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again.

SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Harness And Wire Electrical Schematic Symbols

SocketPin

Pin or Socket Number

Wire, Cable, or Harness Assembly Identification

Single Wire Connector

Circuit Number Identification

WireGauge

WireColor

Plug Receptacle

9X-1123

ComponentPart Number

Electrical Schematic Symbols And Definitions

11 12 2

Typical representation of a Sure-Seal connector. The plugand receptacle contain both pins and sockets.

Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

40-Pin Deutsch Connector

110-6848 Plug As.or110-6847 Plug As.(Service Replacement)

110-6844 Seal

110-6847 Plug As.

110-6848 Plug As.

or

Wire Gauge Pin # Socket #

14

16-18 8T-8729

9W-0852 9W-0844

8T-8730


14-18 7N-77797N-7780

7N-9737 Plug 7N-9738 Receptacle

1

2

Pin # Socket #14

16-18 8T-8729

9W-0852 9W-0844

8T-8730

16-18

Notes

14-18

4-6

10

12-14

DT, DRC, HD, and Deutsch connectors.

DT, DRC, HD, and Deutsch connectors.

Surseal connectors only.

25-pin CE connectors only.




7N-7780

8N-1548

8N-1542

8N-1540

9X-68568N-1538

7N-7779

8N-1547

8N-1543

8N-1541

9X-68578N-1539


14

16-18 8T-8729

9W-0852 9W-0844

8T-8730

9-Pin HD10 Receptacle

8T-8736 Receptacle

A BC

DE

F

G H

J

Wire Gauge


14

16-18 8T-8729

9W-0852 9W-0844

8T-8730

3-Pin DT Plug

3E-3307 Receptacle As.

3E-3371 Wedge

3E-3368 Wedge

102-8813 Seal

104-2921 Plug As.


14

16-18 8T-8729

9W-0852 9W-0844

8T-8730

2-Pin DT Plug

3E-3362 Wedge

102-8812 Seal

3E-3365 Wedge

3E-3364 Plug As.

3E-3361 Plug As.

102-8803 Receptacle Kit

102-8802 Receptacle Kit

102-8808 Plug Kit

102-8807 Plug Kit

2-Pin Sure-Seal Plug

D86819


1416-18 8T-8729

9W-0852 9W-08448T-8730

4-Pin DT Plug

3E-3376 Receptacle As. 3E-3377 Wedge 3E-3374 Wedge

102-8814 Seal

3E-3373 Plug As.


14

16-18 8T-8729

9W-0852 9W-0844

8T-8730

3E-8558 Bolt

3E-4367 Ring

9X-3265 Seals

9X-0145 Receptacle As.

7X-6222 Connector As.

24 23 2221 20 19

DE

UTS

CH

IPD

DR

C16-24S

AU

SA 3 9 15 21

16 221046 12 2418

137 191

1817

16

15

19

1 23

20

910

23

2221

4

56

7

811

12

13

14 2524

1817

16

15

19

1 23

20

910

23

2221

4

5

6

7

811

12

13

14 2524

Pin # Socket #

16-18

25-Pin CE Plug

4-6

10

12-14

8N-1548

8N-1540

8N-1542

9X-68568N-1538

8N-1547

8N-1543

8N-1541

9X-68578N-1539

8N-1521 Endbell As.


14

16-18 8T-8729

9W-0852 9W-0844

8T-8730

3E-4367 Ring

3E-8557 Bolt

8T-9834 Connector As. 9X-3132 Seals

9X-1343 Receptacle As.

40-Pin DRC Connector

DE

UTS

CH

IPD

DR

C16-40S

40 39 38 37 3635 34 33 32 31

10 20 403026 36166

5 15 25 35

2111 311

24-Pin DRC Connector

Wire Gauge

3T-3044 or8N-1518 Plug As. 3T-3043 or

8N-1517 Receptacle As.

102-8804 Receptacle Kit 102-8809 Plug Kit

104036 6

53531 1

24 6

22 4

21 3119

D86820

3

17

11

26

1

1

21

23

24

25

Front View

Rear View

914

23a

20 21257

21a

3 5

6

8

10

11

12

1516

1

2

17

18

19

22

23

26 28

29 30

32

Component Locations - Prime Power Applications

3

2526

11

15

16

1

18 19

21

23

24

Front View

1

17

Rear View

5

6

9

10

11

1415 16

3

17

1819 20 2125

29 30

7

21a

8

Left Side View

AirCleaner

AirCleaner

Right Side View 4

12

1

2

22

23

26

27

28

31

32

23a

Component Locations - Standby Power Applications

Right Side View

Left Side View

Component LocationComponent Schematic Location

Machine Location Component

Schematic Location

Machine Location

Alarm G-16 1 Sensor - Atmospheric Press G-5 11Alternator G-10 2 Sensor - Crankcase Press G-4 12Assembly - Relay Board K-3 Note 5 Sensor - Engine Coolant Level K-7 Note 4Assembly - Relay Board I-3 Note 5 Sensor - Engine Coolant Temp G-5 14Batteries I-8 Note 1 Sensor - Engine Oil Press (Filtered) G-4 15Breaker - Alternator G-12 1 Sensor - Engine Oil Press (Unfiltered) G-4 16Breaker - Battery G-12 1 Sensor - Engine Speed Timing (Primary) E-5 17Breaker - Control Switch D-14 1 Sensor - Fuel Filter Press (Filtered) G-4 18Breaker - Denox C-12 1 Sensor - Fuel Filter Press (Unfiltered) G-4 19Breaker - EMS II F-16 1 Sensor - L. Turbo Exhaust Temp A-7 20Breaker - Engine Control D-16 1 Sensor - L. Turbo Inlet Press (Note 3) E-4 21,21aBreaker - Mag Relay H-13 1 Sensor - R. Turbo Exhaust Temp A-7 22Breaker - Main Crank E-Stop H-12 1 Sensor - R. Turbo Inlet Press (Note 3) G-5 23,23aBreaker - PRCM L-13 1 Sensor - Turbo Outlet Press G-5 24Breaker - Relay G-13 1 Solenoid - Air Shut-off (Left Side) H-6 25Control - Engine C-7 3 Solenoid - Air Shut-off (Right Side) H-6 26Control - Speed F-15 1 Solenoid - Air Start (if equipped) H-9 27Gauge - Cluster #1 K-16 1 Solenoid - Cylinder Head (Note 2) F-3, F-2 28Gauge - Cluster #2 K-15 1 Solenoid - Start Aid H-6 29Gauge - Cluster #3 K-15 1 Solenoid - Start Aid H-6 30Module - Customer Communication L-10 Note 5 Switch - Alarm Silence H-16 1Module - Loadshare M-8 1 Switch - Charger Fault K-7 Note 1Module - Prog Relay Control K-5 Note 5 Switch - Control D-15 1Module - Relay Driver J-2 Note 5 Switch - Customer Shut-down J-7 Note 1Module - Relay Driver L-2 Note 5 Switch - Disconnect I-9 Note 1Monitor- EMS II I-18 1 Switch - E-Stop E-15 1Motor - Prelube G-6 4 Switch - Fuel Level K-7 Note 1Motor - Starter (1/2 Group) H-10 5 Switch - LH/RH G-16 1Motor - Starter (1/2 Group) H-10 6 Switch - Low Idle F-13 1Potentiometer J-10 Note 1 Switch - Manual Crank G-15 1Pyrometer C-3 1 Switch - Mode/Clear G-16 1Relay - Air Shut-off LH F-14 1 Switch - Overspeed Verify C-15 1Relay - Air Shut-off RH G-14 1 Switch - Prelube Override C-10 1Relay - Denox C-12 1 Switch - Prelube Press D-5 31Relay - E - Stop C-12 1 Switch - Remote Start/Stop K-7 Note 1Relay - E - Stop Lockout D-12 1 Switch - Service H-16 1Relay - Caterpillar Monitoring System E-16 1 Switch - Start Aid C-15 1Relay - Engine Control D-16 1 Terminal Block (TB-1) H-12 1Relay - Mag #1 G-14 1 Terminal Block (TB-2) E-12 1Relay - Mag #2 L-13 1 Terminal Block (TB-3) C-16 1Relay - PRCM H-14 1 Terminal Block (TB-4) G-13 1Relay - Prelube (Master) G-14 1 Terminal Block (TB-5) J-16 1Relay - Prelube (Slave) H-14 1 Terminal Block (TB-6) J-16 1Relay - Shut-down Notify L-12 1 Terminal Block (TB-7) J-16 1Relay - Start Aid Hold H-14 1 Terminal Block (TB-8) I-15 1Relay - Start Aid Start H-15 1 Terminal Block (TB10) D-11 1Resistor G-6 7 Terminal Block (TB-11) D-11 1Sender - Air Inlet Temp J-7 9 Terminal Block (TB-12) K-12 1Sender - Eng Oil Temp J-7 8 Thermocouple (Note 2) A-1, C-1 32Sensor - Aftercooler Temp G-5 10 Timer - Air Shut-off F-15 1Note 1: Customer supplied component.Note 2: One located at each cylinder. Note 3: Locations marked with an "a" indicate the sensor location when the engine is equipped with an air shut-off.Note 4: Located at the Radiator. Note 4: Remote mounted.

RE

NR

1243-0

630 p

ag

es

INPUT SIGNAL WIRES TO ECM

OUTPUT SIGNAL WIRES FROM ECM

SENSOR SUPPLY VOLTAGE

(+) BATTERY SUPPLY WIRES

SIGNAL PLUS

(-) BATTERY / SENSOR RETURN

SIGNAL MINUS

F708-YL

CUSTOMER SUPPLIED24 VDC POWER SUPPLY (FUSED)

+-

200-BK

L20

200-BK

F702-GN998-BR

L19

234678 5

COOL/STOP-2

1

151-OR

200-BK

14

01-PK

02-RD

03-BU

04-BU

12-BK

13 12

05-BU06-BU

07-BU08-BU

09-BU

11

10-BU

10

11-BU

9 8

01-PK

02-RD

03-BU

04-BU

05-BU

06-BU

07-BU

08-BU

09-BU

10-BU

11-BU

RELAY BOARD ASSEMBLY9Y-6497

12-BK

12

RELAY BOARD ASSEMBLY9Y-6497

34567

12

RELAY DRIVER MODULE123-7450

12

13

11R914

12-BK

R915

11-BU

10-BU

09-BU

08-BU

07-BU

06-BU

05-BU

19

9

F10

F9

18R817

R8 10

16

R720 R721

F8

F7

24R623

R6 8

22

25

7R526 R527

F6

F5

30R429

R4 6

28

31

5R332 R333

F4

F3

36R235

R2 4

34

37

3R138 R139

F2

F140

2

11

04-BU

03-BU

02-RD

01-PU

11-BU

10-BU

09-BU08-BU

07-BU06-BU

05-BU

12-BK

04-BU

03-BU

11

240

F1

F2

39R138

R1 3

37

34

4R235 R236

F3

F4

33R332

R3 5

31

28

6R429 R430

F5

F6

27R526

R5 7

25

22

8R623 R624

F7

F8

21R720

R7

16

10R817 R818

F9

F10

9

19

RELAY DRIVER MODULE123-7450

7 6 5 4 3 2 1

15R914

89

R9

1011

11

13

12

1213

200-BK

-B

+B123-6008

PROGRAMABLE RELAYCONTROL MODULE

F10 RM39RM38F9

F8 RM37RM36F7

F6 RM35RM34F5

F4 RM33RM32F3

F2 RM31

RM28RM27RM26RM25RM24RM23RM22RM21RM20RM19RM18RM17RM16RM15RM14RM13RM12

K5 N/O OUTK5 N/C OUTK2 N/O OUTK4 N/C OUTK6 N/C OUTK6 N/O OUTK4 N/O OUTK3 N/C OUTK3 N/O OUTK7 N/O OUT

-BAT.FLYBACK GND

NCNC

RM11RM10RM9RM8RM7RM6RM5RM4RM3RM2

K1 N/O OUTK1 IN

+BAT. FUSED OUTNC

RM30

NCK5 IN

F1

K5 INK2 INK4 INK6 INK7 INK3 IN

RM29+BAT. SW RM1

+BAT. UNFUSED

XXX-XXXXX-XX

36-PU

02-RD

35-PK

XXX-XXXXX-XX36-PU35-PK

XXX-XXXXX-XX

151-ORXXX-XX

XXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XX892-BR893-GN

36-PU

XXX-XXXXX-XX

SHIELD

XXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XX

PLUG AS.3E-6286AEC-40

01-PU

SHIELD

XXX-XX

151-OR

40 SWITCH INPUT 4SWITCH INPUT 539

38 SWITCH INPUT 1NC37

36 RDM 2RDM 135

34 NCSWITCH INPUT 233

32 SWITCH INPUT 3313029282726 NC

NC

2524

NC

SWITCH INPUT 62322 NC

NC2120 CAT DATA LINK -

CAT DATA LINK +1918 NC1716

NC1514 NC13121110090807060504

NC0302

NCNC

SWITCH INPUT 8

FUEL LEVEL123-2993NOTE A

01

SWITCH INPUT 7

12

NC

NCNC

NCNC

NC

12

NC

200-BK

NC

229-BK

102-RDL41

L41

200-BK

35-PK

36-PU

L41

L41

200-BK

36-PU

ATTACHMENTS

200-BK

200-BK

200-BK

151-OR

NCNCNCNCNCNC

1K

NC

200-BK

200-BK

D839-YL

TENGINE OILTEMPERATURE129-9191

1K200-BK

L20

STOP-1

151-OR

SPEED TRIMPOTENTIOMETER(OPTIONAL)

SPM SYNCHRONIZER INPUT(OPTIONAL)

+-

+-

LOAD SIGNAL(FOR SETUP ONLY)

AUXILIARY CONTACT

PULSE WIDTH MODULATEDOUTPUT SIGNAL(TO ENGINE MOUNTED ECM)

OPEN FOR DROOP

+-

LOAD SHARING LINESCOMMON TO ALL UNITS

TO AMMETERS, ECT.ON SWITCHBOARD(OPTIONAL)

TO VOLTMETERS, ECT.ON SWITCHBOARD(OPTIONAL)

XXX-XXXXX-XXXXX-XXXXX-XXXXX-XX

50-400 HZ

+-

XXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XX

6

5

4

3

2

1

6

6

XXX-XXXXX-XX

MAIN BUS

C464-BU

D936-WH200-BK

CBA

GN-18BK-18RD-18

ALARM

VSRETURN

CIRCUITBREAKER

998-BR

998-BR

35-PK

AIR INLETTEMPERATURE129-9191

T

3

103-RD-14

103-RD-14

022-WH

6

024-BR

1

2 NOTES:WITH A BALANCED THREE PHASE LOAD AND UTILITY POWER FACTOR, THECURRENT TRANSFORMERS SHOULD BE WIRED IN THE CORRECT POTENTIAL LEGAND MUST BE PHASED AT THE CONTROL AS FOLLOWS:

PHASE A: POTENTIAL TERMINAL 1, WITH RESPECT TO NEUTRAL, IN PHASE WITH CT TERMINALS 4 TO 5. PHASE B: POTENTIAL TERMINAL 2, WITH RESPECT TO NEUTRAL, IN PHASE WITH CT TERMINALS 6 TO 7. PHASE C: POTENTIAL TERMINAL 3, WITH RESPECT TO NEUTRAL, IN PHASE WITH CT TERMINALS 8 TO 9.

POWER SOURCE CURRENT TRANSFORMERS SHOULD BE SIZED TO PRODUCE 5ASECONDARY CURRENT WITH MAXIMUM GENERATOR CURRENT. CT BURDEN ISESSENTIALLY 0 VA.

CONTACTS TO CLOSE WHEN BREAKER CLOSES.

THIS CONTROL CONTAINS INTERNAL BURDEN RESISTORS. THESE BURDENRESISTORS MUST BE CONNECTED ACROSS POWER SOURCE CURRENTTRANSFORMERS WHENEVER UNIT IS RUNNING TO PREVENT LETHAL HIGHVOLTAGE FROM DEVELOPING ON LEADS TO THESE TERMINALS.

POTENTIAL TRANSFORMER BURDEN IS 5VA PER PHASE

CONTROL SIGNAL LINES SHOULD BE TWISTED PAIRS. SHIELD ISTO BE TIED TO GROUND AT MODULE END ONLY.

040-OR-14

CUSTOMER SHUT-DOWN(REMOTE E-STOP) NOTE A

L20

151-OR

060-YL050-WH

F719-BRF715-PU

CHARGER FAULT

COOLANT LEVELSENSOR 111-3794

REMOTESTART/STOP133-9027NOTE A

CUSTOMER SUPPLIED

J982-ORJ981-WH

L20

150-OR

200-BK200-BK

200-BK

998-BR998-BR

200-BK200-BK200-BK

200-BK200-BK200-BK

L19

L19

CUSTOMER POWERCONNECTION7X-6222DRC-24

200-BK

040506

200-BK

070809101112131415161718192021222324

030201

L19

022-WH024-BR

998-BR998-BR

998-BR

L19

C464-BU

L19

F719-BRD839-YL

B472-YLD936-WH

F715-PU

050-WH060-YL040-OR-14103-RD-14

L19

L19

L19

RS-232C PORT

998-BR

- CAT DATA LINK

998-BR

F702-GN

892-BR

+

998-BR

893-GN

-B+B

F702-GN998-BR

START/RUN-1

200-BK

199-OR

998-BR

F702-GN

103-RD-14040-OR-14060-YL050-WH

XXX-XXXXX-XXXXX-XXXXX-XXXXX-XX998-BR

F702-GN

CW

XXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XX

A

B

C

A

B

C

A CURRENT XFORMER

A AMMETER

B CURRENT XFORMER

B AMMETER

C CURRENT XFORMER

C AMMETER

LOAD SHARE (+)LOAD SHARE (-)LOAD SHARE SHIELD GNDDROOP SWITCH CONTACT ADROOP SWITCH CONTACT B

24 VDC POWER SUPPLY (+)24 VDC POWER SUPPLY (-)

PWM OUTPUT SIGNAL (+)PWM OUTPUT SIGNAL (-)PWM OUTPUT SHIELD GNDLOAD SIGNAL (+) FOR SETUP ONLYLOAD SIGNAL (-)/SPM SYNC SHIELD GNDSPM SYNCHRONIZER INPUT (+)SPM SYNCHRONIZER INPUT (-)SPEED TRIP POT HIGHSPEED TRIM POT WIPERSPEED TRIM POT LOW

GENERATOR

F715-PU

CUSTOMERCONNECTION8T-9834DRC-40

010203

4039383736353433323130292827262524232221201918171615141312

COOL/STOP-1

111009

4

08

998-BR

D839-YL

103-RD-14

B472-YL

D936-WH

080-GN090-PU

L19

07

5

022-WH

024-BR

D936-WHB472-YL

022-WH024-BR

D839-YL

06

050-WH060-YL040-OR-14

F715-PUF719-BR

SPEED ADJUSTPOT (1K OHM)10 TURN122-9458

SA

05

F702-GN

WOODWARDLOADSHAREMODULE

161-0797

04

3

21

C464-BU

200-BK

070-WH

C464-BU

1234567891011121314

1516171819202122232425262728

F719-BR

998-BR

200-BK

020-WH-14

CUSTOMERCOMMUNICATIONMODULE117-6170

151-OR

12

NOTE: CAT DATA LINK WIRES MUST BE TWISTED TOGETHER AND KEPT AS SHORT AS POSSIBLE.

030-BU-14

124-3176 COVER

010-OR-14 SHUTDOWN NOTIFY RELAY-COMMON

SHUTDOWN NOTIFY RELAY-NORMALLY CLOSE D

SHUTDOWN NOTIFY RELAY-NORMALLY OPEN

NOTE A

200-BK

J981-WH

200-BK

J982-OR

START/RUN-2

B472-YL

STOP-2

21

14

200-BK

21

109-6507 SWITCH111-1324 BLOCK

L20

200-BK

103-RD-14

200-BK

37383940

0403

0807

3635

3231

2827

2423

2019

1615

1211

0201

0605

3433

3029

2625

2221

1817

1413

1009

150-OR

200-BK

F705-PK

103-RD-14

E797-WH

998-BR

E798-PK

102-RD

102-RD

113-OR-14

998-BR

DENOXBREAKER114-1142

10A

DNCB

21

L43

L43

102-RD-14

102-RD

102-RD-10

200-BK

113-OR-14

200-BK

103-RD

102-RD-1016A

150-OR

150-OR

NOTE G:

NOTE D:

150-OR

114-OR-14

150-OR

102-RD-14

150-OR

200-BK

200-BK

150-OR

200-BK 200-BK

229-BK

876543211 2 3 4 5 6 7 887654

010203040506081012071409111315161718192021222324

3

252321172422201918161514121008131109070406050302

L42

L42

200-BK

21113-OR-14

200-BK

L42

110A

PRCMBREAKER114-1142

PRCMCB

2

102-RD

102-RD-14

200-BK

L42

200-BK

151-OR

113-OR-14

102-RD

30

87

87a

8586

PRCM RELAY9Y-2921

PRCMR

102-RD

F721-GY

102-RD

F721-GY

F721-GYOFF-A

AUTO-A

STOP-A

START-A21

22

23

24

25

926-RD

104-RD

104-RD

104-RD-14

104-RD-14

NOTE F:

NOTE B:

200-BK

151-OR

L41 PROGRAMMABLE RELAY CONTROL MODULE POWERL42 PRCM RELAY POWERL43 CONTROL/ECM/EMS/DENOX POWER

200-BK

103-RD-14

103-RD-14

103-RD-14

102-RD

105-RD

102-RD-10

103-RD-147

ECM BREAKER114-1143

F721-GY

104-RD-14

111213141516

987

10

INDICATES "CLOSED"

BEFORE BREAK"

2423

-INDICATES "MAKE

STOPAUTO

MAN.START

OFFRESET

20

171819

START

CONTROL SWITCH CHART

6

102-RD-6

54321

102-RD

CONTACTS

109-RD-6

101-RD-6

01

102-RD

OFF/RESET

NOTE BLOCK

L1 INJECTOR WIRINGL2 EXH TEMP SENSOR PWR/RTNL3 SPD/TIMINGL4 TIMING CALIBRATIONL5 ETHERL6 FUEL FILTER PRESSURES & AFTERCOOLER TEMPERATUREL7 ANALOG ENGINE SENSOR SIGNALSL8 ANALOG SENSOR PWR/RTNL9 ISOCHRONUS/DROOP SIGNALSL10 STARTER RELAY SIGNALL11 CAT/CAT2 DATA LINKS (NOTE: PAIRS ARE TWISTED TOGEATHER)L12 CUSTOMER SHUT-DOWNL13 SWITCH GEARL14 AIR SHUTOFF/PRELUBEL15 ETHER PULL-IN/HOLD-INL16 ECM (+)BATT/(-)BATTL17 AIR SHUT-OFF SOLENOIDSL18 ELECTRIC/AIR STARTER SOLENOIDSL19 CUSTOMER SUPPLIED WIRINGL20 CAT DATA LINK (NOTE: PAIR IS TWISTED TOGEATHER)L21 ECM (+)BATTERYL22 ECM (-)BATTERYL23 STARTER MAG RELAYSL24 SPEED/DROOP SIGNALSL25 AIR SHUT-OFF/PRELUBE RELAY SIGNALSL26 STARTER MAG RELAYS CONTACTSL27 CUSTOMER SHUT-DOWNL28 CONTROL/OVERSPEED/ETHER SWITCHESL29 ETHER PULL-IN/HOLD-IN RELAY SIGNALS/CONTACTSL30 AIR SHUT-OFF SOLENOIDSL31 SPEED ADJUST POTENTIOMETER - WOODWARD SPEED SIGNALL32 EMS-II CUSTOMER INTERFACEL33 REMOTE START/STOPL34 EMS-II CUSTOMER INTERFACEL35 EMS-II CUSTOMER INTERFACEL36 EMS-II HARNESS CODEL37 SECONDARY CAT DATA LINK (NOTE:PAIR IS TWISTED TOGEATHER) L38 EMS-II GAUGE CODEL39 MISC (-)BATTL40 CUSTOMER INTERFACE (-)BATT

22

25

21

1112

1516

1920

2324

2728

3132

35

8

200-BK

36

09

200-BK

200-BK

103-RD-14

ESR

E-STOP RELAY9Y-2921

8586

87a

87

30

10

1314

17

103-RD-14

30

87

87a

86 85

200-BK-10

PECMCB

200-BK200-BK200-BK

L29

200-BK

102-RD-14

113-OR-14

200-BK

200-BK

114-OR-14

102-RD-14

3

103-RD

EMSR

EMS-II RELAY9Y-2921

8685

87a

8730

199-OR

18

2122

2526

29

102-RD-141

E798-PK

104-RD

101-RD-6

109-RD-6

2

CSCB

30

104-RD-10

102-RD-6

150-OR-10

L38 L38

L40

229-BK

200-BK200-BK

33

C465-OR-10

102-RD

199-OR

NOTE K:

199-OR

199-OR

200-BK

103-RD

103-RD

34

0708

E-STOP LOCKOUT RELAY9Y-2921

ESLR

103-RD-14

4

103-RD

199-OR

XXX-XX-4

30

87

87a

86 85

200-BK

DENOX RELAY9Y-2921

DNOXR

200-BK

998-BR

1

200-BK

2

103-RD

102-RD

200-BK

200-BK

J982-OR

998-BR

200-BK

200-BK

E797-WH

200-BK200-BK200-BK

200-BK

200-BK200-BK

200-BK

200-BK

L39

L39 L39

200-BK200-BK200-BK

L39

102-RD

J981-WH

L37

F702-GN

103-RD-14

LOW IDLE SW4D-1836NOTE A

213

LIS

200-BK

L40

998-BR

102-RD-6

051-WH

052-YL

053-GN

049-OR

200-BK

200-BK

200-BK

200-BK

049-OR

053-GN

051-WH

052-YL

10A

053-GN

049-OR

200-BK

052-YL

051-WH

L38

200-BK

TB-10

TB-11

CONB

SERC

INSTRUMENT BOXINNER

BULKHEADSERVICE

CONNECTOR9W-1951

XXX-XX

F720-GN

L36

L28

L28

XXX-XXXXX-XX-8XXX-XXXXX-XX-8XXX-XXXXX-XX-4

113-OR-14

XXX-XX

XXX-XX

2

F706-PU

395-BR-14394-GN-14

382-PK-14F710-BRF707-WH

F720-GN

F717-YL

C465-OR-10

926-RD

F705-PKF708-YLF702-GNF722-OR

E799-BR

101-RD-6109-RD-6304-WH-10

F715-PU

314-PU-10

998-BR

F701-BR

JHGFEDCBA

229-BK

893-GN892-BR

150A

L27

L26

L22229-BK-14229-BK-14

MAG RELAYSBREAKER116-7655

MAGCB

2

XXX-XX

200-BK

XXX-XX

200-BK-10

200-BK

L33

TB-2

998-BR

L29

F719-BR

L21

XXX-XX

F716-WH

E797-WH

INSTRUMENT BOXCONNECTOR 'A'

25-PIN3T-3043

L23

103-RD

L30

L31

L29

L30

INSTRUMENT BOXCONNECTOR 'B'

25-PIN8N-1517

1

L24

104-RD-10

L24

113-OR-14

200-BK

107-RD-10107-RD-10

200-BK

102-RD

CONTROL SWITCHBREAKER114-1142

998-BR

AUTO

F721-GY

F702-GNF722-OR

05

105-RD

200-BK

200-BK

102-RD-10

L26

200-BK

200-BK

150-OR040-OR-14

105-RD

L23

050-WH

104-RD

C465-OR-10

F722-OR

060-YL

998-BR

114-OR-14

998-BR

L36

150-OR

102-RD-10

TB-3

15

14

13

12

10

9

8

7

20

19

5

4

3

2

103-RD-14

18

17

21

ES

65

F706-PU

EMSSS

11

30

87

87a

EMSCB

SC

SAS

OSS

AST

060-YL

050-WH

040-OR-14

200-BK

F716-WH

86

6

85

ECM RELAY9Y-2921

F705-PK

16

F702-GN

104-RD

F722-OR

104-RD998-BR

-B S D +B

1 2 3

3

109-6507E-STOP

113-OR-14

F706-PU150-OR

OVERSPEED VERIFY SW7N-8001

L20

START-K

WH

RD

055-WH

F708-YL

200-BK

BK

21

STOP-K

AUTO-K

OFF-K

106-RD-14

START2

STOP2

AUTO2

OFF2

OFF1

AUTO1

103-RD-14

STOP1

START1

START-B

STOP-B

AUTO-B

OFF-B

2 31

200-BK200-BK

PECMR

F716-WH

STARTING AID SWITCH8N-0694 MOMENTARY

150-OR-10

103-RD-14

EMS-II BREAKER114-1142

10A L33

L42

L28

200-BK

998-BR

102-RD-14

F720-GN

L40

998-BR

113-OR-14

F717-YL

200-BK

CONTROL SW127-2331

055-WH

F708-YL

L21

AIR S/ORELAY LH9Y-2921

SPEED CONTROL9X-9591

150-OR-14

103-RD-14

L31080-GN070-WH

090-PU

150-OR 150-OR-14

105-RD

F702-GN

C465-OR-10

RELAY-ONESHOT 2.4 SEC

9X-3207

8586

87

F708-YL

L33

998-BR

229-BK

MINIMUM PULL-IN VOLTAGE: 14.4 VDCMINIMUM HOLD-IN VOLTAGE: 7.0 VDC

L30

F717-YL

1

12

102-RD-10

200-BK

L28

F716-WHF717-YL

010203

L35

L38

200-BK

2

MCESCB

24

104-RD

232221

200-BK

150-OR

201918171615141312

MAN CRANKE-STOPBREAKER114-1142

200-BK

200-BK

200-BK

1110

200-BK

200-BK

09

10A

F720-GN

200-BK

0807060504

200-BK

COND

INSTRUMENT BOXPOWER CONNECTOR

9X-0145DRC-24

102-RD-6

L40 L40

F706-PUL28

113-OR-14

L36

200-BK

998-BR

998-BR

200-BK

102-RD-10

998-BR

998-BR

200-BK

200-BK

200-BK

200-BK

200-BK

150-OR

200-BK

TB-8

TB-7

2

1

RHLH

ALS

ALARM

SS

MCS

5 4

2 1

200-BK

200-BK118-GN

SAR2SAR1

ASOS2

ASOS1

998-BR

4

C465-OR-10

3

1

8586

87a

87

105-RD

30

2

L32L34

022-WH

024-BRD936-WH

B472-YLD839-YL

TB-6

104-RD-10PRELUBE RELAYSLAVE 9X-8124

PPRS2 1

3 4

C464-BU

XXX-XX

XXX-XX024-BR

XXX-XXB472-YLD839-YL

XXX-XX

052-YL

XXX-XXD936-WH

025-GN

L20

200-BK

ELECTRONIC MONITORING SYSTEM-II158-6255

+ 24 VOLT INGROUND+ V CLUSTERMODULE CLOCK

MODULE LOADMODULE DATA

ACTION LAMPSERVICECLEARTRANS SPEED INENGINE SPEED INALTERNATOR 'R'SENSOR 1/SW 11SENSOR 2/SW 12SENSOR 3/SW 13SENSOR 4/SW 14SENSOR 5/SW 15SENSOR 6/SW 16SENSOR 7/SW 17SENSOR 8/SW 18+ 8 VOLT OUTACTION ALARMDATA LINK +DATA LINK -HARNESS CODE 0HARNESS CODE 1HARNESS CODE 2HARNESS CODE 3HARNESS CODE 4HARNESS CODE 5SWITCH 1SWITCH 2SWITCH 3SWITCH 4SWITCH 5SWITCH 6SWITCH 7SWITCH 8SWITCH 9/FUELSWITCH 10/FUEL 09

182111324020392919061622120331140504243828100827371707303626332313

3515

25340201

MANCS

30

XXX-XX

XXX-XXXXX-XX

XXX-XXXXX-XX028-GY

892-BR

150-OR

L34

XXX-XX

027-PU

029-YL

026-OR

025-GN

028-GY

ALARM3N-5762

200-BK

L35

87

893-GN

TB-5

L29

F705-PK 104-RD

118-GN

304-WH-10

104-RD-14

L30

F707-WH104-RD

104-RD

107-RD-10

107-RD-10

104-RD

104-RD-14

394-GN-14

87a

395-BR-14

GAUGE 2OIL FILTER DIFFFUEL FILTER DIFF

EXHAUST TEMPINLET RESTRICTION

GAUGE 1VOLTAGE

OIL PRESSCOOLANT TEMPFUEL PRESS

394-GN-14

GAUGE CLUSTER 2112-2975

XXX-XX022-WH

051-WH

XXX-XX026-OR029-YL200-BK200-BK200-BK200-BK

053-GN049-OR

L36

926-RD

86

200-BK


85

395-BR-14

F708-YL

PPRM

055-WHF708-YL

055-WH

SMMS1

200-BK

XXX-XX

ETHERHOLD RELAY9Y-2921

ETHERSTART RELAY9Y-2921

PRELUBE RELAYMASTER 9Y-2921

MAG RELAY #19X-8124

MAG RELAY #29X-8124

6

4

3

1

027-PU

027-PU

SERVICESWITCHMOMENTARY8N-0694NOTE A

231

5

23

85 86

87a

30 87

31 2

314-PU-10

382-PK-14

L35

998-BR

F710-BRF707-WH

L26

F701-BRE799-BR E799-BR

87a

87

30

30

87

87a

86 85

SMMS22 1

3 4

F701-BR105-RD

MANUALCRANKSWITCHMOMENTARY8T-9637

EMS-II HARNESS CODE

STANDBY PANEL HARNESS CODE 0 = OPEN HARNESS CODE 1 = OPEN HARNESS CODE 2 = GND HARNESS CODE 3 = GND HARNESS CODE 4 = GND HARNESS CODE 5 = GND

PRIME PANEL HARNESS CODE 0 = OPEN HARNESS CODE 1 = GND HARNESS CODE 2 = OPEN HARNESS CODE 3 = GND HARNESS CODE 4 = GND HARNESS CODE 5 = GND

PREMIUM PANEL - SCAC HARNESS CODE 0 = GND HARNESS CODE 1 = OPEN HARNESS CODE 2 = OPEN HARNESS CODE 3 = GND HARNESS CODE 4 = GND HARNESS CODE 5 = GND

PREMIUM PANEL - JWAC HARNESS CODE 0 = OPEN HARNESS CODE 1 = OPEN HARNESS CODE 2 = OPEN HARNESS CODE 3 = GND HARNESS CODE 4 = GND HARNESS CODE 5 = GND

C464-BU

103-RD-14

027-PU

AIR S/ORELAY RH9Y-2921

104-RD-14

055-WH

200-BKL23

MODE/CLEARSWITCHMOMENTARY7N-8008NOTE A

2

RH/LH8D-2676NOTE A

ALARM SILENCE9W-0073NOTE A

GC3GC2GC1

EMS

105-RD

107-RD-10

1

J981-WH020-WH-14

030-BU-14

200-BK

NOTE A

NOTE A

200-BK

199-OR

022-WH024-BR

D936-WHB472-YL

D839-YL

C464-BU

L37

025-GN

029-YL

028-GY

200-BK

NOTE A

NOTE A

C464-BU

103-RD

200-BK

30

87

87a

104-RD-14

8586

1

NOTE E:

NOTE C: 102-RD

102-RD-14

SHUT-DOWNNOTIFY RELAY9Y-2921

STOP

200-BK

63ABATTERYBREAKER107-5856

BATTCB

2

107-RD-10

NOTE H:

L37L20

027-PU

L20

1 2

21

ALTCB

TB-1

RCB

TB-4

CONA

050-WH060-YL040-OR-14103-RD-14

TB-12

L33

030-BU-14

030-BU-14

+BATT

L27F715-PU

010203

4039383736353433323130292827262524232221201918171615141312

L31

020-WH-14

010-OR-14

E798-PK

090-PU080-GN

D839-YL

B472-YLD936-WH

024-BR

022-WH

XXX-XX

010-OR-14

E797-WH 11100908

J982-ORJ981-WH

229-BK-14

150-OR-14150-OR-14

893-GN892-BR

229-BK-14

998-BR

RELAY BREAKER107-5857

ALTERNATORBREAKER125-7096

INSTRUMENT BOXCONNECTOR

9X-1343DRC-40

L32

L32

892-BR893-GNL20

32A

07

L22

GAUGE 3BOOST

A/C TEMPINLET AIR TEMPENGINE OIL TEMP


020-WH-14

L42

06

L21L21

NOTE I:

102-RD-6

104-RD-14

102-RD-6

200-BK-10

E798-PK

05

102-RD-10

102-RD-6

104-RD-10

F702-GN

04

ATTACHMENTS

63A

SDNR

L23

L26

070-WH

F719-BR

25

06

03040102

40393837

CONNECTOR PIN ASSIGNMENT REPRESENTS

STANDARD RIGHT HAND SERVICE USING

INTERNAL BOX HARNESS P/N 121-4101.

CONNECTOR PIN ASSIGNMENT REPRESENTS

LEFT HAND SERVICE USING INTERNAL

BOX HARNESS 121-4102.

J982-ORXXX-XX

998-BR998-BR998-BR

111-1323 (N.O.)111-1323 (N.0.)111-1324 (N.C.)111-1324 (N.C.)

XXX-XX

XXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XX

892-BR893-GN

893-GN

132-8095DIAGRAM-WIRING

GENSET - NON-EMCP

THERMOCOUPLECONNECTION9X-1343DRC-40

L20

XXX-XX

15Y

15R

- ++-

13R

13Y

EXHAUSTPORT #13

114-2410

EXHAUSTPORT #15

11Y

11R

- ++-

9R9Y

7Y7R

- ++-+

5R5Y

01

02

03

04

05

06

07

08

09

10

11

12

13

14

15

16

17

18

01

02

03

04

05

06

07

08

09

10

11

12

13

14

15

16

17

18

3Y

EXHAUSTPORT #3

EXHAUSTPORT #1

EXHAUSTPORT #5

EXHAUSTPORT #7

EXHAUSTPORT #9

EXHAUSTPORT #11

3R

--

21 1 2 21 1 2 21 1 2

1R1Y

+

12

EXHAUSTPORT #12

EXHAUSTPORT #10

2 112

EXHAUSTPORT #8

EXHAUSTPORT #6

2 112

EXHAUSTPORT #2

2Y2R

4R4Y

6Y6R

8R8Y

10Y

10R

12R

12Y

EXHAUSTPORT #4

YELLOW (+)

RED (-)

115-9609THERMOCOUPLE (16)K TYPE

PYROMETERALTRONICDPY-4118U

XXX-XX

21 1 2

12

EXHAUSTPORT #16

EXHAUSTPORT #14

2 114Y

XXX-XX

892-BRL20

XXX-XX

14R

16R

16Y

L20892-BR893-GN

L20

THERMOCOUPLECONNECTION8T-9834DRC-40

F721-GY

CONC

XXX-XX

MODULE USED INABSENSE OFWOODWARDSIGNAL PIN-19

NOTE J:

892-BR

AIR SHUT-OFFTIMER

893-GN

-+ +

2

+- -+ -+ + - -+ + -

1

-

SET TO TYPE 'K'& FAHRENHEIT

H401-PU

H401-PU

F719-BR

F715-PU

H401-PU

F715-PU

F719-BR

L12

AIR SHUTOFFSWITCH (LH)227-7483

200-BK-10

RD-00

BK-00

NEG POSPOSNEG

CUSTOMERSUPPLIED

DISCONNECTSWITCH

998-BR

F703-GY252423222120191817161513110914071210080605

ABC AB

382-PK200-BK

ETHER SOL #29X-7137BK

12

BU

RES1RD-16RD-16

2 1

AIR SHUT-OFFSOLENOID RH233-8020

MOTOR

200-BKBU382-PK

DIODE AS.1W-9070

21

BK926-RD200-BK-14382-PK-14

395-BR-14

200-BK-10

200-BK-14

ATTACHMENTS

200-BK-14394-GN-14

L5

DIODE AS.1W-9070

ETHER SOL #19X-7137

PRELUBEMOTOR AS.3T-7583

AIR SHUT-OFFSOLENOID LH233-8020

+

RESISTOR AS.9X-9584

RESISTOR AS.9X-9584

1 2

RD-16RD-16

394-GN-14395-BR-14

L17

C

200-BK-10

A

B

382-PK-14200-BK-14926-RD

C465-OR-10

RES2

C

040302

2523211724222019181615141210081311090704

WH-18

BK-18

BK-18

WH-18

A746-PK

F713-OR

F714-PK

997-OR

993-BR

997-OR

993-BR

997-OR

993-BR

993-BR

997-OR

997-OR

993-BR

995-BU

996-GN

998-BR

999-WH

996-GN999-WH

ABCABCABC

0605

ABOR-18

YL-18

GN-18

+V ANALOG

SIGNAL

ANALOG RET

DIGITAL RET

SIGNAL

+V SPD/TIM

WH-18

BK-18

OR-18

OR-18

BK-18

WH-18

+V ANALOG

SIGNAL

ANALOG RET

ANALOG RET

SIGNAL

+V ANALOG

OR-18

YL-18

GN-18

+V ANALOG

SIGNAL

ANALOG RET

TURBOOUTLETPRESSURESENSOR194-6724

LEFTTURBOINLETPRESSURESENSOR161-9926

RIGHTTURBOINLETPRESSURESENSOR161-9926

ENGINEOILPRESSURESENSORUNFILTD194-6725

ENGINECOOLANTTEMPSENSOR102-2240

ENGINESPEED/TIMINGSENSOR

129-6628

C

ANALOG RET

SIGNAL

+V ANALOG

GN-18

F731-OR

F730-GY

F729-GN

F728-BR

F727-GN

F726-YL

A712-BR

A711-PU

A710-GY

A709-OR

A708-BR

A707-PU

A706-GY

A705-YL

A704-GN

A703-BR

A702-PU

A701-GY

YL-18

OR-18

SOL 14&16 RETURN

SOL 13&15 RETURN

SOL 10&12 RETURN

SOL 9&11 RETURN

SOL 6&8 RETURN

SOL 5&7 RETURN

SOL 2&4 RETURN

SOL 1&3 RETURN

SOLENOID 16 POWER

SOLENOID 15 POWER

SOLENOID 14 POWER

SOLENOID 13 POWER

SOLENOID 12 POWER

SOLENOID 11 POWER

SOLENOID 10 POWER

SOLENOID 9 POWER

SOLENOID 8 POWER

SOLENOID 7 POWER

SOLENOID 6 POWER

SOLENOID 5 POWER

SOLENOID 4 POWER

SOLENOID 3 POWER

SOLENOID 2 POWER

SOLENOID 1 POWER

L1

A747-GY

OR-18

YL-18

GN-18

+V ANALOG

SIGNAL

ANALOG RET

ATMOSPRESSURESENSOR161-9926

C B A993-BR

997-OR

A747-GY

PRELUBEPRESSURESWITCH3N-1400NOTE A

L9

L2

L6 F725-WH

FUELFILTERPRESSURESENSORFILTD194-6725

ANALOG RET

SIGNAL

+V ANALOG

GN-18

YL-18

OR-18

C B A993-BR

997-OR

F725-WH

F700-BU

F701-BR

E799-BR

A746-PK

A747-GY

F713-OR

994-GY

F714-PK

E798-PK

F704-OR

F703-GY

F702-GN

SHUTDOWN NOTIFY POWER

TURBO IN EXH RH TEMP SNSR

TURBO IN EXH LH TEMP SNSR

RATED SPEED SIGNAL (TERM S)

AFTERCOOLER TEMPERATURE SNSR

A751-YL

OIL PRESSURE SNSR - FILTERED

TURBO INLET LH PRESSURE SNSR

ATMOSPHERIC PRESSURE SNSR

TURBO OUTLET PRESSURE SNSR

3.5A PWM RETURN

13

03020814

2023

07

19

TURBO INLET RH PRESSURE SNSR

ROCKFORD FAN VALVE

CRANK

L8

L7

L7

A700-OR998-BR

F723-PKF724-PU

ANALOG RET

SIGNAL

+V ANALOG

A751-YL

993-BR

997-OR

E798-PK

L3

F704-OR

A700-OR

998-BR

OR-18

+V DIGITAL

SIGNAL

DIGITAL RET

TURBOEXHAUSTTEMP RH163-7882

TURBOEXHAUSTTEMP LH163-7882

DIGITAL RET

SIGNAL

+V DIGTAL

OR-18

998-BR

A700-OR

F703-GY

F737-YLE795-YL

A746-PK

F713-ORF714-PK

995-BU

997-OR993-BR

G770-WH

F737-YL

997-OR

993-BR

ABC

OR-18

YL-18

GN-18

+V ANALOG

SIGNAL

ANALOG RET

G769-PU

E797-WH

A716-PU

A715-GY

A751-YL

AFTERCOOLERTEMPSENSOR102-2240

A714-PK

L10

L4

F724-PU

F723-PK

2 1

995-BU

COOLANT TEMPERATURE SNSR

TIMINGCALI-BRATION

32 D-KEY

PLUG AS.101-0205

09

24

2501293516402634

15

283822371831123006

1005111721

333904

2736

FUELFILTERPRESSURESENSORUNFILTD194-6725

CRANKCASEPRESSURESENSOR161-9926

ANALOG RET

SIGNAL

+V ANALOG

C B A993-BR

997-OR

E795-YL

997-OR

993-BR

ABC

OR-18

YL-18

GN-18

+V ANALOG

SIGNAL

ANALOG RET

ENGINEOILPRESSURESENSORFILTD194-6725

21

E797-WH

F737-YL

FUEL PRESSURE SNSR - UNFILTERED

SHUTDOWN NOTIFY RETURN

211 221

1 2211 2211 221

A713-GN

A716-PU

G770-WH

CYLINDERHEADSOL 16

CYLINDERHEADSOL 14

G770-WH

A714-PK

YLYL

YLYL

G769-PU

A715-GY

CYLINDERHEADSOL 15

CYLINDERHEADSOL 13

A713-GN

G769-PU

YLYL

YLYL

YL

YLYL

A713-GNG769-PUA715-GY

YL

A716-PUG770-WH

A702-PUF727-GNA704-GNA706-GYF729-GNA708-BRA710-GYF731-ORA712-BR

A711-PUF730-GYA709-ORA707-PUF728-BRA705-YL

YLYL

YLYL

A701-GY

F726-YL

F726-YL

A703-BR

A705-YL

F728-BR

F728-BR

A707-PU

A709-OR

F730-GY

F730-GY

A711-PU

A712-BR

F731-OR

F731-OR

A710-GY

CYLINDERHEADSOL 11

CYLINDERHEADSOL 9

CYLINDERHEADSOL 7

CYLINDERHEADSOL 5

CYLINDERHEADSOL 3

L1

CYLINDERHEADSOL 1

CYLINDERHEADSOL 12

CYLINDERHEADSOL 10

CYLINDERHEADSOL 8

CYLINDERHEADSOL 6

CYLINDERHEADSOL 4

YLYL

YLYL

YLYL

CYLINDERHEADSOL 2

YLYL

A714-PK

A703-BR

YLYL

YLYL

INJECTOR GP (16)

A708-BR

F729-GN

F729-GN

A706-GY

F726-YL

A704-GN

1 221

F727-GN

A701-GY

F727-GN

A702-PU

1 2211

1

2

2

YLYL

RECEPT AS. (16)9X-0352

L12

XXX-XXXXX-XX-8XXX-XXXXX-XX-8XXX-XX

ENGINECONNECTION 'B'25-PIN8N-15184-6 GA. 19&208-10 GA. 1,22&2412-14 GA. 7,9,11&1316-18 GA. ALL OTHERS

L14

L11

L8

L2

L3

SW7 (UNUSED)

E795-YL

996-GN

999-WH

892-BR

F722-OR

F719-BR

C-KEYPLUG AS.101-0204

F710-BR

F718-BU

F721-GY

F723-PK

F724-PU

229-BK-14

229-BK-14

113-OR-14

CRANKCASE PRESSURE SENSOR

+V SPEED/TIMING

ENG SPEED/TIMING SIG

SECONDARY CAT DATA LINK (-)

CAT DATA LINK (+)

CAT DATA LINK (-)

DROOP SPEED SIG (TERM D) SW10

OVERSPEED VERIFY

DOUT 2 (UNUSED)

ETHER START RELAY

SPD PWM 1B- (UNUSED)

SPD PWM 1B+ (UNUSED)

INSTRUMENT BOXSERVICECONNECTOR CAP8C-6354

ECM ON/OFF - KEYSWITCH INPUT

F720-GN

993-BR

997-OR

998-BR

L6

F725-WH

XXX-XX

XXX-XX

XXX-XX

E796-GN

XXX-XX

F715-PU

J981-WH

A700-OR

F705-PK

XXX-XX

J982-OR

893-GN

F708-YL

F707-WH

F717-YL

F716-WH

F706-PU

150-OR-14

150-OR-14

FUEL PRESSURE SNSR - FILTERED

CAN DATA LINK (+) (UNUSED)

HSDL SHIELD GROUND (UNUSED)

CAN DATA LINK (-) (UNUSED)

OIL PRESSURE SNSR - UNFILTERED

ENGINE SHUTDOWN SIGNAL 'C' SW2

ECS IN AUTO STATUS SW9

SECONDARY CAT DATA LINK (+)

DIG SNSR PWR (8V)

PRELUBE PUMP

PRELUBE PRESSURE SWITCH

TIMING CAL-FAN SPD(+)

TIMING CAL-FAN SPD(-)

AIR SHUTOFF

ETHER HOLD RELAY

START/RUN/STOP2 SW4

F718-BU

BATTERY(-)

BATTERY(-)

BATTERY(+)

BATTERY(+)

ETHER SWITCH SW8

ANA SNSR RETURN

34

L13

L15

START/RUN/STOP1 SW3

L4

01

17

161510

3731

3238

07

0903

13

26

24

20

14

08

02

22

25

3036

2935

21

27

28

40

39

33

18121105

19

2306

04

ANA SNSR PWR (5V)

DIG SNSR RETURN

ENGINE SHUTDOWN SIGNAL 'D' SW6

F722-OR

AIR SHUTOFFSWITCH (RH)227-7483

E797-WH

998-BR

E798-PK

L16

L18

L15

L13

L14

L9

L10

L17

E798-PK

E798-PK

E797-WH

L1

L9

L11

L12

L11

998-BR

L13L15

998-BR

F704-OR

L11

L8

ABCC B A

OR-18

YL-18

GN-18

WH-18

BK-18

GN-18

YL-18

OR-18

L6

L14

FOR 3508B ONLY

A703-BR

A704-GN

A705-YL

A706-GY

A707-PU

A708-BR

F726-YL

F727-GN

F728-BR

F729-GN

A702-PU

A701-GY

SOL 6&8 RETURN

SOL 5&7 RETURN

SOL 2&4 RETURN

SOL 1&3 RETURN

SOLENOID 8 POWER

SOLENOID 7 POWER

SOLENOID 6 POWER

SOLENOID 5 POWER

SOLENOID 4 POWER

SOLENOID 3 POWER

SOLENOID 2 POWER

SOLENOID 1 POWER

37 D-KEY

PLUG AS.101-0205

16263238

31303605172739

XXX-XX-4

RD-00

BK-00

RD-6

200-BK-6200-BK-10

101-RD-6

BK-6

C465-OR-10

200-BK-10

L7

OR-18

E796-GN

1/2 MOTOR GP.

8N-3896

E796-GN

F716-WH

926-RD

F717-YL

F720-GNF706-PU

XXX-XX

L13

XXX-XX-4

XXX-XX

C465-OR-10

F707-WHF710-BR382-PK-14

394-GN-14395-BR-14

113-OR-14

L14

113-OR-14

L11892-BR893-GN

229-BK-14

F701-BR

L9

L16

ENGINECONNECTION 'A'25-PIN3T-30444-6 GA. 19&208-10 GA. 1,22&2412-14 GA. 7,9,11&1316-18 GA. ALL OTHERS

XXX-XX

101-RD-6

998-BR

314-PU-10

F715-PU

304-WH-10109-RD-6101-RD-6

150-OR-14

E799-BR

150-OR-14

F722-ORF702-GN

229-BK-14

J981-WHJ982-OR

L5

MOTOR

BATMTR

SG

200-BK-10

XXX-XX

L18

XXX-XX

314-PU-10

304-WH-10

109-RD-6

200-BK-6

RD-00

1/2 MOTOR GP.

8N-3896

XXX-XX

304-WH200-BK

AIR STARTERSOLENOID5N-8980

200-BK-10

E798-PK

BK-00

F708-YL

F719-BR

L17

2

RD-00

L18 1

L15

E797-WH

L10

BK-00

01

G S

MTR BAT

MOTOR

200-BK-6

200-BK-10

2

FOR 3512B/3516B ONLY

L1

C465-OR-10

994-GY

200-BK-10

109-RD-6

304-WH

101-RD-6

101-RD-6

101-RD-6

200-BK-10

200-BK-6

1

XXX-XX

200-BK-6

(-)(+)

115-5163

ALT35 AMP

+ R

YLYL

NON-ELECTRIC STARTERENGINES WITH 115-5163POWER DISTRIBUTION BOX.

200-BK-10

BK-6

L7

L10

L3

L16

L2

L4

200-BK-10

L5

E798-PK

L10L9

L17

L14

E797-WH

998-BR

L13L15

L16

RD-6

MOUNTING GP.126-9191

-

994-GY

F721-GYF705-PK

XXX-XX

C B A

030201

NOTE G: (-)BATTERY TO BE PROVIDEDTO DENOX SYSTEM ENGINE HARNESSIF PRESENT.

NOTE D: UNSWITCHED POWER TO BE PROVIDEDTO DENOX SYSTEM ENGINE HARNESSIF PRESENT.

NOTE F: (-)BATTERY TO BE PROVIDEDTO CCM CONTROLIF PRESENT.

NOTE B: SWITCHED POWER TO BE PROVIDED TO CCM CONTROL (+)BATTERYIF PRESENT.

NOTE K: SWITCHED POWER TO BE PROVIDED TO DENOX SYSTEM ENGINE HARNESS IF PRESENT.

NOTE E: (-)BATTERY TO BE PROVIDEDTO PRCM CONTROLIF PRESENT.

NOTE C: SWITCHED POWER TO BE PROVIDEDTO PRCM CONTROL (+)BATTERYIF PRESENT.

NOTE H: CIRCUITS 892-BR AND 893-GN MUST BETWISTED TOGETHER AND KEPT AS SHORT ASPOSSIBLE BETWEEN INSTRUMENT BOX ANDOTHER DEVICES.

NOTE I: CIRCUITS J981-WH AND J982-OR MUST BETWISTED TOGETHER AND KEPT AS SHORT ASPOSSIBLE BETWEEN INSTRUMENT BOX ANDOTHER DEVICES.

NOTE J: SIGNAL TO BE PROVIDED FROM WOODWARD LOADSHARE PIN-19. IF PRESENT.

NOTE A: SWITCH SHOWN IN NORMAL ENGINE RUNNING POSITION

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A

B

C

D

E

F

G

H

I

J

K

L

A

B

C

D

E

F

G

H

I

J

K

L

M

diagrama grupo electrógeno 3500 b caterpillar

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