diamet klang malaysia sdn. bhd
TRANSCRIPT
APMA Forum 2011 1
30th Oct 2011
Norhamidi Muhamad
Dept. of Mechanical Engineering, Universiti Kebangsaan Malaysia
Overview of Powder Metallurgy Activities in Malaysia
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Presentation outline
Introduction – Malaysian Powder Metallurgy and Particulate Materials Association (MPM2A)
Overview of PM Activities - Industries
Overview of PM Activities – Research Center and Universities
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Malaysian Powder Metallurgy and Particulate Materials Association (MPM2A)
Registered officially on 1 Jun 2009
1st AGM - 12th August 2009
Objective of MPM2A The general
objective: to promote research and development as well as commercialisation in the field of Powder Metallurgy and Particulate Materials in Malaysia.
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MPM2A : Activities
Powder Metallurgy and Particulate Material Symposium 1st – AMREC, SIRIM, Kulim Kedah (2007)
2nd – UITM, Shah Alam (2008)
3rd – UKM, Kuala Lumpur (2009)
4th – AMREC, SIRIM, Pulau Pinang (2010)
5th – UKM, Kuala Lumpur (14th -15 Dec 2011)
Talk to industries - cooperation with Malaysian Investment Development Authority (MIDA) Nov 2009 – Seminar and Business Matching Programme: MIM workshop
Identify as one of the target area (Pioneer status-tax incentives)
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MPM2A: Activities..
3rd Powder Metallurgy and Particulate Material Symposium: 12-13th August 2009.
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PM Activities – Industries
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PM Activities - Industries
Three major companies producing parts using PM technologies
Sumitomo Electric Sintered Components (M) Sdn. Bhd. (1989)
Porite (M) Sdn. Bhd. (1991)
Diamet Klang Malaysia Sdn. Bhd. (1992)
One company producing part using MIM
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Sumitomo Electric Sintered Components (M) Sdn. Bhd.
Product focus Car and motorcycle parts Parts for Air con and refrigerator compressor Others(Bicyle,power tools electrical parts)
Powder Usage
Manpower : 350 workers
Components for automobiles and motorcycles
Compressor parts for air-conditioners
and refrigerator
Ton
Iron Powder Reduced Atomised
350 3911
Copper 68
Graphite 35
Lubricant 31
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Sumitomo Electric Sintered Components (M) Sdn. Bhd.
Sales
Issues Manpower- difficult to get local people to join our company for the
operator level Tool Making -Still need to purchase from Japan for complex tools and
lead time to deliver the tools about I month
Sales Forecast Year 2010 2011 2012 2013 2014 RM(mil) 76 78 82 84 85 Ton 4007 4140 4584 4680 4884
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Porite (M) Sdn. Bhd.
Product focus oilless bearing and pinion gear Automotive parts Electronic/ electrical parts / Home appliance
Powder Usage
Manpower : 170 workers
Ton
Copper/bronze 104
Brass 206
Iron 85
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Porite (M) Sdn. Bhd.
Sales: 2010 -RM24 million 2011 – RM 19.2 million
Issues Domestic market sales less than 20% , export 80% and effected
by USD currency exchange. Raw material/ powder metal, import from over sea and Japan.
Supply lead time longer and cost increasing.
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Diamet Klang Malaysia Sdn. Bhd.
Product focus
Application Sales Amount Ratio
4 Wheel Vehicle 2,572 46.76%2 Wheel Vehicle 2,465 44.82%Compressor 422 7.67%Others 41 0.75%Total 5,500 100%
46.76%
44.82%
7.67%
0.75%
By Application Ratio
2 Wheel Vehicle
Compressor
Others
4 Wheel Vehicle
Unit: 1,000 Malaysian Ringgit
Sales Amount Ratio
406 7.4%2023 36.8%2143 39.0%
649 11.8%279 5.1%
5500 100.0%Total
Country
MalaysiaThailand
Others
IndonesiaVietnam
7.4%
36.8%
39.0%
11.8%
5.1%
Thailand
Malaysia
Others Indonesia
Vietnam
Unit: 1,000 Malaysian Ringgit
By Country Ratio
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Diamet Klang Malaysia Sdn. Bhd.
0
1000
2000
3000
4000
5000
6000
1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010
KRM/month
Year
R/A Others
Thailand Malaysia
Japan
Unit : KRM/month
Diamet Klang
Sales Trend
1stFactory Expansion
South East Asia Economic Crisis
Rocker Arm Sales Start
ISO:TS16949 Certification
ISO:TS16949 Certification
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PM Activities – Research Center and Universities
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Institutions Involve in PM Research
Research Institute: SIRIM – AMREC (PM & MIM ~1996)
Unversities: UKM - (PM and MIM (1996))
USM – (PM)
UiTM (MIM ~2000)
University Petronas (PM & MIM ~2000)
UM – (PM)
UTM
UNIMAP
UNITEN
UTHM
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EXAMPLES OF PROJECT: SIRIM - AMREC Areas Project
Friction & Hard Materials Light/Ultralight Materials Ferrous Materials Magnetic Materials
*Brake Pad for Light Rail Transit (LRT) Application *Coated High Speed Steel & Tungsten Carbide Tool Insert *Cu-C Composite Collector Shoe for LRT *Titanium/Titanium Alloy for Medical Implant *Aluminium Foam and Copper Foam for Heat Sink Application *SS316L Implant using Metal Injection Technique *Structural Steel using Warm Compaction NdFeB Bonded Magnet High Energy NdFeB Sintered Magnet
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SIRIM – AMREC (MIM)
THE DEVELOPMENT OF FRACTURE FIXATION PLATES FOR ORTHOPEDIC APPLICATIONS
Comply to International Standards:
MPIF standard 35 - Materials Standards for Metal Injection Moulded Parts
ISO 5832-1 Composition D
ISO 10993- Biological Evaluation of Medical Devices Part 5 - tests for cytotoxicity- in Vitro methods
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SIRIM – AMREC (MIM)
Up-Scaling of Prototype Titanium Alloy Implant for Dental and Craniofacial Application by Powder Injection Moulding Technique using Palm Oil Based Binder System
Development of Inconel 718 Parts using Metal Injection Molding Technique for Aerospace Industry Application
Placement Implant in Animal Model
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UKM MIM Binder Development Development of Palm Oil Binder for Metal Injection Molding
Process Application of tapioca starch as a binder system
Optimisation processes parameters Micro Metal Injection Molding Flow Analysis in Metal Injection Molding Processes – Moldflow and
in house software
PM Simulation of thermal mechanical properties of Warm Compaction
Process
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Terima Kasih