dick vangrunsven…the monarch of homebuilding by david gustafson the homebuilt ... ·...

13
Dick VanGrunsven…The Monarch of Homebuilding By David Gustafson On the home page of the Van’s Aircraſt website, there is a replica of a Hobbs Meter. It doesn’t count hours; however, it counts aircraſt compleons…the number of RVs that have been finished and flown. The count this aſternoon was 7,607! No other design in the homebuilt movement has come close to that. What’s equally amazing is that the number of RVs currently under construcon (or abandoned) may exceed that total. What’s even more remarkable about all this is the man behind those designs, plans and kits: Dick VanGrunsven. He fits the Dutch stereotype: intelligent, clever, quiet, soſt-spoken, conservave, and stubborn. People who try to talk him into modifying one of his designs somemes get to see a different side of Dick. That’s not to say that he doesn’t respond to the market. He started out with a single seat, got talked into a two-place tandem, then a side by side model and eventually a four-seat design. In any case, his subdued demeanor makes him an unlikely candidate to be the world leader in producing kits that have made it to the flightline…unl you get to know where he’s coming from. There’s more to it than sheer numbers. It has spawned a kind of cult; a band of brothers, who take their RV building and flying very seriously. There are RV clubs out there, RV flying formaons, an online chat room and blog that’s hosted by volunteers. EAA sets aside an enormous area for RV e downs to accommodate those who visit the annual Fly-In. There are guys who have built 5, 6, even 7 copies of the RV designs. They finish one, fly it for a while, sell it and buy another model. They just love building them. A lot of kit makers have come and gone since Dick sold his first limited kit at Oshkosh in 1974. Van’s Aircraſt may be the oldest connuous kit company in the business today. A number of factors have contributed to the on-going success of Dick’s Designs: aluminum, new products, ease of construcon, ruggedness, builder support, integrity, and performance, performance, performance. There’s another factor: success…the kind that feeds on itself, Dick VanGrunsven has become the undisputed leader in kit plane sales.

Upload: others

Post on 15-Apr-2020

0 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Dick VanGrunsven…The Monarch of Homebuilding By David Gustafson the homebuilt ... · 2018-09-25 · Dick VanGrunsven…The Monarch of Homebuilding By David Gustafson On the home

Dick VanGrunsven…The Monarch of Homebuilding

By David Gustafson

OnthehomepageoftheVan’sAircraftwebsite,thereisa

replicaofaHobbsMeter.Itdoesn’tcounthours;however,itcounts

aircraftcompletions…thenumberofRVsthathavebeenfinished

andflown.Thecountthisafternoonwas7,607!Nootherdesignin

the homebuilt movement has come close to that. What’s equally

amazingisthatthenumberofRVscurrentlyunderconstruction(orabandoned)mayexceedthattotal.What’s

evenmoreremarkableaboutallthisisthemanbehindthosedesigns,plansandkits:DickVanGrunsven.He

fitstheDutchstereotype:intelligent,clever,quiet,soft-spoken,conservative,andstubborn.Peoplewhotryto

talkhimintomodifyingoneofhisdesignssometimesgettoseeadifferentsideofDick.That’snottosaythat

hedoesn’trespondtothemarket.Hestartedoutwithasingleseat,gottalkedintoatwo-placetandem,thena

sidebysidemodelandeventuallyafour-seatdesign.Inanycase,hissubdueddemeanormakeshimanunlikely

candidatetobetheworldleaderinproducingkitsthathavemadeittotheflightline…untilyougettoknow

wherehe’scomingfrom.

There’smoretoitthansheernumbers.Ithasspawnedakind

ofcult;abandofbrothers,whotaketheirRVbuildingand

flyingveryseriously.ThereareRVclubsoutthere,RVflying

formations,anonlinechatroomandblogthat’shostedby

volunteers.EAAsetsasideanenormousareaforRVtiedownsto

accommodatethosewhovisittheannualFly-In.Thereareguys

whohavebuilt5,6,even7copiesoftheRVdesigns.Theyfinish

one,flyitforawhile,sellitandbuyanothermodel.Theyjust

love building them.

AlotofkitmakershavecomeandgonesinceDicksoldhisfirst

limitedkitatOshkoshin1974.Van’sAircraftmaybetheoldest

continuouskitcompanyinthebusinesstoday.Anumberoffactorshavecontributedtotheon-goingsuccess

ofDick’sDesigns:aluminum,newproducts,easeofconstruction,ruggedness,buildersupport,integrity,

andperformance,performance,performance.There’sanotherfactor:success…thekindthatfeedsonitself,

Dick VanGrunsven has become the undisputed leader in kit plane sales.

Page 2: Dick VanGrunsven…The Monarch of Homebuilding By David Gustafson the homebuilt ... · 2018-09-25 · Dick VanGrunsven…The Monarch of Homebuilding By David Gustafson On the home

stimulatingevenmoresuccess.Fewpeoplegetseriousabouthomebuildingtodaywithoutatleasttakinga

lookattheRVs.

DicklaunchedVan’sAircraftwiththeRV-3.Thatairplaneandallthathavefollowedhavebeenbuilt

outof2024-T3aluminum.Obviously,Dickprefersthatmaterialovercomposite,tubeandfabricorall-wood

designs.Aluminumiswellunderstoodforitsstrength,durability,andendurance.Ithasdominatedthemilitary

andcommercialworldsfor75years.Everysooften,asonedesignbeginstofadealittle,Dickmanagesto

comeoutwithsomethingnewandtherearealotofpeoplewhobuiltthelastdesign,whocan’twaittolineup

foranewkitsotheycanbuildacopyofthenextdesign.

BuildersupporthasbeenahallmarkforVan’sAircraft,withnewslettersandwebsitesthathave

handledjustabouteveryquestionabuildercanthinkof.Nowadays,ifsomeonetacklesanRVdesign,it’svery

likelythatsomeoneelseintheneighborhoodhasalreadybeenthroughthedrillandcanprovideanswersto

mostissuesthatanewbuilderwillface.

It’stheperformanceandhandlingoftheRVsthathaswonovermostbuilders.Van’sdesignsarefast,

strongandhighlymaneuverable.Theearlymodelsweredesignedtobefullyaerobaticandsomeofthem

havefoundtheirwayintoIACentry-levelcompetitions.Thelaterdesignstendtocatertopilotswhoaremore

interestedinutilitythanhighperformancehandlingandcertainlytheRV10and12areoutsidetheaerobatic

envelope.

ThestoryofhowDick’sstableevolvedfromtheRV-1upthroughtheRV-12(RVstandsforRichard

VanGrunsven,notRecreationalVehicle)isastudyinpassion,commitment,andaperfecteyeforwhatworks

andwhatdoesn’t.ThisisthestoryofhowonemanchangedfromaquietcountryboytoaHomebuiltGuru,

theworld’sleadingproducerofhomebuiltaircraftkits.

How it came to be.Dickandhisolderbrother,Jerry,grewuponafarmnearCornelius,Oregon.As

kidstheydevelopedafascinationforaviation,shapingbalsawoodandcoveringitwithtissue.Theirfatherhad

takensomeflyinglessons(inthemid-1930s)beforehegotmarriedandthestoriesofhisexperiencesaloft

inspiredtheyoungboys.Inhisinvolvementwithflight,Dick’sfatherhadhookedupwithahomebuilderwho

wasveryprominentinthe1930’sandthatgaveDicksomeearlyinsightintothewholefieldofhomebuilding.

ThatcouplednicelywithDickandJerry’sfrequentconstructionprojectsaroundthefarm.Hisparentslearned

earlyonthatDickhadahighaptitudeforallthingsmechanical.

Itwasn’tlongbeforeheandhisbrotherworkedtheirwayuptoowninganoldJ-3Cub.Theywere

Page 3: Dick VanGrunsven…The Monarch of Homebuilding By David Gustafson the homebuilt ... · 2018-09-25 · Dick VanGrunsven…The Monarch of Homebuilding By David Gustafson On the home

soonflyingoffa670’stripontheirfarm.Dickhadthatmysticalexperienceoflearningtoflyat15andgetting

hislicenseat16inthekindofaircraftthatnotonlyproducedarespectandunderstandingforstickand

rudder,butwhichinspiredandgaveflyingasenseofromancethatseemstohavedisappeared.Dickwas

airbornewheneverhecouldsqueezethetimefromhisscheduleorthegasmoneyoutofhispockets.He

madeCFIby19andlateraddedtheIFRandworkedhiswayuptoanATPrating.Whenitwastimetogooff

totheUniversityofPortlandin1957,hechosetomajorinGeneralEngineering.Theydidn’thaveaprogram

inaeronauticalengineeringorhe’dhavebeeninit.Followinggraduation,hewentintotheAirForceforthree

yearsandthentriedhishandatengineeringwhichseemedlikeanerraticcareer.

WhilehewasintheAirForce,hecameacrossaStitsPlayboyin1962.Heboughtit.Soon,however,

hehadittornapartandrebuiltit.Stillunhappywiththeperformanceandhandling,hetookitapartasecond

time,in1965,andfittedtheaircraftwithcantileveredaluminumwingshehaddesignedandbuiltinplaceof

thestrutbracedwoodwings.ThatwastheRV-1.Afterflyingitthreeyears,furtherupgradingitandenjoying

itimmensely,hesomewhatreluctantlysoldittoanairlinecaptain.Beingbereftofanaircraft,hehadthe

impetustobegindesigningtheRV-3.Inbetween,however,therewastheRV-2,aflyingwinggliderthatwas

nevercompleted.“It’sprobablybetterthattherearepartslyingaroundratherthanhavingitflying.”Henever

drewupplans,hasnophotosandbelievesitwillneverbefinished.

The RV-3. DickwantedtocreatehisowndesignandhekeptthePlayboyinmindashesketchedout

thebasicconfiguration,butwherethePlayboyiswood,steeltubeandfabric,Dickwasdeterminedtocreate

anallaluminumairframe.“ItwasbasedonwhatIalreadyknewanditbecameakindofcornerstoneforthe

business.Itwasanopportunitytogetstarted.”Hebeganbybuildingaprototypein1969andfirstflewitin

Dick’s RV-1 evolved from this Stits Playboy. RV-1

Page 4: Dick VanGrunsven…The Monarch of Homebuilding By David Gustafson the homebuilt ... · 2018-09-25 · Dick VanGrunsven…The Monarch of Homebuilding By David Gustafson On the home

1971.Hewasdelighted

withtheaerobatic

performance and high

speed of the design. He

drewupplans.Inthose

daysan“aircraftkit”

hadawholedifferent

meaning.Theyweren’t

complete. They did

include plans and some

ofthedifficultpartslike

wingribs,bulkheads,

cowling,enginemount,

fairings,canopies,

someofthealuminumpartsthathadcriticalbends.Buildersstillhadtofindsheetsofaluminum,rivets,bolts,paint

upholstery,instrumentsandanengine.“Itwasaneasierbusinesstogetinto,becauseyoudidn’tneedtobesetup

withintricate,sophisticatedtoolingforcompletekits.CNCmachinesdidn’texistthen.”Buildershadtofindtheirown

materials,domostoftheirownshaping,drillholes,insertclecosandrivets.Hisfirstshopspacewasaonecargarage

andasomewhatlargershopwaslocatedintheloftofabarn.Afterabouttwoyears,hehadpurchasedaproperty

withahouseandamorespacioussizedshopwhichbecamehisone-man-factory.

“Thatsoonchanged.Theindustrywasevolvingandpeoplewantedmorecompletekits.Withinacouple

years,Dickwasshippingoutcompletekitswithallmaterialsandwithallofthebendingcompleted.Thegoalnow

wastodothekindofworkforwhichtypicalbuildersdidn’thavethetoolsortheskillstodoitright.Itwasassumed

thatthebuilderwoulddosomeminorweldingandfabricating,buttodayallthatkindofworkisalsodoneatthe

factory.CNCmachinesnowpre-punchalltheholes,allofthesteelpartsarereadytoboltin,andthereisverylittle

fabricationleft.It’smainlyanassemblyprocessnow.“Youreallycan’tcomparetheearlykitswithourcurrentkits.

They’reverydifferentnow,muchmorecomplete.”

DickstillsellsRV-3kitsanditispossibletogetaQuickBuildWingKitthatisessentiallyassembled.Very

littleworkislefttobedonebythebuilder.Dickpointsoutthattheworkdoneatthefactorystillcomplieswiththe

FAA’s51%rule,whichdictatesthatthebuilderhastobuildoverhalfoftheaircraft.Overtheyears,andthroughthe

The RV-3 was designed to go fast and be aerobatic.

Page 5: Dick VanGrunsven…The Monarch of Homebuilding By David Gustafson the homebuilt ... · 2018-09-25 · Dick VanGrunsven…The Monarch of Homebuilding By David Gustafson On the home

differentdesigns,DickhasbeenverycarefultoavoidanyconflictwiththeFAAoverthe51%rulethatgoverns

ExperimentalAmateurBuiltaircraft.

The RV-4. AlmostassoonasDickintroducedtheRV-3,hebegangettingquestionsaboutdevelopinga

two-seataircraft.Hewasreluctantatfirst,believingthattwo-seataircrafttendmoretowardutilitarianflying.He

wassohappywiththeperformanceoftheRV-3thathedidn’twanttogiveupanyofthespeedandaerobatic

capability.Inthosedaystherewerealotofsingleplacehomebuiltaircraftandtwo-seaterswerestillsomewhat

rare,butcertainlydesiredbyalotofpeople.

He resisted.

They persisted.

Eventually,about1975,hebegantothinkabouttheconfigurationthatbecametheRV-4:atwo-seat

tandemarrangement.HeworkedonitbetweenshipmentsofkitsfortheRV-3.WhenitfinallyflewinAugustof

1979,Dickhadapleasantsurprise.Itturnedouttobeahighperformanceaircraft…morethanhe’dexpected.“I

hadfearedthatwewouldhavetogiveupalotofthemaneuverabilityoftheRV-3.Buttherewasjustmoreand

morecallforatwo-place.”Intheend,heletgoofabout10mphandanalmostnegligiblereductioninrollrate.In

configurationitwasanexpandedversionoftheRV-3.Ithadabout20%morewingarea,alongerfuselage,butit

RV-4 and RV-3: After years of appeals, Dick gave the market what it wanted: a two-seat tandem ver-sion of the RV-3.

Page 6: Dick VanGrunsven…The Monarch of Homebuilding By David Gustafson the homebuilt ... · 2018-09-25 · Dick VanGrunsven…The Monarch of Homebuilding By David Gustafson On the home

wasalsoataildragger,lowwing,andallmetalconstruction.Unlikethetypicalbiplanesofthatage,soloflight

wasinthefrontseatinsteadoftherear,providingmuchbettervisibilityonlanding.

HefoundahugeaudiencewaswaitingforthenewmodelwhenhetookittoOshkoshforthefirst

timein1980.OrdersstartedpouringinandDickbeganhiringfulltimepeopletohelpoutwiththeplansand

kits.“Ofcoursedevelopingaprototypeisonething,gettingintothebusinessofshippingkitsisanother.It

takestimetosetupaproductionlineforkits.”Asdemandwentgeometric,Dickbeganwithtailgroupkits,

thenaddedwingkits,thenfuselages.Ittookthreeyearstobeabletoshipoutcompletekits.Onepolicy

Dickhasadheredtofromthebeginningisnottakingmoneyforproductshedoesn’thave.Hewillnotaccept

advancepaymentsonkits.“Weweren’talwaysabletokeeppeoplehappybyhavingwhattheywanted,when

theywantedit…butweweren’tgoingtohaveanyonefeelingstrungoutforsomethingthey’dalreadypaidfor

andcouldn’tget.”

The RV-5. TheRV-5wasaone-offdesignprogramthatDickputtogetherin1975tocreateagroup

projectforhislocalEAAPortlandChapter105.Itwasintendedtoutilizeatwo-cylinderVolkswagenengine

projectthatoneofthelocalmembershadcreated.TheenginemanneededanairframeandDicksetoutto

designasingleseatairframethatwouldaccommodatetheengine.Theconfigurationwasalittledifferentthan

Dick’snormallow-wingdesigns,utilizinginsteadashoulderheight,flat,onepiecewingthatwouldpivot(not

fold)fortrailering.Itwasakindofscissors-wing.

Itflewreasonablywell,thoughtheenginefellshortofDick’sexpectations.Afteracoupleyearsof

flying,theaircraftwasretired.PlansarenotavailablefortheRV-5andneverwillbe.Itwasnotintendedas

acommercialventure.“Becauseofthewayitevolveditsimplywasnotpractical.”Severalyearslater,Dick

pulleditoutofstorageandhunga40hpRotaxtwo-strokeengineonit.WiththeRotax,performanceimproved

dramatically,butitwassoonretiredagain.Reportedly,oneofDick’semployeesisintheprocessofrestoring

theaircraft“asalark”.

The RV-6. “Peopleareneverhappywithwhatyouhave.Oneoftheprincipalfactorswasthatmore

andmorepilotswerebeingtrainedinsidebysideaircraft.That’swhattheywereusedtoandit’swhatthey

wanted.It’salsowhattheirspouseswanted.Theydidn’twanttositinabackseat.”Therewasdefinitely

atransitiontakingplaceinthepilotpopulation.Theyweren’tasinterestedinpushingtheenvelopein

performance.“Geewhiz,can’tthebaggagecompartmentbemadelarger.Well,yes,butwhenyoudothatyou

giveupaerobaticcapability.”Dickbegantorealizethatnewerpilotsweren’tcutfromthesameclothhewas.

TheywerelookingforSundayafternoonadventures,notanaerialrush.

Page 7: Dick VanGrunsven…The Monarch of Homebuilding By David Gustafson the homebuilt ... · 2018-09-25 · Dick VanGrunsven…The Monarch of Homebuilding By David Gustafson On the home

Dickthoughtthesidebysidewoulddetractfromtheobjectiveshe’dalwayshadinmindwhenhecalledout:

“Clear!”Reluctantly,heagreedtodesignwhatheconsidereda“fat”airplane.“Iftheywantafatairplane,we’ll

givethemafatairplane.”Itwentagainsthisengineeringpenchantforoptimizingeverythinginperformance,

usuallyatthecostofutility(i.e.largebaggagecompartments)“andcurtainsonthewindows”.Hesetoutin1985

tosatisfythemarketplace,workingwhereverhecouldtooptimizehisengineeringgoals.Therewereanumber

ofcomponentsintheR-4that

couldbeused,likethetailgroup,

orexpandedalittle,likethewing,

toaccommodatethe6.They

weren’tidentical,buttheywereas

similaraswaspractical.Hewound

upwithatwo-seat,sidebyside

aircraftthathadbaggagespace,

butalsoaerobaticcapabilitiesin

excessofhisexpectations.“Turned

outthatitworkedoutverywell.

We hardly lost any speed and it

RV-6: There were those who demanded side by side seating... and got it!

RV-6A: The number of pilots proficient and comfortable in a taildragger was diminish-ing, so Dick created a tricycle version.

Page 8: Dick VanGrunsven…The Monarch of Homebuilding By David Gustafson the homebuilt ... · 2018-09-25 · Dick VanGrunsven…The Monarch of Homebuilding By David Gustafson On the home

stillhadgoodhandlingqualities.Despitegoingintothedesignwithreservationsandmodestenthusiasm,ithas

turnedouttobethebestsellinghomebuiltdesignintheworld…ever!”Heflewthenewdesignin1986andtook

it to Oshkosh that year.

The6didnotgeneratethekindofrevolutionthatsomeotherdesigns,liketheVariEzeorQuickiehad,

butitstartedwitharespectablenumberandjustgrewandgrew.Ashehadinthepast,Dickstartedoutwithtail

kitsandworkedupintoacompleteairplaneinthemonthsthatfollowed.TwoyearsafterfirstflyingtheRV-6,he

madeadeparturefromhistraditionaldesignsbycreatingtheRV-6A,ortricyclegearversion.Hecouldseethat

moreandmorebuildershadonlyflowntricyclesandwereleeryoftaildraggers.Thereafterheusuallyfeatured

bothtypesofgear.TheRV-6wasinproductionuntil2000,whenitwasretiredfromthekitinventoriesand

replacedbynewermodelsthatdeliveredmoreroomandperformance.Eventhoughkitproductionwashalted,

Dickisstillseeingcompletionstoday,asmanyas50ayear.Altogether,Dickbelievesthatcloseto2,500have

beencompleted,

hundreds more are

stillunderactive

construction,

and maybe a

thousand have

been abandoned…

byguyswhofound

themselves in over

their heads. There

are probably a lot of

unfinishedorpoorly

finishedtailkitsout

there.

The RV-8. Forreasonsdifficulttounderstand(orrecall),thenextofferingfromVan’sAircraftwas

designatedthenumber8.Itwas,accordingtoDick,“aversionoftheRV-4onsteroids”.Thepopularityofthe

4beganoffalloffwiththeadventofthe6.Questionsbegantosurfaceaboutthefutureofthetandemdesign:

shoulditberetired?Hasthe6polisheditoff?Beingcommittedtothekindofflyingthatthe4allowed,Dick

wasn’treadyforanykindoffuneral.Hebegansketchingoutsomeimprovementswhichheturnedovertohis

RV-8: This was a substantial upgrade of the RV-4.

Page 9: Dick VanGrunsven…The Monarch of Homebuilding By David Gustafson the homebuilt ... · 2018-09-25 · Dick VanGrunsven…The Monarch of Homebuilding By David Gustafson On the home

aeronauticalengineersandhisCADdraftsmen.Theprimarychangesincludedanincreaseincockpitspaceand

morehorsepower.DickmadeOshkosh96withthe8andannouncedthattherewouldbean8Atricycleversionof

theaircraftinanother

year or so. With a

casualglance,the

8lookslikea4,but

Dickfelttherewere

enough changes to

justifyanewmodel

designation.The8/8A

kitswerecertainly

more advanced than

theoriginal4kits.

Therewasmoreinthe

kitsandtherewere

morepre-fabricated

parts.Itwasdesignedtomakebuildingmucheasierandquicker.TheCNCmachines,newtoDick’sshop,werekept

busyshearing,punchingandshaping.Alignmentbecamemucheasier,assuringaccuracyinassemblywhichin

turnbroughtupthequalityandsafetyofthefinishedproduct.

The RV-7/7A. Onegoodturndeservesanother.Chronologically,the8/8Areachedthemarketbefore

the7/7A.Thequalityand

sophisticationofthekithad

movedsofarahead,thatDick

decidedtoreworktheRV-6.

Again,there’slittledifference

inthethreeviewsforthe6

andthe7.“Thisisonewhere

thedifferenceisfoundunder

thepaint.”Itwasamarked

advancementinwhatthe

RV-8A: Once again Dick made the move to accommodate those who preferred tricycle landing gear.

RV-7: This was an upgrade of the RV-6, wih an improved kit. It was followed by a Tricycle version, the RV-7A.

Page 10: Dick VanGrunsven…The Monarch of Homebuilding By David Gustafson the homebuilt ... · 2018-09-25 · Dick VanGrunsven…The Monarch of Homebuilding By David Gustafson On the home

buildergotwhenheopeneduptheboxesofcomponents.Theworkloadforthebuilderwassubstantially

reduced,aswerethetoolsandskillsrequiredtoassembletheaircraft.Alloftheholeswouldlineupperfectly,

requiringtheinsertionofacleco,followedbyarivet.“Thiswouldleadtoafinishedproductsosuperiorto

theoldRV-6kitsthatit

justwasnotpracticalto

consider them under the

samedesignation.”There

wereafewchangesin

measurements,expanding

the cockpit and enlarging

thewingareaslightlyto

accommodate heavier

pilotsandpassengers,but

otherwisethechangewas

in the kit components.

The RV-9. In1998DickintroducedtheRV-9,whichhedescribesasanRV-6fuselageonamuchlargerwing.The

reductioninwingloading,alongwithloweringofstallandlandingspeedswereintendedforlowertimepilotsor

pilotswhoweren’tuptotheskilllevelsrequiredforahighperformanceaircraft.“Experienceshowedthatalotof

pilotweren’treallyasqualifiedastheyshouldbeforflyingthesehigherperformancesportaircraft.Sothe9was

aneffortatdetuningtheaircraftabit,givingitsomemoretrainer-likequalities.Westilltriedtoretainasmanyof

theperformanceandhandlingqualitiesaswecould.Itwasacompromiseairplane.”

Itwasgivenaslowerspeedairfoil,amoreaggressiveflapssystemtoslowitdownmorewhichmadeit

lesssensitiveandmoremanageable.Itwasratedforlowerhorsepowerandhadalargerwingwhichremovedthe

optionofdoingaerobatics.TherewereseveralfactorscontributingtoDick’sdecisiontodetunetheaircraft:most

pilotshadlearnedtoflyinalowperformancetricycleaircraft,manyofthemdidn’tmaintainproficiency,and

somejustdon’thavethequickreflexesneededinahighperformanceairplane.“Wedecidedtotailortheairplane

tothepilotratherthanjustassumethepilotwouldacclimatetotheaircraft.”Overtimeithasmetwithahigh

level of approval from builders and pilots.

The RV-10. “Throughtheyearstherehadbeenmanyrequestsforafour-placeaircraft.Initially,the

marketwasfloodedwithgoodusedfour-placeaircraftthatwereveryaffordable.Therereallyweren’tanytwo-

RV-9A: This is the third generation of the RV-6, with significant changes.

Page 11: Dick VanGrunsven…The Monarch of Homebuilding By David Gustafson the homebuilt ... · 2018-09-25 · Dick VanGrunsven…The Monarch of Homebuilding By David Gustafson On the home

RV-10: It took a long time, but the inevitable came to pass: a four-seat RV-10.

placeairplanescomingoutofthefactoriesthatwereanywherenearcompetitivesothatmarketwaswideopen

tous.Therewasnocompetition.Wealsorealizedthatafour-seaterwasgoingtobebigger,heavier,andharder

tobuild.”Astimewenton,thefour-seatersgotolder,begantorequiremoremaintenanceandbeganrisingin

price.Concurrently,Van’sAircraftkitswerebecomingmoremature,moreadvancedandsomucheasiertowork

with.Astimeworkedoverthefour-seatfleetanddiminishedthenumbers,itbegantolooklikeafour-seatkit

wouldfindamarket.Itdid.Introducedin2003,theresponsewasn’tquiteasgreatasthetwo-seatmodels,but

itwascertainlyrespectablewithwelloverathousandkitsgoingoutthedoorinthefirstdecade.

TheRV-10wasacleansheetdesign,becauseofthesizeofit.Ontheotherhand,aluminumaircrafttend

tohavecommonthemesrunningthroughtheminconstructionandthoughthewingribswereuniqueinsize,

theywereverysimilarinshapetoallthekitsthatprecededthe10.“Conceptsyes,actualcomponentsno.”With

theRV-10Van’sAircrafthadtransitionedintoCADandotheradvancedformsofdesignwork.Avastmajorityof

thecomponentswerecreatedbycomputerassistedtools.Prototypepartsproducedfromthecomputerspecs

werebasicallyproductionlineparts.“Thedaysofbuildingprototypeaircraftfromchalkmarksontheshopfloor

aregone.”

The RV-11. “It’saconceptIbeganworkingonmoreyearsagothanIcaretoadmit.Basicallyit’sahigh

performancesingleseatmotorglider.It’sbeenanonandoff,afterhoursprojectandit’sjustnotthatsignificant.

It’sbeenback-burneredalotandisnotyetfinished.It’sananomalyintheproductlinethatmaynevermake

theflightline.Dickisconcernedthattheremaynotbesufficientmarketresponsetojustifythehighcostof

Page 12: Dick VanGrunsven…The Monarch of Homebuilding By David Gustafson the homebuilt ... · 2018-09-25 · Dick VanGrunsven…The Monarch of Homebuilding By David Gustafson On the home

developingakitofthequalitybuildersnowexpect.Don’texpecttoseethisonesoon,ifatall.

The RV-12. It’sDick’sresponsetotheLSAmovement.ThisisanLSAinakitformat.“Thethinkingthere

wasthatwewouldbeabletobeartheexpenseofakit,whichiswhatourbusinesshasalwaysbeenfocused

on.Evenifweneverevolvedtoproducingareadytoflyaircraft,wefelttherewasenoughofamarkettojustify

making a kit for this

category.”Ithasbeen

sellingwellasakit

and Dick considers the

program a success. The

RV-12canbebuiltas

anELSA(Experimental

LightSportAircraft),

inwhichcaseithasto

be built precisely as

spelled out in the plans

withnocustomizing,

or it can be built as an

ExperimentalAmateur

Built.

IntheRVtradition,thisisalow-wing,allaluminumaircraft.Ithassidebysideseating,removable(not

folding)wings.ThepowerplantisaRotax912ULS100hpengine.Theusefulloadisverygenerous,allowingfora

pairof210lb.people,20gallonsoffueland50lbsofbaggage.IthandleslikeanRVwithintherestrictionsofthe

LSAlicensing.Dickdidnotwanttocreatesomethingthathandleslikea150,preferringinsteadamoresportykind

ofhandlingforpeoplewhoenjoyresponsivecontrols.Builderscaninstallsomeextraslikealightingpackagefor

nightflying,atwo-axisautopilot,wheelpantsandacompleteinteriorpackagewithcarpets,sidewallcoveringand

seats.

Constructiontimeforthe12asanLSAisestimatedat700to900hours(pluspaintingtime)depending

ontheshopspaceandbuilderskillsgoingin.Itliterallycanbeassembledwithsimplehandtoolsandcomeswith

everythingbutthepaint.Theillustratedinstructionsarearrangedinakindof“failsafe”sequence.“We’revery

satisfiedwiththefinalproductandfeelthattheresponseinthemarkethasendorsedthetrackwetookwithit.”

Overtheyears,Dickhasseenalotchangeinthehomebuiltmarket.“Ithinkit’sbroadenedoutfromthe

RV-12: Van’s Aircraft has finally entered the ELSA market with the RV-12.

Page 13: Dick VanGrunsven…The Monarch of Homebuilding By David Gustafson the homebuilt ... · 2018-09-25 · Dick VanGrunsven…The Monarch of Homebuilding By David Gustafson On the home

purehobbyistwhohadextensiveskillandtoolstopeoplewhodon’thaveasmuchmechanicalbackground

andaren’tsofocusedonbuildingasonflyingthefinishedproduct.Theywanttogetthereasquicklyasthey

can,andyettheyanairplanethathasutilitarianvalueaswellassportyperformance.

Ifyouarethinkingaboutbuildingyourownairplane,Van’sAircraftisanexcellentplacetostart.They

haveasolidreputation,anincrediblyloyalfollowing,andadesigntofitjustaboutanymissionprofileinthe

sportaviationworld.Learnmoreatwww.VansAircraft.com.