die casting fluids - chemtool incorporated grease...

DIE CASTING FLUIDSCHEMTOOL INCORPORATED

CHEMTOOL MISSIONOur mission is to leverage our world class manufacturing,

customized packaging capabilities and industry leading

technology to create sustainable value for our customers.

OUR VISIONThe vision of Chemtool Incorporated is to become the

preeminent specialty lubricants, grease and functional

fluids solution provider to the global marketplace.

Superior Formulas Sustainable SupportWorldwide Distribution

Chemtool Incorporated is your one-stop solution that specializes in meeting the

needs of the die casting industry. We are well-suited partner to supply high quality

lubricant solutions as well as a large line of high technology machining coolants

and metal working fluids. Die casting companies can now go to one supplier that

specializes in handling the non-ferrous machining needs of the die casting industry

for their high-technology die casting and machining fluids.

Chemtool Incorporated, a Lubrizol company, has access to the highest technology

additives and products in the fluids industry. With our laboratory and manufacturing

capabilities, we are uniquely suited to provide high-technology value to you and

your company. We look forward to partnering with you to find ways to improve

your products and ultimately your bottom line!

Chemtool’s Die Cast Lubricants have played an

integral role in keeping our customers lean, safe and

ahead of the curve in their manufacturing process.

DIE CASTING FLUIDS

I DIE CASTING LUBRICANTSDieMaxx 4450 HTS 4

Lubricast 840-D 5

Lubricast 8992 6

Lubricast 899 7

Lubricast 898-NS 8

Lubricast 836-C 9

I DIE CASTING NON-FERROUS METALWORKING FLUIDSNuSol Alumax 10

Lubricut 1144 CF 12

Lubricut 4157 14

CT 250 NCPW 16

I DIE CAST FIRE RESISTANT HYDRAULIC FLUIDLubricast 902 18

TABLE OF CONTENTS

FOR USE IN:• Complex molds• Large molds• High temperature molds

4 | www.chemtool.com

PRODUCT DESCRIPTIONDieMaxx 4450 HTS is a premium semi-synthetic die release agent. It has excellent high temperature adhesion for high temperature mold applications. It is formulated for the aluminum die caster with large complex molds. DieMaxx 4450 HTS forms a micro-stable emulsion in both hard and soft water. DieMaxx 4450 HTS can easily be used in fully automatic spray systems or hand-held units with excellent coverage. DieMaxx 4450 HTS is highly concentrated and can be diluted from 70:1 to 140:1.

FEATURED BENEFITS• Excellent solder protection

• Excellent high temperature adhesion

• Leaner dilution ratios

• Less staining tendency

• Smoking is significantly reduced

• No waxy buildup

• Shorter cycle times

TYPICAL PROPERTIES Fluid Type Die casting release lubricant

Appearance Off-white, opaque, milky liquid

Specific Gravity, 77°F (25°C) 0.98

Weight, lb/gal., 77°F (25°C) 8.2

pH (5% dilution) 9.0

Flash Point C.O.C. None (contains water)

Wetting Temperature 345°F (174°C)

PRODUCT CODE11099D0000

HEALTH AND SAFETYFor health and safety guidance, please refer to the Chemtool SDS (Safety Data Sheets).

DIEMAXX 4450 HTSDIE CASTING LUBRICANT

APPLICATION

www.chemtool.com | 5

LUBRICAST 840-DDIE CASTING LUBRICANT

PRODUCT DESCRIPTIONLubricast 840-D is formulated for the production of bright and clean parts in the casting of magnesium and aluminum alloys. Cast parts can be painted or plated without concern for lack of adhesion. Recommended dilution range is 50:1 to 100:1.

FEATURED BENEFITS• Good general workhorse die-spray

• Excellent cooling for lower temperature adhesion

• Cold-solder protection

TYPICAL PROPERTIES Appearance Off-white liquid


Weight, lb/gal., 60°F (15.6°C) 8.2


Temperature Tolerance Do not freeze

PRODUCT CODE1103300000


APPLICATION


LUBRICAST 8992DIE CASTING LUBRICANT

PRODUCT DESCRIPTIONLubricast 8992 is a high performance semi-synthetic die release agent. It is formulated for the aluminum, magnesium, or zinc die caster with large or small complex molds. Lubricast 8992 can be diluted from 30:1 to 100:1.

FEATURED BENEFITS• Improved solder protection from thermally stable release film

• Reduced usage cost from leaner dilution ratios and less die lube required in the die cavity

• Increased production from reduced over-all cycle time from reduced spray time



Weight, lb/gal., 60°F (15.6°C) 8.3


Flash Point (COC) None (contains water)




APPLICATION


LUBRICAST 899DIE CASTING LUBRICANT

PRODUCT DESCRIPTIONLubricast 899 is a high performance die release agent. It is formulated for the aluminum, magnesium, or zinc die caster with large or small complex molds. Lubricast 899 can be diluted from 50:1 to 200:1.






Weight, lb/gal., 60°F (15.6°C) 8.2




Solids 52 – 54%

PRODUCT CODE52061B0000


APPLICATION


PRODUCT DESCRIPTIONLubricast 898-NS is a high performance non-silicone die release agent. It is formulated for the aluminum and zinc die caster with complex or detailed molds. Lubricast 898-NS is extremely resistant to rancidity and can be diluted up to 20:1 to 100:1 with water. This new Chemtool technology has had anextremely successful history of producing high volume castings weighing over 50 pounds.

FEATURED BENEFITS• Submicron release agents allow emulsion to penetrate the smallest cavity hence permitting clean releases

• Will not build up on dies

• Cast parts will clean easily and can be painted or plated without concern for lack of adhesion


TYPICAL PROPERTIES Appearance Milky white emulsion


Weight, lb/gal., 60°F (15.6°C) 8.3






LUBRICAST 898-NSDIE CASTING LUBRICANT

APPLICATION


PRODUCT DESCRIPTIONLubricast 836-C is formulated for the production of bright and clean parts in the casting of magnesium and aluminum alloys. Cast parts can be painted or plated without concern for lack of adhesion. Recommended dilution range is 50:1 to 100:1.






Weight, lb/gal., 60°F (15.6°C) 8.2






LUBRICAST 836-CDIE CASTING LUBRICANT

APPLICATION


PRODUCT DESCRIPTIONNuSol™ Alumax is a non-chlorinated technology for the machining of non-ferrous metals and exotic alloys. NuSol™ Alumax is formu-lated for all machining operations on all metals but is specifically designed to machine today’s tougher non-ferrous and aluminum alloys. NuSol™ Alumax is manufactured using a proprietary blending process that incorporates many unique characteristics into the product that will promote high productivity rates and minimal downtime for the end user.

NuSol™ Alumax is formulated using a blend of unique preformed emulsions that possess a very small particle size and which demonstrate outstanding boundary lubrication. This small particle size provides a very durable and uniform lubricant film, enhanced wetting and coverage, a very clean running fluid, and exceptional hard water stability for enhanced machining performance on non-ferrous and aluminum alloys. NuSol™ Alumax preformed emulsions are further complemented with the presence of a sur-factant package, offering enhanced boundary lubrication and fluid detergency and cleanliness.

FEATURED BENEFITS• Resistant to “Monday Morning Odors.” The biostable chemistry maintains the pH eliminating objectionable odors• Excellent corrosion protection for all tooling, equipment, and parts• Exceptional lubricant film strength for increased tool life and finish on all metals• Extremely small particle size for superior wetting and coverage on all metals• Excellent hard water stability• High degree of cleanliness and no reportable VOC’s for operator acceptance• Halogen free• Excellent rejection of process oils and system contaminants• Low foaming• Excellent tolerance and micro-finish control at speed up to 10,000 RPM• Higher viscosity oils offer improved boundary lubrication without heavy oil content reducing coolant carry-off and providing a cleaner machine interior• High flash point oils eliminate mist and evaporation that reduces coolant cost and promotes a healthy work environment• Tramp oil rejection eliminates a source for bacteria and rancid odors that reduces sump change outs, disposal costs, and machine downtime• Non-chlorinated

NUSOLTM

ALUMAXMETALWORKING FLUID FOR NON-FERROUS METALS / EXOTIC ALLOYS

COMPATIBLE METALS Cast Iron Carbon Steel Tool Steel Stainless Steel Aluminum Titanium Inconel Bronze Copper Brass

MACHINING CAPABILITIES Milling Turning Sawing Drilling Reaming Tapping OD/ID/Centerless Grinding Burnishing Light Duty Hobbing & Broaching Medium-Duty Stamping & Drawing

HIGH PRESSURE COOLANT CAPABILITY Yes

ALL METAL SAFE Yes

REFRACT INDEX 2.5

NON-CHLORINATED

APPLICATION


NUSOL ALUMAXTECHNICAL DATA

TYPICAL PROPERTIES Fluid Type New technology metalworking fluid

Appearance White, translucent emulsion

Odor Mild

Specific Gravity, 60°F (15.6°C) 1.014

Weight, lb/gal., 60°F (15.6°C) 8.45


Biostability Excellent

PRODUCT APPLICATION / USAGE

NuSol™ Alumax is recommended for general purpose machining of aluminum alloys, non-ferrous and aluminum alloys, and tougher exotic alloys (both non-ferrous and ferrous).

Operation Aluminum Alloys Copper and Brass Ferrous Alloys

Milling, Drilling, Turning 8 – 12% 7 – 10% 8 – 14%

Reaming, Light Duty Broaching,Milling, Tapping, Sawing

8 – 14% 7 – 11% 9 – 15%

Grinding: I.D., O.D. 6 – 7% 6 – 7% 6 – 8%

MIXING DATA

NuSol™ Alumax metalworking fluid is to be mixed with water for use. Always add product concentrate to the water, not water to product concentrate. Add with mild agitation. Product concentration can easily be monitored by refractometer.

Concentration 12.5% 10.0% 7.5% 5.0% 2.5%

Refractometer Reading 5.0 4.0 3.0 2.0 1.0

PRODUCT CODE27023F0000



LUBRICUT 1144 CFSEMI-SYNTHETIC METALWORKING FLUID - CHLORINE FREE

PRODUCT DESCRIPTIONLubricut 1144 CF is a high performance and versatile, chlorine- free, semisynthetic based metalworking fluid designed specifically for demanding precision applications of both ferrous and aluminum alloys. Formulated with the latest chemical innovations for lubricity, wetting, and corrosion prevention available, Lubricut 1144 CF establishes the standard for superior performance without the need for chlorine. The unique emulsifier and deter-gency package prevents bacterial problems and hard water woap formation typical of traditional soluble oil metalworking fluids. Lubricut 1144 CF also utilizes a very high viscosity base oil blend for increased boundary film lubrication and superior film strength on machined/ground surfaces. Lubricut 1144 CF incorporates a synthetic surface lubricant technology which offers comparable performance to traditional soluble oils containing chlorine, sulfur, or phosphorus.

Lubricut 1144 CF is enhanced with specialized corrosion inhib-itors which offer outstanding corrosion protection/anti-staining properties on aerospace and automotive aluminum alloys. When cleanliness and performance are your priorities, Lubricut 1144 CF is the product of choice.

FEATURED BENEFITS• Sulfonate Free Chemistry: Will not produce “Monday Morning Odors”. The biostable chemistry maintains the pH eliminating objectionable odors.

• Hard Water Stable: Lubricut 1144 CF has twice the hard water stability of traditional soluble oils thereby maintaining a stable emulsion for better wetting and lubricity.

• Additive Independent: No need for tank side pH buffers, emulsifiers, or costly and hazardous biocides.

• Chlorine Free Chemistry: Lubricut 1144 CF eliminates the need for chlorine with a unique blend of synthetic esters and high molecular weight base oils.

• Excels at maintaining tolerances and finishes at very high speeds & feed rates above 10,000 RPM.

• Triazine free


MACHINING CAPABILITIES Milling Turning Sawing Drilling Reaming Tapping OD/ID/Centerless Grinding Burnishing Light Duty Hobbing & Broaching Roll Forming Medium-Duty Stamping & Drawing


ALL METAL SAFE Yes

REFRACT INDEX 1.3

CHLORINE FREE

APPLICATION


LUBRICUT 1144 CFTECHNICAL DATA

TYPICAL PROPERTIES Fluid Type Semi-synthetic

Appearance Amber liquid

Odor Mild


Weight, lb/gal., 60°F (15.6°C) 8.45


Biostability Excellent

Product separates upon freezing. Thaw completely at room temperature and mix thoroughly prior to use.


Lubricut 1144 CF is recommended for general purpose and high performance machining and grinding of ferrous andnon-ferrous alloys.

Operation Carbon Steels, Cast Iron High Alloy Steels Aluminum Alloys

Milling, Drilling, Turning 6 – 8% 9 – 12% 7 – 15%

Reaming, Light Duty Broaching,Milling, Tapping, Sawing

6 – 9% 8 – 13% 8 – 14%

Grinding: I.D., O.D. 6 – 7% 6 – 8% 6 – 9%

MIXING DATA

Lubricut 1144 CF metalworking fluid is to be mixed with water for use. Always add product concentrate to the water, not water to product concentrate. Add with mild agitation. Product concentration can easily be monitored by refractometer.

Concentration 15.0% 12.5% 10.0% 7.5% 5.0%


PRODUCT CODE23120D0000



LUBRICUT 4157SYNTHETIC METALWORKING FLUID - NON-CHLORINATED

PRODUCT DESCRIPTIONLubricut 4157 is a synthetic based metalworking fluid designed specifically for medium to heavy duty operations on aluminum and steel. Formulated with the latest chemical innovations for lubricity, wetting, and corrosion prevention available Lubricut 4157 sets the standard for superior performance. Due to the unique detergency additives and film forming characteristics of this product, unacceptable sticky residues on machine surfaces and parts will be a thing of the past. Exceptional boundary lubri-cation never before offered in a synthetic affords the maximum lubricity seen in a soluble with the cooling and cleanliness of a synthetic. This products ability to settle fines and control biological contamination will prolong sump life and reduce maintenance. The mild alkalinity provided by select ingredients ensures worker acceptability and health and safety piece of mind. When you demand excellent performance in your critical machining applications look to Lubricut 4157.

FEATURED BENEFITS• Does not contain chlorine, nitrites, phenols or dimethyl polysiloxane.

• Mild alkalinity eliminates staining on aluminum and is operator safe

• Low residue remaining on parts

• Non-chlorinated




ALL METAL SAFE Yes

REFRACT INDEX 2.5

NON-CHLORINATED

APPLICATION


LUBRICUT 4157TECHNICAL DATA

TYPICAL PROPERTIES Fluid Type Synthetic

Appearance Clear amber liquid

Odor Mild


Weight, lb/gal., 60°F (15.6°C) 8.89


Boiling Point Initial = 212°F (100°C)

Flash Point 350°F (176°C)

Freezing Point -10°F (-23°C)


Lubricut 4157 combines excellent lubricity with improved cooling and cleanliness found only in water reducible products. It is particularly well suited for a variety of cutting and grinding operations such as turning, milling, deep drilling, boring, and reaming of hard steels and aluminum alloys.

Operation High Alloy Steels Tool Steels Aluminum Alloys

Broaching, Tapping 10% 10% 10%

Gear Shaping, Deep Drilling, Form Milling,Tapping, Sawing

5% 6% 6%

Grinding: I.D., O.D., Centerless 4% 4% 4%

MIXING DATA

Lubricut 4157 metalworking fluid is to be mixed with water for use. Always add product concentrate to the water, not water to product concentrate. Add with mild agitation. Product concentration can easily be monitored by refractometer.

Concentration 10% 6% 5% 4% 3%


Drops 0.5N HCl 15 10 9 8 6




CT 250 NCPWNON-CHLORINATED SOLUBLE OIL

PRODUCT DESCRIPTIONCT 250 NCPW is a high performance, heavy duty, all purpose machining oil. CT 250 NCPW is ideal for moderate to heavy duty cutting, grinding, threading, broaching, forging and drawing of all ferrous metals. The CT 250 NCPW contains a balanced blend of highly refined mineral oils, extreme pressure additives, and polar boundry lubrication to maximize the machining performance.

FEATURED BENEFITS• Non-chlorinated additive package maximizes machining performance in severe applications

• Extends tool life

• Good surface finish

• Medium viscosity to reduce product loss from carryout

• Easy to remove/clean

• Recyclable




ALL METAL SAFE Yes

REFRACT INDEX 1.05

NON-CHLORINATED

APPLICATION


CT 250 NCPWTECHNICAL DATA

TYPICAL PROPERTIES Fluid Type Soluble oil

Appearance Blue-green liquid

Odor Mild


Weight, lb/gal., 60°F (15.6°C) 7.66


Boiling Point Initial = 212°F (100°C)

Flash Point 350°F (176°C)


NOTE: Product remains stable through three freeze/thaw cycles . Does not contain chlorine, nitrites, phenols, or dimethyl polysiloxane.


CT 250 NCPW combines tenacious film strength with improved cooling capacity found only in water reducible products. It is particularly well suited for a variety of cutting and grinding operations such as broaching, tapping, gear shaping, deep drilling, boring, screw machining, end milling, and reaming of hard steels and nickel alloys.

Operation High Alloy Steels Tool Steels Aluminum Alloys

Broaching, Tapping 10% 10% 10%

Gear Shaping, Deep Drilling, Form Milling,Tapping, Sawing

5% 6.7% 6.7%

Grinding: I.D., O.D., Centerless 3.3% 3.3% 3.3%

MIXING DATA

CT 250 NCPW metalworking fluid is to be mixed with water for use. Always add product concentrate to the water, not water to product concentrate. Add with mild agitation. Product concentration can easily be monitored by refractometer.

Concentration 10% 6.7% 5% 4% 3.3%





LUBRICAST 902HYDRAULIC FLUID

PRODUCT DESCRIPTIONLubricast 902 is Chemtool Incorporated’s premium water glycol fire resistant hydraulic fluid formulated specifically for end users who require a phenol response level of less than 100 parts per billion (PPB). Lubricast 902 raw materials have been carefully selected to provide a phenol response level of 60 PPB maximum while maintaining excellent lubricity, shear stability, rust protection and corrosion resistance. Lubricast 902 is factory mutual approved.

Lubricast 902 is designed for use in high pressure applications where fire resistance, conformance to local waste treatment regulations and good pump life are required. Lubricast 902 is especially well suited for die casters, foundries, steel mills and mines.

FEATURED BENEFITS• Exceptionally low phenol response levels for ease of disposal

• Excellent rust and corrosion protection which eliminates down time and wear on the system

• Factory mutual approval enables fluid to be used in critical operations

• Designed to be used in demanding operations without fear of excessive pump wear

APPLICATION


LUBRICAST 902TECHNICAL DATA

TYPICAL PROPERTIES Appearance Clear red liquid

Viscosity, 100°F 200 SUS



Weight, lb/gal., 60°F (15.6°C) 9.03


Percent water 40%

Flash Point Contains water

Fire Point Contains water

ISO Particulate 16/12 max.

Reserve Alkalinity 210

Reserve Alkalinity*Quarts of Morpholine to Add

Per 100 Gallons of Hydraulic Fluid

150 - 210 0

125 - 150 1

100 - 125 2

75 - 100 3

<75** 4*Titration to pH 5.5 with 0.5 HCl.**Samples showing an alkalinity below 75 should be evaluated for significant acidic contamination.

Viscosity RangeSUS@100°F Fluids Added

Gallons Added Per 100 Gallons of Hydraulic Fluid

140 - 160 Concentrate 10

160 - 180 Concentrate 5

180 - 220 None 0

220 - 300 Water 5

300 - 350 Water 10

350 - 410 Water 15


To keep Lubricast 902 operating at maximum performance levels, periodic monitoring should be conducted. Percent water level and alkalinity should be routinely checked to eliminate problems with fire resistance, viscosity variations or rust. Water content can be determined with the use of a refractometer or the Karl Fisher titration procedure. Alkalinity testing should be determined by titration. All testing can be performed as part of our service maintenance program. See Tables 1 and 2 for recommendations on water and morpholine additions.



801 W Rockton Road, Rockton, IL 61072Phone: 815-957-4140 Fax: 815-624-0381

Email: [email protected] 09/2016_M

die casting fluids - chemtool incorporated grease...

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