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DIECON MARINE PRODUCT CATALOGUE 2015 OIL COOLERS HEAT EXCHANGERS MOUNTS TRANSMISSIONS MANIFOLDS

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Page 1: DIECON MARINE PRODUCT CATALOGUE 2015 - COR · PDF fileDIECON MARINE PRODUCT CATALOGUE 2015 OIL COOLERS HEAT EXCHANGERS ... gearbox for oil leaks, ... DIECON HEAT EXCHANGER BOOTS Tube

DIECON MARINE PRODUCT CATALOGUE 2015

OIL COOLERS HEAT EXCHANGERS MOUNTS TRANSMISSIONS MANIFOLDS

Page 2: DIECON MARINE PRODUCT CATALOGUE 2015 - COR · PDF fileDIECON MARINE PRODUCT CATALOGUE 2015 OIL COOLERS HEAT EXCHANGERS ... gearbox for oil leaks, ... DIECON HEAT EXCHANGER BOOTS Tube

TABLE OF CONTENTS

2 Table of Contents

3 Notes 4 Marine Transmissions 5 Oil Coolers 50 Series 6 Oil Coolers 75 Series 7 Oil Coolers 125 Series 8 Oil Coolers 125 Series 9 Heat Exchanger 75 and 125 Series Brochure 10 Heat Exchanger Specials 11 Heat Exchanger 95.280, 115.495 12 Heat Exchanger 115.495 6CT - 125.600 13 Heat Exchanger Fire Pumps 14 Heat Exchanger Bowman - Polar Boots 15 Manifolds Ford & Mercedes & ONAN 16 Manifolds Perkins 17 Manifolds Cummins, Gardner, Cat & BMC 18 Manifolds General 19 Exhaust Elbows & Mixers

Page 3: DIECON MARINE PRODUCT CATALOGUE 2015 - COR · PDF fileDIECON MARINE PRODUCT CATALOGUE 2015 OIL COOLERS HEAT EXCHANGERS ... gearbox for oil leaks, ... DIECON HEAT EXCHANGER BOOTS Tube

2014

3

NOTES:

Add GST and Freight to all prices. Due to ongoing developments & improvements, prices and specifications may change without notice.

&

Page 4: DIECON MARINE PRODUCT CATALOGUE 2015 - COR · PDF fileDIECON MARINE PRODUCT CATALOGUE 2015 OIL COOLERS HEAT EXCHANGERS ... gearbox for oil leaks, ... DIECON HEAT EXCHANGER BOOTS Tube

4

2015 PRODUCT CATALOGUE

Marine Transmissions are now a main part of Diecon’s business. Over 70 years’ experience with Twin

Disc, Allison, ZF, PRM, Capitol and now

the authorised Velvet Drive distributor for

Queensland.

With over 60 Marine Transmissions

currently in stock - ranging from

reconditioned units, used inspected tested

units, to simply used tested units.

ALL UNITS ARE COVERED WITH

A COMPREHENSIVE WARRANTY

Carrying in stock - Input Drive Rubbers,

Genuine and non-Genuine, Seal and

Gasket Kits, Bearing Kits and a very good

range of clean used inspected parts.

Replacement input couplings for most

popular models, such as Spring Plates, R

& D, Vulcan, Centa Couplings.

IF WE HAVEN’T GOT IT IN STOCK WE

WILL FIND IT FOR YOU.

Most types of clutch plates can be supplied,

even if you have a damaged plate that

operates in wet or dry environment. We can

have it remanufactured or reclaimed at a

fraction of the original replacement

cost.

TO SAVE TIME AND MONEY - Have you

used Transmission tested on one of our test

rigs. The test rig allows us to check your

gearbox for oil leaks, coupling run out and,

apply pressures in forward and reverse. We

will also check the ratio. Diecon will give you

a Written Report on your transmission and

advice of any potential problems.

A PRE-TESTED GEARBOX will give you

complete confidence in the transmissions

future performance prior to installation.

DON’T FORGET - We can also service

your transmission oil cooler. Clean and

testing service is readily available.

We also have an on-site diagnostic

service and we can assist or remove and

refit the transmission in your vessel.

For technical service and spare parts please call us on 1800 674 110.

Freight to all prices. Due to ongoing developments & improvements, prices and specifications may change without

notice.

Page 5: DIECON MARINE PRODUCT CATALOGUE 2015 - COR · PDF fileDIECON MARINE PRODUCT CATALOGUE 2015 OIL COOLERS HEAT EXCHANGERS ... gearbox for oil leaks, ... DIECON HEAT EXCHANGER BOOTS Tube

5

OIL COOLER – 50 SERIES

MODEL PART # DESCRIPTION COPPER

NICKEL COPPER NICKEL &

ANODE A length B length

50.15 ZZ1420 CN Oil Cooler AVL

50.150.20 ZZ1470 ¾” Hose AVL N/A 150 220

50.150.25 ZZ1475 1” Hose tail AVL N/A 150 220

50.150.32 ZZ1480 1¼” Hose tail AVL N/A 150 220

50.150.32 ZZ4685 1¼” Hose tail AVL 180 250

50.23 ZZ1485 CN Oil Cooler AVL

50.230.20 ZZ1490 ¾” Hose tail N/A AVL 255 330

50.230.25 ZZ1495 1” Hose tail N/A AVL 255 330

50.230.25 BS ZZ6935 3/8 BSP 1” Tail Brass Shell N/A AVL 255 330

50.230.32 ZZ1500 1¼” Hose tail N/A AVL 255 330

50.230.32.25 ZZ4480 Brass Shell

50.230.00 ZZ2795 ¾” BSP N/A AVL 255 330

50.230.25* ZZ2815 1/2” BSP Oil N/A AVL 255 330

50.300.20 ZZ1427 ¾” Hose tail N/A AVL 325 400

50.300.25 ZZ1515 1” Hose tail N/A AVL 325 400

50.300.32 ZZ1520 1¼” Hose tail N/A AVL 325 400

50.300.32** ZZ2825 1¼” Hose tail N/A AVL 325 400

50.300.00 ZZ2800 ¾” BSP N/A AVL 325 400

50.300.32 ZZ2825 1/2” BSP N/A AVL 325 400

50.300.25 ZZ1510 1” BSP 1/2” Mount N/A AVL 325 400

A501055 Bracket AVL

A501055 Bracket (set) AVL

L151130 4” Bracket (set) AVL

End Caps

ZZ211 3/4” BSP AVL

ZZ211/1 1” BSP AVL

Q101005 20 Hose tail AVL

Q101010 25 Hose tail AVL

Q101015 32 Hose tail AVL

MAX PRESSURE 150 PSI

Page 6: DIECON MARINE PRODUCT CATALOGUE 2015 - COR · PDF fileDIECON MARINE PRODUCT CATALOGUE 2015 OIL COOLERS HEAT EXCHANGERS ... gearbox for oil leaks, ... DIECON HEAT EXCHANGER BOOTS Tube

OIL COOLERS – 75 SERIES

MODEL PART # DESCRIPTION Price on

enquiry

75.185.00 ZZ1855 Complete Unit 1¼” BSP

75.185 ZZ5665 Complete Unit 1½” BSP

75.185.38 ZZ1790 Complete Unit 1½” Hose tail

75.185.45 ZZ1530 Complete Unit 1¾” Hose tail (TXA 2023)

75.185.50 ZZ2145 Complete Unit 2” Hose tail

75.185.01 ZZ2150 Tube Bundle

75.185.02 ZZ1795 Housing ¾” BSP

75.285.00 ZZ1381 Complete Unit 1¼” BSP

75.285 ZZ4515 Complete Unit 1½” BSP

75.285.38 ZZ2105 Complete Unit 1½” Hose tail

75.285.45 ZZ1535 Complete Unit 1¾” Hose tail

(TXA2025)

75.285.50 ZZ2155 Complete Unit 2” Hose tail

75.285.01 ZZ2160 Tube Bundle

75.285.02 ZZ1800 Housing ¾” BSP

75.355.00

ZZ2165

Complete Unit

1¼”

BSP

75.355 ZZ5670 Complete Unit 1½” BSP

75.355.38 ZZ1785 Complete Unit 1½” Hose tail

75.355.45 ZZ2170 Complete Unit 1¾” Hose tail

75.355.50 ZZ2175 Complete Unit 2” Hose tail

(TXA2027)

75.355.01 ZZ2180 Tube Bundle

75.355.02 ZZ1805 Housing ¾” BSP

75.450.00

ZZ2185

Complete Unit

1¼”

BSP

$1,139

75.450 ZZ5675 Complete Unit 1½” BSP

75.450.38 ZZ1865 Complete Unit 1½” Hose tail

75.450.45 ZZ2190 Complete Unit 1¾” Hose tail

75.450.50 ZZ2085 Complete Unit 2” Hose tail

(TXA2027-1)

75.450.01 ZZ2195 Tube Bundle

75.450.02 ZZ1810 Housing ¾ ” BSP

00.000.00

ZZ226

End caps

1¼”

BSP

$158

00.000.00 ZZ222 End caps 1½” Hose tail

00.000.00 ZZ223 End caps 1¾” Hose tail

00.000.00 ZZ227 End caps 1½” BSP

00.000.00 ZZ224 End caps 2” BSP

00.000.00 C301140 O rings VITON

00.000.00 R401025 Hose kit ½” hose

00.000.00 R401170 Hose kit ¾ hose

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7

OIL COOLERS – 125SERIES MODEL PART # DESCRIPTION Price on

enquiry

MODEL PART #

DESCRIPTION Price on

enquiry

1/4”Tubes 3/8”Tubes

125185(TXA

2029)

Complete Unit - 2” BSP ZZ1845 ZZ2265

Complete Unit - 2” Tail ZZ4745 ZZ2275

Complete Unit - 2.5” Tail ZZ5500 ZZ5505

Complete Unit - 3” Tail ZZ4730 ZZ5510

Bundle ZZ2200 ZZ2270

Housing ZZ1760 ZZ1760

125285(TXA

2031)

Complete Unit - 2” BSP

ZZ2205

$1,643

ZZ2280

$1,449

Complete Unit - 2” BSP Silver Solder ZZ2281 ZZ2281

Complete Unit - 2” Tail ZZ3095 ZZ4045

Complete Unit - 2.5” Tail ZZ3100 ZZ2290

Complete Unit - 3” Tail ZZ5515 ZZ5520

Bundle ZZ2210 ZZ2285

Housing ZZ1765 ZZ1765

125355(TXA

2033)

Complete Unit - 2” BSP

ZZ2215

$2,184

ZZ2295

$1,927

Complete Unit - 2” Tail ZZ5525 ZZ2305

Complete Unit - 2.5” Tail ZZ3195 ZZ2297

Complete Unit - 3” Tail ZZ5530 ZZ5535

Bundle ZZ2220 ZZ2300

Housing ZZ1770 ZZ2305

125450(TXA

2035)

Complete Unit - 2” BSP

ZZ1860

$2,315

ZZ2310

$2,158

Complete Unit - 2” Tail ZZ4695 ZZ2320

Complete Unit - 2.5” Tail ZZ5540 ZZ5545

Complete Unit - 3” Tail ZZ5550 ZZ5555

Bundle ZZ2225 ZZ2315

Housing ZZ1775 ZZ1775

125600

Complete Unit - 2” BSP

ZZ1545

$2,872

ZZ1390

$2,562

Complete Unit - 2” Tail ZZ5560 ZZ2330

Complete Unit - 2.5” Tail ZZ5565 ZZ5570

Complete Unit - 3” Tail ZZ5575 ZZ5580

Bundle ZZ2230 ZZ2325

Housing ZZ1780 ZZ1780

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OIL COOLERS – 125 SERIES

MODEL PART # DESCRIPTION Price on

enquiry

125750 Complete Unit - 2” BSP ZZ5585 ZZ2335

Complete Unit - 2” Tail ZZ2235 ZZ2345

Complete Unit - 2.5” Tail ZZ4970 ZZ5590

Complete Unit - 3” Tail ZZ5595 ZZ55600

Bundle ZZ2240 ZZ2340

Housing ZZ2245 ZZ2245

1251000

Complete Unit - 2” BSP

ZZ2250

$4,316

ZZ2350

$3,854

Complete Unit - 2” Tail ZZ5605 ZZ2360

Complete Unit - 2.5” Tail ZZ5610 ZZ5615

Complete Unit - 3” Tail ZZ5620 ZZ5625

Bundle ZZ2255 ZZ2355

Housing ZZ2260 ZZ2260

End Caps

BSP 1” - 2 Pass

ZZ253

$210

BSP 2” ZZ251

2” HT ZZ254

2.5” Tail ZZ255

3” Tail ZZ258

Return ZZ250

O Rings Viton

O Rings

C301195

$17

C301195

Anode Plug I101380 I101385

Anode Zinc C251005 C251010

Add GST and Freight to all prices. Due to ongoing developments & improvements, prices and specifications may

change without

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9

HEAT EXCHANGERS - BOWMAN

It is always advisable to supply a sample drawing to ensure correct fitment. If you require a tube bundle that is not

listed, please ask as we can manufacture to your sample, or from our extensive range of samples.

CHRYSLER 318 V8

CHRYSLER ZZ2740 (Mitsubishi 6D7)

LEEHMAN ZZ1825 (6 Cylinder ford) Bell housing mounted 4”

LEEHMAN ZZ5195 (4 Cylinder ford) Bell housing mounted 3”

LEES (4 cyl. Ford) Manifold mounted (bundle only)

LEES ZZ1790 (6 cyl. Ford) Manifold mounted (bundle only)

MERCRUISE

R

(6 cyl) - sample required

$1,764

MERCRUISE

R

ZZ2365 (V8) - 4” Ø inc header tank-sample req’d

MERCRUISE

R

(V8) - 5” Ø inc header tank-sample req’d

PERKINS ZZ7505 Prima 50 Tube Bundle 523x50mm

BMW /

MERC

D150 Charge Air (bundle only)-sample req’d

MAN

2866 (bundle only)

CUMMINS

4B/4BT Comp. Unit } Sample or drawing

required

$2,116

CUMMINS ZZ3860 6B/6BT Comp. Unit } due to variation hose tail

sizes

CUMMINS ZZ6685 M555 (V8) bundle only

CUMMINS ZZ5740 6CT Complete unit - 5” Sendure type

CUMMINS ZZ3865 Diecon Conversion 115.495 - see page 11

CUMMINS ZZ2905 6CT Tube Bundle 180 Tubes

CUMMINS ZZ6650 75125 1/2” BSP 1 3/4 Hose Tail

CUMMINS ZZ6990 75125 1/2” BSP 1 1/2 Hose Tail

DETROIT ZZ3090 8V92 fuel/ boost cooler

DETROIT 12V149 fuel/ boost cooler

GARDNER

POA on receipt of sample

GARDNER ZZ2895 8L3B Tube Bundle

HINO EH700 Tube Bundle

VOLVO ZZ6160 TAMD60

VOLVO AQAD30

VOLVO ZZ6805 MD2B Oil Cooler Bundle

VOLVO ZZ6160 TAMD 60 Tube Bundle

VOLVO ZZ6730 AQAD30, MD30, TAMD30A, MD30A, Bundle

VOLVO T2000 Tube Bundle

NANNI 2-90HE

BOWMAN

FG100 bundle only-sample req’d

$1,139

BOWMAN FG120 bundle only

BOWMAN FH460 bundle only-sample req’d

BOWMAN FH420 bundle only-sample req’d

BOWMAN ZZ4245 GK480 bundle only

BOWMAN ZZ4440 GL140 bundle only

BOWMAN GL240 bundle only

CHEV 454

ZZ6115

95.700 with 102 Tubes 1” Raw Water

$1,638

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L151070 EH 100 Heat Exchanger 53hp

L151065 EH 200 Heat Exchanger 67hp

L151015 3667 Boot

L151055 3186 Boot

L151060 2679 Boot - 4108 900 Front

L151010 3192 Boot

L151040 3251 Boot L151045 3367 Boot - 4108 Str. Rear

L151025 3366 Boot

L151020 3365 Boot

L151030 3187 Boot

L151035 3716 Boot

L151050 2680 Boot

L151160 EC 100 Body - 75.185 - Housing Only

ZZ3500 EC 120 Body - 75.270 - Housing Only

L151165 PE 390 Body Perkins 4236 - Housing

Complete

L151075 PE 580 Body Perkins 6354 - Housing

Complete see P43

L151090 FH 440 Body Ford 2722-2732-2725-H/ Only

L151095 FH 410 Body Perkins 6354 - Housing Only

L151100 FH 220 Body Ford 27112/E - Housing Only

L151085 PE 180 Heat Exchanger 4107-4108

ZZ1830 ZZ1830 Boot A3/636

Q151010 D8 Boot

Z51005 D1 Boot

L151120 L151120 Boot A3/783

Z51005 Diecon D1 2”(50.8) 2 3/8”(60) 3/4” - 90˚

Q151005 Diecon D6 2”(50.8) 2 3/8”(60) 1” - 90˚

Q151015 Diecon D7 2”(50.8) 2 3/8”(60) 1” - Str offset

Q151010 Diecon D8 3”(76.2) 3 1/2”(90) 1” - 90˚

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DIECON HEAT EXCHANGER BOOTS Tube Bundle Diameter Housing Diameter

Water Inlet/Outlet Diameter

Diecon D1 2”(50.8) 2 3/8”(60) 3/4” - 90˚

Q151005 Diecon D6 2”(50.8) 2 3/8”(60) 1” - 90˚

2”(50.8) 2 3/8”(60) 1” - Str offset

The following heat exchangers have been designed to easily replace the standard factory fitted heat exchangers,

they can be either direct mounted to the thermostat flange or remote mounted. In many cases the tube bundles are

interchangeable with the original units to help minimize repair costs.

Model 95280 Suit 50hp to 90hp (10KG) L 360 X B160 X H210

ZZ2705 Complete Unit

ZZ1360 Tube bundle Std 85 Tubes

ZZ2440 Housing

ZZ232 End caps

B402535 Through

bolt E101020 Nut

C301215 O rings

ZZ1640 Oil Cooler complete

(95-130) ZZ2460 Oil cooler tube bundle

ZZ310 Oil cooler housing

ZZ1330 Spacer ring

B402540 Through bolt 95/130

Special 95280

ZZ3050 Complete Unit

ZZ2980 Tube bundle 102 Tubes

A51090 Fibre Washers x 2

Model 115495 90hp to 180hp (16KG) L590 X B170 X H250

ZZ1540 Complete

unit ZZ1365 Tube

bundle ZZ314 Housing

ZZ240 End caps

B402545 Through

bolt E101020 Nut

C301235 O rings

(each) ZZ241

2” End Cap ZZ5035

Inlet Flange

U51015 Inlet Flange Gasket

ZZ5040 Outlet Flange

U51010 Outlet Flange Gasket

ZZ470 Blanking Plate

ZZ1895 Perkins Thermo Neck to suit 6354

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L HEAT EXCHANGERS

Model 115495 Cummins 6CT (16KG) L590 x B170 x H 250

ZZ3865 Complete unit

ZZ2905 Tube bundle

ZZ314 Housing

ZZ241 End caps 2”

Model 125600 180hp to 350hp (35KG) L675 x B165 x H 335

ZZ2445 Complete unit

ZZ2450 Tube bundle

ZZ2455 Housing

ZZ251 End Caps - 2”BSP

C301195 O rings (each)

B401735 1”X1/4” Socket HD Cap Screws

ZZ5010 Blank Flange

ZZ5005 Outlet Flange

U51020 Outlet Flange Gasket

Common Spare Parts

I101380 Anode ¼ BSP Plug

C251005 Anode ¼ Zinc

R201045 Radiator cap

ZZ1005 Filler neck

Other Options

ZZ254 End Caps - 2” Hose Tail

ZZ255 End Caps - 2.5” Hose Tail

ZZ256 End Caps - 3” Hose Tail

Page 13: DIECON MARINE PRODUCT CATALOGUE 2015 - COR · PDF fileDIECON MARINE PRODUCT CATALOGUE 2015 OIL COOLERS HEAT EXCHANGERS ... gearbox for oil leaks, ... DIECON HEAT EXCHANGER BOOTS Tube

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HEAT EXCHANGERS FOR FIRE PUMPS

MODEL MAX HP

SIZE (mm)

WEIGHT

PRICE

EH-100 L151070 40 260 x 190 x 100 4.2kg 53HP

EH-200 L151065 60 350 x 190 x 100 4.2kg 67HP

95-280 ZZ1550 80 160 X 190 X 340 11.0kg

115-495 ZZ1540 180 205 X 255 X 555 16.0kg

These units are cast aluminium with inbuilt header tank and copper-nickel tube bundle. The units are fitted with rubber boots with right

Angle water connections (95-280 & 115-495 have bronze end caps). They have feet for remote mounting. Plumbing in is a simple operation.

VHE-100-430 81-150 100 X 150 X 510 11.5kg

VHE-100-495 151-220 100 X 150 X 575 12.5kg

These units have copper bodies with built in header tank and copper-nickel tube bundle. They are designed to be mounted vertically.

Plumbing kits can be provided including thermo necks for direct mounting of the units to the engine thermostat housing. You will need to be specific with regards to the brand and model numbers of the engines you use and

your preferred method of installation and plumbing.

EH100 & EH200

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DIECON # ITEM DESCRIPTION

L151070 EH 100 Heat Exchanger 53hp

L151065 EH 200 Heat Exchanger 67hp

L151060 2679 Boot - 4108 900 Front

L151040 3251 Boot

L151045 3367 Boot - 4108 Str. Rear

L151025 3366 Boot

L151020 3365 Boot

L151030 3187 Boot

L151035 3716 Boot

L151050 2680 Boot

L151160 EC 100 Body - 75.185 - Housing Only

ZZ3500 EC 120 Body - 75.270 - Housing Only

L151165 PE 390 Body Perkins 4236 - Housing Complete

L151075 PE 580 Body Perkins 6354 - Housing Complete see P43

L151090 FH 440 Body Ford 2722-2732-

2725-H/ Only

L151095 FH 410 Body Perkins 6354 - Housing Only

L151100 FH 220 Body Ford 27112/E - Housing Only

L151085 PE 180 Heat Exchanger 4107 4108

ZZ1830 ZZ1830 Boot A3/636

Q151010 D8 Boot Z51005 D1 Boot

L151120 L151120 Boot A3/783

DIECON HEAT EXCHANGER - BOOTS

Tube Bundle Diameter Housing Diameter Water Inlet/Outlet Diameter

Z51005 Diecon D1 2”(50.8) 2 3/8”(60) 3/4” - 90˚

Q151005 Diecon D6 2”(50.8) 2 3/8”(60) 1” - 90˚

Q151015 Diecon D7 2”(50.8) 2 3/8”(60) 1” - Str offset

Q151010 Diecon D8 3”(76.2) 3 1/2”(90) 1” - 90˚

Add GST and Freight to all prices.

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2014

15

FORD

ZZ4755 2700 4 cyl 100mm Square centre ports

ZZ3910 2700 4 cyl 100mm Square ports on top edge of box

ZZ4350 2700 4 cyl Leehman, inc air intake

ZZ4615 2700 4 cyl Ford Lees Round 4 cyl

ZZ3675 2700 4 cyl Lees, early, square aluminium LB33

2700 4 cyl Lees, late, square aluminium, large ports

ZZ3260 2700 4 cyl Bowman, round

2700 4 cyl Albacore – 5 bolts exhaust outlet

ZZ3885

2700

6 cyl

100mm Square centre ports

$1,549

ZZ3886 2700 6 cyl 100mm Square ports on top edge of box

ZZ3795 2700 6 cyl Leehman, inc air intake ZZ2545 2700 6 cyl Lees, early, square aluminium, incl air intake

small ports

ZZ3255 2700 6 cyl Bowman, round, aluminium (Same as FM260) ZZ5230 2704ET Turbo

2700 6 cyl Lees LB86 big port, inc air intake LB44

DIECON # MODEL DESCRIPTION Replaces the following original units PRICE

Manifolds are manufactured from mild steel, then hot dipped galvanised.

This process not only protects the steel, it stress relieves the unit to eliminate any stress cracking. All units are fitted with zinc anodes.

As engine models and demand change, some units may not be ex stock. In this case there may be a slight delay while we manufacture it.

2700 6 cyl Mixer

ZZ2750 2700 Inlet Flange for ZZ2545

(Large Ports 41 x 32 - FM622 - FM 422

Small Ports 35 x 31)

ZZ6480 2713E 6 cyl Ford Lees c/w 2 Heat Exchanger Ports on top

MERCEDES

OM355 6 cyl. Square OM402 V8, square

OM402 V8, Weisman style, aluminium OM403 V10, square OM403 V10, Weisman style, aluminium OM404 V12, square

OM404 V12, Weisman style, aluminium

ONAN

ZZ2030 MDKD Kubota 950 Header Tank & Mixer

ZZ1658 MDKD Kubota Z482

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16

Manifolds are manufactured from mild steel, then hot dipped galvanised. This process not only protects the steel, it

stress relieves the unit to eliminate any stress cracking. All unites are fitted with zinc anodes.

As engine models and demand change, some units may not be ex stock. In this case there may be a slight delay while

we manufacture the unit.

PERKINS

ZZ1570 D3152 Square Cast Iron Model

ZZ5630 4107 Square Cast Iron Model

ZZ2135 4108 Rectangular Aluminium F/water Model

37785210

ZZ3145 4108 Lowline Aluminium Model 37785270

ZZ1575 4236 Square Cast Iron/Steel Model 37785200-1

ZZ4435 4236 (M90) Lowline Aluminium Model 3778530A-2

ZZ1580 6354 Square Cast Iron/ Steel Model CENTRE OUTLET

ZZ1585 6354 Square Cast Iron/Steel Model REAR OUTLET

ZZ6840 6354 Centre Ports (Industrial Marine Diesel Repairs)

ZZ1590 6354 Square Aluminium Upwards Model 37785630 / 37785600

ZZ1595 6354T,HT Cast Iron Turbo, Horizontal & Upright Engines 3778590M-5

ZZ6770 V8 605 V8 Perkins 605 (Copy of Original)

ZZ1720 6354T,HT Turbo Adaptor, Aluminium Square 37766601

ZZ4460 6354T,HT Turbo Exhaust Adaptor Flange (Dry) 3776681

ZZ4240 6354 Upwards Manifold Riser

ZZ4585 6354 Upwards Manifold Offset Mixer 37765410

ZZ5635 TV8510 Round, Cast Iron, Suit Turbo also

ZZ4580 TV8510 Riser 37766450

ZZ3440 TV8510 Mixer 377627501

ZZ1575

1004

Keel Cooled with Header Tank

$1,559

1004 Combined Heat Exch, Header Tank Unit

1006 Keel Cooled with Header Tank

1006 Combined Heat Exch, Header Tank Unit

ZZ1710 1104 Manifold CAT

3306 Copy of Factory Unit

3208 Copy of Factory Unit

3208 Mixer / Riser - Copy P/N 4w7610 104 5615

ZZ1600 3208NA Barr Cast Iron

DIECON # MODEL DESCRIPTION Replaces the following original units PRICE

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2014

17

DIECON # MODEL DESCRIPTION Replaces the following original units PRICE

CUMMINS

ZZ5685 B3.3 Manifold / Header Tank Unit (Keel Cooling)

ZZ5680 B3.3 Combined H/Ex Manifold MK2

4B Square, Rear Outlet

4BT Square, Rear Outlet – Through Bolts 597mm End Bolt to End Bolt

6B Square, Rear Outlet ZZ1670 6BT / 6BTA Copy of Factory Unit 3923313

6C ZZ1700 6CT Side Turbo Outlet (Diecon Model) ZZ3430 6CT Copy of Original Marine - Top Turbo + Rear Bolt to Rear Bolt Ctr

685mm

ZZ3785 L10 Side Turbo Outlet ZZ6570 855NA Square, Rear Outlet ZZ2910 NT855 Centre/Side Turbo Outlet ZZ1705 V504M V8, Factory Copy ZZ3200 V555M V8, Factory Copy ZZ3355 V555M Cross Over - Original part #3011925 6573 - Sample Required

V903 V8, Factory Copy ZZ3940 KTA 19 Copy of Factory Unit - Side Turbo

KTA 19 Copy of Factory Unit - Top Turbo

GARDNER

ZZ2415 4LX / LW Square, Downwards, Rear Outlet ZZ1675 5LX / LW Square, Downwards, Rear Outlet ZZ5185 6LX / LW Square, Downwards, Rear Outlet - Clamp 57mm ZZ4375 6LXB Square, Downwards, Rear Outlet - Clamp 74mm

6L3 Square, Downwards, Rear Outlet

8LX / LW Square, Upwards, Three Piece, Rear Outlet ZZ5190 8LXB One Piece (Specify Upward or Downwards)

8LXB One Piece Upwards

CAT

3306 Copy of Factory Unit

3208 Copy of Factory Unit

3208 Mixer / Riser - Copy P/N 104-5615 or 104-5616 ZZ6610 3412 Manifold ZZ1600 3208NA Barr Cast Iron

BMC

Captain Factory Copy ZZ4120 Commodore Factory Copy

Admiral Factory Copy

Manifolds are manufactured from mild steel, then hot dipped galvanised. This process not only protects the steel, it

stress relieves the unit to eliminate any stress cracking. All units are fitted with zinc anodes. As engine models and

demand change, some units may not be ex stock. In this case there may be a slight delay while we manufacture the

unit. Add GST and Freight to all prices. Due to ongoing prices and s

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18

MODEL DESCRIPTION PART # PRICE

GENERAL The following manifolds are also available:

BMW 3.5 Litre Petrol

BMW Riser / Mixer Suit Above

BEDFORD 330 & 430 Model 6 Cyl

LEYLAND BMC & Thornicroft from

HINO W06DTI

CHRYSLER Mitsubishi 6DS7

NISSAN Nissan SD23, Inc Air Intake 4 Cyl

NISSAN ED33 (Same as FD35) Requires minor plumbing change ZZ6720

NISSAN Nissan SD25, Inc Air Intake 4 Cyl

CHRYSLER Nissan SD33, Inc Air Intake 6 Cyl

HINO EH700 Manifold & Heat Exchanger Housing

HINO HE700USA MDA 83140110

HINO EH700, as above Incl Bundle

HINO WO4D, Keel Cooled

MWM 6 Cyl One Piece

MAN 2866LE

TOYOTA B Model, 4 Cyl

MAZDA S2, HA , Incl Bundle Perkins 50 Prima

ONAN 3 cyl Minifold Rectangular with Through bolts ZZ2030

1. IVECO (FIAT) Most Models Sample usually required

POA NANNI (Kubota) All Models Sample usually required

POA VETUS All Models Sample usually required

POA SOLE All Models Sample usually required

POA FARRYMAN All Models Sample usually required

POA BUKH All Models Sample usually required

POA WESTERBEKE All Models Sample usually required

POA KOHLER Most Models Sample usually required

POA UNIVERSAL (Kubota) All Models Sample usually required

POA VOLVO TAMD 70E Turbo on rear ZZ6825

VOLVO Selected Models Sample usually required POA

YANMAR Most Models Sample usually required POA

In addition to the above manifolds, Diecon can produce virtually any replacement manifold, subject to receipt of a suitable sample.

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Diecon Engineering carries a standard range of replacement elbows and mixers.

The following list covers only a few of the models available, if your particular unit is not shown, please ask.

Diecon, Aqua-Volt & Vortech, are fitted during manufacture by Diecon with the following

standard elbows and mixer.

ZZ390 2” Hose Tail with 80mm Sq Flange

U51060 Gasket

Perkins

ZZ1100 4107 / 4108 P/N 3776710-1 Oval 2 Bolt Flange on Top

ZZ1105 4107 / 4108 P/N 37766710/20 Oval 2 Bolt Flange on End

ZZ1115 4107 / 4108 P/N 37765640 5 Bolt Flange

ZZ5640 4107 / 4108 P/N 3776UO/A/P Riser / Mixer

ZZ2060 4107 / 4108 P/N 37733270-1 Water Elbow

ZZ1110 Perkins M90 Wet Exhaust Elbow

\Z1095 Prima M50 P/N 3776FO2 A1 2 3/8” Hose Tail

ZZ1095 Prima M60 P/N 3776FO2 A1 2 3/8” Hose Tail

ZZ1110 4236 L /L P/N 3776560-1 3” Hose Tail

ZZ2080 6354 L/L P/N 3776124A 3” Hose Tail, Star Flange

ZZ1120 6354 L/L P/N unknown 4”, Turbo Clamp was S/S

ZZ3310 6354 L/L P/N unknown Turbo Right Angle Adaptor

ZZ5780 6354 Water Injection Elbow (M135

Copy) ZZ5410 6354T Turbo Mixer Multi Drill Flange

ZZ3085 6354 775597A 3”900 Multicooler without turbo

ZZ5645

Cummins

6BT

6” Hose Tail, Slotted Flange

ZZ2055 Ford Lees LB84 3 ½” Tail, 120x110 Flange

ZZ6655 Lees 3” Mixer

ZZ1040 Lehman 3 ½” Tail, 120x105 Flange

ZZ1125 Sabre, Lehman 3 ½” Tail, 148x148 Flange

ZZ6030 Iveco 806 SRM-25,33,35 8060SRM 25-33

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Adelaide, SA

172-174 Francis Road, Wingfield, SA 5013

Phone: (+61 8) 8244 5255

[email protected]

Brisbane, QLD

960 Lytton Road, Murarrie, QLD

Phone: (+61 7) 3390 8190

[email protected]

Kalgoorlie, WA

43 Carnegie Street, Broadwood WA 6430

Phone: (61 8) 9091 1020

[email protected]

Mackay, QLD

34- 42 Central Park Drive Paget, Mackay QLD 4740

Phone: (+61 7) 4842 4660

[email protected]

Perth, WA

41 Hensbrook Loop, Forrrestdale WA 6112

Phone: (+61 8) 9391 0066

[email protected]

Rutherford, NSW

15 Bradmill Avenue, Rutherford NSW 2320

Phone: (+61 2) 6571 4991

[email protected]

FACILITIES With facilities nationwide located in industry hubs, we are well placed to provide timely service to meet your requirements. In addition to our comprehensive range of standard products and services, each of our operations has unique specialities services on offer.

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