diesel exhaust fluid (def) closed dispense systems deliveryone... · rsv dispense coupler. for use...

The Ultimate Closed Loop SystemFilling/Refilling & Dispensing

Diesel Exhaust Fluid (DEF) Closed Dispense Systems

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To determine which packaging choice best suits your operating requirements you need to answer three simple questions:

1. What is the size of the fleet to be serviced, and how many truck miles driven?

2. What size package will deliver the greatest level of operating effeciency?

3. What is the most cost-effective distribution option, i.e. ONE-WAY, RETURNABLE or ON-SITE REFILLING?

Distribution OptionsONE-WAY Fill – Transport – Dispense – Dispose / Recycle. RETURNABLE / REFILLABLE Fill – Transport – Dispense Return – Refill – Transport...

ON-SITE REFILLING Fill - Transport - Dispense - Refill On-siteDispense - Refill On-Site...

One-Way Returnable/ Refillable

On-Site Refilling

Ways to Go

Container Size Options 55 GALLON DRUM supplies up to 11,000 miles*. Ideal forone or two trucks operations and can last several months.

275 GALLON IBC supplies up to 55,000 miles*. IBC (Tote) is delivered by truck and requires unloading by forklift.

330 GALLON IBC supplies up to 66,000 miles*. IBC (Tote) is delivered by truck and requires unloading by forklift.

NOTE: * Above calculations based at 3% usage at average fuel economy of 6 miles per gallon. Container volume/mileage usage may vary depending on vehicle dosage rate.

55 Gal. 275 Gal. 330 Gal.Drum IBC (Tote)

CLOSED System options shown. In cold climates, containers should be stored indoors to prevent freezing.

Sizes

Ensure ISO 22241 DEF Purity CLOSED, SEALED & SECUREThe Micro Matic CLOSED, SEALED & SECURE Container Valve Systems help maintain DEF purity from manufacturer to the end-user. Provides for tamper evidency and supports DEF Warranties.

Solutions - RSV CLOSED SYSTEM

Container Valve Systems

55 Gal. Drum 330 Gal. Tote275 Gal. Tote

3 Ways to Go, 3 Sizes & 1 Solution

Order Toll-Free 1.877.810.4DEF www.mansfieldoil.com

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For Filling/Refilling & Dispensing

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RSV - Closed SystemA tamper evident self-closing spring actuated integrated container valve system that remains CLOSED, SEALED & SECURE throughout the service life of the container, from fill to dispense.

Upon disconnect, the container valve and coupler automatically seal closed to ensure DEF purity and packaging integrity.

Reusable Stainless Valve (RSV)

Reusable (Reduces Costs)• Refillwithoutcleaningorreconditioning.

– When the container is emptied and all tamper evident seals are intact, the container package can be reused and refilled.

• Eliminatesprocessingandcleaningtime&cost• Increasesoperationalefficiencies

Durable & ReliableStainless steel construction provides many years of service life.

Extended warranty protects your investment:• 5Years-ContainerValves• 3Years-DispenseCouplers• 1Year-FillCouplers

Quick & Easy to Use• Simplifiedend-userworkinginterface

– Connecting and disconnecting simple as "Turn, Click & Go".

Proprietary DEF Lock & Key System• ControlsDEFdispense&fillaccess

• Connectingrequires4PinKeyedCouplers andmatching4CamKeyedContainerValve.

– Controls and manages container access.

The Micro Matic Difference

Fill CouplerFor use by Jobber/Filler

Container ValveRequired to remain installed in container and not to be removed during container package service life

Down Tube

Dispense CouplerFor use by Truck Stop Operator

Tamper Evident Wire Seal

Required to remain intact and not to be removed

during container package service life

Dust CoverTamper Evident Shipping Cap

All Micro Matic DEF Parts:

ISO 22241 Compliant

with requirements for materials of construction.

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Multi-UseDistribution Options

Refill Without Cleaning or Reconditioning

The RSV Closed System is designed for Returnable/Refillable & On-Site Refilling programs. When the container is emptied

and all tamper evident seals are intact, the RSV Closed System Container Package can be reused and refilled without cleaning

orreconditioning.Thiswillultimatelyreducepackaging,processingcostsandincreaseefficiencies…themoreyourefill,

the more you can save!

Reduce & Reuse

When your operations require quick & easy on-site refilling via bulk delivery truck or box truck (tote to tote) refilling.Refill On-Site

ON-SITE REFILLING

Fill Coupler

Closed, Sealed & Secure

RETURNABLE / REFILLABLE Closed, Sealed & Secure

When your operations require the reuse, return and refilling at off-site locations. Install - Fill - Transport - Dispense - Return - Refill...


RSV Closed System

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Detailed Diagram

RSV Dispense CouplerFor use by fill-station operator. Providesflowrateof24GPM.

Liquid Outlet:3/4"Barbattaches

to dispense pump hose.

Keyed Connection: 4PinMaleKeyconnects

to Container Valve for dispensing.

Tamper-Evident Wire Seal Installed and secured through container valve eyelet, center cap and IBC eyelet.

Protects from unauthorized removal of the Container Valve.

RSV Container ValveConnects to Down Tube (#7) to create Container Valve Assembly.

Container Valve Assembly 2.5x5"buttressthreadinstallsintocenter cap.

Keyed Connection: 4CamFemaleKeyconnectsto4PinCouplers to control and manage filling & dispensing.

IBC (Tote)

8 RSV Container Valve Installation / Removal Tool Attachesto1/2"DriveTorqueWrench to install the RSV Container Valve Assembly. Torques to 25 ft./lbs. For use by Installer only. See Instructions on page 7.

9 Torque WrenchWith 1/2" Drive Connects to RSV Container Valve Installation / Removal Tool #8. See Instructions on page 7.

10 6" Center CapInstallation Tool Connects to Torque Wrench #9 toproperlyinstall6"CenterCap.Torques to 55 ft./lbs. For use by installer only. See Instructions on page 7.

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D

E

F

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RSV Dust CoverProtects container valve from

debris when dispense or fill coupler is not connected.

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RSV Tamper Evident Shipping Cap

Protects container valve through transportation.

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RSV Fill Coupler For use by manufacturer and

jobber to fill/refill from bulk and for on-site refilling in the field. Provides flow rate of 35 GPM.

Liquid Inlet: 1"NPTMaleThread attaches to fill hose.

Vapor Recovery Outlet: 1/4"NPTFemaleThread

attaches to hose from bulk tank to create a closed loop

filling environment.

Keyed Connection: 4PinMaleKeyconnects

to Container Valve for filling.

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7 Down Tube with Flex Bellows Located in IBC Sump for optimum product extraction. NOTE: Length varies based on size of container and installation type: 55 gallon drum, 275 & 330 gallon tote (center mount or top side mount installation).

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Sump

B

A

CA

B

C

D

E

F


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Container Package AssemblyRSV Closed System


InstructionsRSV Closed System

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Push Down Handle Button with Thumb

Handle Unlocks & Releases up

Turn Handle Counter-Clockwise

Pull up to Remove

1 2 3 4

CONNECT

DISCONNECT

2 3 4

Insert Coupler Turn Handle Clockwise

Push Down Handle Handle Clicks, Locks & Remains Down

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RSV Dispense Coupler - Instructions

Pull Out Handle Handle Unlocks & Releases Up

Turn Handle Counter-Clockwise

Pull up to Remove

1 2 3 4

CONNECT

DISCONNECT

2 3 4

Insert Coupler Turn Handle Clockwise

Push Down Handle Handle Clicks, Locks & Remains Down

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RSV Fill Coupler - Instructions


Refilling Best PracticesRSV Closed System

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PIUSI Closed Dispense System


NOTE: During operations the motor may be hot, use caution. Allow a 20 minute stop for every 20 minutes of dispensing. It is recommended the pump be turned off whenever the system is not in use. Meter is factory calibrated and ready to operate. Reference comprehensive instruction manual for detailed procedures and all precautionary measures.

24/7 SUPPORT• Best Practice Guidelines

• Installation & User Instructions

• Product Photos, Technical Specifications & More!

LEARN• Why Go Closed, Sealed & Secure!

• How to Reduce Processing & Packaging Costs

• Improve Operating Margins

>> Go to www.micromatic.com Click on Closed Chemical Systems to quickly find the information required to maintain DEF Purity, ensure PackagingIntegrityandMaximizeOperatingEfficienciesthroughout the entire supply chain...from fill to dispense.

EXPLORE• The Benefits of Refilling & Reuse

• The Value of Nationwide Recover & Rebuild Programs

• DEF Closed System Container Valve Options

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diesel exhaust fluid (def) closed dispense systems deliveryone... · rsv dispense coupler. for use...

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