diesel generator mmg45fhk · mmg45fhk parts manual. 2 ... read and understand the magnum operating...
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DIESEL GENERATOR
45
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MMG45FHK
PARTS MANUAL
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INTRODUCTION
Before servicing this machine, make sure the engine start switch is turned to off “O”, the circuit breakers are open (off, “O”), the emergency stop switch is closed (pushed in), and the negative (-) terminal on battery is disconnected. Attach a “DO NOT START” sign to the control panel. This will notify everyone that the unit is being serviced and will reduce the chance of someone inadvertently trying to start the unit. If the unit is connected to a remote start or transfer switch, make sure the remote switch is also off and tagged.
WARNINGBefore operating or servicing this equipment, read and understand the Magnum
Operating Manual which was included with the unit when shipped form the factory. Failure to do so increases the risk of injury to yourself or others.
MAGNUM PRODUCTS LLC215 Power Drive • Berlin, WI 54923
U.S.A.Phone: 920-361-4442
FAX: 920-361-4416Toll Free: 1-800-926-9768
www.m-p-llc.comFor technical or parts QUESTIONS, please contact Magnum Products’ Customer Support or
Technical Support team at 920-361-4442 or toll free at 1-800-926-9768. Please have your serial number available.
To ORDER SERVICE PARTS, please contact the dealer from which you purchased the unit, or call Magnum Products to locate a dealer in your area.
Engine Make:__________________________________________Engine Serial Number:___________________________________Engine Model Number: __________________________________Generator Make: _______________________________________Generator Model Number:________________________________Generator Serial Number: ________________________________Unit Model Number:_____________________________________Unit Serial Number: _____________________________________
WARNINGCALIFORNIA PROPOSITION 65 WARNING:
Diesel engine exhaust and some of its constituents are known to the state of California to cause cancer, birth defects and other reproductive harm.
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TABLE OF CONTENTS
PageINTRODUCTION ............................................................................................................................... 2TABLE OF CONTENTS ..................................................................................................................... 3ENCLOSURE COMPONENTS ......................................................................................................... 4UNIT DECALS .............................................................................................................................. 5 - 7LUG DOOR ASSEMBLY ................................................................................................................... 8LUG PANEL ASSEMBLY .................................................................................................................. 9CONTROL PANEL ASSEMBLY .............................................................................................. 10 - 11CONTROL BOX ASSEMBLY ................................................................................................... 12 - 15CAM LOCK PANEL ASSEMBLY ..................................................................................................... 16RECEPTACLE PANEL ASSEMBLY ............................................................................................... 17CIRCUIT BREAKER ASSEMBLY ................................................................................................... 18EMERGENCY STOP SWITCH ASSEMBLY ................................................................................... 19AIR FILTER ASSEMBLY ................................................................................................................. 20EXHAUST SYSTEM ASSEMBLY ................................................................................................... 21FUEL TANK ASSEMBLY .......................................................................................................... 22 - 23ENGINE ASSEMBLY ...............................................................................................................24 - 25GENERATOR ASSEMBLY ...................................................................................................... 26 - 27SKID ASSEMBLY ..................................................................................................................... 28 - 29LIFT STRUCTURE ASSEMBLY ............................................................................................... 30 - 31COOLING SYSTEM ASSEMBLY ............................................................................................. 32 - 33ENGINE TO SKID ASSEMBLY ................................................................................................ 34 - 35FRONT HOOD ASSEMBLY ..................................................................................................... 36 - 37FRONT HOOD SUPPORT STRUCTURE ASSEMBLY ............................................................ 38 - 39REAR HOOD ASSEMBLY ....................................................................................................... 40 - 41REAR HOOD SUPPORT STRUCTURE ASSEMBLY .............................................................. 42 - 43CONTROL DOOR ASSEMBLY ................................................................................................ 44 - 45HOODS TO SKID ASSEMBLY ................................................................................................. 46 - 47TRAILER ASSEMBLY - SINGLE AXLE, FLIP TONGUE ......................................................... 48 - 49TRAILER ASSEMBLY - TANDEM AXLE, FLIP TONGUE ....................................................... 50 - 51BRAKE LINES - SINGLE AXLE, FLIP TONGUE ............................................................................ 52BRAKE LINES - TANDEM AXLE, FLIP TONGUE .......................................................................... 53SERVICE LOG ................................................................................................................................ 54NOTES: ........................................................................................................................................... 55
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ENCLOSURE COMPONENTS
ITEM PAGE NO. QTY DESCRIPTION NOTES1 Page 44 1 Control Door Assembly2 Page 40 1 Rear Hood Assembly3 Page 36 1 Front Hood Assembly
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PN: 22521Decal, Magnum Logo
PN: 225482” Red Stripe (12’)
PN: 22520Decal, Large “M”
PN: 20934Decal, Number Set 45 - Red
45
DIESEL DIESEL
DANGERGEFAHRPELIGRODANGER
Lock doors. Access can cause electric shock or injury.
Türen schliessen! Zugang kann elektrischen schlagoder verletzung verursachen.
Cierre las puertas. Ya que de orto modo existe el peligro de una descarga electrica o de lesiones personales.
Fermer les portes d’acces ou il pourrait en resulterrisque d’electrocution ou accidents de personne.
DANGER
GEFAHR
PELIGRO
DANGER
CHECK DAILYÜBERPRÜFUNG TÄGLICH.
CHEQUE DIARIO.CONTRÔLE QUOTIDIEN.
PN: 26286Decal, Hood Service
PN: 24942Decal,
Patent Pending
WARNING
ADVERTENCIAAVERTISSEMENT
WARNUNG
WARNUNG
AVERTISSEMENT
WARNING
ADVERTENCIA
PN: 12142Decal, Ground
PN: 26386Decal,
Pinch Point
UNIT DECALS
Note: All safety and operating decals are located on decal sheet 23599, unless otherwise noted.
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UNIT DECALS
Note: All safety and operating decals are located on decal sheet 23599, unless otherwise noted.
Generateur puet demarrer automatiquement resultant en desaccidents de personne. Deconnecterbatterie avant tout entretien.
Generator can automatically startwhich can cause serious injury. Disconnect battery before servicing.
Aggregat kann automatisch startenund körperliche verletzung verursachen. Vor servicearbeitbatterie abklemmen.
Generador puede arrancarautomaticamente y causar lesionespersonales. Desconecte la bateriaantes de prestar servicio.
WARNING
AVERTISSEMENT
WARNUNG
ADVERTENCIA
PN: 26409Decal, Rear Hood
Release Instructions
PN: 26386Decal,
Pinch Point
WARNING
ADVERTENCIAAVERTISSEMENT
WARNUNG
DANGERGEFAHRPELIGRODANGER
WARNUNG
ADVERTENCIA
WARNINGAFTER OPENING REAR HOOD, verify the red safety link is engaged and undamaged. If the link is not properly engaged, unintentional closing of the hood could result, causing personal injury or equipment damage. The link is located on the left side metal guide strap.
BEFORE CLOSING REAR HOOD, release the red safety link by rotating the link counter clockwise. Failure to do this could result in damage to the link or other components.
NACH ÖFFNUNG RÜCKSEITE HAUBE überprüfen, dass die rote Sicherheit Verbindung engagiert und unbeschädigt ist. Wenn die Verbindung nicht richtig engagiert, könnte unbeabsichtigter Closing der Haube resultieren und Personenschaden oder Ausrüstung Schaden verursachen. Die Verbindung ist auf dem linke Seite Metallführerbügel.
DESPUÉS DE CAPILLA de la PARTE POSTERIOR de la ABERTURA, verificar que el acoplamiento rojo de la seguridad sea enganchado e indemne. Si el acoplamiento no se dedica correctamente, el closing inintencional de la capilla podría resultar, estropeando daños corporales o equipo. El acoplamiento está situado en la correa de la guía del metal del lado izquierdo.
APRÈS CAPOT d'ARRIÈRE d'OUVERTURE, vérifier que le lien rouge de sûreté est engagé et intact. Si le lien n'est pas correctement engagé, la fermeture involontaire du capot pourrait résulter, entraînant le dommage corporel ou les dommages aux équipments. Le lien est plac sur la courroie de guide en métal d'aile gauche.
AVERTISSEMENT
BEVOR Sie HINTERE HAUBE SCHLIESSEN, die rote Sicherheit Verbindung freigeben, indem Sie nach rechts den Verbindung Kostenzähler drehen. Störung, dies zu tun konnte Schaden der Verbindung oder anderer Bestandteile ergeben.
ANTES DE CERRAR LA CAPILLA POSTERIOR, lanzar el acoplamiento rojo de la seguridad girando el contador del acoplamiento a la derecha. La falta de hacer esto podía dar lugar a daño al acoplamiento o a otros componentes.
AVANT CAPOT d'ARRIÈRE de FERMETURE, libérer le lien rouge de sûreté en tournant le compteur de lien dans le sens des aiguilles d'une montre. Le manque de faire ceci a pu avoir comme conséquence les dommages au lien ou à d'autres composants.
LINKENGAGED
LINKRELEASED
PN: 26387Decal, Rear Hood Latch
PN: 20934Decal, Number
Set 45 - Red
45
PN: 24942Decal,
Patent Pending
CHECK DAILYÜBERPRÜFUNG TÄGLICH.
CHEQUE DIARIO.CONTRÔLE QUOTIDIEN.
PN: 26286Decal, Hood Service
PN: 225482” Red Stripe (12’)
PN: 22521Decal, Magnum Logo
Lock doors. Access can cause electric shock or injury.
Türen schliessen! Zugang kann elektrischen schlagoder verletzung verursachen.
Cierre las puertas. Ya que de orto modo existe el peligro de una descarga electrica o de lesiones personales.
Fermer les portes d’acces ou il pourrait en resulterrisque d’electrocution ou accidents de personne.
DANGER
GEFAHR
PELIGRO
DANGER
PN: 22520Decal, Large “M”
7
DANGERGEFAHRPELIGRODANGER
www m-p-llc com
PN: 24945Decal, “M” Rear Door
PN: 24943Decal, Magnum Web
PN: 26408Decal, Rear Hood
Release Notice
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PN: 24944Decal, “M” Front Panel
PN: 24943Decal, Magnum Web
Located on tongue of trailered units.
50A
20A
DANGERGEFAHRPELIGRODANGER
L1 L2 L3
READ AND UNDERSTAND THE SUPPLIED OPERATOR’S MANUAL BEFORE OPERATINGTHIS MACHINE. FAILURE TO DO SO INCREASES THE RISK OF INJURY TO YOURSELF OR OTHERS.
LIRE ET COMPRENDRE LA NOTICE D’EMPLOI FOURNIE AVEC LAMACHINE AVANT DE LA METTRE EN SERVICE. A DEFAUT. VOUSAUGMENTERIEZ LE RISQUE DE VOUS EXPOSER ET LES AUTRESA DES BLESSURES.
LEA Y ENTIENDA EL MANUAL DE OPERACION PROVISTO CON ELEQUIPO ANTES DE QUE OPERE ESTE EQUIPO. DE NO HACERSEASI. PODRIA AUMENTAR EL RIESGO DE DAÑOS PERSONALES YA OTRAS PERSONAS.
VOR INBETRIEBNAHME DIESES GERÄTES BEIGEFÜGTE BETRIEBSVOR-SCHRIFT LESEN UND VERSTEHEN. NICHTBEFOLGUNG ERHÖHT DASRISIKO ZU EIGENER VERLETZUNG ODER ANDERER.
BETRIEBSANLEITUNG
INSTRUCTIONS D'OPERATION
AVANT LE DEMARRAGE1. LIRE LA NOTICE D’EMPLOI.2. NIVELER LA MACHINE.3. BLOQUER LES ROUES AVEC CALES DE ROUES.4. METTRE A TERRE LA MACHINE.5. VERIFIER LE NIVEAU DE TOUS LES FLUIDES.
DEMARRAGE A LA MAIN1. DECONNECTER TOUS LES REGIMES EXTERNES2. REGLER LE COMMUTATEUR DES TENSIONS D'ALIMENTATION.3. SERRER LE COMMUTATEUR DES TENSIONS D'ALIMENTATION.4. TOURNER LE BOUTON D’ARRET D’URGENCE A LA POSITION “ON”.5. PRESSER L’INTERRUPTEUR DE DEMARRAGE DU MOTEUR A LA POSITION “DEMARRAGE/MARCHE”.6. LE MOTEUR S’ESSAYERA DE DEMARRER 3 FOIS.
DEMARRAGE A DISTANCE1. LIRE LA NOTICE D’EMPLOI.
ARRET1. DECONNECTER TOUS LES REGIMES EXTERNES.2. PRESSER L’INTERRUPTEUR DE DEMARRAGE DUMOTEUR A LA POSTION “OFF”.3. REMPLIR LE RESERVOIR A CARBURANT.
ANTES DEL ARRANQUE1. LEA EL MANUAL DEL OPERARIO.2. NIVELE LA UNIDAD.3. COLOQUE CUÑAS DEBAJO DE LAS RUEDAS.4. CONECTE LA UNIDAD A TIERRA.5. CONTROLE TODOS LOS LIQUIDOS.
ARRANQUE MANUAL1. DESCONECTE TODAS LAS CARGAS EXTERNAS.2. AJUSTE LA LLAVE SELECTORA DE VOLTAJE.3. BLOQUEE LA LLAVE SELECTORA DE VOLTAJE.4. GIRE A LA POSICION “ON” EL BOTON DE PARADA DE EMERGENCIA.5. OPRIMA A LA POSICION “ARRANQUE/MARCHA” EL INTERRUPTOR DE ARRANQUE DEL MOTOR.6. EL MOTOR INTENTARA ARRANCAR 3 VECES.
ARRANQUE REMOTO1. VEA EL MANUAL DEL OPERARIO.
DETENCION DEL MOTOR1. DESCONECTE TODAS LAS CARGAS EXTERNAS.2. OPRIMA A LA POSICION “OFF” EL INTERRUPTOR DE ARRANQUE DEL MOTOR.3. LLENE EL TANQUE DE COMBUSTIBLE.
OPERATING INSTRUCTIONS
INSTRUCCIONES PARA LA PUESTA EN MARCHA
VOR DEM STARTEN1. BETRIEBSVORSCHRIFT LESEN2. GERÄT WAAGRECHT STELLEN.3. RÄDER BLOCKIEREN.4. GERÄT ERDEN5. STAND ALLER FLÜSSIGKEITEN PRÜFEN.
HANDSTARTEN1. ALLE ÄUSSEREN BELASTUNGEN ABSCHALTEN.2. SPANNUNGSWAHLSCHALTER SETZEN.3. SPANNUNGSWAHLSCHALTER VERRIEGELN.4. NOTSTOPKNOPF IN “ON” POSITION SETZEN.5. MOTORSTARTSCHALTER AUF POSITION “START/LAUF” DRÜCKEN.6. MOTOR VOLLZIEHT 3 STARTVERSUCHE.
FERNSTART1. SIEHE BETRIEBSVORSCHRIFT.
ABSCHALTEN1. ALLE ÄUSSEREN BELASTUNGEN ABSCHALTEN.2. MOTORSTARTSCHALTER AUF POSITION “OFF” DRÜCKEN.3. KRAFTSTOFFTANK FÜLLEN.
BEFORE STARTING1. READ OPERATOR'S MANUAL.2. LEVEL UNIT.3. BLOCK WHEELS.4. GROUND UNIT.5. CHECK ALL FLUID LEVELS.
MANUAL STARTING1. DISCONNECT ALL EXTERNAL LOADS.2. SET VOLTAGE SELECTOR SWITCH.3. LOCK VOLTAGE SELECTOR SWITCH.4. TURN EMERGENCY STOP BUTTON TO "ON" POSITION.5. PUSH ENGINE START SWITCH TO"START/RUN" POSITION.6. ENGINE WILL MAKE 3 ATTEMPTS TO START.
REMOTE START1. SEE OPERATOR'S MANUAL.
STOPPING1. DISCONNECT ALL EXTERNAL LOADS.2. PUSH ENGINE START SWITCH TO "OFF" POSITION.3. FILL FUEL TANK.
STARTING THE GENERATORDAS STARTEN DES GENERATORSCOMIENZO DEL GENERADORCOMMENCEMENT DU GÉNÉRATEUR
1. TURN CONTROL SWITCH “ON”
2. PUSH “ENGINE START” ENGINEENGINESTARTSTART
STOPPING THE GENERATORDAS AUFHÖREN DES GENERATORSPARADA DEL GENERADORARRÊT DU GÉNÉRATEUR
1. PUSH “ENGINE STOP”
2. TURN CONTROL SWITCH “OFF”
ENGINEENGINESTOPSTOP
CONTROLON
CONTROLOFF
CONTROLON
CONTROLOFF
PN: 23846Decal, Controller Start Instructions
WARNINGNEVER CHANGE SWITCH POSITION WITHENGINE RUNNING. RESULTS IN DAMAGETO MACHINE.
NIEMALS SCHLTER UNSTELLEN WENNMOTOR LÄUFT. VERURSACHT BESCHÄDIGUNG DES GERÄTES.
NUNCA CAMBIE LA POSICION DEL INTERRUPTOR AL ESTAR MARCHANDO ELMOTOR. YA QUE ESTO PODRIA CONDUCIRA DAÑOS EN EL EQUIPO.
NE JAMAIS CHANGER LA POSITION DE L’INTERRUPTEUR PENDANT QUE LE MOTEUR EST EN MARCHE. IL POURRAITEN RESULTER RISQUE DE DOMMAGES ALA MACHINE
ADVERTENCIA
AVERTISSEMENT
WARNUNG
REMOTE START/TERMINAL CONNECTIONS
FERNSTART/VERBINDUNGSKLEMMENARRANQUE REMOTO/BORNES DE CONEXION
DEMARRAGE A DISTANCE/RACCORDS TERMINALS
Not for use whengenerator is operated
at 480 volts.
CAUTION PN: 22870Decal, Caution for 480V CSA
NEUTRAL BONDED TO FRAMENULL-LEITER AM RAHMEN ANGESCHLOSSEN
CONDUCTOR NEUTRO CONECTADO AL CHASIS
CONDUCTEUR NEUTRE MIS A LA MASSE DU CHASSIS
CONTROLON
CONTROLOFF
PN: 23827Decal, Controller Switches
PN: 23597Decal, Panel Light Switch Option
OPERATOR’S MANUAL MUST BE STORED ON MACHINE. REPLACEMENT OPERATOR’S MANUAL CAN BE ORDERED THROUGH YOUR LOCAL MAGNUMDISTRIBUTOR.
DIE BETRIEBSVORSCHRIFT MUSS AN DER MASCHINE AUFBEWAHRT WERDEN. ZUR BESTELLUNG VON ERSATZBÜCHERN WENDEN SIE SICH BITTE AN IHREN ÖRTLICHEN MAGNUM HÄNDLER.
EL MANUAL DE OPERACION DEBE SER RETENIDO EN LA MAQUINA.CONTACTE A SU DISTRIBUIDOR MAGNUM MAS CERCANO PARA PEDIR UN EJEMPLAR ADICIONAL.
LA NOTICE D’EMPLOI DOIT ETRE MUNIE SUR LA MACHINE. CONTACTER LE DISTRIBUTEUR MAGNUM LE PLUS PROCHE POUR COMMANDER UNEXEMPLAIRE SUPPLEMENTAIRE.
Located on Manual Holder.
DANGERGEFAHRPELIGRODANGER
Generateur puet demarrer automatiquement resultant en desaccidents de personne. Deconnecterbatterie avant tout entretien.
Generator can automatically startwhich can cause serious injury. Disconnect battery before servicing.
Aggregat kann automatisch startenund körperliche verletzung verursachen. Vor servicearbeitbatterie abklemmen.
Generador puede arrancarautomaticamente y causar lesionespersonales. Desconecte la bateriaantes de prestar servicio.
WARNING
AVERTISSEMENT
WARNUNG
ADVERTENCIA
Located behind lug box door.
PN: 12142Decal, Ground
CONTROL PANELLIGHT
INTERIOR LIGHTS
UNIT DECALS
Note: All safety and operating decals are located on decal sheet 23599, unless otherwise noted.
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LUG DOOR ASSEMBLY
ITEM PART NO. QTY DESCRIPTION NOTES1 60398 4 Screw, pan head phil SS2 61045 4 Nut, 10-32 hx ser flg3 24583 1 Hinge, piano4 24293B 1 Panel, lug door 5 20762 2 Lock, door - 1/4 turn cam6 60652 1 Latch, door7 60268 4 Rivet, .188 dia-- 24322 -- Assembly, lug door Items 1 - 7
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LUG PANEL ASSEMBLY
ITEM PART NO. QTY DESCRIPTION NOTES1 24278 1 Panel, glastic lug2 24319 1 Plate, glastic cover3 60020 4 Nut, M8-1.25 ser flg lock4 60243 1 Washer, .250 flat5 61005 10 Screw, .375-16X1.75 flat hd6 24820 1 Bus, ground to board 7 65692 1 Lug, terminal8 60206 10 Washer, split lock9 60140 10 Nut, .375-16 hx hd
10 18992 1 Stud, ground11 24819 1 Bus, N to ground12 65677 4 Lug terminal single-- 24279 -- Assembly, lug panel Items 1 - 12
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CONTROL PANEL ASSEMBLY
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ITEM PART NO. QTY DESCRIPTION NOTES1 20724W 1 Panel, control2 60406 2 Screw, pan hd phil3 60270 2 Nut, 8-32 hx hd nylock4 18556 1 Regulator, voltage - SE 3505 25077 1 Switch, toggle 6 26229 1 Kit, voltage adj. pot. 7 18598 1 Hinge, controller panel8 60375 1 Clamp, tubing - .312 lt duty 9 61045 4 Nut, 10-32 hx ser flg
10 60398 4 Screw, pan hd phil SS11 21201 1 Controller, eng/gen-prog. 12 60652 1 Latch, door13 60268 4 Rivet, .188 dia-- 18934 1 Guard, potentiometer Not shownA 25077 2 Switch, toggle Option
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CONTROL BOX ASSEMBLY
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ITEM PART NO. QTY DESCRIPTION NOTES1 24320B 1 Bracket, door seal2 60231 5 Rivet, .188 dia3 60377 4 Screw, pan hd phil4 65565 1 Breaker, 200A5 24373B 1 Plate, breaker mounting 6 20691B 1 Weldment, control box7 61045 32 Nut, 10-32 hx ser flg8 60095 10 Nut, .312-18 hx ser flg 9 60270 4 Nut, 8-32 hx hd nylock
10 60161 14 Nut, .250-20 hx ser flg 11 Page 9 3 Assembly, lug panel 12 60290 2 Nut, 6-32 hx nylock SS13 60375 1 Clamp, tubing - .31214 18890 1 Block, terminal - 2 pos 15 60046 2 Screw, pan hd phil 16 60398 26 Screw, pan hd phil SS17 Page 17 1 Assembly, recept. panel 18 61037 1 Plug, Heyco 1.75 hole 19 24317B 1 Panel, lug box side 20 60114 7 Screw, hx ser flg21 Page 16 1 Assembly, cam lock panel22 Page 8 1 Assembly, lug door23 24043 1 Striker, short pin24 24196 1 Washer, striker pin25 24046 1 Striker nut, .438 26 14204 1 Kit, ground bar27 60062 4 Screw, pan hd phil 28 Page 18 1 Assembly, breaker29 60459 2 Screw, pan hd phil30 24770B 2 Standoff, 1.00 long - black31 26215 1 Handle, phase switch 32 60479 2 Screw, hx ser flg33 65356 1 Block, terminal - 3 pole34 60516 3 Screw, hx ser flg35 15425 10 Nut, cage36 60175 12 Screw, hx ser flg37 65685 3 Transformer, current38 65701 1 Switch, phase - 3-po39 21412B 1 Bracket, phase switch40 50187 1 ft. Seal, door 41 19351 1 ft. Seal, gen box42 60058 1 Washer, #6 split lock43 61079 1 Screw, soc hx hd G10.9
Continued on next page.
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CONTROL BOX ASSEMBLY
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ITEM PART NO. QTY DESCRIPTION NOTES44 65788 1 Strain relief - 2” Romex 45 60648 4 Screw, thread forming46 65975 1 Board, governor47 14219 1 Strain relief - .75 Romex48 14203 1 Block, terminal - 10 pos. 49 18081 2 Relay, ignition solenoid50 65309 1 Connector, 21 pin, Deutsc51 66044 1 Plug, Deutsch hole 52 65453 1 Fuse, automotive style53 65451 1 Holder, fuse - 50/60 amp54 21405B 1 Cover, phase switch wire
OPTIONAL FEATURES:A 21487 1 Transformer, 1-phase OptionB 65665 1 Switch, phase - 4-pos OptionC 65674 2 Stop, 35MM din rail end OptionD 65644 1 Base, relay - 8 pos. OptionE 65645 1 Relay, voltage sensing OptionF 66003 1 Rail, din - 35MM X 6.00" OptionG 65461 1 Relay, 30A DPDT 120VAC OptionH 60396 2 Screw, pan hd phil OptionJ 60480 2 Screw, pan phil OptionK 65285 1 Receptacle, inlet OptionL 65326 1 Charger, battery Option
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CAM LOCK PANEL ASSEMBLY
ITEM PART NO. QTY DESCRIPTION NOTES1 18089 2 Receptacle, twist lock 2 61045 4 Nut, 10-32 hx ser flg3 60398 4 Screw, pan hd phil4 12632 1 Switch, trigger safety5 65830 1 Switch, trigger safety 6 24264B 1 Panel, lug box -- 24289 1 Assembly, cam lock pane Items 1 - 6A7 65551 1 Conn. cam lock fml - black Option: cam locksB8 65552 1 Conn. cam lock fml - red Option: cam locksC9 65553 1 Conn. cam lock fml - blue Option: cam locksD10 65554 1 Conn. cam lock ml - white Option: cam locksE11 65555 1 Conn. cam lock ml - green Option: cam locksF12 60061 20 Nut, 10-32 nylk G5 Option: cam locksG13 60397 20 Screw, pan phil G2 Option: cam locksH14 60237 20 Washer, flat Option: cam locksJ15 24703 5 Bar, cam lock bus Option: cam locks
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RECEPTACLE PANEL ASSEMBLY
ITEM PART NO. QTY DESCRIPTION NOTES1 24287W 1 Panel, 120V outlet2 60405 4 Screw, pan hd phil3 60058 4 Washer, split lock #6 4 14130 2 Receptacle, 120V/20A GFI-- 24288 1 Assembly, receptacle panel
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CIRCUIT BREAKER ASSEMBLY
ITEM PART NO. QTY DESCRIPTION NOTES1 65754 2 Stop, 35mm din rail end2 65739 2 Breaker, 50A, 240V, 2-pole3 65738 2 Breaker, 20A, 240V, 1-pole4 65753 1 Rail, din - 35mm X 5.00" -- 65752 1 Assembly, breaker
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EMERGENCY STOP SWITCH ASSEMBLY
ITEM PART NO. QTY DESCRIPTION NOTES1 65580 1 Block, e-stop cntctr - N.C. 2 65584 1 Block, e-stop cntctr - N.O.3 22816B 1 Panel, emergency stop4 65470 1 Switch, e-stop operator 5 22550 1 Switch, e-stop, 2NO/1NC
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AIR FILTER ASSEMBLY
ITEM PART NO. QTY DESCRIPTION NOTES1 22967 1 Filter, air2 60616 2 Screw, sflg hex G53 60095 2 Nut, sflg G5 case hard4 60072 4 Screw, sflg hex G10.95 20567B 1 Bracket, air filter6 19277 1 Cap, dust ejector7 24518 1 Gauge, filter restrictio8 18663 1 Clamp, hose9 20450 1 Hose, air intake
10 60316 1 Clamp, hose11 22874 1 Element, air filter
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EXHAUST SYSTEM ASSEMBLY
ITEM PART NO. QTY DESCRIPTION NOTES1 18823 1 Clamp, muffler - 2.002 26479 4 ft. Sleeve, high temp - 3.003 19336 2 Clamp, hose - SAE 0444 20448 1 Pipe, exhaust - 45K5 25647 1 Cap, rain - 2.50 6 61091 4 Screw, ser flg hd7 24332 1 Muffler, exhaust8 60095 4 Nut, .312-18 hx ser flg9 15550 1 Clamp, muffler - 2.5”
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FUEL TANK ASSEMBLY
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ITEM PART NO. QTY DESCRIPTION NOTES1 18394 1 Fitting, plug, .500NPT2 24308B 1 Tank, fuel - 110 gal. 3 21451 1 Fitting, 1.00NPT x 1” barb4 19338 1 Clamp, hose 5 50019 3.00 ft. Hose, fuel - 1” 6 26379 1 Vent, plastic fuel 1.00 ID 7 16271 1 Fitting, 90° barb8 14216 4 Clamp, hose - SAE 9 14211 2.60 ft. Hose, fuel - .188 ID 50psi
10 50018 2.60 ft. Hose, fuel - .312 ID 50psi11 15693 1 Fitting, barb, 90° elbow12 65636 1 Plug, flush mount13 60062 5 Screw, pan hd phil 14 60252 5 Washer, #10 split lock15 20571 1 Sender, fuel - 10-15" tank16 22323 1 Gasket, fuel sending unit17 62040 1 Clamp, hose
A 26406B 1 Tank, fuel - 78 gal. dbl wall OptionB 26100B 1 Pan, 24 hr. containment OptionC 21206 1 Sender, fuel - 15.5-24" OptionD 26436B 1 Skid, for pocket extension OptionE 26460B 1 Pan, 36 hour containment OptionF 26437B 1 Tank, fuel - 160 gal. Option
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317
6
2
3
35
32
40
33
17
16
2122
23
24
25
26
37
3839 34
ENGINE ASSEMBLY
25
ITEM PART NO. QTY DESCRIPTION NOTES1 27470 1 Alternator, engine2 18105 1 Sensor magnetic pick-up3 27228B 1 Plate, mag pick-up 45K4 27471 1 Starter, engine5 27270 1 Engine, Kubota V36006 60011 8 Washer, M12 split lock7 61087 8 Screw, std hex G10.98 27221 1 Weldment, exhaust elbow9 60026 4 Washer, M10 split lock
10 60344 4 Nut, M10-1.25 hex 18-8 ss11 27223 1 Kubota, coolant outlet port12 60238 3 Screw, sflg hex13 20447B 1 Weldment, eng mount14 27408 1 Belt, fan15 20445 1 Spacer, engine fan16 24933 1 Fan, pusher - 20.00 CW 17 60160 4 Screw, M8X1.25X16 hx hd18 61004 4 Screw, soc hd cap19 19467 1 Seal, M2220 19307 1 Fitting, straight brass21 60438 1 Nipple, pipe22 19279 1 Valve, ball 90° 23 61014 1 Fitting, barb 90° brass24 60365 2 Clamp, hose 25 50201 .7 ft. Hose, coolant - .625 I.D. 26 60502 1 Fitting, hose barb27 61094 2 Screw, std hex28 18085 2 Washer, snubber29 22788 2 Mount, rubber shock 30 60416 2 Washer, .500 flat31 60307 2 Nut, .500-13 hx nylock32 27472 1 Dipstick, oil fill33 27406 1 Filter, fuel34 Page 20 1 Assembly, air filter35 27407 1 Filter, oil36 18106 1 Sensor, oil pressure 37 19232 1 Fitting, strt38 12873 1 Sender, coolant tem39 27473 1 Oil fill cap40 27658 1 Actuator, governor- 20568 - Assembly, engine Items 1 - 40
Note: Engine and generator parts used in all Magnum Products LLC equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Please contact Magnum Products LLC with questions.
26
1
23
4
5
6
7
8
18
17
13
12
14
15
16
9 10
17
11
GENERATOR ASSEMBLY
27
ITEM PART NO. QTY DESCRIPTION NOTES1 26432B 1 Panel, gen box - cover2 60119 8 Washer, flat .312 3 60271 8 Washer, split lock .3124 60168 8 Screw, hx hd5 15425 8 Nut, .312-18 cage6 26431B 1 Panel, gen box - lower 7 65788 1 Strain relief - 2.00 Romex8 60175 4 Screw, hx ser flg9 60717 8 Screw, soc hd
10 60703 8 Washer, split lock 11 60055 12 Screw, hx hd12 60416 2 Washer, flat .500 USS 13 60307 2 Nut, hx nylock14 22788 2 Mount, rubber shock15 18085 2 Washer, snubber 16 61094 2 Screw, std hex G817 21261 1 Generator, 284PSL150818 65519 1 Block, terminal - 4 pole- 24160 1 Generator, 286PSL1701 Option: super start (not shown)
Note: Engine and generator parts used in all Magnum Products LLC equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Please contact Magnum Products LLC with questions.
28
1
2
4
17141215
1617
14
4
3 18
8
10
79
6
13
19
20
11 12
2
4
43
5
18
BA C
D
EF
7
G
SKID ASSEMBLY
29
ITEM PART NO. QTY DESCRIPTION NOTES1 Page 30 1 Assembly, lift structure2 60388 10 Screw, hx hd3 60307 10 Nut, .500-13 hx nylock4 60309 20 Washer, flat .500 SAE5 61103 4 Screw, hx ser flg6 24152B 1 Weldment, skid7 65407 2 Light, clearance - amber8 60406 4 Screw, pan hd phil9 60270 4 Nut, 8-32 hx hd nylock
10 Page 22 1 Assembly, fuel tank11 65448 1 Light, stop/turn/tail - rt12 61089 4 Nut, U clip - long type13 22740B 1 Bracket, rear light - rt side14 60144 4 Nut, nylock15 65449 1 Light, stop/turn/tail - lt16 26589B 1 Bracket, rear light - lt side17 60479 4 Screw, hx ser flg18 18394 2 Plug, hex socket19 26395 1 Foam, tank sealing20 50358 13.39 ft. Seal, rubber bubbleA 22570 1 Fitting, straight Option: oil drain - tandem trailerB 15396 1 Fitting, 90° brass Option: oil drain - tandem trailerC 19168 1 Hose assy, radiator drain Option: oil drain - tandem trailerD 19300 1 Fitting, pipe, .375 hex cap Option: oil drain - tandem trailerE 60231 1 Rivet, .188 dia Option: oil drain - tandem trailerF 19041 1 Clip, spring holder Option: oil drain - tandem trailerG 60237 1 Washer, flat SAE #10 Option: oil drain - tandem trailer
30
1
3738
345 3 4
5
3
2
89
15
14
13
1011
12
32
C
F 31 15
E
28
2221 20
29
D
1419
30
1920 29
22
2120
28
76
A
B
67
14 35 34
36
33
9
152021
22
26 25
24
27
1413
12
616
17
1814
20 19 23
19
20
10 11
LIFT STRUCTURE ASSEMBLY
31
ITEM PART NO. QTY DESCRIPTION NOTES1 24212B 1 Weldment, top lift channel 2 23643 1 Pin, striker3 60416 4 Washer, flat .504 60276 2 Washer, split lock .5005 24046 2 Striker nut, .4386 60309 12 Washer, flat .5007 60307 6 Nut, hx nylock 8 24779B 1 Link, hood hold open9 60145 2 Nut, hx ser flg lock
10 60386 2 Washer, flat .37511 61062 2 Screw, .375 shoulder 12 24823 2 Spring, rear hood13 24925B 2 Spacer,1.00 long14 60340 3 Washer, flat .312 SS 15 60095 4 Nut, .312-18 hx ser flg16 60484 1 Screw, hx hd 17 60388 5 Screw, hx hd18 60785 1 Screw, hx hd SS 19 61036 13 Screw, hx hd SS20 60698 24 Washer, flat .375 USS SS21 60206 12 Washer, split lock .375
22 60140 12 Nut, .375-16 hx hd23 23707 1 Cap, fuel fill - 3.5024 24296B 1 Weldment, fuel fill25 22286 1 Elbow, 45° molded rubber26 19842 2 Clamp, hose27 24519B 1 Weldment, lift post - left28 28524B 2 Brckt, hd guide - lt/frnt, rt/rr29 28523B 2 Brckt, hd guide - rt/frnt, lt/rr30 61091 2 Screw, ser flg 31 60716 1 Clamp, tubing - 1.50 lt duty32 24520B 1 Weldment, lift post - right33 41573B 1 Link, hood hold open 34 60654 1 Screw, hx soc button hd35 41568R 1 Latch, anti-shut36 60303 1 Nut, .312-18 hx nylock37 26979ZY 1 Pin, striker - 3.25 38 24196 1 Washer, striker pinA 26096B 2 Bracket, interior light Option:interior lightB 11947 2 Light, interior with switch Option:interior lightC 21489 1 Battery disconnect switct Option: battery disconnectD 26095B 1 Bracket, battery disconnect Option: battery disconnectE 60107 2 Screw, hx ser flg Option: battery disconnectF 60161 2 Nut, hx ser flg Option: battery disconnect
32
TO SKID
1
2
53
630
8
9 22
32
33
11 543 14
15
10
16
1711
22
11
7
1821
20
31
19
23
8
2
24
27
2625
13
12
34
3 45
29
28
COOLING SYSTEM ASSEMBLY
33
ITEM PART NO. QTY DESCRIPTION NOTES1 24309B 1 Panel, roof outlet2 60095 16 Nut, .312-18 hx ser flg3 60168 22 Screw, .312-18X.750 hx hd 4 60271 12 Washer, split lock .312 5 60119 22 Washer, flat .312 6 27434 1 Plug, 3” hole-nylon press-in7 27187 1 Radiator, MMG45FHK8 60660 4 Clamp, hose - constant trq9 20580 1 Hose, radiator - upper
10 60479 15 Screw, hx ser flg11 60161 17 Nut, .250-20 hx ser flg 12 24952 1 Jug, overflow 2.5 qt.13 26211B 1 Bracket, overflow jug14 60268 2 Rivet, .188 dia15 20444B 1 Weldment, fan guard - right16 20443B 1 Weldment, fan guard - left 17 27216B 2 Radiator shroud18 19180 1 Fitting, hose barb19 14216 2 Clamp, hose - mini20 50018 .750 ft. Hose, 50 psi21 62032 1 Valve, ball .375NPTF - mini22 60175 2 Screw, sflg hex G523 20600 1 Hose, lower radiator 45FHK24 24849B 1 Panel, bulkhead lower25 60068 2 Screw, pan phil26 24950 2 Magnet, disc - 2.03"27 61091 5 Screw, ser flg28 24848B 1 Panel, bulkhead29 60457 2 Nut, 10-24 nylock30 65592 1 Sensor, low coolant31 60999 1 Fitting, barb - brass32 50018 1.66 ft. Hose - 50 psi33 14216 2 Clamp, hose - miniature34 19714 1 Cap, overflow bottle
34
1 2
34
AB
A
67
8
9
10
11
C
D
E
D
EF
G
EF
5
4
ENGINE TO SKID ASSEMBLY
35
ITEM PART NO. QTY DESCRIPTION NOTES1 19042 1 Strap, ground - 10”2 60353 2 Screw, hx flg self tapping3 60145 2 Nut, hx ser flg lock4 60205 8 Screw, hx hd 5 60358 8 Nut, .375-16 hx nylock 6 24777 1 Cable, battery red7 24778 1 Cable, battery blk8 41185 1 Battery pad9 60820 2 Bolt, J - .250-20 X 9.00
10 60090 2 Nut, .250-20 wing 11 41055B 1 Bracket, battery tie-downA 60365 4 Clamp, hose Option: kim hot startB 50201 2 Hose, coolant 1.83 ft. Option: kim hot startC 25914 1 Heater, coolant Option: kim hot startD 60393 4 Screw, .250-20X1.00 hx hd Option: kim hot startE 60243 8 Washer, flat .250 USS Option: kim hot startF 60144 4 Nut, .250-20 nylock Option: kim hot startG 26092B 1 Bracket, coolant heater Option: kim hot start
36
1
7
621
23
18
17
2
19
20 14
12
32
16
23
15
12
12
11
10
3
29
8
5
4
3
2
13
14
FRONT HOOD ASSEMBLY
37
ITEM PART NO. QTY DESCRIPTION NOTES1 24206W 1 Panel, front upper hood 2 60507 23 Screw, hx hd 3 60452 23 Washer, flat bonded rubber 4 60268 4 Rivet, .188 dia5 24676 1 Latch, paddle With padlock handle6 60237 4 Washer, flat SAE #107 15425 4 Nut, .312-18 cage 8 24677 1 Cable, remote latch - 56"9 24678 1 Crimp, cable
10 26200 1 Foam, front right panel11 26203 1 Foam, front top panel12 60095 8 Nut, .312-18 hx ser flg 13 26280B 1 Weldment, front hood hinge 14 60505 17 Nut, u clip - long type15 26201 1 Foam, front left panel16 24207W 1 Panel, front side hood 17 24962 1 Foam, front cutout18 24828W 1 Panel, actuator clearance 19 60340 2 Washer, flat .312 SS20 26288 1 Handle, front hood access21 26202 1 Foam, front panel -- 50354 19 ft. Seal, rubber - bubble Not shown-- 24208 -- Assembly, front hood Items 1 - 21
38
1
2
3
3
45
69
25
19
2423
19
11
20 22
217
9
78 9 10
98
7
11
12
13
1415
161217
15
1618
22
2
3
2
FRONT HOOD SUPPORT STRUCTURE ASSEMBLY
39
ITEM PART NO. QTY DESCRIPTION NOTES1 Page 36 1 Assembly, front hood2 60507 41 Screw, hx hd3 60452 39 Washer, flat bonded rubber 4 60393 3 Screw, .250-20X1.000 hx hd5 60286 3 Washer, split lock .250 6 60243 3 Washer, flat .2507 60062 4 Screw, pan hd phil8 60269 2 Washer, flat #89 60061 4 Nut, 10-32 hx nylock
10 24441 1 Pulley, cable - .750"11 24218B 2 Bracket, side sealing12 24538B 2 Weldment, frnt align. brckt13 60479 4 Screw,hx ser flg14 24539ZC 2 Bracket, front hood stop15 60426 8 Screw, 8-18X.750 T/S16 28521 4 Shoe, hood guide17 60161 4 Nut, .250-20 hx ser flg18 60095 10 Nut, .312-18 hx ser flg 19 60505 27 Nut, U clip - long type20 60231 8 Rivet, .188 dia21 26287 1 Latch, remote right With spring return22 61045 2 Nut, 10-32 hx ser flg23 24219B 1 Bracket, top sealing24 60237 12 Washer, flat SAE #1025 26162 1 Spring, rear hood
40
12 3
2
29
4
5
87
9
12
16
14
17
6
221819 20
21
17
23
132
24
25
26
27
5
5
5
28
12
28
6
10
11 12
1315
REAR HOOD ASSEMBLY
41
ITEM PART NO. QTY DESCRIPTION NOTES1 60507 30 Screw, hx hd2 60452 52 Washer, flat bond. rubber3 61052 22 Screw,hx hd 4 24221W 1 Panel, rear side hood5 60505 42 Nut, U clip - long type6 60237 14 Washer, flat SAE #107 15215 1 Rubber bumper8 60267 1 Rivet, .125 dia9 26205 1 Foam, rear left panel
10 Page 12 1 Assembly, control box11 24216B 1 Weldment, hood hinge - rt12 60095 16 Nut, .312-18 hx ser flg13 60320 2 Pin, cotter - .188X1.2514 60745 2 Pin, clevis- .500 dia X 1.5015 24217B 1 Weldment, hood hinge - lt16 24220W 1 Panel, rear upper hood 17 18462 2 Hinge, left (female)18 24676 1 Latch, paddle Padlock handle 19 60515 4 Nut, .312 - 18 hx SS 20 60701 4 Washer, split lock .31 21 60340 4 Washer, flat .312 SS22 60268 4 Rivet, .188 dia 23 61066 4 Screw, carriage 24 26206 1 Foam, rear top panel25 24262B 2 Panel, rear duct back26 60119 12 Washer, flat .312 27 61061 8 Screw, .312-18X.875 hx hd28 24261W 2 Panel, rear duct lower29 26204 1 Foam, rear right panel -- 50354 15.83 ft. Seal, rubber bubble Not shown -- 24222 -- Assembly, rear hood Items 1 - 29
42
3
1
2
1
2
15
16
31
24 27 2625
28
30
29
30
2526
2728
29
1224
109
23
139
2221
20
1519
1817
12
4
5
67
98
611
1213
1014
10
REAR HOOD SUPPORT STRUCTURE ASSEMBLY
43
ITEM PART NO. QTY DESCRIPTION NOTES1 60507 14 Screw, hx hd2 60452 14 Washer, flat bond. rubber3 Page 40 1 Assembly, rear hood4 24677 1 Cable, remote latch - 56" 5 24678 1 Crimp, cable6 60061 4 Nut, 10-32 hx nylock 7 26162 1 Spring, rear hood 8 61045 2 Nut, 10-32 hx ser flg
9 60062 5 Screw, pan head phil10 60237 10 Washer, flat SAE #1011 60161 3 Nut, .250-20 sflg G5 12 60505 10 Nut, U clip - long type13 60144 2 Nut, .250-20 nylock G5 14 26978B 1 Bracket, top sealing - rear15 23717 2 Clip, rod locking - “L” on flat16 61138 1 Screw, shoulder X .250 lg17 26390R 1 Handle, inside release18 26391Z 1 Rod, inside handle19 60143 3 Screw, pan phil G520 26385 1 Latch, remote left With spring return21 60391 1 Screw, std hex G5 22 24822B 1 Bracket, prop rod23 24850ZC 1 Plate, secondary latch24 24218B 2 Bracket, side sealing25 60285 2 Nut, .312-18 hx hd26 60271 2 Washer, split lock .31227 60119 2 Washer, flat .312 28 24450B 2 Weldment, hood locator29 28521 2 Shoe, hood guide 30 60426 4 Screw, 8-18X.750 T/S31 60231 8 Rivet, .188 dia
44
1
3
516
20
21
1617
195
18 14
15
1312
1110
2
10
4
67
85
9
CONTROL DOOR ASSEMBLY
45
ITEM PART NO. QTY DESCRIPTION NOTES1 21448W 1 Door, rear control 2 60850 12 Screw, pan head phil3 61055 1 Clip, rod hold 4 21370Z 1 Rod, door prop5 60268 10 Rivet, .188 dia6 20916Z 1 Bracket, prop rod7 60048 1 Pin, roll .125 X .6258 23641 1 Latch, rotating element With handle9 60231 4 Rivet, .188 dia
10 18459 2 Hinge, left (male) 11 61066 4 Screw, carriage12 60340 4 Washer, flat .312 SS13 60701 4 Washer, split lock .312 SS14 60515 4 Nut, .312 - 18 hx SS15 26285 1 Foam, control door lower16 60237 12 Washer, flat SAE #10 ZP17 24540 1 Holder, manual (plastic)18 26276W 1 Panel, door stiffener19 60457 12 Nut, 10-24 nylock 20 21477 1 Window, control door21 21577 1 Foam, control door - FH-- 50192 4.6 ft. Tape, double sided, type VHB Attaches window (not shown)
46
12 11 10
9
4
8
7
6
543
2
1
HOODS TO SKID ASSEMBLY
47
ITEM PART NO. QTY DESCRIPTION NOTES1 Page 36 1 Assembly, front hood 2 60784 2 Nut, .312-18 hx nylock SS3 60696 2 Washer, flat .250 USS SS4 24748B 10 Spacer, rod end 5 60698 2 Washer, flat .375 USS SS6 61126 1 Screw, shoulder X .312-18
61062 1 Screw, shoulder X .6257 Page 40 1 Assembly, rear hood8 60989 4 Bolt, rod end9 60702 4 Washer, split lock
10 60681 4 Nut, .500-13 hx SS11 60745 4 Pin, clevis - .500 dia12 60320 4 Pin, cotter - .188X1.25
48
119
15
N15
16
M
L
J
K
G
F
E
24
D
C
B
23
2
4
56 7
6 3
8
9
513
121110
1014
15
23
22
A
2526
27 28
29 33
35
34
36
37
3839
32
31
30
19
15
19
20
15
1613
1211
16
1718
21
H
TRAILER ASSEMBLY - SINGLE AXLE
49
ITEM PART QTY DESCRIPTION NOTES1 60140 8 Nut, .375-16 hx hd2 60386 16 Washer, flat .3753 22743B 2 Fender, single wheel4 60179 8 Screw .375-16X.750 hx hd5 60504 6 Nut, hx shackle lock6 19637 4 Plate, shackle bracket7 24811B 1 Weldment, trailer chassis8 60503 6 Screw, .562-18 hx shackle9 24691B 1 Brace, tongue shipping
10 60383 6 Screw, hx hd11 60247 6 Washer, flat .750 12 60248 6 Washer, split lock .75013 15293 6 Nut, .750-10 hx14 22340 2 Bushing, 1.00 OD X .75 ID 15 60309 14 Washer, flat .50016 60307 7 Nut, .500-13 hx nylock17 23205 1 Harness, trailer 18 61010 7 Clamp, tubing - heavy duty19 60659 7 Screw, hx hd20 23367 2 Chain, safety21 24812B 1 Weldment, flip tongue Non-adjustable actuator/hitch22 23256 1 Pin, jack - tube mounted23 23254 1 Jack, top wind - 2000 lb. tube mounted24 15103 1 Coupler, 2” ball/3” channel Non-adjustable25 11254 2 Plug, grease cap - for zerk 26 23170 2 Cap, grease - w/ rubber plug 27 24831 2 Roller bearing - outer28 26452 2 Brake drum - 12" 6 on 5.5"29 26572 2 Surge brake assy, RH
26571 2 Surge brake assy, LH 26574 2 Electric brake assy, RH Option26573 2 Electric brake assy, LH Option
30 24830 2 Roller bearing - inner31 24832 2 Bearing seal axle32 60963 12 Stud, wheel - axle33 40875 4 U-bolt 34 23912 2 Spring, 5000lb axle 35 22877 1 Axle, 5000#, hydraulic
22876 1 Axle, 5000#, electric Option36 18377 2 Wheel, ST225/75R1537 60096 12 Nut, .500-20 wheel lug38 26441 8 U-bolt nut, 1/2-20 plated 39 40874 2 Tie plateA 24824B 1 Weldment, flip tongue Option: adjustable actuator/hitchB 19379B 1 Weldment, hitch 4 pos. Option: adjustable hitch, elecC 24304 1 Actuator, hyd srg brk - 2”ball Option: 2” ballD 11032 1 Weldment, lunette ring - 3” Option: non-adjustableE 12235B 1 Weldment, spare tire holder OptionF 19417 1 Breakaway Kit OptionG 19518 1 Coupler, 2” ball for adj hitch Option: adjustableH 19519 1 Coupler, 2.31 ball Option: adjustableJ 19335B 1 Coupler, lunette ring - 3” adj Option: adjustableK 60239 2 Screw, hx hd Option: adjustableL 60180 4 Washer, flat .625 Option: adjustableM 60240 2 Nut, .625-11 hx nylock Option: adjustableN 40529 1 Actuator, hyd srg brk - adj Option: adjustable actuator, hyd
50
1
23
10
1915
201514
4344
43
4241
G
E
F
3
9 78
4 5
6
1
79
6
8
7
221312
1525 19
23
24
A
30
32
34
3133
4039
3637
38
36
37
37
29282726
B35
1615
14 1312
11
17
15
14
D
C
1518
19
11
21
TRAILER ASSEMBLY - TANDEM AXLE
51
ITEM PART QTY DESCRIPTION NOTES1 22976B 2 Weldment, fender tandem2 60140 10 Nut, .375-16 hx hd3 60386 20 Washer, flat .3754 60179 10 Screw, .375-16X.750 hx hd5 24789B 1 Weldment, trailer6 60503 14 Screw, .562-18 hx shackle7 60504 14 Nut, .562-18 hx shackle lock8 19637 8 Plate, shackle bracket9 40545 2 Equalizer, tandem axle
10 60383 6 Screw, .750-10X1.500 hx hd 11 60247 12 Washer, flat .750 12 60248 6 Washer, split lock .75013 15293 6 Nut, .750-10 hx14 60307 5 Nut, .500-13 hx nylock15 60416 4 Washer, flat .500 16 23205 1 Harness, trailer17 16143 5 Clamp, tubing - .50018 23367 2 Chain, safety19 60659 7 Screw, hx hd20 40529 1 Actuator, hyd surge brake Adjustable21 22340 4 Bushing, 1.00 OD X .75 ID22 23256 1 Pin, jack - 2000lb tube mtd23 23254 1 Jack, top wind - 2000 lb. tube mtd24 24691B 1 Brace, tongue shipping25 24824B 1 Weldment, flip tongue For adjustable actuator/hitch26 11254 4 Plug, grease cap - for zerk 27 11253 4 Cap, grease28 40956 4 Outer bearing29 12311 4 Brake drum - 10" 5 on 4.5" 30 40765 4 10" Surge brake assy RH
40764 4 10" Surge brake assy LH26443 4 10" Electric brake assy rht Option26442 4 10" Electric brake assy lft Option
31 40954 4 Inner bearing32 12307 4 Bearing seal DL35033 60674 20 Stud, wheel - .500-20 GR834 11277 8 U-bolt 3500lb 35 11280 4 Leaf spring 3500lb36 19421 2 Axle, 3500lb hydraulic
19422 2 Axle, 3500lb electric Option37 15540 4 Wheel, ST205/75R15, 1820#-6 PR38 60096 20 Nut, .500-20 wheel lug39 26441 16 1/2-20 U-bolt nut40 11278 4 Tie plate, 3500 lb 41 19335B 1 Coupler, lunette ring - 3” ID For adjustable actuator/hitch42 60239 2 Screw, hx hd43 60180 4 Washer, flat .625 44 60240 2 Nut, .625-11 hx nylock A 24812B 1 Weldment, flip tongue Option: non-adj actuator/hitchB 19379B 1 Weldment, hitch 4 pos. Option: adjustable hitch, elecC 24304 1 Actuator, hyd surge brake Option: 2” ballD 19417 1 Breakaway Kit OptionE 12235B 1 Weldment, spare tire holder OptionF 19519 1 Coupler, 2.31 ball Option: adjustableG 19518 1 Coupler, 2.00 ball Option: adjustable
52
1
5
24
3
6
BRAKE LINES - SINGLE AXLE
ITEM PART NO. QTY DESCRIPTION NOTES1 24688 1 Hose, brake-136”male/male 2 40495 1 Line, brake- 20”3 40494 1 Line, brake-30”4 19252 1 Fitting, brake-T w/brckt5 61064 1 Clamp, muffler - 3.006 61010 1 Clamp, tubing - .375
53
1
2
3
43
2
4
5
7
65
4
7
6
BRAKE LINES - TANDEM AXLE
ITEM PART NO. QTY DESCRIPTION NOTES1 24688 1 Hose, brake - male/male2 40494 2 Line, brake - 30”3 40817 2 Hose, brake - 33” male/male4 19252 3 Fitting, brake-T w/brckt5 40495 2 Line, brake - 20”6 61028 2 Clamp, muffler - 2.507 61010 2 Clamp, tubing - .375
54
SERVICE LOG
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55
NOTES:
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REV: APART NO: 2093510.08.09