diesel generator set mtu 12v4000 ds2000...at 75% of power rating: 288.9 203 at 50% of power rating:...

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Optional equipment and finishing shown. Standard may vary. MTU 12V4000 DS2000 Diesel Generator Set Product highlights 380V – 11 kV/50 Hz/grid stability power/ NEA (ORDE) optimized/12V4000G24F/water charge air cooling Bene�ts Low fuel consumption Optimized system integration ability High reliability High availability of power Long maintenance intervals Support Global product support offered Standards Engine-generator set is designed and manufactured in facilities certified to standards ISO 2008:9001 and ISO 2004:14001 Generator set complies to ISO 8528 Generator meets NEMA MG1, BS5000, ISO, DIN EN and IEC standards NFPA 110 Power rating System ratings: 1800 kVA - 1880 kVA Accepts rated load in one step per NFPA 110 Generator set complies to G3 according to ISO 8528-5 Generator set exceeds load steps according to ISO 8528-5 Performance assurance certi�cation (PAC) Engine-generator set tested to ISO 8528-5 for transient response 100% load factor Verified product design, quality and performance integrity All engine systems are prototype and factory tested Complete range of accessories available Control panel Power panel Circuit breaker/power distribution Fuel system Fuel connections with shut-off valve mounted to base frame Starting/charging system Exhaust system Mechanical and electrical driven radiators Medium and oversized voltage alternators Emissions NEA (ORDE) optimized Certi�cations CE certification option Unit certificate acc. to BDEW (German Grid-Code)

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Page 1: Diesel Generator Set MTU 12V4000 DS2000...At 75% of power rating: 288.9 203 At 50% of power rating: 200.2 211 Liquid capacity (lubrication) Total oil system capacity: l 260 Engine

Optionalequipmentandfinishingshown.Standardmayvary.Optionalequipmentandfinishingshown.Standardmayvary.

MTU 12V4000 DS2000DieselGeneratorSet

Producthighlights

380V–11kV/50Hz/gridstabilitypower/NEA(ORDE)optimized/12V4000G24F/waterchargeaircooling

Bene� ts— Lowfuelconsumption— Optimizedsystemintegrationability— Highreliability— Highavailabilityofpower— Longmaintenanceintervals

Support— Globalproductsupportoffered

Standards— Engine-generatorsetisdesignedandmanufacturedinfacilitiescertifiedtostandardsISO2008:9001andISO2004:14001

— GeneratorsetcompliestoISO8528— GeneratormeetsNEMAMG1,BS5000,ISO,DINENandIECstandards

— NFPA110

Power rating— Systemratings:1800kVA-1880kVA— AcceptsratedloadinonestepperNFPA110— GeneratorsetcompliestoG3accordingtoISO8528-5— GeneratorsetexceedsloadstepsaccordingtoISO8528-5

Performance assurance certi� cation (PAC)— Engine-generatorsettestedtoISO8528-5fortransientresponse— 100%loadfactor— Verifiedproductdesign,qualityandperformanceintegrity— Allenginesystemsareprototypeandfactorytested

Complete range of accessories available— Controlpanel— Powerpanel— Circuitbreaker/powerdistribution— Fuelsystem— Fuelconnectionswithshut-offvalvemountedtobaseframe— Starting/chargingsystem— Exhaustsystem— Mechanicalandelectricaldrivenradiators— Mediumandoversizedvoltagealternators

Emissions— NEA(ORDE)optimized

Certi� cations— CEcertificationoption— Unitcertificateacc.toBDEW(GermanGrid-Code)

Page 2: Diesel Generator Set MTU 12V4000 DS2000...At 75% of power rating: 288.9 203 At 50% of power rating: 200.2 211 Liquid capacity (lubrication) Total oil system capacity: l 260 Engine

Application data 1)

1 AlldatarefersonlytotheengineandisbasedonISOstandardconditions(25°Cand100mabovesealevel).2 ValuesreferencedareinaccordancewithISO3046-1.Conversioncalculatedwithfueldensityof0.83g/ml.Allfuelconsumptionvaluesrefertoratedenginepower.

Standardandoptionalfeatures

System ratings (kW/kVA)

Generator model Voltage NEA (ORDE) optimized

without radiator with mechanical radiator

kWel kVA* AMPS kWel kVA* AMPS

LeroySomerLSA52.3S6(LowvoltageLeroySomerstandard)

380V 1504 1880 2856 1456 1820 2765

400V 1504 1880 2714 1456 1820 2627

415V 1504 1880 2615 1456 1820 2532

Marathon743RSL7091(LowvoltageMarathon)

380V 1496 1870 2841 1440 1800 2735

400V 1504 1880 2714 1440 1800 2598

415V 1496 1870 2602 1440 1800 2504

Marathon744RSL7092(LowvoltageMarathonoversized)

380V 1496 1870 2841 1440 1800 2735

400V 1504 1880 2714 1440 1800 2598

415V 1496 1870 2602 1440 1800 2504

Marathon1020FDH7096(Mediumvolt.marathon)

11kV 1496 1870 98 1440 1800 94

LeroySomerLSA53.2VL7(Mediumvolt.LeroySomer)

11kV 1504 1880 99 1456 1820 96

*cosphi=0.8

EngineManufacturer MTUModel 12V4000G24FType 4-cycleArrangement 12VDisplacement:l 57.2Bore:mm 170Stroke:mm 210Compressionratio 16.4Ratedspeed:rpm 1500Enginegovernor ECU9Maxpower:kWm 1575Aircleaner dry

Fuel systemMaximumfuellift:m 5Totalfuelflow:l/min 16

Fuel consumption 2) l/hr g/kwhAt100%ofpowerrating: 377.6 199At75%ofpowerrating: 288.9 203At50%ofpowerrating: 200.2 211

Liquid capacity (lubrication)Totaloilsystemcapacity:l 260Enginejacketwatercapacity:l 160Intercoolercoolantcapacity:l 40

Combustion air requirementsCombustionairvolume:m3/s 1.98Max.airintakerestriction:mbar 50

Cooling/radiator systemCoolantflowrate(HTcircuit):m3/hr 56Coolantflowrate(LTcircuit):m3/hr 30Heatrejectiontocoolant:kW 580Heatradiatedtochargeaircooling:kW 310Heatradiatedtoambient:kW 75Fanpowerforelectr.radiator(40°C):kW 55

Exhaust systemExhaustgastemp.(afterturbocharger):°C 510Exhaustgasvolume:m3/s 5.29Maximumallowablebackpressure:mbar 85Minimumallowablebackpressure:mbar 30

Page 3: Diesel Generator Set MTU 12V4000 DS2000...At 75% of power rating: 288.9 203 At 50% of power rating: 200.2 211 Liquid capacity (lubrication) Total oil system capacity: l 260 Engine

Standard and optional features

Representsstandardfeatures

Representsoptionalfeatures

Engine

4-cycle Standardsinglestageairfilter Oildrainextension&shut-offvalve

Closedcrankcaseventilationwithimprovedoilseperator Governor-electronicisochronous

Commonrailfuelinjection NEA(ORDE)optimizedengine Centrifugaloilfilter

Generator

4polethree-phasesynchronousgenerator Brushless,self-excited,self-regulating,self-ventilated Digitalvoltageregulator Anticondensationheater StatorwindingY-connected,accessibleneutral(broughtout) ProtectionIP23

InsulationclassH,utilizationacc.toH RadiosuppressionEN55011,group1,cl.B Shortcircuitcapability3xInfor10sec WindingandbearingRTDs(withoutmonitoring) ExcitationbyAREP MountingofCT´s:2coreCT´s Windingpitch:2/3winding Voltagesetpointadjustment±10%

MeetsNEMAMG-1,BS5000,IEC60034-1,VDE0530,DINEN12601,AS1359andISO8528requirements LeroySomerlowvoltagegenerator Marathonlowvoltagegenerator Oversizedgenerator Mediumvoltagegenerator

Cooling system

Jacketwaterpump Thermostat(s) Waterchargeaircooling

Mechanicalradiator Electricaldrivenfront-endcooler Jacketwaterheater

Control panel

Pre-wiredcontrolcabinetforeasyapplicationofcustomizedcontroller(V1+) Islandoperation(V2) AutomaticmainsfailureoperationwithATS(V3a) Automaticmainsfailureoperationincl.controlofgeneratorandmainsbreaker(V3b) Islandparalleloperationofmultiplegensets(V4) Automaticmainsfailureoperationwithshort(<10s)mainsparalleloverlapsynchronization(V5) Mainsparalleloperationofasinglegenset(V6)

Mainsparalleloperationofmultiplegensets(V7) Baslercontroller Deifcontroller Completesystemmetering Digitalmetering Engineparameters Generatorprotectionfunctions Engineprotection SAEJ1939engineECUcommunications Parametrizationsoftware Multilingualcapability Multipleprogrammablecontactinputs Multiplecontactoutputs Eventrecording

IP54frontpanelratingwithintegratedgasket Differentexpansionmodules Remoteannunciator Daytankcontrol Generatorwindingtemperaturemonitoring Generatorbearingtemperaturemonitoring ModbusTCP-IP

Power panel

Availablein600x600and600x1000 Phasemonitoringrelay230V/400V Supplyforbatterycharger Supplyforjacketwaterheater

Supplyforanticondensationheating Plugsocketcabinetfor230VcompatibleEuro/USA

Supplyforelectricaldrivenradiatorfrom45kW–75kW(PP600x1000)

Page 4: Diesel Generator Set MTU 12V4000 DS2000...At 75% of power rating: 288.9 203 At 50% of power rating: 200.2 211 Liquid capacity (lubrication) Total oil system capacity: l 260 Engine

Standard and optional features

Circuit breaker/power distribution

3-polecircuitbreaker 4-polecircuitbreaker

Manual-actuatedcircuitbreaker Electrical-actuatedcircuitbreaker

Stand-alonesolutioninseperatecabinet

Fuel system

Flexiblefuelconnectorsmountedtobaseframe Fuelfilterwithwaterseparator Fuelfilterwithwaterseparatorheavy-duty

Switchablefuelfilterwithwaterseparator Switchablefuelfilterwithwaterseparatorheavy-duty Seperatefuelcooler

Fuelcoolerintegratedintocoolingequipment

Starting/charging system

24Vstarter Starterbatteries,cables,rack,disconnectswitch

Batterycharger

Mounting system

Weldedbaseframe Resilientengineandgeneratormounting Modularbaseframedesign

Representsstandardfeatures

Representsoptionalfeatures

Exhaust system

Exhaustbellowswithconnectionflange Exhaustsilencerwith10dB(A)soundattenuation

Exhaustsilencerwith30dB(A)soundattenuation

Exhaustsilencerwith40dB(A)soundattenuation Y-connection-pipe

Page 5: Diesel Generator Set MTU 12V4000 DS2000...At 75% of power rating: 288.9 203 At 50% of power rating: 200.2 211 Liquid capacity (lubrication) Total oil system capacity: l 260 Engine

Rolls-Royce Groupwww.mtu-solutions.com/powergen

Weights and dimensions

Sound data

— Consult your local MTU distributor for sound data.

Emissions data

— Consult your local MTU distributor for emissions data.

Drawing above for illustration purposes only, based on a standard open power 400 Volt engine-generator set. Lengths may vary with other voltages. Do not use for installation design. See website for unit specific template drawings.

Sub

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3872

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1/20

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Weightsanddimensionsarebasedonopenpowerunitsandareestimatesonly.Consultthefactoryforaccurateweightsanddimensionsforyourspecificengine-generatorset.

System Dimensions (L x W x H) Weight (dry/less tank)

Openpowerunit(OPU) 4059x1810x2330mm 10949kg

Ratingdefinitionsandconditions

— Gridstabilitypowerratingsapplytoinstallationsservingelectricutilityprograms.Atconstantorvaryingload,thenumberofgeneratorsetoperatinghoursislimitedto1000hoursperyearwithnomorethan500hoursperyearat100%loadwithoutinterruption.A10%overloadcapacityisavailableforonehourintwelve.RatingsareinaccordancewithISO8528-1,ISO3046-1,BS5514andAS2789.Averageloadfactor:≤100%.— ConsultyourlocalMTUdistributorforderatinginformation.