diesel generator set v28 series - buildsystem - manufacturers...

28
Our energy working for you. TM Diesel generator set V28 series Specification sheet 480-500 kWe, 600-625 kVA Prime Lowest life cycle cost V28 series design features have made Cummins ® diesel, the standard for comparison of operating economy, reliability and long life. When all cost factors like initial purchase, fuel, lube oil, maintenance and overhaul are considered, the bottom line will show that this Cummins ® ‘V28 series’ will deliver the lowest life cycle cost. Heavy duty, durable and emission compliant Cummins ® ‘V28 series’ diesel engine comes with heavy duty features, optimum size camshaft, optimized turbo-matching, premium injectors and is yet compact in size with optimum power to weight ratio making it the obvious choice for your long-term power needs. The genset powered by the reliable Cummins ® ‘V28 series’ diesel engine meets stringent exhaust emission tests as per MOEF norms without sacrificing fuel efficiency at normal operating loads. Silent Power Cummins ® 600-625 kVA enclosures are so designed as to have optimum performance and serviceability over the complete operating range. The enclosures are compact and are designed for ease in maintenance. The powder coated enclosures are manufactured on latest CNC machines to ensure superior finish and durability. Single source power assurance Design, manufacture and testing of engine, alternator, enclosure and other accessories is done by Cummins Group of companies/ Channel partners (Jaksons Limited) for that optimum performance integrity and is backed by countrywide product support network with single source responsibility for the entire package. Standard scope Engine: Cummins ® ‘V28’ series direct injection, water cooled engine, 12 cylinder, Vee, 4 stroke, rated at 1500 RPM, conforming to ISO 3046 / BS 5514 has the following specifications: - Cummins PT fuel pump - Cummins heavy duty injectors - Holset turbocharger, pulse tuned exhaust manifold, stainless steel exhaust flexible connections - Radiator or heat exchanger, coolant inhibitor, - Shell and tube type lube oil cooler - Full flow paper element filters - fuel, lube oil and by-pass - Dry type replaceable paper element air cleaner with restriction indicator - Flywheel housing & flywheel to suit single bearing alternator - Starting motor – Electric, battery charging alternator - First fill lube oil PowerCom ® controller: A Cummins manufactured microprocessor based genset controller for metering, monitoring, protecting and electronic governing of the engine. © 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company product names may be trademarks or service marks of others. Specifications are subject to change without notice. PGBU/CIL/005/V28 600-625 kVA/Jaksons/February 2009/Qty.

Upload: lemien

Post on 28-Mar-2018

223 views

Category:

Documents


3 download

TRANSCRIPT

Our energy working for you.TM

Diesel generator setV28 series

Specification sheet

480-500 kWe, 600-625 kVA Prime

Lowest life cycle cost

V28 series design features have made Cummins® diesel, the

standard for comparison of operating economy, reliability and

long life. When all cost factors like initial purchase, fuel, lube oil,

maintenance and overhaul are considered, the bottom line will

show that this Cummins ® ‘V28 series’ will deliver the lowest life

cycle cost.

Heavy duty, durable and emission compliant

Cummins ® ‘V28 series’ diesel engine comes with heavy duty

features, optimum size camshaft, optimized turbo-matching,

premium injectors and is yet compact in size with optimum

power to weight ratio making it the obvious choice for your

long-term power needs.

The genset powered by the reliable

Cummins ® ‘V28 series’ diesel

engine meets stringent exhaust

emission tests as per MOEF norms

without sacrificing fuel efficiency at

normal operating loads.

Silent Power

Cummins ® 600-625 kVA enclosures are so designed as to have

optimum performance and serviceability over the complete

operating range. The enclosures are compact and are designed

for ease in maintenance. The powder coated enclosures are

manufactured on latest CNC machines to ensure superior finish

and durability.

Single source power assurance

Design, manufacture and testing of engine, alternator, enclosure

and other accessories is done by Cummins Group of companies/

Channel partners (Jaksons Limited) for that optimum

performance integrity and is backed by countrywide product

support network with single source responsibility for the entire

package.

Standard scope

Engine: Cummins® ‘V28’ series direct injection, water cooled

engine, 12 cylinder, Vee, 4 stroke, rated at 1500 RPM,

conforming to ISO 3046 / BS 5514 has the following

specifications:

- Cummins PT fuel pump

- Cummins heavy duty injectors

- Holset turbocharger, pulse tuned exhaust manifold,

stainless steel exhaust flexible connections

- Radiator or heat exchanger, coolant inhibitor,

- Shell and tube type lube oil cooler

- Full flow paper element filters - fuel, lube oil and by-pass

- Dry type replaceable paper element air cleaner with

restriction indicator

- Flywheel housing & flywheel to suit single bearing

alternator

- Starting motor – Electric, battery charging alternator

- First fill lube oil

PowerCom® controller: A Cummins manufactured

microprocessor based genset controller for metering,

monitoring, protecting and electronic governing of the engine.

© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation

and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy

working for you.” are trademarks of Cummins Power Generation. Other company product

names may be trademarks or service marks of others. Specifications are subject to change

without notice.

PGBU/CIL/005/V28 600-625 kVA/Jaksons/February 2009/Qty.

Alternator: Stamford brushless alternator

- Self-excited, self regulated

- Class ‘H’ insulation

- Salient pole revolving field

- Single bearing

- Digital automatic voltage regulator

Accessories:

- Silencer suitably optimized to meet stringent sound emission

standards laid down by MOEF / CPCB

- Base rail with integral fuel tank is provided with drain plug,

air vent, inlet and outlet connection, level indicator, manhole etc.

- Integral fuel tank of 926 litres capacity

- 2 x 12 V dry, uncharged batteries with connecting leads and

terminals

Acoustic enclosure:

- Specially designed to meet stringent MOEF/ CPCB norms of

75 dBA @ 1mtr at 75% load under free field conditions

- Designed to have optimum serviceability

- Air inlet louvers specially designed to operate at rated load

even at 50 deg. C enclosure temp.

- Made on special purpose CNC machines for consistency

in quality and workmanship

- Powder coated for long lasting service life and superior finish

- With UV resistant powder coating, can withstand extreme

environments

- Use of stainless steel hardware

- Insulation material meets exacting IS 8183 specs for better

attenuation

Optionals

Engine: Heavy duty air cleaner, lube oil / coolant heater with

thermostatic switch

Alternator: Thermistors, PMG excitation, space heater

Control panel: "PowerCommand ® Control Panel (PCC 3100) "

for microprocessor based governing, regulation, metering,

monitoring and auto synchronising control system. AMF control

panel, battery charger, remote/ auto start panel, auto/ manual

synchronizing panel and audio/ visual annunciation for faults.

Others: Mobile sets with canopy

Control panel: Powder coated control panel manufactured

with 14 / 16 gauge CRCA sheet provides:

- MCCB / ACB of suitable rating with overload and short circuit

protection

- Voltmeter and Ammeter with selector switch

- KW / PF meters

- Frequency meter

- KWh meter

- Indicating lamps for “Load On” and “Set Running”

- Current transformers

- Aluminium busbars of suitable capacity with incoming and

outgoing terminations

- Instrument fuses duly wired and ferruled

- Engine protection for low lube

oil pressure, high coolant

temperature (alarm and

shutdown)

- Alternator protection

parameters like under voltage,

over voltage, over frequency,

over current, under frequency

(alarm and shutdown)

- Relay drivers for remote annuciations

- Cyclic cranking

- Auto/ manual start/ stop

- Alternator trim adjustment from the front key pad

- Model specific calibration from the front key pad

- Speed bias or raise/ lower inputs are provided for paralleling

- Remote monitoring capability through separate interface modules

- 6 configurable discrete outputs

- 2 configurable discrete inputs

- Smooth transition to rated speed

- Smart start algorithm

- Housed in a NEMA 3R/IP 53 non-metallic enclosure

- Operates within a wide temperature range (0-60 degrees C) and

humidity up to 95%

PowerCom® features:

- Engine electronic governing

- Genset metering parameters like lube oil pressure, coolant

temperature, engine speed (rpm), run hours, DC voltage,

intake manifold temperature (wherever applicable), 3 phase

volts and 3 phase amperes, frequency, kW, kVA, power factor

Our energy working for you.TM

www.cumminsindia.com

© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation

and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy

working for you.” are trademarks of Cummins Power Generation. Other company product

names may be trademarks or service marks of others. Specifications are subject to change

without notice.

PGBU/CIL/005/V28 600-625 kVA/Jaksons/February 2009/Qty.

Technical data Generator set specificationsModel CJ 600 D5 P CJ 625 D5 PPrime Power Rating kVA 600 625Output Voltage and Frequency 415 Volts, 50 Hz 415 Volts, 50 HzPower Factor 0.8 (lag) 0.8 (lag)No. of phases 3 phase 3 phase

Engine specificationsMake Cummins CumminsModel VTA 28 G3-I VTA 28 G5-INo. of cylinders 12 ‘Vee’ 12 ‘Vee’Aspiration Turbocharged-Aftercooled Turbocharged-AftercooledBore x Stroke 140 mm x 152 mm 140 mm x 152 mmDisplacement 28 ltrs 28 ltrsOutput - Prime 530 kWm 560 kWmFuel consumption @ 75% load with Radiator & Fan 96.3 ltr/hr 98.6 ltr/hrFuel consumption @ 100% load with Radiator & Fan 123.9 ltr/hr 131 ltr/hrTypical lube oil consumption @ 100% load 0.15 ltr/hr 0.15 ltr/hrTotal wet weight ( engine + radiator and fan) 3354 kg 3354 kgLength x Width x Height (engine) 2240 x 1265 x 1820 mm 2240 x 1265 x 1820 mmCompression Ratio 14.1 : 1 13.5:1Piston Speed 7.6 m/s 7.6 m/sGovernor / Class Electronic / A1 Electronic / A1Lubricating oil sytem capacity 95 ltrs 95 ltrsCoolant capacity (engine + radiator) 250 ltrs 250 ltrsCombustion air intake @ 100% load (+/- 5%) 42.5 m3/min 46.1 m3/minFan air flow across radiator 1133 m3/min 1198.13 m3/minExhaust Temperature 453 oC 457 oCBattery Capacity / Rating 180 AH, 2 X 12 V 180 AH, 2 X 12 V

Alternator specificationsMake Stamford StamfordFrame size / Model No. HC5E HC5FVoltage Regulation + 1.0% + 1.0%Insulation Class H Class HStandard Enclosure IP 23 IP 23Winding Pitch 2 / 3 Pitch 2 / 3 PitchStator Winding Double layer lap Double layer lapRotor Dynamically balanced Dynamically balancedWave form distortion No load < 1.5%, non distorting No load < 1.5 %, non distorting

balanced linear load < 5 % balanced linear load < 5 % Telephone Interference Factor Better than 50 Better than 50Total Harmonic Factor Better than 2% Better than 2%

Conformance standards

IS 4722, BS 5000, IS 1460, ISO 8528, BS 5514, ISO 3046

Rating definitions

Prime Power (PRP):

Applicable for supplying power to varying electrical load for

unlimited hours. Prime Power (PRP) is in accordance with

ISO 8528. Ten percent overload capability is available in

accordance with ISO 3046, AS 2789, DIN 6271 and BS 5514.

Emergency Standby Power (ESP):

Applicable for supplying power to varying electrical load for

the duration of power interruption of a reliable utility source.

Emergency Standby Power (ESP) is in accordance with

ISO 8528. Fuel Stop power in accordance with ISO 3046,

AS 2789, DIN 6271 and BS 5514.

- Fuel consumption data is based on diesel having specific

gravity of 0.85 and conforming to IS:1460

- Oil consumption data is based on oil having specific gravity of

0.89 and meeting CF4 API categories

- Fuel consumption tolerance is +5%

Our energy working for you.TM

www.cumminsindia.com

© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation

and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy

working for you.” are trademarks of Cummins Power Generation. Other company product

names may be trademarks or service marks of others. Specifications are subject to change

without notice.

PGBU/CIL/005/V28 600-625 kVA/Jaksons/February 2009/Qty.

Typical enclosed genset dimensions*

Genset Model Rating (kVA) Length (mm) Width (mm) Height (mm) Weight (kgs.) (Dry)CJ 600 D5 P 600 kVA 7000 2500 2925 10500CJ 625 D5 P 625 kVA 7000 2500 2925 10500

Our energy working for you.TM

www.cumminsindia.com

© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working

for you.” are trademarks of Cummins Power Generation. Other company product names may be trademarks or service marks of others. Specifications are subject to change without notice.

PGBU/CIL/005/V28 600-625 kVA/Jaksons/February 2009/Qty.

Jaksons Ltd. - Regional and Branch Offices:Location: Tel: Fax:

Allahabad (M) 9839210580

Bareilly (M) 9319258525

Bhubaneshwar (0674) 254 0905/ 254 0906 (0674) 254 0905

Daman (M) 9726011999

Gorakhpur (M) 9839705110

Guwahati (0361) 260 2970 (M) 9954098818

Haridwar (M) 9837017868

Indore (0731) 404 2011 (M) 9755559036 (0731) 252 6456

Jamshedpur (M) 9334445567

Kanpur (0512) 230 4677/ 230 3499 (0512) 230 4634

Kolkata (M) 9339796316 (033) 6633 5800

Lucknow (M) 9839110134

Mathura (M) 9319603567

Meerut (M) 9319447530

Mumbai (022) 2766 4454/ 2780 2383 (022) 2765 0294

New Delhi (011) 6545 7616/ 17 (011) 2575 3427

Noida (0120) 430 2600/ 2568923-27 (0120) 4302646

Raipur (M) 9300205447

Rudrapur (M) 9837058611

Varanasi (M) 9839241506

Jaksons LimitedA-43, Phase-II (Extn.), Opp. NEPZ,

Noida - 201305 (U.P)

Tel: (0120) 430 2600/ 256 8923-27 Fax: (0120) 430 2646/ 256 8930

Email: [email protected]

Website: www.jakson.com

Cummins India LimitedPower Generation Business Unit

35A/1/2, Erandawana,

Pune 411 038. India

Tel.: (91) 020-6602 7525 Fax: (91) 020-6602 8090

AuthorisedRepresentative

Cummins Power Generation Offices:Location: Tel: Fax:

Bangalore: (080) 2361 3831/ 2361 1958 (080) 2361 4552

Chandigarh: (0172) 2240373 (0172) 224 0371

Chennai: (044) 2446 8110/ 2446 8113 (044) 2491 1120

Delhi: (011) 4161 8357/ 61 (011) 4161 8357/ 61

Hyderabad: (040) 2766 3017 (040) 2767 8892

Indore: (0731) 645 1042/ 09826 42717

Jaipur: (0141) 236 4944 (0141) 403 8794

Kolkata: (033) 2287 8065/ 2247 2481 (033) 2290 3839

Lucknow: (0522) 278 6718/ 278 8959 (0522) 278 7880

Mohali: (0172) 224 0373 (0172) 224 0371/ 72

Mumbai: (022) 2756 6351/ 52/ 53/ 54 (022) 2756 6355

Vadodara: (0265) 232 4207/ 654 0390/ (0265) 308 3010

Our energy working for you.TM

Diesel generator setC series

Specification sheet

144-160 kWe, 160-200 kVA Prime

Lowest life cycle cost

‘C series’ design features have made Cummins® diesel, the

standard for comparison of operating economy, reliability and

long life. When all cost factors like initial purchase, fuel, lube oil,

maintenance and overhaul are considered, the bottom line will

show that this Cummins ® ‘C series’ will deliver the lowest life

cycle cost.

Heavy duty, durable and emission compliant

Cummins ® ‘C series’ diesel engine comes with heavy duty

features, bigger size camshaft, optimized turbo-matching and is

yet compact in size with optimum power to weight ratio making

it the obvious choice for your long-term power needs.

The genset powered by the reliable

Cummins ® ‘C series’ diesel engine

meets stringent exhaust emission

tests as per MOEF norms without

sacrificing fuel efficiency at normal

operating loads.

Silent Power

Cummins ® 160-200 kVA enclosures are so designed as to have

optimum performance and serviceability over the complete

operating range. The enclosures are compact with integral fuel

tank and are designed for ease in maintenance. The powder

coated enclosures are manufactured on latest CNC machines to

ensure superior finish and durability.

Single source power assurance

Design, manufacture and testing of engine, alternator, enclosure

and other accessories is done by Cummins India/ Channel

partners (Jaksons Limited) for that optimum performance

integrity and is backed by countrywide product support network

with single source responsibility for the entire package.

Standard scope

Engine: Cummins® ‘C series’, direct injection, water cooled

engine, 6 cylinder, in-line, 4 stroke, rated at 1500 RPM,

conforming to ISO 3046 / BS 5514 has the following

specifications:

In-line fuel pump with mechanical governor

Optimised turbocharger

Stainless steel exhaust flexible coupling

Silencer

Radiator

Coolant inhibitor

Plate-type lube oil cooler

Spin-on filters - coolant, fuel & lube oil

Dry-type, heavy duty, replaceable paper element air cleaner with

restriction indicator

Flywheel housing and flywheel to suit single bearing alternator

Electrical starter motor

Battery charging alternator

First fill lube oil

Alternator: Stamford brushless alternator

Self-excited, self regulated

Class ‘H’ insulation

Salient pole revolving field

Single bearing

Digital automatic voltage regulator (part of PCC 1301)

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation

and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy

working for you.” are trademarks of Cummins Power Generation. Other company product

names may be trademarks or service marks of others. Specifications are subject to change

without notice.

PGBU/CIL/005/C 160-200 kVA/Jaksons/February 2009/Qty.

Genset controller: Cummins PowerCommand ® PCC 1301

microprocessor based integrated generator set monitoring,

metering, protection and control system with built-in torque

matched Volts/Hz overload control.

Acoustic enclosure:

- Specially designed to meet stringent MOEF/ CPCB norms of

75 dBA @ 1mtr at 75% load under free field conditions

- Designed to have optimum serviceability

- Air inlet louvers specially designed to operate at rated load

even at 50 deg C air inlet temp.

- Made on special purpose CNC machines for consistency in

quality and workmanship

- Powder coated for long lasting service life and superior finish

- With UV resistant powder coating, can withstand extreme

environments

- Use of stainless steel hardware

- Insulation material meets exacting IS 8183 specs for better

attenuation

Accessories:

- Silencer suitably optimized to meet stringent sound emission

standards laid down by MOEF / CPCB

- Base rail with integral fuel tank (285 litres capacity) is provided

with drain plug, air vent, inlet and outlet connection, level

indicator, manhole etc.

- 2 x 12 V dry, uncharged batteries with connecting leads and

terminals

Optionals

Engine: Coolant heater with thermostatic switch, lube oil heater

and digital electronic governor

Alternator: Thermistors, space heater

Control panel: AMF control panel, battery charger, remote/

auto start panel, auto/ manual synchronizing panel, audio-visual

annunciation and indication lamps for engine faults

Others: Mobile sets with canopy

Control panel: Powder coated control panel manufactured

with 14 / 16 gauge CRCA sheet provides:

- MCCB of suitable rating with overload and short circuit

protection

- Combined meter for KW, kVA and PF

- KWh meter

- Current transformers

- Aluminum busbars of suitable capacity with incoming and

outgoing terminations

- Indicating lamps for “DG On” and “Load On”

- Instrument fuses/ MCB duly wired and ferruled

Single control for all genset functions:

- Digital voltage control

- Engine control

- Operator interface

- Protection

- Advanced control functions

Metering- RPM- Battery voltage- Lube oil pressure- Coolant temp. - Running hours

Protection- Low lube oil pressure- High water temp.- High /low DC voltage - Weak battery- Overspeed

Metering- 3 phase voltage

(L-L and L-N)- 3 phase current - Frequency - kVA

Protection- Under voltage - Over voltage - Over current- Under/ over-frequency - Loss of sensing

Others- Battle switch function- Delay start/ stop- Configurable cranking cycle- Sleep mode time

Engine

Standard features of genset controller:

Alternator

- Fail to crank- Fail to start- Sensor failure

- Field overload

Our energy working for you.TM

www.cumminsindia.com

© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation

and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy

working for you.” are trademarks of Cummins Power Generation. Other company product

names may be trademarks or service marks of others. Specifications are subject to change

without notice.

PGBU/CIL/005/C 160-200 kVA/Jaksons/February 2009/Qty.

Technical data Generator set specificationsModel CJ 160 D5 P CJ 180 D5 P CJ 200 D5 PPrime Power Rating kVA 160 180 200Output Voltage and Frequency 415 Volts, 50 Hz 415 Volts, 50 Hz 415 Volts, 50 HzPower Factor 0.8 (lag) 0.8 (lag) 0.8 (lag)No. of phases 3 phase 3 phase 3 phase

Engine specificationsMake Cummins Cummins CumminsModel 6CTA8.3G1-I 6CTA8.3G2-I 6CTAA8.3G1-INo. of cylinders 6, in- line 6, in- line 6, in- lineAspiration Turbocharged-Aftercooled Turbocharged-Aftercooled Turbocharged-Air to air cooledBore x Stroke 114 mm x 135 mm 114 mm x 135 mm 114 mm x 135 mmDisplacement 8.3 ltrs 8.3 ltrs 8.3 ltrsOutput - Prime 153 KW 164 KW 183 KWFuel consumption @ 75% load with Radiator & Fan 28.1 ltr / hr 29.9 ltr / hr 31.5 ltr / hrFuel consumption @ 100% load with Radiator & Fan 36.9 ltr / hr 39.0 ltr / hr 42.8 ltr / hrTypical lube oil consumption @ full load 0.09 ltr / hr 0.10 ltr / hr 0.11 ltr / hrTotal wet weight ( engine + radiator) 766 Kg 766 Kg 892 KgLength x Width x Height (engine) 1129 x 711 x 1171 mm 1129 x 711 x 1171 mm 1129 x 711 x 1171 mmCompression Ratio 16.8 : 1 16.8 : 1 16.8 : 1Piston Speed 6.75 m/s 6.75 m/s 6.75 m/sGovernor / Class Mechanical / A1 Mechanical / A1 Mechanical / A1Lubricating oil sytem capacity 23.8 ltrs 23.8 lts 23.8 ltrsCoolant capacity (engine + radiator) 38.9 ltrs 38.9 ltrs 40.8 ltrsCombustion air intake @ 100% load (+/- 5%) 11.5 m3 /min 11.8 m3 /min 11.9 m3 /minFan air flow across radiator 11736 CFM 11736 CFM 14323 CFMExhaust Temperature 561 0C 569 0C 598 0CBattery Capacity / Rating 180 AH, 2 X 12 V 180 AH, 2 X 12 V 180 AH, 2 X 12 V

Alternator specificationsMake Stamford Stamford StamfordFrame size / Model No. UC27F UC27G UC27HVoltage Regulation + 1.0 % + 1.0 % + 1.0 %Insulation Class H Class H Class HStandard Enclosure IP 23 IP 23 IP 23Winding Pitch 2 / 3 Pitch 2 / 3 Pitch 2 / 3 PitchStator Winding Double layer lap Double layer lap Double layer lapRotor Dynamically balanced Dynamically balanced Dynamically balancedWave form distortion No load < 1.8 %, non distorting No load < 1.8 %, non distorting No load < 1.8 %, non distorting

balanced linear load < 5 % balanced linear load < 5 % balanced linear load < 5 %Telephone Interference Factor Better than 50 Better than 50 Better than 50Total Harmonic Factor Better than 2% Better than 2% Better than 2%

Conformance standards

IS 4722, BS 5000, IS 1460, ISO 8528, BS 5514, ISO 3046

Rating definitions

Prime Power (PRP):

Applicable for supplying power to varying electrical load for

unlimited hours. Prime Power (PRP) is in accordance with

ISO 8528. Ten percent overload capability is available in

accordance with ISO 3046, AS 2789, DIN 6271 and BS 5514.

Emergency Standby Power (ESP):

Applicable for supplying power to varying electrical load for

the duration of power interruption of a reliable utility source.

Emergency Standby Power (ESP) is in accordance with

ISO 8528. Fuel Stop power in accordance with ISO 3046,

AS 2789, DIN 6271 and BS 5514.

- Fuel consumption data is based on diesel having specific

gravity of 0.85 and conforming to IS:1460

- Oil consumption data is based on oil having specific gravity of

0.89 and meeting CF4 API categories

- Fuel consumption tolerance is +5%

Our energy working for you.TM

www.cumminsindia.com

© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation

and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy

working for you.” are trademarks of Cummins Power Generation. Other company product

names may be trademarks or service marks of others. Specifications are subject to change

without notice.

PGBU/CIL/005/C 160-200 kVA/Jaksons/February 2009/Qty.

Genset Model Rating (kVA) Length (mm) Width (mm) Height (mm) Weight (kgs.) (Dry)CJ 160 D5 P 160 kVA 4500 1500 1850 4200CJ 180 D5 P 180 kVA 4500 1500 1850 4252CJ 200 D5 P 200 kVA 4500 1500 1850 4710

Typical enclosed genset dimensions*

Our energy working for you.TM

www.cumminsindia.com

© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working

for you.” are trademarks of Cummins Power Generation. Other company product names may be trademarks or service marks of others. Specifications are subject to change without notice.

PGBU/CIL/005/C 160-200 kVA/Jaksons/February 2009/Qty.

Jaksons Ltd. - Regional and Branch Offices:Location: Tel: Fax:

Allahabad (M) 9839210580

Bareilly (M) 9319258525

Bhubaneshwar (0674) 254 0905/ 254 0906 (0674) 254 0905

Daman (M) 9726011999

Gorakhpur (M) 9839705110

Guwahati (0361) 260 2970 (M) 9954098818

Haridwar (M) 9837017868

Indore (0731) 404 2011 (M) 9755559036 (0731) 252 6456

Jamshedpur (M) 9334445567

Kanpur (0512) 230 4677/ 230 3499 (0512) 230 4634

Kolkata (M) 9339796316 (033) 6633 5800

Lucknow (M) 9839110134

Mathura (M) 9319603567

Meerut (M) 9319447530

Mumbai (022) 2766 4454/ 2780 2383 (022) 2765 0294

New Delhi (011) 6545 7616/ 17 (011) 2575 3427

Noida (0120) 430 2600/ 2568923-27 (0120) 4302646

Raipur (M) 9300205447

Rudrapur (M) 9837058611

Varanasi (M) 9839241506

Jaksons LimitedA-43, Phase-II (Extn.), Opp. NEPZ,

Noida - 201305 (U.P)

Tel: (0120) 430 2600/ 256 8923-27 Fax: (0120) 430 2646/ 256 8930

Email: [email protected]

Website: www.jakson.com

Cummins India LimitedPower Generation Business Unit

35A/1/2, Erandawana,

Pune 411 038. India

Tel.: (91) 020-6602 7525 Fax: (91) 020-6602 8090

AuthorisedRepresentative

Cummins Power Generation Offices:Location: Tel: Fax:

Bangalore: (080) 2361 3831/ 2361 1958 (080) 2361 4552

Chandigarh: (0172) 2240373 (0172) 224 0371

Chennai: (044) 2446 8110/ 2446 8113 (044) 2491 1120

Delhi: (011) 4161 8357/ 61 (011) 4161 8357/ 61

Hyderabad: (040) 2766 3017 (040) 2767 8892

Indore: (0731) 645 1042/ 09826 42717

Jaipur: (0141) 236 4944 (0141) 403 8794

Kolkata: (033) 2287 8065/ 2247 2481 (033) 2290 3839

Lucknow: (0522) 278 6718/ 278 8959 (0522) 278 7880

Mohali: (0172) 224 0373 (0172) 224 0371/ 72

Mumbai: (022) 2756 6351/ 52/ 53/ 54 (022) 2756 6355

Vadodara: (0265) 232 4207/ 654 0390/ (0265) 308 3010

Our energy working for you.TM

Diesel generator setK19 series

Specification sheet

400 kWe, 500 kVA Prime

Lowest life cycle cost

K19 series design features have made Cummins® diesel, the

standard for comparison of operating economy, reliability and

long life. When all cost factors like initial purchase, fuel, lube oil,

maintenance and overhaul are considered, the bottom line will

show that this Cummins ® ‘K19 series’ will deliver the lowest life

cycle cost.

Heavy duty, durable and emission compliant

Cummins ® ‘K19 series’ diesel engine comes with heavy duty

features, bigger size camshaft, optimized turbo-matching,

electrical STC injectors and is yet compact in size with optimum

power to weight ratio making it the obvious choice for your

long-term power needs.

The genset powered by the reliable

Cummins ® ‘K19 series’ diesel

engine meets stringent exhaust

emission tests as per MOEF norms

without sacrificing fuel efficiency at

normal operating loads.

Silent Power

Cummins ® 500 kVA enclosure is so designed as to have

optimum performance and serviceability over the complete

operating range. The enclosuree is compact with integral fuel

tank and is designed for ease in maintenance. The powder

coated enclosure is manufactured on latest CNC machines to

ensure superior finish and durability.

Single source power assurance

Design, manufacture and testing of engine, alternator, enclosure

and other accessories is done by Cummins Group of companies/

Channel partners (Jaksons Limited) for that optimum

performance integrity and is backed by countrywide product

support network with single source responsibility for the entire

package.

Standard scope

Engine: Cummins® ‘K19 series’ direct injection, water cooled

engine, 6 cylinder, in-line, 4 stroke, rated at 1500 RPM,

conforming to ISO 3046 / BS 5514 has the following

specifications:

- Cummins PT fuel pump

- Electrical Step Timing Control (ESTC) injector

- Holset turbocharger, pulse tuned exhaust manifold,

stainless steel exhaust flexible connection

- Radiator or heat exchanger, coolant inhibitor,

Low Temperature After cooling (LTA)

- Plate type lube oil cooler

- Spin-on filters - fuel, lube oil and by-pass

- Dry type replaceable paper element air cleaner with

restriction indicator

- Flywheel housing & flywheel to suit single bearing

alternator

- Starting motor – Electric, battery charging alternator

- First fill lube oil

PowerCom® controller: A Cummins manufactured

microprocessor based genset controller for metering,

monitoring, protecting and electronic governing of the engine.

© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation

and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy

working for you.” are trademarks of Cummins Power Generation. Other company product

names may be trademarks or service marks of others. Specifications are subject to change

without notice.

PGBU/CIL/005/K19 500 kVA/Jaksons/February 2009/Qty.

Alternator: Stamford brushless alternator

- Self-excited, self regulated

- Class ‘H’ insulation

- Salient pole revolving field

- Single bearing

- Automatic voltage regulator

Accessories:

- Silencer suitably optimized to meet stringent sound emission

standards laid down by MOEF / CPCB

- Base rail with integral fuel tank is provided with drain plug,

air vent, inlet and outlet connection, level indicator, manhole etc.

- Sub-base fuel tank of 700 litres capacity

- 2 x 12 V dry, uncharged batteries with connecting leads and

terminals

Acoustic enclosure:

- Specially designed to meet stringent MOEF/ CPCB norms of

75 dBA @ 1mtr at 75% load under free field conditions

- Designed to have optimum serviceability

- Air inlet louvers specially designed to operate at rated load

even at 50 deg C enclosure temp.

- Made on special purpose CNC machines for consistency

in quality and workmanship

- Powder coated for long lasting service life and superior finish

- With UV resistant powder coating, can withstand extreme

environments

- Use of stainless steel hardware

- Insulation material meets exacting IS 8183 specs for better

attenuation

Optionals

Engine: Heavy duty air cleaner, lube oil / coolant heater with

thermostatic switch

Alternator: Thermistors, PMG excitation, space heater

Control panel: "PowerCommand ® Control Panel (PCC 3100) "

for microprocessor based governing, regulation, metering,

monitoring and auto synchronising control system. AMF control

panel, battery charger, remote/ auto start panel, auto/ manual

synchronizing panel and audio/ visual annunciation for faults.

Others: Mobile sets with canopy

Control panel: Powder coated control panel manufactured

with 14 / 16 gauge CRCA sheet provides:

- MCCB /ACB of suitable rating with overload and short circuit

protection

- Voltmeter and ammeter with selector switch

- KW / PF meters

- Frequency meter

- KWh meter

- Indicating lamps for “Load On” and “Set Running”

- Current transformers

- Aluminium busbars of suitable capacity with incoming and

outgoing terminations

- Instrument fuses duly wired and ferruled

- Engine protection for low lube

oil pressure, high coolant

temperature (alarm and

shutdown)

- Alternator protection

parameters like under voltage,

over voltage, over frequency,

over current, under frequency

(alarm and shutdown)

- Relay drivers for remote annuciations

- Cyclic cranking

- Auto/ manual start/ stop

- Alternator trim adjustment from the front key pad

- Model specific calibration from the front key pad

- Speed bias or raise/ lower inputs are provided for paralleling

- Remote monitoring capability through separate interface modules

- 6 configurable discrete outputs

- 2 configurable discrete inputs

- Smooth transition to rated speed

- Smart start algorithm

- Housed in a NEMA 3R/IP 53 non-metallic enclosure

- Operates within a wide temperature range (0-60 degrees C) and

humidity up to 95%

PowerCom® features:

- Engine electronic governing

- Genset metering parameters like lube oil pressure, coolant

temperature, engine speed (rpm), run hours, DC voltage,

intake manifold temperature (wherever applicable), 3 phase

volts and 3 phase amperes, frequency, kW, kVA, power factor

Our energy working for you.TM

www.cumminsindia.com

© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation

and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy

working for you.” are trademarks of Cummins Power Generation. Other company product

names may be trademarks or service marks of others. Specifications are subject to change

without notice.

PGBU/CIL/005/K19 500 kVA/Jaksons/February 2009/Qty.

Technical data Generator set specificationsModel CJ 500 D5 PPrime Power Rating kVA 500Output Voltage and Frequency 415 Volts, 50 HzPower Factor 0.8 (lag)No. of phases 3 phase

Engine specificationsMake CumminsModel KTA 19 G-9No. of cylinders 6, in-lineAspiration Turbocharged-AftercooledBore x Stroke 159 mm x 159 mmDisplacement 18.9 ltrsOutput - Prime 448 kWmFuel consumption @ 75% load with Radiator & Fan 77.4 ltr/hrFuel consumption @ 100% load with Radiator & Fan 101.8 ltr/hrTypical lube oil consumption @ full load 0.12 ltr/hrTotal wet weight ( engine + radiator ) 2687 kgLength x Width x Height (engine) 1970 x 1092 x 1510 mmCompression Ratio 13.9 : 1Piston Speed 7.95 m/sGovernor / Class Electronic / A1Lubricating oil sytem capacity 55 ltrsCoolant capacity (engine + radiator) 175 ltrsCombustion air intake @ 100% load (+/- 5%) 32.7 m3/minFan air flow across radiator 1217 m3/minExhaust Temperature 538 oCBattery Capacity / Rating 180 AH, 2 X 12 V

Alternator specificationsMake StamfordFrame size / Model No. HC5DVoltage Regulation + 1.0%Insulation Class HStandard Enclosure IP 23Winding Pitch 2 / 3 PitchStator Winding Double layer lapRotor Dynamically balancedWave form distortion No load < 1.5%, non distorting

balanced linear load < 5 %Telephone Interference Factor Better than 50Total Harmonic Factor Better than 2%

Conformance standards

IS 4722, BS 5000, IS 1460, ISO 8528, BS 5514, ISO 3046

Rating definitions

Prime Power (PRP):

Applicable for supplying power to varying electrical load for

unlimited hours. Prime Power (PRP) is in accordance with

ISO 8528. Ten percent overload capability is available in

accordance with ISO 3046, AS 2789, DIN 6271 and BS 5514.

Emergency Standby Power (ESP):

Applicable for supplying power to varying electrical load for

the duration of power interruption of a reliable utility source.

Emergency Standby Power (ESP) is in accordance with

ISO 8528. Fuel Stop power in accordance with ISO 3046,

AS 2789, DIN 6271 and BS 5514.

- Fuel consumption data is based on diesel having specific

gravity of 0.85 and conforming to IS:1460

- Oil consumption data is based on oil having specific gravity of

0.89 and meeting CF4 API categories

- Fuel consumption tolerance is +5%

Our energy working for you.TM

www.cumminsindia.com

© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation

and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy

working for you.” are trademarks of Cummins Power Generation. Other company product

names may be trademarks or service marks of others. Specifications are subject to change

without notice.

PGBU/CIL/005/K19 500 kVA/Jaksons/February 2009/Qty.

Typical enclosed genset dimensions*

Genset Model Rating (kVA) Length (mm) Width (mm) Height (mm) Weight (kgs.) (Dry)CJ 500 D5 P 500 kVA 6500 2000 2300 8500

H

W L

Our energy working for you.TM

www.cumminsindia.com

© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working

for you.” are trademarks of Cummins Power Generation. Other company product names may be trademarks or service marks of others. Specifications are subject to change without notice.

PGBU/CIL/005/K19 500 kVA/Jaksons/February 2009/Qty.

Jaksons Ltd. - Regional and Branch Offices:Location: Tel: Fax:

Allahabad (M) 9839210580

Bareilly (M) 9319258525

Bhubaneshwar (0674) 254 0905/ 254 0906 (0674) 254 0905

Daman (M) 9726011999

Gorakhpur (M) 9839705110

Guwahati (0361) 260 2970 (M) 9954098818

Haridwar (M) 9837017868

Indore (0731) 404 2011 (M) 9755559036 (0731) 252 6456

Jamshedpur (M) 9334445567

Kanpur (0512) 230 4677/ 230 3499 (0512) 230 4634

Kolkata (M) 9339796316 (033) 6633 5800

Lucknow (M) 9839110134

Mathura (M) 9319603567

Meerut (M) 9319447530

Mumbai (022) 2766 4454/ 2780 2383 (022) 2765 0294

New Delhi (011) 6545 7616/ 17 (011) 2575 3427

Noida (0120) 430 2600/ 2568923-27 (0120) 4302646

Raipur (M) 9300205447

Rudrapur (M) 9837058611

Varanasi (M) 9839241506

Jaksons LimitedA-43, Phase-II (Extn.), Opp. NEPZ,

Noida - 201305 (U.P)

Tel: (0120) 430 2600/ 256 8923-27 Fax: (0120) 430 2646/ 256 8930

Email: [email protected]

Website: www.jakson.com

Cummins India LimitedPower Generation Business Unit

35A/1/2, Erandawana,

Pune 411 038. India

Tel.: (91) 020-6602 7525 Fax: (91) 020-6602 8090

AuthorisedRepresentative

Cummins Power Generation Offices:Location: Tel: Fax:

Bangalore: (080) 2361 3831/ 2361 1958 (080) 2361 4552

Chandigarh: (0172) 2240373 (0172) 224 0371

Chennai: (044) 2446 8110/ 2446 8113 (044) 2491 1120

Delhi: (011) 4161 8357/ 61 (011) 4161 8357/ 61

Hyderabad: (040) 2766 3017 (040) 2767 8892

Indore: (0731) 645 1042/ 09826 42717

Jaipur: (0141) 236 4944 (0141) 403 8794

Kolkata: (033) 2287 8065/ 2247 2481 (033) 2290 3839

Lucknow: (0522) 278 6718/ 278 8959 (0522) 278 7880

Mohali: (0172) 224 0373 (0172) 224 0371/ 72

Mumbai: (022) 2756 6351/ 52/ 53/ 54 (022) 2756 6355

Vadodara: (0265) 232 4207/ 654 0390/ (0265) 308 3010

Our energy working for you.TM

Diesel generator setN14 series

Specification sheet

304 kWe, 380 kVA Prime

Lowest life cycle cost

N14 series design features have made Cummins® diesel, the

standard for comparison of operating economy, reliability and

long life. When all cost factors like initial purchase, fuel, lube oil,

maintenance and overhaul are considered, the bottom line will

show that this Cummins ® ‘N14 series’ will deliver the lowest life

cycle cost.

Heavy duty, durable and emission compliant

Cummins ® ‘N14 series’ diesel engine comes with heavy duty

features, bigger size camshaft, optimized turbo-matching,

electrical STC Injectors and is yet compact in size with optimum

power to weight ratio making it the obvious choice for your

long-term power needs.

The Genset powered by the reliable

Cummins ® ‘N14 series’ diesel

engine meets stringent exhaust

emission tests as per MOEF norms

without sacrificing fuel efficiency at

normal operating loads.

Silent Power

Cummins ® 380 kVA enclosure is so designed as to have

optimum performance and serviceability over the complete

operating range. The enclosure is compact with integral fuel tank

and is designed for ease in maintenance. The powder coated

enclosure is manufactured on latest CNC machines to ensure

superior finish and durability.

Single source power assurance

Design, manufacture and testing of engine, alternator, enclosure

and other accessories is done by Cummins Group of companies/

Channel partners (Jaksons Limited) for that optimum performance

integrity and is backed by countrywide product support network

with single source responsibility for the entire package.

Standard scope

Engine: Cummins® ‘N14’ series, direct injection, water cooled

engine, 6 cylinder, in-line, 4 stroke, rated at 1500 RPM,

conforming to ISO 3046 / BS 5514 has the following

specifications:

- Cummins PT fuel pump, Step Timing Control (STC) injector

- Holset turbocharger, pulse tuned exhaust manifold,

stainless steel exhaust flexible coupling

- Radiator or heat exchanger, coolant inhibitor,

Low Temperature After cooling (LTA)

- Articulated piston

- Gear train with spur gears

- Plate type lube oil cooler

- Spin-on filters - fuel, lube oil and coolant

- Dry type replaceable paper element air cleaner with restriction

indicator

- Flywheel housing & flywheel to suit single bearing alternator

- Starting motor – electric

- First fill lube oil

PowerCom® controller: A Cummins manufactured

microprocessor based genset controller for metering, monitoring,

protecting and electronic governing of the engine.

© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation

and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy

working for you.” are trademarks of Cummins Power Generation. Other company product

names may be trademarks or service marks of others. Specifications are subject to change

without notice.

PGBU/CIL/005/N14 380 kVA/Jaksons/February 2009/Qty.

Alternator: Stamford brushless alternator

- Self-excited, self regulated

- Class ‘H’ insulation

- Salient pole revolving field

- Single bearing

- Automatic voltage regulator

Accessories:

- Silencer suitably optimized to meet stringent sound emission

standards laid down by MOEF / CPCB

- Base rail with integral fuel tank (520 litres capacity) is provided

with drain plug, air vent, inlet and outlet connection, level

indicator, manhole etc.

- 2 x 12 V dry, uncharged batteries with connecting leads and

terminals

Acoustic enclosure:

- Specially designed to meet stringent MOEF/ CPCB norms of

75 dBA @ 1mtr at 75% load under free field conditions

- Designed to have optimum serviceability

- Air inlet louvers specially designed to operate at rated load

even at 50 deg C air inlet temp.

- Made on special purpose CNC machines for consistency in

quality and workmanship

- Powder coated for long lasting service life and superior finish

- With UV resistant powder coating, can withstand extreme

environments

- Use of stainless steel hardware

- Insulation material meets exacting IS 8183 specs for better

attenuation

Optionals

Engine: Heavy duty air cleaner, heat exchanger, lube oil/

Coolant heater with thermostatic switch

Alternator: RTDs, BTD, PMG excitation, space heater

Control panel: "PowerCommand ® Control Panel (PCC 3100) "

for microprocessor based governing, regulation, metering,

monitoring and auto synchronising control system. AMF control

panel, battery charger, remote/ auto start panel, auto/ manual

synchronizing panel and audio/ visual annunciation for faults.

Others: Mobile sets with canopy

Control panel: Powder coated control panel manufactured

with 14 / 16 gauge CRCA sheet provides:

- MCCB of suitable rating with overload and short circuit

protection

- Combined meter for Voltage, amps and frequency

- Combined meter for KW, kVA and PF

- KWh meter

- Indicating lamps for “DG On” and “Load On”

- Current transformers

- Aluminium busbars of suitable capacity with incoming and

outgoing terminations

- Instrument fuses/ MCB duly wired and ferruled

- Engine protection for low lube

oil pressure, high coolant

temperature (alarm and

shutdown)

- Alternator protection

parameters like under voltage,

over voltage, over frequency,

over current, under frequency

(alarm and shutdown)

- Relay drivers for remote annuciations

- Cyclic cranking

- Auto/ manual start/ stop

- Alternator trim adjustment from the front key pad

- Model specific calibration from the front key pad

- Speed bias or raise/ lower inputs are provided for paralleling

- Remote monitoring capability through separate interface modules

- 6 configurable discrete outputs

- 2 configurable discrete inputs

- Smooth transition to rated speed

- Smart start algorithm

- Housed in a NEMA 3R/IP 53 non-metallic enclosure

- Operates within a wide temperature range (0-60 degrees C) and

humidity up to 95%

PowerCom® features:

- Engine electronic governing

- Genset metering parameters like lube oil pressure, coolant

temperature, engine speed (rpm), run hours, DC voltage,

intake manifold temperature (wherever applicable), 3 phase

volts and 3 phase amperes, frequency, kW, kVA, power factor

Our energy working for you.TM

www.cumminsindia.com

© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation

and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy

working for you.” are trademarks of Cummins Power Generation. Other company product

names may be trademarks or service marks of others. Specifications are subject to change

without notice.

PGBU/CIL/005/N14 380 kVA/Jaksons/February 2009/Qty.

Technical data Generator set specificationsModel CJ 380 D5 PPrime Power Rating kVA 380Output Voltage and Frequency 415 Volts, 50 HzPower Factor 0.8 (lag)No. of phases 3 phase

Engine specificationsMake CumminsModel NTA 14 G3No. of cylinders 6, in- lineAspiration Turbocharged-AftercooledBore x Stroke 140 mm x 152 mmDisplacement 14 ltrsOutput - Prime 336 KWmFuel consumption @ 75% load with Radiator & Fan 58.2 ltr/hrFuel consumption @ 100% load with Radiator & Fan 76 ltr/hrTypical lube oil consumption @ full load 0.092 ltr/hrTotal wet weight ( engine + radiator) 1620 kgLength x Width x Height (engine) 1655 x 900 x 1313 mmCompression Ratio 17:1Piston Speed 7.6 m/sGovernor / Class Electronic / A1Lubricating oil sytem capacity 38.6 ltrsCoolant capacity (engine + radiator) 76.8 ltrsCombustion air intake @ 100% load (+/- 5%) 223.7 m3/minFan air flow across radiator 623 m3/minExhaust Temperature 527 oCBattery Capacity / Rating 180 AH, 2 X 12 V

Alternator specificationsMake StamfordFrame size / Model No. HC4FVoltage Regulation + 1%Insulation Class HStandard Enclosure IP 23Winding Pitch 2 / 3 PitchStator Winding Double layer lapRotor Dynamically balancedWave form distortion No load < 1.8 %, non distorting

balanced linear load < 5 % Telephone Interference Factor Better than 50Total Harmonic Factor Better than 2%

Conformance standards

IS 4722, BS 5000, IS 1460, ISO 8528, BS 5514, ISO 3046

Rating definitions

Prime Power (PRP):

Applicable for supplying power to varying electrical load for

unlimited hours. Prime Power (PRP) is in accordance with

ISO 8528. Ten percent overload capability is available in

accordance with ISO 3046, AS 2789, DIN 6271 and BS 5514.

Emergency Standby Power (ESP):

Applicable for supplying power to varying electrical load for

the duration of power interruption of a reliable utility source.

Emergency Standby Power (ESP) is in accordance with

ISO 8528. Fuel Stop power in accordance with ISO 3046,

AS 2789, DIN 6271 and BS 5514.

- Fuel consumption data is based on diesel having specific

gravity of 0.85 and conforming to IS:1460

- Oil consumption data is based on oil having specific gravity of

0.89 and meeting CF4 API categories

- Fuel consumption tolerance is +5%

Our energy working for you.TM

www.cumminsindia.com

© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation

and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy

working for you.” are trademarks of Cummins Power Generation. Other company product

names may be trademarks or service marks of others. Specifications are subject to change

without notice.

PGBU/CIL/005/N14 380 kVA/Jaksons/February 2009/Qty.

Genset Model Rating (kVA) Length (mm) Width (mm) Height (mm) Weight (kgs.) (Dry)CJ 380 D5 P 380 kVA 5500 2000 2450 7215

Typical enclosed genset dimensions*

Our energy working for you.TM

www.cumminsindia.com

© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working

for you.” are trademarks of Cummins Power Generation. Other company product names may be trademarks or service marks of others. Specifications are subject to change without notice.

PGBU/CIL/005/N14 380 kVA/Jaksons/February 2009/Qty.

Jaksons Ltd. - Regional and Branch Offices:Location: Tel: Fax:

Allahabad (M) 9839210580

Bareilly (M) 9319258525

Bhubaneshwar (0674) 254 0905/ 254 0906 (0674) 254 0905

Daman (M) 9726011999

Gorakhpur (M) 9839705110

Guwahati (0361) 260 2970 (M) 9954098818

Haridwar (M) 9837017868

Indore (0731) 404 2011 (M) 9755559036 (0731) 252 6456

Jamshedpur (M) 9334445567

Kanpur (0512) 230 4677/ 230 3499 (0512) 230 4634

Kolkata (M) 9339796316 (033) 6633 5800

Lucknow (M) 9839110134

Mathura (M) 9319603567

Meerut (M) 9319447530

Mumbai (022) 2766 4454/ 2780 2383 (022) 2765 0294

New Delhi (011) 6545 7616/ 17 (011) 2575 3427

Noida (0120) 430 2600/ 2568923-27 (0120) 4302646

Raipur (M) 9300205447

Rudrapur (M) 9837058611

Varanasi (M) 9839241506

Jaksons LimitedA-43, Phase-II (Extn.), Opp. NEPZ,

Noida - 201305 (U.P)

Tel: (0120) 430 2600/ 256 8923-27 Fax: (0120) 430 2646/ 256 8930

Email: [email protected]

Website: www.jakson.com

Cummins India LimitedPower Generation Business Unit

35A/1/2, Erandawana,

Pune 411 038. India

Tel.: (91) 020-6602 7525 Fax: (91) 020-6602 8090

AuthorisedRepresentative

Cummins Power Generation Offices:Location: Tel: Fax:

Bangalore: (080) 2361 3831/ 2361 1958 (080) 2361 4552

Chandigarh: (0172) 2240373 (0172) 224 0371

Chennai: (044) 2446 8110/ 2446 8113 (044) 2491 1120

Delhi: (011) 4161 8357/ 61 (011) 4161 8357/ 61

Hyderabad: (040) 2766 3017 (040) 2767 8892

Indore: (0731) 645 1042/ 09826 42717

Jaipur: (0141) 236 4944 (0141) 403 8794

Kolkata: (033) 2287 8065/ 2247 2481 (033) 2290 3839

Lucknow: (0522) 278 6718/ 278 8959 (0522) 278 7880

Mohali: (0172) 224 0373 (0172) 224 0371/ 72

Mumbai: (022) 2756 6351/ 52/ 53/ 54 (022) 2756 6355

Vadodara: (0265) 232 4207/ 654 0390/ (0265) 308 3010

Our energy working for you.TM

Diesel generator setB serieswith user friendly PS0500 genset controller

Specification sheet

66-112 kWe, 82.5-140 kVA Prime

Single source power assurance

The rugged and reliable Cummins ® ‘B series’ DG sets are unique,

because all the major components - the engine, alternator, control

system and canopy are manufactured by Cummins India/ Channel

partners (Jaksons Limited). This integral approach means each

element of a generating set is designed to work in harmony from

the start. A high quality product, complemented by the largest

customer support network in India, providing round-the-clock

service and spares support, offers you SINGLE SOURCE POWER

ASSURANCE from the world leaders in power generation.

Standard scope

Engine: Cummins ® ‘B series’ diesel generating sets, powered

by Cummins® ‘B series’ engines, are rated at 1500 RPM and

conform to ISO 8528 specifications. The engines are radiator

cooled, four stroke and multi-cylinder, conforming to BS 5514 /

ISO 3046.

The scope of supply includes:

- Electrical starter motor 12V DC

- Battery charging alternator

- MICO fuel system with mechanical governor

- Dual spin-on fuel filter

- Turbocharger

- Residential silencer

- Dry type air cleaner

- Shut-off coil with safeties for LLOP/HWT

- Flywheel and flywheel housing

- First fill of lube oil and coolant

- Electronic governor for 140 kVA

Alternator: Stamford alternator from Cummins Generator

Technologies, suitable for operation at 1500 RPM,

415 Volts, 0.8 pf (lag) suitable for 50 Hz, 3 phase, 4 wire

system, conforming to BS 5000 / IS 4722. The Alternator is

brushless type, screen protected, revolving field, self excited,

self regulated through an AVR. The alternator has the following

features:

- + 1.0 % Voltage regulation (max) in static conditions

- IP: 23 protection with insulation class H

- Permissible overload of 10% for one hour in

12 hours of operation

Latest technology product: Value for money

The Cummins ® ‘B series’ engine powered diesel generating

sets offer the best fuel economy, best warranty terms and

lowest cost of maintenance thereby proving to be the most

economical power solution. With the superior designed engine

and world class Cummins Generator Technologies (Stamford)

make alternator, the gensets come equipped with Cummins

corporate genset controller for ease of use and monitoring

generator performance.

Silent, compact and light weight

The Cummins ® ‘B series’ DG sets are smaller and lighter than

any other DG set in it’s class, thus giving you the advantage of

optimising your valuable space.

Environment friendly power

The Cummins ® ‘B series’ base DG sets are available with the

lowest noise levels in it’s range and are CPCB certified for

emissions and noise compliance, thus offering you environment

friendly power.

The genset powered by the reliable Cummins ®

‘B series’ diesel engine meets stringent

exhaust emission tests as per MOEF norms

without sacrificing fuel efficiency at normal

operating loads.

Unmatched warranty

The Cummins ® ‘B series’ DG sets are backed by the industry

aknowledged best-in-class comprehensive warranty on the

entire package including rubber components.

Lowest operating costs

All elements of the Cummins ® ‘B series’ DG sets are designed

from the start to work together to maximize efficiency, even at

part loads, thus offering you the advantage of lowest operating

costs.

© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation

and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy

working for you.” are trademarks of Cummins Power Generation. Other company product

names may be trademarks or service marks of others. Specifications are subject to change

without notice.

PGBU/CIL/005/B 75-140 kVA/Jaksons/February 2009/Qty.

Mounting arrangement: Engine and alternator are mounted

on a common MS fabricated base frame with AVM pads.

Control Panel: The control panel is manufactured with 14/16

gauge CRCA sheet and is powder coated for weather-proof and

long lasting finish.

The control panel consists of the following parts:

- PS0500 Controller

- Aluminum bus bars with suitable capacity with in/outgoing

terminals

- Indicating lamps for ‘Load On’ and ‘Set Running’

- Instrument fuses duly wired and ferruled

- MCCB of suitable rating with overload and short circuit

protections

PS0500 Genset controller

Cummins PowerStart™ PS0500

control is a microprocessor based

generator set monitoring and control

system. The control provides a

simple operator interface to the

generator set, manual and remote

start/ stop control, shutdown fault indication, and an LCD hour

counter. The integration of all functions into a single control

system provides enhanced reliability and performance compared

to conventional generator set control systems. This control has

been designed and tested to meet harsh environment in which

gensets are typically applied.

Features, Functions, protections

● 16 character x 2 line alphanumeric LCD display with LED

backlight

● Operator interface

● Provide a record of most recent fault conditions. Fault history

stored in the control non volatile memory

● Provide Alternator Data

- Voltage ( 1 ph or 3 ph line to line and line to neutral voltage)

- Current ( 1 ph or 3 ph)

- kVA (3 ph and total)

- Frequency

● Provide Engine Data

- Starting battery voltage

- Engine running hours

- Engine Temp.

- Engine oil pressure

● Control includes provision for Service adjustment and calibration

of DG control functions

- Voltage, frequency selection

- Configurable input and output set up

- Meter calibration

● Engine controls

- PowerStart operates on 12 VDC batteries

- Auto start mode accepts a ground signal from remote devices to

automatically start the DG set. The remote start will also wake

up the control system from sleep mode.

- Engine Starting – The control system supports automatic engine

starting, Primary and back up start disconnects are achieved by

battery charging alternator feedback or main alternator output

frequency.

- Controller provide configurable time delay of 0-300 secs to start

after remote start signal and time delay of 0-600 secs prior to

shutdown after stop signal.

- Sleep mode increase battery life. Configurable current settings

from low to minimize current draw when genset is not working.

● Engine Protective functions includes

- Configurable alarm output

- Emergency stop: Annunciated whenever an emergency stop

signal is received by the control.

- Low lube oil pressure warning and Shutdown

- High engine water temp warning / Shutdown

- Low coolant temp warning

- Sensor failure indication

- Low and high battery voltage warning

- Weak battery warning

- Fail to start shut down

- Cracking lockout: Control will not allow the starter to engage or

to crank the running engine.

- Cyclic cranking: Configurable for the number of starting cycle

(1 to 7) and duration of crank and rest periods.

● Alternator Protective functions includes

- High and Low AC voltage shut down

- Under and Over frequency shutdown / warning

- Loss of sensing voltage input shut down

Genset controller: (For 140 KVA)

Cummins PowerCommand ® PCC 1301 is a microprocessor

based integrated generator set monitoring, metering, protection

and control system with built-in torque matched Volts/Hz

overload control.

Metering- RPM- Battery voltage- Lube oil pressure- Coolant temp. - Running hours

Protection- Low lube oil pressure- High water temp.- High /low DC voltage - Weak battery- Overspeed

Metering- 3 phase voltage

(L-L and L-N)- 3 phase current - Frequency - kVA

Protection- Under voltage - Over voltage - Over current- Under/ over-frequency - Loss of sensing

Others- Battle switch function- Delay start/ stop- Configurable cranking cycle- Sleep mode time

Engine

Standard features of genset controller:

Alternator

- Fail to crank- Fail to start- Sensor failure

- Field overload

Single control for all genset functions:

- Digital governing

- Digital voltage control

- Engine control

- Operator interface

- Protection

- Advanced control functions

Our energy working for you.TM

www.cumminsindia.com

© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation

and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy

working for you.” are trademarks of Cummins Power Generation. Other company product

names may be trademarks or service marks of others. Specifications are subject to change

without notice.

PGBU/CIL/005/B 75-140 kVA/Jaksons/February 2009/Qty.

Technical data Generator set specificationsModel CJ 75 D5 P / CJ 82.5 D5 P CJ 100 D5 P CJ 125 D5 P CJ 140 D5 PPrime Power Rating kVA / kW 75 kVA /60 kW / 82.5 kVA / 66 kW 100 kVA /80 kW 125 kVA /100 kW 140 kVA /112 kWCurrent (Amps) 104 / 115 139 174 195No. of Phases 3 Phase 3 Phase 3 Phase 3 PhasePower Factor 0.8 (lag) 0.8 (lag) 0.8 (lag) 0.8 (lag)

Engine specificationsMake Cummins Cummins Cummins CumminsModel 6BT5.9G1 6BTA5.9G1-I 6BTA5.9G2-I 6BTAA 5.9G1-IBHP 105 124 154 170Cooling Water Cooled Water Cooled Water Cooled Water CooledAspiration Turbocharged Turbocharged Turbocharged Turbocharged

Aftercooled Aftercooled Charged Air CooledNo. of Cylinders 6 6 6 6RPM 1500 1500 1500 1500Bore (mm) x Stroke (mm) 102 x 120 102 x 120 102 x 120 102 x 120Compression Ratio 17.6:1 17.6:1 17.6:1 17.6:1Displacement (Ltrs.) 5.88 5.88 5.88 5.88 Fuel HSD HSD HSD HSDFuel Consumption (Ltr/hr) @ 75% Load 14.3 16.9 20.8 22.9with Radiator & FanGovernor Mechanical Mechanical Mechanical ElectronicStarting System 12 V Electrical 12 V Electrical 12 V Electrical 12 V ElectricalLube oil Specification CF4 15W40 CF4 15W40 CF4 15W40 CF4 15W40Lube oil Sump Capacity (Ltrs.) 14.3 14.3 14.3 14.3Lube oil consumption (LPH) 0.04 / 0.047 0.026 0.03 0.04Total Coolant Capacity (Ltrs.) 22 24.5 24.5 24.5Exhaust Pipe Size (mm) 100 100 100 100Battery Capacity / Rating 150 AH 12 V 150 AH 12 V 150 AH 12 V 150 AH 12 V

Alternator specificationsVoltage 380 / 415 380 / 415 380 / 415 380 / 415RPM / Frequency 1500 / 50 Hz 1500 / 50 Hz 1500 / 50 Hz 1500 / 50 HzEnclosure IP 23 IP 23 IP 23 IP 23Voltage Regulation (max) +/- 1% +/- 1% +/- 1% +/- 1%Class of Insulation H Class H Class H Class H ClassRecommended Cable size x Runs 95 x 1 120 x 1 185 x 1 or 95 x 2 240 x 1 or 120 x 2(Al Armoured 3 1/2 core)Alternator Frame UCI224G UCI274C UCI274V UCI274E

- Use of special hardware for longer life

- Insulation material meets exacting IS 8183 specifications for

better sound attenuation

- Flush styling - no projections

- Fluid drains for lube oil and fuel

- Fuel filling point

Acoustic enclosure:

The acoustic enclosure is made of 1.6/ 2 mm thick CRCA

sheets in Munsel green shade and a structural/ sheet metal base

frame painted in black. The walls of the enclosure are insulated

with fire retardant foam so as to comply with the 75 dBA at mtr

sound levels specified by Ministry of Environment & Forest.

The enclosure has the following features:

- Specially designed to meet stringent MOEF/ CPCB norms of

75 dBA @ 1mtr at 75% load under free field conditions

- Single point lifting for easy handling at customer site

- Designed to have optimum serviceability

- Air inlet louvers specially designed to operate at rated load -

Made on special purpose CNC machines for consistency in

quality and workmanship

- Powder coated for long lasting service life and superior finish

- With UV resistant powder coating, can withstand extreme

environments

Optionals

- Heavy duty air cleaner

- Microprocessor / relay based AMF control panel

- Trolley mounted mobile sets

- Cold starting kit

- Electronic governor

- Lube oil heater

Others:

- Fuel tank suitable for 8 hours of operation

Our energy working for you.TM

www.cumminsindia.com

© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation

and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy

working for you.” are trademarks of Cummins Power Generation. Other company product

names may be trademarks or service marks of others. Specifications are subject to change

without notice.

PGBU/CIL/005/B 75-140 kVA/Jaksons/February 2009/Qty.

Genset Model Rating (kVA) Length (mm) Width (mm) Height (mm)CJ 75 D5 P / CJ 82.5 D5 P 75 kVA / 82.5 kVA 3850 1150 1700CJ 100 D5 P 100 kVA 4000 1150 1700CJ 125 D5 P 125 kVA 4000 1150 1700CJ 140 D5 P 140 kVA 4000 1150 1700

Typical enclosed genset dimensions*

Conformance standards

IS 4722, BS 5000, IS 1460, ISO 8528, BS 5514, ISO 3046

Rating definitions

Prime Power (PRP):

Applicable for supplying power to varying electrical load for

unlimited hours. Prime Power (PRP) is in accordance with

ISO 8528. Ten percent overload capability is available in

accordance with ISO 3046, AS 2789, DIN 6271 and BS 5514.

Emergency Standby Power (ESP):

Applicable for supplying power to varying electrical load for

the duration of power interruption of a reliable utility source.

Emergency Standby Power (ESP) is in accordance with

ISO 8528. Fuel Stop power in accordance with ISO 3046,

AS 2789, DIN 6271 and BS 5514.

- Fuel consumption data is based on diesel having specific

gravity of 0.85 and conforming to IS:1460

- Oil consumption data is based on oil having specific gravity of

0.89 and meeting CF4 API categories

- Fuel consumption tolerance is +5%

Our energy working for you.TM

www.cumminsindia.com

© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working

for you.” are trademarks of Cummins Power Generation. Other company product names may be trademarks or service marks of others. Specifications are subject to change without notice.

PGBU/CIL/005/B 75-140 kVA/Jaksons/February 2009/Qty.

Jaksons Ltd. - Regional and Branch Offices:Location: Tel: Fax:

Allahabad (M) 9839210580

Bareilly (M) 9319258525

Bhubaneshwar (0674) 254 0905/ 254 0906 (0674) 254 0905

Daman (M) 9726011999

Gorakhpur (M) 9839705110

Guwahati (0361) 260 2970 (M) 9954098818

Haridwar (M) 9837017868

Indore (0731) 404 2011 (M) 9755559036 (0731) 252 6456

Jamshedpur (M) 9334445567

Kanpur (0512) 230 4677/ 230 3499 (0512) 230 4634

Kolkata (M) 9339796316 (033) 6633 5800

Lucknow (M) 9839110134

Mathura (M) 9319603567

Meerut (M) 9319447530

Mumbai (022) 2766 4454/ 2780 2383 (022) 2765 0294

New Delhi (011) 6545 7616/ 17 (011) 2575 3427

Noida (0120) 430 2600/ 2568923-27 (0120) 4302646

Raipur (M) 9300205447

Rudrapur (M) 9837058611

Varanasi (M) 9839241506

Jaksons LimitedA-43, Phase-II (Extn.), Opp. NEPZ,

Noida - 201305 (U.P)

Tel: (0120) 430 2600/ 256 8923-27 Fax: (0120) 430 2646/ 256 8930

Email: [email protected]

Website: www.jakson.com

Cummins India LimitedPower Generation Business Unit

35A/1/2, Erandawana,

Pune 411 038. India

Tel.: (91) 020-6602 7525 Fax: (91) 020-6602 8090

AuthorisedRepresentative

Cummins Power Generation Offices:Location: Tel: Fax:

Bangalore: (080) 2361 3831/ 2361 1958 (080) 2361 4552

Chandigarh: (0172) 2240373 (0172) 224 0371

Chennai: (044) 2446 8110/ 2446 8113 (044) 2491 1120

Delhi: (011) 4161 8357/ 61 (011) 4161 8357/ 61

Hyderabad: (040) 2766 3017 (040) 2767 8892

Indore: (0731) 645 1042/ 09826 42717

Jaipur: (0141) 236 4944 (0141) 403 8794

Kolkata: (033) 2287 8065/ 2247 2481 (033) 2290 3839

Lucknow: (0522) 278 6718/ 278 8959 (0522) 278 7880

Mohali: (0172) 224 0373 (0172) 224 0371/ 72

Mumbai: (022) 2756 6351/ 52/ 53/ 54 (022) 2756 6355

Vadodara: (0265) 232 4207/ 654 0390/ (0265) 308 3010

Our energy working for you.TM

Diesel generator setS serieswith user friendly PS0500 genset controller

Specification sheet

28-50 kWe, 35-62.5 kVA Prime

Single source power assurance

The rugged and reliable Cummins ® ‘S series’ DG sets are unique,

because all the major components - the engine, alternator, control

system and canopy are manufactured by Cummins India/

Channel partners (Jaksons Limited). This integral approach

means each element of a generating set is designed to work in

harmony from the start. A high quality product, complemented by

the largest customer support network in India, providing round-

the-clock service and spares support, offers you SINGLE

SOURCE POWER ASSURANCE from the world leaders in power

generation.

Standard scope

Engine: Cummins® ‘S series’ diesel generating sets, powered

by Cummins® ‘S series’ engines, are rated at 1500 RPM and

conform to ISO 8528 specifications. The engines are radiator

cooled, four stroke and multi-cylinder, conforming to BS

5514 / ISO 3046.

The scope of supply includes:

- Battery charging alternator

- MICO In-Line fuel system with mechanical governor

- Dual spin-on filter

- Lube oil filter

- Turbocharger (for 40, 50 and 62.5 kVA)

- Residential silencer

- CAC : Charge Air Cooler (for 62.5 kVA DG sets only)

- Dry type Air cleaner

- Recovery bottle

- Shut-off coil with safeties for LLOP/ HWT

- Flywheel and flywheel housing

- First fill of lube oil and coolant

Alternator: Stamford alternator from Cummins Generator

Technologies, suitable for operation at 1500 RPM, 415 Volts,

0.8 pf (lag) suitable for 50 Hz, 3 phase, 4 wire system,

conforming to BS 5000 / IS 4722. The Alternator is brushless

type, screen protected, revolving field, self excited,

self regulated through an AVR. The alternator has the following

features:

- + 1.0 % Voltage regulation (max.) in static

conditions

- IP: 23 protection with insulation class H

- Permissible overload of 10% for one

hour in 12 hours of operation

Silent, compact and light weight

The Cummins ® ‘S series’ DG sets are smaller and lighter than

any other DG set in it’s class, thus giving you the advantage of

optimising your valuable space.

Environment friendly power

The Cummins ® ‘S series’ base DG sets are available with the

lowest noise levels in it’s range and are CPCB certified for

emissions and noise compliance, thus offering you environment

friendly power.

The genset powered by the reliable Cummins ®

‘S series’ diesel engine meets stringent

exhaust emission tests as per MOEF norms

without sacrificing fuel efficiency at normal

operating loads.

Unmatched warranty

The Cummins ® ‘S series’ DG sets are backed by the industry

aknowledged best-in-class comprehensive warranty on the

entire package including rubber components.

Lowest operating costs

All elements of the Cummins ® ‘S series’ DG sets are designed

from the start to work together to maximize efficiency, even at

part loads, thus offering you the advantage of lowest operating

costs.

Latest technology product : Value for money

The Cummins ® ‘S series’ engine powered diesel generating

sets offer the best fuel economy, best warranty terms and

lowest cost of maintenance thereby proving to be the most

economical power solution. With the superior designed engine

and world class Cummins Generator Technologies (Stamford)

make alternator, the gensets come equipped with Cummins

corporate genset controller for ease of use and monitoring

generator performance.

© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation

and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy

working for you.” are trademarks of Cummins Power Generation. Other company product

names may be trademarks or service marks of others. Specifications are subject to change

without notice.

PGBU/CIL/005/S 35-62.5 kVA/Jaksons//February 2009/Qty.

- 'P1' frame alternator on 35 & 40 kVA node provides improved

serviceability. It is designed for ease of assembly, Light in

weight. This alternator is also available with upfitable option of

EBS (Excitation Boost System) for good motor starting and short

circuit maintenance.

Mounting arrangement: Engine and alternator are mounted

on a common MS fabricated base frame with AVM pads.

Control Panel: The control panel is manufactured with 14/16

gauge CRCA sheet and is powder coated for weather-proof and

long lasting finish.

The control panel consists of the following parts:

- PS0500 Controller

- Aluminum bus bars with suitable capacity with in/outgoing

terminals

- Indicating lamps for ‘Load On’ and ‘Set Running’

- Instrument fuses duly wired and ferruled

- MCCB of suitable rating with overload and short circuit

protections

PS0500 Genset controller

Cummins PowerStart™ PS0500

control is a microprocessor based

generator set monitoring and control

system. The control provides a

simple operator interface to the

generator set, manual and remote

start/ stop control, shutdown fault indication, and an LCD hour

counter. The integration of all functions into a single control

system provides enhanced reliability and performance compared

to conventional generator set control systems. This control has

been designed and tested to meet harsh environment in which

gensets are typically applied.

Features, Functions, protections

● 16 character x 2 line alphanumeric LCD display with LED

backlight

● Operator interface

● Provide a record of most recent fault conditions. Fault history

stored in the control non volatile memory

● Provide Alternator Data

- Voltage ( 1 ph or 3 ph line to line and line to neutral voltage)

- Current ( 1 ph or 3 ph)

- kVA (3 ph and total)

- Frequency

● Provide Engine Data

- Starting battery voltage

- Engine running hours

- Engine Temp.

- Engine oil pressure

● Control includes provision for Service adjustment and calibration

of DG control functions

- Voltage, frequency selection

- Configurable input and output set up

- Meter calibration

● Engine controls

- PowerStart operates on 12 VDC batteries

- Auto start mode accepts a ground signal from remote devices to

automatically start the DG set. The remote start will also wake

up the control system from sleep mode.

Acoustic enclosure:

The acoustic enclosure is made of 1.6/ 2 mm thick CRCA sheets

in Munsel green shade and a structural/ sheet metal base frame

painted in black. The walls of the enclosure are insulated with

fire retardant foam so as to comply with the 75 dBA at mtr sound

levels specified by Ministry of Environment & Forest.

The enclosure has the following features:

- Specially designed to meet stringent MOEF/ CPCB norms of

75 dBA @ 1mtr at 75% load under free field conditions

- Single point lifting for easy handling at customer site

- Designed to have optimum serviceability

- Air inlet louvers specially designed to operate at rated load

- Made on special purpose CNC machines for consistency in

quality and workmanship

- Powder coated for long lasting service life and superior finish

- With UV resistant powder coating, can withstand extreme

environments

- Use of special hardware for longer life

- Insulation material meets exacting IS 8183 specifications for

better sound attenuation

- Flush styling - no projections

- Fluid drains for lube oil and fuel

- Fuel filling point

Optionals

- Cold starting kit

- Coolant heater

- Microprocessor / relay based AMF control panel

- Trolley mounted mobile sets

Others:

- Fuel tank suitable for 8 hours of operation

- Engine Starting – The control system supports automatic engine

starting, Primary and back up start disconnects are achieved by

battery charging alternator feedback or main alternator output

frequency.

- Controller provide configurable time delay of 0-300 secs to start

after remote start signal and time delay of 0-600 secs prior to

shutdown after stop signal.

- Sleep mode increase battery life. Configurable current settings

from low to minimize current draw when genset is not working.

● Engine Protective functions includes

- Configurable alarm output

- Emergency stop: Annunciated whenever an emergency stop

signal is received by the control.

- Low lube oil pressure warning and Shutdown

- High engine water temp warning / Shutdown

- Low coolant temp warning

- Sensor failure indication

- Low and high battery voltage warning

- Weak battery warning

- Fail to start shut down

- Cracking lockout: Control will not allow the starter to engage or

to crank the running engine.

- Cyclic cranking: Configurable for the number of starting cycle

(1 to 7) and duration of crank and rest periods.

● Alternator Protective functions includes

- High and Low AC voltage shut down

- Under and Over frequency shutdown / warning

- Loss of sensing voltage input shut down

Our energy working for you.TM

www.cumminsindia.com

© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and

Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working

for you.” are trademarks of Cummins Power Generation. Other company product names may be

trademarks or service marks of others. Specifications are subject to change without notice.

PGBU/CIL/005/S 35-62.5 kVA/Jaksons//February 2009/Qty.

Technical data Generator set specificationsModel CJ 35 D5 P CJ 40 D5 P CJ 50 D5 P CJ 62.5 D5 PPrime Power Rating kVA / kW 35/28 40/32 50/40 62.5/50Current (Amps) 49 56 70 87No. of Phases 3 Phase 3 Phase 3 Phase 3 PhasePower Factor 0.8 (lag) 0.8 (lag) 0.8 (lag) 0.8 (lag)

Engine specificationsMake Cummins Cummins Cummins CumminsModel S 3.8 G3 S 3.8 G4 S 3.8 G6 S 3.8 G7BHP 45 58 69 80Cooling Water Cooled Water Cooled Water Cooled Water CooledAspiration Natural Turbocharged Turbocharged Turbocharged

Charged Air CooledNo. of Cylinders 4 4 4 4RPM 1500 1500 1500 1500Bore x Stroke (mm) 97 x 128 97 x 128 97 x 128 97 x 128Compression Ratio 17.5:1 17.5:1 17.5:1 17.5:1Displacement (Ltrs.) 3.8 3.8 3.8 3.8 Fuel HSD HSD HSD HSDFuel Consumption (Ltr/hr) @ 75% Load 6.3 8.0 9.3 10.8with Radiator & FanGovernor Mechanical Mechanical Mechanical MechanicalStarting System 12 V Electrical 12 V Electrical 12 V Electrical 12 V ElectricalLube oil Specification CF4 15W40 CF4 15W40 CF4 15W40 CF4 15W40Lube oil Sump Capacity (Ltrs.) 9 9 9 9Lube oil consumption (LPH) 0.019 0.024 0.029 0.034Total Coolant Capacity (Ltrs.) 11 11 11 18.5Exhaust Pipe Size (mm) 75 75 75 75Battery Capacity / Rating 120 AH 12 V 120 AH 12 V 120 AH 12 V 120 AH 12 V

Alternator specificationsVoltage 415 V 415 V 415 V 415 VRPM / Frequency 1500 / 50 Hz 1500 / 50 Hz 1500 / 50 Hz 1500 / 50 HzEnclosure IP 23 IP 23 IP 23 IP 23Voltage Regulation (max) +/- 1% +/- 1% +/- 1% +/- 1%Class of Insulation H Class H Class H Class H ClassRecommended Cable size 25 sq mm 35 sq mm 50 sq mm 70 sq mm(Al Armoured) (3 1/2 core) (3 1/2 core) (3 1/2 core) (3 1/2 core)Alternator Frame PI114H PI114J UCI224D UCI224F

Conformance standards

IS 4722, BS 5000, IS 1460, ISO 8528, BS 5514, ISO 3046

Rating definitions

Prime Power (PRP):

Applicable for supplying power to varying electrical load for

unlimited hours. Prime Power (PRP) is in accordance with

ISO 8528. Ten percent overload capability is available in

accordance with ISO 3046, AS 2789, DIN 6271 and BS 5514.

Emergency Standby Power (ESP):

Applicable for supplying power to varying electrical load for

the duration of power interruption of a reliable utility source.

Emergency Standby Power (ESP) is in accordance with

ISO 8528. Fuel Stop power in accordance with ISO 3046,

AS 2789, DIN 6271 and BS 5514.

- Fuel consumption data is based on diesel having specific

gravity of 0.85 and conforming to IS:1460

- Oil consumption data is based on oil having specific gravity of

0.89 and meeting CF4 API categories

- Fuel consumption tolerance is +5%

Our energy working for you.TM

www.cumminsindia.com

© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and

Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working

for you.” are trademarks of Cummins Power Generation. Other company product names may be

trademarks or service marks of others. Specifications are subject to change without notice.

PGBU/CIL/005/S 35-62.5 kVA/Jaksons//February 2009/Qty.

Genset Model Rating (kVA) Length (mm) Width (mm) Height (mm)CJ 35 D5 P 35 kVA 2800 1150 1450CJ 40 D5 P 40 kVA 2800 1150 1575CJ 50 D5 P 50 kVA 2800 1150 1575CJ 62.5 D5 P 62.5 kVA 2950 1150 1575

Typical enclosed genset dimensions*

Our energy working for you.TM

www.cumminsindia.com

© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working

for you.” are trademarks of Cummins Power Generation. Other company product names may be trademarks or service marks of others. Specifications are subject to change without notice.

PGBU/CIL/005/S 35-62.5 kVA/Jaksons//February 2009/Qty.

Jaksons Ltd. - Regional and Branch Offices:Location: Tel: Fax:

Allahabad (M) 9839210580

Bareilly (M) 9319258525

Bhubaneshwar (0674) 254 0905/ 254 0906 (0674) 254 0905

Daman (M) 9726011999

Gorakhpur (M) 9839705110

Guwahati (0361) 260 2970 (M) 9954098818

Haridwar (M) 9837017868

Indore (0731) 404 2011 (M) 9755559036 (0731) 252 6456

Jamshedpur (M) 9334445567

Kanpur (0512) 230 4677/ 230 3499 (0512) 230 4634

Kolkata (M) 9339796316 (033) 6633 5800

Lucknow (M) 9839110134

Mathura (M) 9319603567

Meerut (M) 9319447530

Mumbai (022) 2766 4454/ 2780 2383 (022) 2765 0294

New Delhi (011) 6545 7616/ 17 (011) 2575 3427

Noida (0120) 430 2600/ 2568923-27 (0120) 4302646

Raipur (M) 9300205447

Rudrapur (M) 9837058611

Varanasi (M) 9839241506

Jaksons LimitedA-43, Phase-II (Extn.), Opp. NEPZ,

Noida - 201305 (U.P)

Tel: (0120) 430 2600/ 256 8923-27 Fax: (0120) 430 2646/ 256 8930

Email: [email protected]

Website: www.jakson.com

Cummins India LimitedPower Generation Business Unit

35A/1/2, Erandawana,

Pune 411 038. India

Tel.: (91) 020-6602 7525 Fax: (91) 020-6602 8090

AuthorisedRepresentative

Cummins Power Generation Offices:Location: Tel: Fax:

Bangalore: (080) 2361 3831/ 2361 1958 (080) 2361 4552

Chandigarh: (0172) 2240373 (0172) 224 0371

Chennai: (044) 2446 8110/ 2446 8113 (044) 2491 1120

Delhi: (011) 4161 8357/ 61 (011) 4161 8357/ 61

Hyderabad: (040) 2766 3017 (040) 2767 8892

Indore: (0731) 645 1042/ 09826 42717

Jaipur: (0141) 236 4944 (0141) 403 8794

Kolkata: (033) 2287 8065/ 2247 2481 (033) 2290 3839

Lucknow: (0522) 278 6718/ 278 8959 (0522) 278 7880

Mohali: (0172) 224 0373 (0172) 224 0371/ 72

Mumbai: (022) 2756 6351/ 52/ 53/ 54 (022) 2756 6355

Vadodara: (0265) 232 4207/ 654 0390/ (0265) 308 3010

Our energy working for you.TM

Diesel generator setX series

Specification sheet

12-20 kWe, 15-25 kVA Prime

Single source power assurance

The rugged and reliable Cummins ® ‘DXP series’ DG sets are

unique, because all the major components – the engine,

alternator, control system and canopy are designed,

manufactured and tested by Cummins India/ Channel partners

(Jaksons Limited). This, complemented by the largest customer

support network in India, capable of providing round-the-clock

service and spares support, offers you SINGLE SOURCE

POWER ASSURANCE from the world leaders in power

generation.

Standard scope

Engine: Cummins® ‘DXP series’ diesel generating sets,

powered by Cummins® ‘X series’ engines, are rated at 1500

RPM and conform to ISO 8528 specifications. The engines are

radiator cooled, four stroke and multi-cylinder, conforming to BS

5514 / ISO 3046.

The scope of supply includes:

- Electrical starter motor 12V DC

- Battery charging alternator

- MICO fuel system with mechanical governor

- Dual spin-on fuel filter

- Spin-on full flow lub oil filter

- Residential silencer

- Dry type air cleaner

- Recovery bottle

- Shut-off coil with safeties for LLOP/HWT

- Flywheel and flywheel housing

- First fill of lube oil and coolant

Ready to use, silent, compact and lightweight

The ready to use Cummins ® ‘DXP series’ DG sets are smaller

and lighter than any other DG set in it’s class, thus giving you

the advantage of optimising your valuable space.

Environment friendly power

The Cummins ® ‘DXP series’ base DG sets are available with the

lowest noise levels in it’s range and are CPCB certified for

emissions compliance, thus offering you environment friendly

power.

The genset powered by the reliable

Cummins ® ‘X series’ diesel engine

meets stringent exhaust emission

tests as per MOEF norms without

sacrificing fuel efficiency at normal

operating loads.

Unmatched warranty

The Cummins ® ‘DXP series’ DG sets are backed by the industry

aknowledged best-in-class comprehensive warranty on the

entire package including rubber components.

Lowest operating costs

All elements of the Cummins ® ‘DXP series’ DG sets are

designed from the start to work together to maximize efficiency,

even at part loads, thus offering you the advantage of lowest

operating costs.

© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation

and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy

working for you.” are trademarks of Cummins Power Generation. Other company product

names may be trademarks or service marks of others. Specifications are subject to change

without notice.

PGBU/CIL/005/X 15-25 kVA/Jakson/February 2009/Qty.

Alternator: Stamford alternator from Cummins Generator

Technologies, suitable for operation at 1500 RPM, 415 Volts,

0.8 pf (lag) suitable for 50 Hz, 3 phase, 4 wire system,

conforming to BS 5000 / IS 4722. The Alternator is brushless

type, screen protected, revolving field, self excited, self

regulated through an AVR. The alternator has the following

features:

- + 1.0 % Voltage regulation (max.) in static conditions

- IP: 23 Enclosure

- Permissible overload of 10% for one hour in 12 hours of

operation

Mounting arrangement: Engine and alternator are mounted

on a common MS fabricated base frame with AVM pads.

Control panel: The control panel is manufactured with 14/16

gauge CRCA sheet and is powder coated for a weather-proof,

long lasting finish.

The control panel consists of following parts:

- Standard engine instrumentation

- Multi function meter which measures:

1) Individual phase current (Amps)

2) Phase voltages (V)

3) Generator output frequency (Hz)

4) Engine water temperature (Deg.C)

5) Lube oil pressure (kg/cm2) and equipped with hour

counter

- MCB of suitable rating

- Key switch

- Push button (Starter)

- LED: Battery charging alternator fail indication

- Current transformers

- Instrument fuses duly wired and ferruled

Others:

- Fuel tank suitable for 8 hours of operation

- One dry and uncharged battery with battery leads

Acoustic enclosure:

The acoustic enclosure is made of 1.6/ 2 mm thick CRCA

sheets and structural/ sheet metal base frame painted in

Munsel green shade. The walls of the enclosure are insulated

with fire retardant foam so as to comply with the 75 dBA at

1mtr sound levels specified by Ministry of Environment & Forest.

The enclosure has the following features:

- Specially designed to meet stringent MOEF/ CPCB norms of

75 dBA @ 1mtr at 75% load under free field conditions

- Single point lifting for easy handling at customer site

- Designed to have optimum serviceability

- Air inlet louvers specially designed to operate at rated load

- Made on special purpose CNC machines for consistency in

quality and workmanship

- Powder coated for long lasting service life and superior finish

- With UV resistant powder coating, can withstand extreme

environments

- Use of special hardware for longer life

- Insulation material meets exacting IS 8183 specifications for

better sound attenuation

- Flush styling - no projections

- Fluid drains for lube oil and fuel

- Fuel filling point

Optionals

- Microprocessor / relay based AMF control panel

- Coolant heater

- Trolley mounted mobile sets

- Engine overspeed safety

Our energy working for you.TM

www.cumminsindia.com

© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation

and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy

working for you.” are trademarks of Cummins Power Generation. Other company product

names may be trademarks or service marks of others. Specifications are subject to change

without notice.

PGBU/CIL/005/X 15-25 kVA/Jakson/February 2009/Qty.

Technical data Generator set specificationsModel CJ 15 D5 P CJ 20 D5 P CJ 25 D5 PPrime Power Rating kVA / kW 15/12 20/16 25/20Current (Amps) 21 28 35Power Factor 0.8 (lag) 0.8 (lag) 0.8 (lag)No. of Phases 3 Phase/ 1 Phase 3 Phase/ 1 Phase 3 Phase/ 1 Phase

Engine specificationsMake Cummins Cummins CumminsModel X 1.7 G1 X 2.5 G2 X 2.5 G2BHP 20 32 32Cooling Water Cooled Water Cooled Water CooledAspiration Natural Natural NaturalNo. of Cylinders 2 3 3RPM 1500 1500 1500Bore (mm) x Stroke (mm) 91.44 x 127 91.44 x 127 91.44 x 127Compression Ratio 18.5:1 18.5:1 18.5:1Displacement (Ltrs.) 1.7 2.5 2.5 Fuel HSD HSD HSDFuel Consumption (Ltr/hr) @ 75% Load 2.9 3.7 4.8with Radiator & FanGovernor Mechanical Mechanical MechanicalStarting System 12 V Electrical 12 V Electrical 12 V ElectricalLube oil Specification CF4 15W40 CF4 15W40 CF4 15W40Lube oil Sump Capacity (Ltrs.) 5 6.5 6.5 Lube oil consumption (LPH) 0.01 0.01 0.01Total Coolant Capacity (Ltrs.) 6 7.5 7.5Exhaust Pipe Size (mm) 50 50 50Battery Capacity / Rating 88 AH 12 V 88 AH 12 V 88 AH 12 V

Alternator specificationsMake (Brand) CGT (Stamford) CGT (Stamford) CGT (Stamford)Enclosure IP 23 IP 23 IP 23Voltage Regulation (Max.) +/- 1% +/- 1% +/- 1%Class of Insulation H Class H Class H ClassRPM / Frequency 1500 / 50 Hz 1500 / 50 Hz 1500 / 50 HzPower Factor 0.8 (lag) 0.8 (lag) 0.8 (lag)No. of Phases 3 Phase 1 Phase 3 Phase 1 Phase 3 Phase 1 PhaseFrame Size BC 164 D BC 184 F BC 184 E BC 184 G BC 184 F BC 184 J Voltage 415 V 230 V 415 V 230 V 415 V 230 VRecommended Cable size sq. mm. x No. of Runs 6 x 1 35 x 1 10 x 1 50 x 1 16 x 1 70 x 1(Allum. Armoured AYFY 3 1/2 Core)

Conformance standards

IS 4722, BS 5000, IS 1460, ISO 8528, BS 5514, ISO 3046

Rating definitions

Prime Power (PRP):

Applicable for supplying power to varying electrical load for

unlimited hours. Prime Power (PRP) is in accordance with

ISO 8528. Ten percent overload capability is available in

accordance with ISO 3046, AS 2789, DIN 6271 and BS 5514.

Emergency Standby Power (ESP):

Applicable for supplying power to varying electrical load for

the duration of power interruption of a reliable utility source.

Emergency Standby Power (ESP) is in accordance with

ISO 8528. Fuel Stop power in accordance with ISO 3046,

AS 2789, DIN 6271 and BS 5514.

- Fuel consumption data is based on diesel having specific

gravity of 0.85 and conforming to IS:1460

- Oil consumption data is based on oil having specific gravity of

0.89 and meeting CF4 API categories

- Fuel consumption tolerance is +5%

Our energy working for you.TM

www.cumminsindia.com

© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation

and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy

working for you.” are trademarks of Cummins Power Generation. Other company product

names may be trademarks or service marks of others. Specifications are subject to change

without notice.

PGBU/CIL/005/X 15-25 kVA/Jakson/February 2009/Qty.

Genset Model Rating (kVA) Length (mm) Width (mm) Height (mm) Weight (kgs.) (Dry) Std. Fuel Tank Capacity (Ltrs)CJ 15 D5 P 15 kVA 2200 900 1375 775 55CJ 20 D5 P 20 kVA 2200 900 1375 880 55CJ 25 D5 P 25 kVA 2200 900 1375 880 55

Typical enclosed genset dimensions*

Jaksons Ltd. - Regional and Branch Offices:Location: Tel: Fax:

Allahabad (M) 9839210580

Bareilly (M) 9319258525

Bhubaneshwar (0674) 254 0905/ 254 0906 (0674) 254 0905

Daman (M) 9726011999

Gorakhpur (M) 9839705110

Guwahati (0361) 260 2970 (M) 9954098818

Haridwar (M) 9837017868

Indore (0731) 404 2011 (M) 9755559036 (0731) 252 6456

Jamshedpur (M) 9334445567

Kanpur (0512) 230 4677/ 230 3499 (0512) 230 4634

Kolkata (M) 9339796316 (033) 6633 5800

Lucknow (M) 9839110134

Mathura (M) 9319603567

Meerut (M) 9319447530

Mumbai (022) 2766 4454/ 2780 2383 (022) 2765 0294

New Delhi (011) 6545 7616/ 17 (011) 2575 3427

Noida (0120) 430 2600/ 2568923-27 (0120) 4302646

Raipur (M) 9300205447

Rudrapur (M) 9837058611

Varanasi (M) 9839241506

Jaksons LimitedA-43, Phase-II (Extn.), Opp. NEPZ,

Noida - 201305 (U.P)

Tel: (0120) 430 2600/ 256 8923-27 Fax: (0120) 430 2646/ 256 8930

Email: [email protected]

Website: www.jakson.com

Our energy working for you.TM

www.cumminsindia.com

© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working

for you.” are trademarks of Cummins Power Generation. Other company product names may be trademarks or service marks of others. Specifications are subject to change without notice.

PGBU/CIL/005/X 15-25 kVA/Jakson/February 2009/Qty.

Cummins India LimitedPower Generation Business Unit

35A/1/2, Erandawana,

Pune 411 038. India

Tel.: (91) 020-6602 7525 Fax: (91) 020-6602 8090

AuthorisedRepresentative

Cummins Power Generation Offices:Location: Tel: Fax:

Bangalore: (080) 2361 3831/ 2361 1958 (080) 2361 4552

Chandigarh: (0172) 2240373 (0172) 224 0371

Chennai: (044) 2446 8110/ 2446 8113 (044) 2491 1120

Delhi: (011) 4161 8357/ 61 (011) 4161 8357/ 61

Hyderabad: (040) 2766 3017 (040) 2767 8892

Indore: (0731) 645 1042/ 09826 42717

Jaipur: (0141) 236 4944 (0141) 403 8794

Kolkata: (033) 2287 8065/ 2247 2481 (033) 2290 3839

Lucknow: (0522) 278 6718/ 278 8959 (0522) 278 7880

Mohali: (0172) 224 0373 (0172) 224 0371/ 72

Mumbai: (022) 2756 6351/ 52/ 53/ 54 (022) 2756 6355

Vadodara: (0265) 232 4207/ 654 0390/ (0265) 308 3010